Patent Application
20130130877
The present invention relates to a paper box forming machine and, more particularly, to a machine for forming an integral paper box including four sidewalls without seams.
Formation of the integral paper box includes winding corrugated paper around a mandrel and then pressing the mandrel. Taiwan Utility Model Publication No. 533989 discloses an apparatus including a mandrel and a frame for making an integral paper box. The mandrel is comprised of at least two mandrel parts that can be operated to move towards or away from each other. Corrugated paper is wrapped around the mandrel a plurality of rounds. A channel extends through the frame and receives the mandrel. At least one base mold seat and at least one movable mold seat are mounted around the channel. The movable mold seat can be operated to press against the mandrel in the channel so that the rounds of the corrugated paper around the mandrel bond with each other. Then, the integral corrugated paper is separated from the mandrel.
Although the apparatus is complicated and slow, although it can make the integral paper box. Furthermore, a flat sheet must be fixed by a tape to an outer periphery of the mandrel before wrapping the corrugated paper around the mandrel so as to make a wavy sheet applied with glue engage with the flat sheet. The tape adhered to the mandrel interferes with ejection of the paper box after formation.
An objective of the present invention is to provide a paper box forming machine that has simple structure and that can rapidly make an integral paper box.
A paper box forming machine includes a machine body having an axle extending along a longitudinal axis. A mandrel is rotatably mounted around the axle and includes an outer periphery surrounding the longitudinal axis. A corrugated paper layer is adapted to be wound around the outer periphery of the mandrel. A pressing device is movable relative to the mandrel along the longitudinal axis. The pressing device includes a frame having upper and lower portions. The frame further includes first and second side portions extending between the upper and lower portions. A tunnel extends from the first side portion through the second side portion along the longitudinal axis. The tunnel has a size larger than the mandrel. A pressing plate is provided to an inner side of each of the upper and lower portions and the first and second side portions. The pressing plates are actuatable to move relative to and in the frame to exert pressure on the outer periphery of the mandrel. When the corrugated paper layer is wound around the outer periphery of the mandrel, the pressing device is moved to a position in which the mandrel is received in the tunnel of the frame. The pressing plates are actuated to exert pressure on the outer periphery of the mandrel to make a paper box body from the corrugated paper layer wound around the outer periphery of the mandrel.
In a form shown, the pressing device further includes four pressing rods provided in four corners of the tunnels of the frame. Each pressing rod is actuatable to move in the frame to exert pressure on four corners of the mandrel, forming a recessed portion on each of four corners of the paper box body.
The pressing device can further include a pull plate located on a front end of at least one of the pressing plates. The pull plate comes in contact with the paper box body while the pressing device is moving away from the mandrel, causing ejection of the paper box body from the mandrel.
In the form shown, the mandrel includes a mandrel body and four panels on four sides of the mandrel body. The corrugated paper layer is adapted to be wound around the four panels. The axle includes front and rear sections spaced along the longitudinal axis. The axle includes a longitudinal hole extending from the front section through the rear section. The front section includes a plurality of through-holes in communication with the longitudinal hole. The rear section of the axle is connected by a pipe to a pump. The pipe is in communication with the longitudinal hole.
In the form shown two spaced bearings are provided on the front section of the axle. A sleeve is received in the mandrel body and mounted around the two bearings. The sleeve includes a plurality of through-holes extending in a radial direction perpendicular to the longitudinal axis. One of the four panels includes a plurality of vents. The mandrel further includes a plurality of air suction pipes each having two ends mounted to an inner side of the one of the four panels having the vents. Each of the two ends of each of the plurality of air suction pipes has an air suction hole in communication with the plurality of vents. A connection section extends from each of the plurality of air suction pipes and is in communication with one of the through-holes of the sleeve. When the pump operates, suction force is provided to an outer side of the panel having the vents through the through-holes of the axle and the plurality of air suction pipes.
In the form shown, the machine body includes a bottom having two spaced tracks each extending along the longitudinal axis. The pressing device is mounted on and movable along the two tracks.
In the form shown, each of the pressing plates includes a plane inner face and an outer face opposite to the inner face. The outer face of each pressing plate is operably connected to and actuatable by an actuating rod of a driving unit. The driving units actuate the pressing plates to move in the frame and to exert pressure on the outer periphery of the mandrel.
The present invention will become clearer in light of the following detailed description of illustrative embodiments of this invention described in connection with the drawings.
With reference to
Machine body 22 includes a hollow axle 28 having front and rear sections 30 and 32 spaced along a longitudinal axis. Axle 28 includes a longitudinal hole 34 extending from front section 30 through rear section 32. Front section 30 includes a plurality of through-holes 36 in communication with longitudinal hole 34. Two bearings 38 are provided on front section 30 of axle 28 and spaced along the longitudinal axis. Rear section 32 has a distal end connected by a pipe 42 to a pump 40. Pipe 42 is in communication with the longitudinal hole 34. When pump 40 operates, air outside of axle 28 is sucked into longitudinal hole 34 via through-holes 36 of axle 28. Machine body 22 further includes a power device 44 such as a motor. Power device 44 is operably connected to a driving gear 46. In the form shown, driving gear 46 is mounted on a transmission shaft 48 that is connected by a belt or chain 50 to power device 44. Machine body 22 includes a bottom having two spaced tracks 52 each extending along the longitudinal axis.
Mandrel 24 is rotatably mounted around axle 28. In the form shown, mandrel 24 includes a cubic mandrel body 54 and a sleeve 56 received in mandrel body 54. Sleeve 56 extends along the longitudinal axis and is mounted around bearings 38 on front section 30 of axle 28. Sleeve 56 includes a plurality of through-holes 60 extending in a radial direction perpendicular to the longitudinal axis. A driven wheel 58, such as a sprocket, is mounted on an end of sleeve 56 and connected by a chain to driving wheel 46. Thus, mandrel 24 can be driven by power device 44 to rotate. Mandrel 24 further includes four panels 62 on four sides 64 of mandrel body 54. Thus, an elongated corrugated paper layer 66 can be wound around panels 62 of mandrel 24 (
With reference to
In the form shown, pressing device 26 further includes four pressing rods 102 provided in four corners of tunnels 86 of frame 78. Each pressing rod 102 is in the form of a cylinder and connected to an actuating rod 106 of a second driving unit 104. Each pressing rod 102 can be actuated by a corresponding second driving unit 104 to move in frame 78 and to exert pressure on one of four corners of mandrel body 54. Each corner of mandrel body 54 is the adjoining area of two adjacent panels 62. Pressing device 26 further includes two pull plates 108 provided on front ends 110 of pressing plates 88 that are located on upper and lower portions 80 and 82 or located on first and second side portions 84.
In operation of paper box forming machine 20, a flat sheet 112 is firstly wound around four panels 62 of mandrel body 54 (
Paper box forming machine 20 can rapidly form an integral paper box and has simple structure. Paper box body 114 formed by paper box forming machine 20 has no seams in four sides thereof and has sufficient rigidity. Furthermore, by inwardly pressing recessed portions 116 in the four corners of paper box body 114, paper box body 114 can be collapsed to reduce the volume for storage purposes.
Although specific embodiments have been illustrated and described, numerous modifications and variations are still possible without departing from the essence of the invention. The scope of the invention is limited by the accompanying claims.
