The present invention relates to a paper conveying apparatus, an image forming apparatus and an ink-jet recording apparatus; more particularly to a paper conveying apparatus, an image forming apparatus and an ink-jet recording apparatus that have a print receiving member arranged opposed to a print head.
Conventionally, an ink-jet recording apparatus used as an image recording apparatus (image forming apparatus) such as a printer, a facsimile, a copier or the like can form an image on a sheet of paper (not necessarily limited to paper but whatever is used to form an image thereon) by ejecting ink droplets from a nozzle of an ink-jet head thereto. Since deviation of the positional relationship between the sheet of paper and the ink-jet head may degrade image quality, it is required to convey the sheet of paper with accuracy.
Since the ink-jet recording apparatus allows ink droplets to adhere on a sheet of paper, the paper tends to become corrugated. Namely, within a few seconds after the ink droplets adhere on the paper, the paper swells and then becomes corrugated, which is known as so-called cackling. Typically, when an image is printed on a sheet of paper, there are margins formed on the right, left, top, and bottom of the paper. Therefore, tensile stress is caused between the right (left) margin and a printed area adjacent to the right (left) margin, which pulls both the margins inward, thereby causing both side portions of the paper to rise. If this happens, the paper cannot be flat in relation to the ink-jet head, and a gap between the paper and the ink-jet head varies, thereby distorting the image. Moreover, a large corrugation of the paper causes a problem in that the image printed on the paper may be defective and the ink-jet head may be damaged or broken since the paper can contact the ink-jet head.
In order to eliminate such disadvantages, an image forming apparatus such as an ink-jet printer has been proposed in recent years, where a conveyor roller is disposed in both the upstream and the downstream end of a paper conveying direction so as to maintain the flatness of the paper in relation to the ink-jet head. Such an image forming apparatus can prevent the paper from becoming corrugated during printing (See, patent-related publications listed below).
[Patent-related document 1] Japanese Patent Application Laid-Open Publication No. H7-125364.
[Patent-related document 2] Japanese Patent Application Laid-Open Publication No. H7-132659.
[Patent-related document 3] Japanese Patent Application Laid-Open Publication No. H9-24650.
[Patent-related document 4] Japanese Patent Application Laid-Open Publication No. 2001-261188.
However, in such an ink jet recording apparatus where the conveyor rollers are provided in the upstream and the downstream end of the paper along the conveying direction, an image is printed on the paper while the conveyer rollers are holding the leading and the rear ends of the paper. Therefore, a relatively larger non-printed zone has to be allocated at the upper and lower portions of the paper (i.e., the leading margin and the rear margin), which leads to another problem in that the printable area becomes smaller.
The present invention has been made in view of the above, and may provide a paper conveying apparatus, an image forming apparatus and an ink-jet recording apparatus that can press side portions of paper downward so as to allow the paper to bend downward.
An embodiment of the present invention provides a paper conveying apparatus including a first paper pressing member configured to press one side portion of a sheet of paper that may be conveyed therethrough, the side portion extending along a paper conveying direction.
Another embodiment of the present invention provides the paper conveying apparatus, where the first paper pressing member is disposed so that a downstream portion thereof along the paper conveying direction lies outward in a direction transverse to the paper conveying direction from an upstream portion thereof.
Another embodiment of the present invention provides the paper conveying apparatus, where the first paper pressing member is disposed so that a center of a downstream portion thereof along the paper conveying direction lies outward in a direction transverse to the paper conveying direction from a center of an upstream portion thereof.
Another embodiment of the present invention provides the paper conveying apparatus, where the first paper pressing member is disposed so that a center of a downstream portion thereof along the paper conveying direction lies outward in a direction transverse to the paper conveying direction from a corresponding one edge of the sheet of paper.
Another embodiment of the present invention provides the paper conveying apparatus, where the first paper pressing member is disposed so that a middle portion thereof between a downstream portion thereof and an upstream portion thereof along the paper conveying direction lies outward from a corresponding one edge of the sheet of paper.
Another embodiment of the present invention provides the paper conveying apparatus, where the first paper pressing member becomes narrower toward a downstream end thereof along the paper conveying direction.
Another embodiment of the present invention provides the paper conveying apparatus further including one or more supporting members configured to support the sheet of paper from below.
Another embodiment of the present invention provides the paper conveying apparatus further including a second paper pressing member configured to press the other side portion of the sheet of paper.
Another embodiment of the present invention provides the paper conveying apparatus, where the second paper pressing member is symmetric in shape with the first paper pressing member in relation to the paper conveying direction.
Another embodiment of the present invention provides the paper conveying apparatus, further including one or more third paper pressing members capable of pressing the sheet of paper between the first and the second paper pressing members.
Another embodiment of the present invention provides the paper conveying apparatus, where the first or the second paper pressing member presses one side portion of the sheet of paper and one of the one or more third paper pressing members presses the other side portion of the sheet of paper, and where the one of the one or more third paper pressing members is disposed symmetrically with the first or the second paper pressing member in relation to the paper conveying direction.
Another embodiment of the present invention provides the paper conveying apparatus further including one or more paper pressing amount limiting members disposed below the sheet of paper and configured to be substantially vertically movable so as to limit an amount of pressing on the sheet of paper caused by the first paper pressing member, the second paper pressing member, the third paper pressing member, or a combination thereof.
Another embodiment of the present invention provides the paper conveying apparatus further including one or more supporting members configured to support the sheet of paper from below, where the one or more paper pressing amount limiting members push from below the sheet of paper that is held from below by the supporting member and pressed from above by the first paper pressing member, the second paper pressing member, the third paper pressing member, or a combination thereof, so as to limit the amount of pressing from above.
Another embodiment of the present invention provides the paper conveying apparatus, wherein each of the one or more third paper pressing members is disposed between every adjacent two of the supporting members, and wherein one of the one or more supporting members, the corresponding one of the one or more paper pressing amount limiting members, and the corresponding one of the one or more third paper pressing members are disposed in this order in a direction transverse to the paper conveying direction.
Another embodiment of the present invention provides the paper conveying apparatus, wherein each of the one or more third paper pressing members is disposed between every adjacent two of the supporting members, and wherein one of the one or more third paper pressing members, the corresponding one of the one or more supporting members, and the corresponding one of the one or more paper pressing amount limiting members are disposed in this order in a direction transverse to the paper conveying direction.
Another embodiment of the present invention provides the paper conveying apparatus, where each of the one or more paper pressing amount limiting members is disposed below a corresponding one of the one or more third paper pressing members.
Another embodiment of the present invention provides the paper conveying apparatus, where one of the one or more paper pressing amount limiting members is disposed between the first paper pressing member and the third paper pressing member adjacent to the first paper pressing member.
Another embodiment of the present invention provides the paper conveying apparatus, where one of the one or more paper pressing amount limiting members is disposed between the second paper pressing member and the third paper pressing member adjacent to the second paper pressing member.
Another embodiment of the present invention provides the paper conveying apparatus, where at least one of the one or more paper pressing amount limiting members is disposed outward in a direction transverse to the paper conveying direction from a corresponding edge of the sheet of paper.
Another embodiment of the present invention provides the paper conveying apparatus, where a first set of the one or more paper pressing amount limiting members is disposed below the corresponding third paper pressing members and where a second set of the one or more paper pressing amount limiting members is disposed between every adjacent two of the third paper pressing members.
Another embodiment of the present invention provides the paper conveying apparatus further including: a print receiving member disposed opposing a print head that prints on the sheet of paper; a conveying roller configured to convey the sheet of paper to the print receiving member; and a pressing roller configured to press the sheet of paper on the conveying roller, where at least one of the first, the second, and the third paper pressing members is configured to press the sheet of paper on the print receiving member.
Another embodiment of the present invention provides the paper conveying apparatus further including one or more supporting members disposed on the print receiving member so as to support the sheet of paper from below.
Another embodiment of the present invention provides an image forming apparatus comprising at least the paper conveying apparatus.
Another embodiment of the present invention provides an ink-jet recording apparatus comprising at least the paper conveying apparatus.
According to the embodiments of the present invention, there is provided a paper conveying apparatus, an image forming apparatus and an ink-jet recording apparatus that can press side portions of paper downward so as to allow the paper to bend downward.
a) and 5(b) show other examples of the pressing members having different shapes.
a) through 6(f) show still other examples of the pressing members having different shapes.
a) through 7(d) show still other examples of the pressing members having different shapes.
a) through 9(c) are front views of the pressing amount limiting members disposed in three respective positions in relation to the pressing members.
a) and 21(b) are schematic side views for explaining how the pressing members and the pressing amount limiting member may function differently depending on the size of the paper.
a) and 22(b) are schematic side views illustrating that two pressing amount limiting members are arranged between the pressing members.
Referring to the accompanying drawings, a paper conveying apparatus, an image forming apparatus and an ink jet recording apparatus according to embodiments of the present invention are described hereinafter. Since the following embodiments are illustrated only as preferred embodiments of the present invention, technologically preferable limitations are added thereto. However, the present invention is not limited to the embodiments disclosed herein unless a particular limitation is recited in the following description.
In the lower portion of the recording apparatus body 1, a paper feed cassette 4 into which plural sheets of paper 3 can be placed from the front portion thereof is removably loaded. By the way, the paper 3 can be fed from a paper feed tray (not shown) instead of the paper feed cassette 4.
The paper 3 that has once been placed in the paper feed cassette 4 is conveyed through a path defined by a paper feed roller 21 and a friction pad 22 which can cooperatively separate one sheet of paper 3 from other sheets of paper 3 in the paper feed cassette 4, a conveyance roller 24 which reverses the direction of the paper 3 conveyed from the paper feed cassette 4 to feed the paper 3 forward, and a conveyance roller 26 that defines an ejection angle of the paper 3 that has been ejected from the conveyance roller 24 and an associated conveyance roller 25 that is disposed pressed toward the circumferential surface of the conveyance roller 24. Having traveled through this path, the paper 3 finally reaches the printing mechanism portion 2.
The printing mechanism portion 2 is composed of the carriage 13, the recording head 14, and the ink tank 15, or the like, and functions to print the paper 3.
The carriage 13 is held by a main guide rod 11 and a sub guide rod 12 supported by right and left side plates (not shown) so as to slidably move in the main scanning direction (perpendicular to the paper surface of
The recording head 14 is mounted on the undersurface of the carriage 13 so as to eject ink droplets downward. The recording head 14 is composed of the ink-jet head having nozzles for ejecting ink droplets of yellow (Y), cyan (C), magenta (M), and black (Bk). By the way, the recording head 14 may be composed of plural heads that are disposed side-by-side in the main scanning direction and eject ink droplets of respective colors. In addition, the recording head 14 may be composed of one head having nozzles capable of ejecting ink droplets of corresponding colors.
Below the recording head 14, a print receiving member 27 is arranged as a guide configured to guide the paper 3.
The ink tank (ink cartridge) 15 is configured to supply ink of each color to the corresponding recording head 14. The ink tank 15 is replaceably mounted on the carriage 13.
On the paper 3 conveyed to the printing mechanism portion 2 is printed an image by the recording head 14, and then the paper 3 with the image thereon is further conveyed to a paper ejection tray 6 by a configuration described below.
Downstream from the print receiving member 27 along the paper conveying direction (or along the rightward direction in
Referring to
Referring to
The paper 3 conveyed to the print receiving member 27 is pressed downward by the pressing members 101, 102 and conveyed on and along the ribs 29 disposed on the print receiving member 27. In this manner, a predetermined gap between the paper 3 and the print head 14 is defined. Onto the paper 3 are adhered ink droplets ejected from the print head 14 and thus a predetermined image is formed thereon.
Among the plural pressing members 101, 102, the outermost pressing members 101 (first and second paper pressing members) on both sides can press respective side portions of the paper 3 downward. This allows the side portions of the paper 3 to be bent downwardly in areas outside the outermost ribs 29 (see
In addition, due to such bending of the paper 3 in both side portions, the paper 3 can be maintained flat even between two adjacent ribs, therefore maintaining constant the gap between the paper 3 and the recording head 14. Moreover, the paper 3 is prevented from contacting the recording head 14 even if the paper swells after absorbing ink droplets, thereby preventing the image thereon from being degraded and the recording head 14 from being damaged.
As stated above, due to a simple configuration of the plural ribs 29 disposed on the print receiving member 27 so as to oppose the recording head 14, the pressing members 101 disposed so as to press the side portions of the paper 3 downward, and the pressing members 102 arranged between every two adjacent ribs in this non-limiting embodiment, the paper 3 is prevented from contacting the recording head 14.
Next, the pressing members 101, 102 attached to the attachment portion 28 are described in detail. Each of pressing members 101, 102 according to this embodiment is attached to the attachment portion 28 at the upstream side (or “A” side in
In addition, since the pressing members 101 are arranged in a symmetric relationship with each other as shown in
By the way, when a paper having a smaller width than the paper 3 illustrated in
By the way, the pressing members 101, 102 shown in
a) and 5(b) show additional examples of the pressing member 101 according to this embodiment of the present invention. As shown in
Additionally, the distal point B is disposed outside the edge (dotted line) of the paper. Moreover, not only the distal point B but at least a portion on the downstream side thereof is also disposed outside the edge of the paper.
As shown in
a) through 6(f) show still other examples of the pressing member 101. All the pressing members 101 illustrated therein are disposed so as to press the left side portion of the paper downward.
The pressing members 101 having such shapes as illustrated in
Moreover, even when the side portion of the paper shifts slightly in the direction transverse to the paper conveying direction, the edge of the paper can touch the pressing member 101 and be pressed downward. Therefore, the side portion of the paper 3 can be bent downward by a weaker pressing force.
Furthermore, since the side portion of the paper, which is easily bent or warped upward, can be pressed downward, the paper is prevented from being contaminated or jammed.
In addition, since the pressing member 101 is narrower in the downstream portion thereof than in the upstream portion thereof, the pressing member 101 can press the side portion of the paper downward with a weaker force, thereby allowing the paper to be kept flat as a whole and thus providing a better quality image. If the pressing force becomes too strong, the paper cannot be maintained flat, since the stronger force may cause the paper to drop between the ribs, which in turn makes it difficult to maintain the paper flat in relation to the recording head 14 (
Additionally, the outmost ribs 29, which are disposed near the side portions of the paper, can help keep the paper flat, thereby providing a better quality image. Moreover, since the pressing members 101 are disposed outside the outmost ribs 29, the pressing members 101 can prevent the side portion of the paper from rising upward.
a) through 7(d) show various other examples of the pressing members 101. Specifically,
More specifically, as shown in
In
In
In
Even these pressing members 101 illustrated in
Next, a pressing amount limiting member according to one embodiment of the present invention is described. In the foregoing embodiments, the pressing members 101 press the paper outside the outmost ribs 29 downward. In addition, since plural pressing members 102 are disposed on the inner side of the pressing members 101, even when narrower paper is used, the paper can be bent downward on both side portions (see
However, the plural pressing members 102 may press the paper downward to a greater extent between all adjacent ribs 29, which may cause the paper, which has to be kept flat in relation to the recording head 14, to be unnecessarily bent. In order to prevent such unnecessary bending, a pressing amount limiting member 30 is provided in this embodiment. That is, an amount of pressing on the paper caused by the pressing members 102 can be adjusted by adjusting the elevation of the pressing amount limiting member 30.
The pressing amount limiting member 30 is disposed on the print receiving member 27. Specifically, the pressing amount limiting member 30 may be disposed in three positions in relation to the pressing members 101, 102 as shown in
In
First, the pressing amount limiting member 30 disposed outside the pressing member 102 is described with reference to
As shown in
Next, the pressing amount limiting member 30 disposed below the pressing member 102 is described with reference to
Although
Then, the pressing amount limiting member 30 disposed inside (or on the right-hand side of) the pressing member 102 is described with reference to
Although
Referring to
a) is an explanatory view showing how the pressing amount limiting member 30 functions to limit the amount of pressing the paper 3 caused by the pressing member 102 when a sheet of paper 3 larger than the paper which the pressing member 102 is supposed to press downward is conveyed therein. In this case, the side portion of the larger paper 3 is pressed downward by not the pressing member 102 but the pressing member 101 in order to prevent the side portion from rising; and the print area of the larger paper 3 is kept flat in relation to the recording head 14 (
On the other hand, when a sheet of paper 3 that is narrower than the paper 3 illustrated in
In addition, it can be contemplated as other embodiments according to the present invention that plural pressing amount limiting members X are disposed outside the corresponding pressing members 102 and plural pressing amount limiting members Y below the corresponding pressing members 101, 102.
The pressing amount limiting members X function to limit the amount of pressing the paper 3 caused by the associated pressing members 102 when the edge of the paper 3 reaches the pressing member 101 (see
On the other hand, when a narrower paper whose edge does not reach the pressing member 101 is conveyed therein, the pressing amount limiting member Y disposed below the associated pressing member 102 that presses the side portion of the paper 3 downward can limit the amount of pressing the paper 3 caused by the pressing member 102. In addition, adjusting the elevation of the pressing amount limiting members (i.e., 30, X, Y) can reduce or increase the limiting amount caused by the pressing members 102.
As stated above, according to this embodiment in which the plural pressing amount limiting members 30, X, Y are provided, the pressing amount limiting effect can be appropriately exhibited depending on user needs.
By the way, the present invention is not limited to the embodiments specifically disclosed herein, but various alterations and modifications may be applied without departing from the scope of the invention set forth in accompanying claims.
The present application is based on Japanese Patent Applications No. 2006-146861, filed on May 26, 2006, and No. 2007-065640, filed on Mar. 14, 2007 with the Japanese Patent Office, the entire contents of which are hereby incorporated by reference.
Number | Date | Country | Kind |
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2006-146861 | May 2006 | JP | national |
2007-065640 | Mar 2007 | JP | national |
Number | Date | Country | |
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Parent | 11996566 | Jan 2008 | US |
Child | 13559848 | US |