The present invention relates to a paper deskew device, and more particularly to a paper deskew device for an automatic document feeder.
For processing a large number of papers, a commercially available office machine (e.g. a scanner, a printer or a multifunction peripheral) is usually equipped with an automatic document feeder. By means of the automatic document feeder, a stack of papers can be successively fed into the office machine in order to perform the scanning task or the printing task. However, if the paper is not placed at the proper position or if the paper is aslant fed into the automatic document feeder, the printed or scanned image is skewed. For solving these drawbacks, the automatic document feeder usually has a special device for correcting the skewed paper before the paper is introduced to the working region (e.g. the scanning region or the printing region) in order to decrease the skew degree of the printed or scanned image.
In accordance with the conventional approaches of correcting the skewed paper, the rotation of a transmission roller is selectively stopped or reversed during the process of feeding the paper. Hereinafter, the approaches of correcting the skewed paper by stopping the transmission roller will be illustrated with reference to
As shown in
When the paper-feeding task starts, the feed roller 11 and the transfer roller 12 are rotated in a first direction “a” to feed a paper 14 into the office machine. Under this circumstance, the transmission roller 13 is in a static status. If the paper 14 is not skewed, the both sides of the front edge of the paper 14 are simultaneously contacted with the transmission roller 13. On the other hand, if the paper is skewed, a side of the front edge of the paper 14 is firstly contacted with the transmission roller 13. Meanwhile, the paper 14 is blocked by the transmission roller 13 from being continuously advanced. Since the paper 14 is continuously transported by the transfer roller 12, the front edge of the paper 14 is slightly upturned (see
After the skewed paper has been corrected, the transmission roller 13 is rotated in the first direction “a” (see
Hereinafter, the approaches of correcting the skewed paper by reversing the transmission roller will be illustrated with reference to
As shown in
Except for the following items, the operations of the paper deskew device 2 are substantially identical to those of the paper deskew device 1. In contrast, after the paper 24 has been transported across the transfer roller 22 for a certain time period, the transmission roller 23 is rotated in a second direction “b” (see
After the skewed paper has been corrected, the transmission roller 23 is rotated in the first direction “a” (see
The above conventional paper deskew devices, however, still have some drawbacks. For example, it takes an additional time period for allowing the motor to drive start-up of the transmission roller from the static status. Moreover, it also takes another time period to change the driving direction of the motor. In other words, the time period for performing the scanning or printing task will be increased. Since the driving direction of the motor is frequently changed or the motor is frequently started from the static status, the possibility of causing damage of the motor will be increased. Under this circumstance, the use life of the automatic document feeder will be shortened.
Therefore, there is a need of providing an improved paper deskew device for correcting the skewed paper.
The present invention provides an active-type paper deskew device without the need of changing the operating status of the motor.
In accordance with an aspect of the present invention, there is provided a paper deskew device for an automatic document feeder. The paper deskew device is used for correcting a skew phenomenon of a paper fed into the automatic document feeder. The paper deskew device includes a transport roller assembly and a deskew roller assembly. The transport roller assembly includes a shaft and a first transport roller. The first transport roller is sheathed around a first end of the shaft, and driven by the shaft to be rotated in a first direction. The deskew roller assembly is disposed on the shaft, and includes a first deskew roller. The first deskew roller is sheathed around the first end of the shaft. A movement of the paper is firstly driven by the first deskew roller and then driven by the first transport roller. Before the movement of the paper is driven by the first deskew roller, the first deskew roller is rotated in a second direction. Once a front edge of the paper is contacted with the first deskew roller, the first deskew roller is continuously rotated in the second direction for a predetermined time period, and then the first deskew roller is rotated in the first direction, so that the paper is transported to the first transport roller. After the paper is completely departed from the first deskew roller, the first deskew roller is rotated in the second direction again. The first direction is opposed to the second direction.
In an embodiment, the transport roller assembly further includes a first gear. The first gear is sheathed around the shaft and located beside the first transport roller and driven by the shaft to be rotated in the first direction. Moreover, the first gear has a first bulge. The deskew roller assembly further includes a second gear. The second gear is connected to a sidewall of the first deskew roller and rotated with the first deskew roller. Moreover, the second gear has a second bulge.
In an embodiment, the paper deskew device further includes a power transmission mechanism. The power transmission mechanism is connected with the first gear and the second gear for driving the first deskew roller to be rotated in the second direction.
In an embodiment, after the first deskew roller is rotated in the second direction for the predetermined time period, the first bulge of the first gear and the second bulge of the second gear are contacted with each other, so that the second gear is pushed by the first gear to be rotated in the first direction and the first deskew roller is rotated in the first direction.
In an embodiment, a radius of the first deskew roller is smaller than a radius of the first transport roller. After the paper is driven by the first transport roller to be moved, the paper allows the second bulge of the second gear to be separate from the first bulge of the first gear.
In an embodiment, the power transmission mechanism includes a damping gear set, which includes a first damping gear, a second damping gear and a damping spring. The damping spring is disposed within the first damping gear and the second damping gear.
In an embodiment, before the first deskew roller is rotated for the predetermined time period, the first damping gear, the second damping gear and the damping spring are rotated in the same direction. Moreover, after the first deskew roller is rotated for the predetermined time period, the first damping gear and the second damping gear are rotated in opposite directions.
In an embodiment, the power transmission mechanism further includes a third gear, a fourth gear and a fifth gear. The third gear is engaged with the first gear and the first damping gear, the fourth gear is engaged with the second damping gear and the fifth gear, and the fifth gear is engaged with the fourth gear and the second gear.
In an embodiment, the transport roller assembly further includes a second transport roller, a first idler wheel and a second idler wheel. The second transport roller is sheathed around a second end of the shaft and synchronously rotated with the first transport roller. A radius of the second transport roller is equal to a radius of the first transport roller. The first idler wheel is disposed over the first transport roller and driven by the first transport roller to be rotated. In addition, the second idler wheel is disposed over the second transport roller and driven by the second transport roller to be rotated.
In an embodiment, the deskew roller assembly further includes a second deskew roller, a third idler wheel and a fourth idler wheel. The second deskew roller is sheathed around a second end of the shaft and synchronously rotated with the first deskew roller. A radius of the second deskew roller is equal to a radius of the first deskew roller. The third idler wheel is disposed over the first deskew roller and driven by the first deskew roller to be rotated. In addition, the second idler wheel is disposed over the second deskew roller and driven by the second deskew roller to be rotated.
The above objects and advantages of the present invention will become more readily apparent to those ordinarily skilled in the art after reviewing the following detailed description and accompanying drawings, in which:
The present invention provides a paper deskew device for correcting a skewed paper during the process of feeding the paper.
Please refer to
Hereinafter, the components of the paper deskew device will be illustrated in more details. As shown in
The transport roller assembly 31 comprises a shaft 31a, a first transport roller 31b, a first gear 31c, a second transport roller 31d, a first idler wheel 31e, and a second idler wheel 31f. The first gear 31c comprises a first bulge 31ca. The first bulge 31ca is protruded from a sidewall of the first gear 31c.
The deskew roller assembly 32 comprises a first deskew roller 32a, a second gear 32b, a second deskew roller 32c, a third idler wheel 32d, and a fourth idler wheel 32e. The second gear 32b comprises a second bulge 32ba. The second bulge 32ba is protruded from an inner surface of the second gear 32b.
The power transmission mechanism 33 comprises a damping gear set 33a, a third gear 33b, a fourth gear 33c, and a fifth gear 33d. The damping gear set 33a comprises a first damping gear 33aa, a second damping gear 33ab, and a damping spring 33ac (see
Moreover, the radius of each of the first deskew roller 32a and the second deskew roller 32c is smaller than the radius of each of the first transport roller 31b and the second transport roller 31d.
Hereinafter, a process of assembling the paper deskew device will be illustrated with reference to
Firstly, the first transport roller 31b, the first gear 31c and the second transport roller 31d of the transport roller assembly 31 are sheathed around the shaft 31a. The first transport roller 31b and the second transport roller 31d are respectively located at two ends of the shaft 31a. The first gear 31c is located beside the first transport roller 31b. The first idler wheel 31e is disposed over the first transport roller 31b, and nestled against the first transport roller 31b. The second idler wheel 31f is disposed over the second transport roller 31d, and nestled against the second transport roller 31d.
Moreover, the first transport roller 31b, the first gear 31c and the second transport roller 31d are driven by the shaft 31a, so that the first transport roller 31b, the first gear 31c and the second transport roller 31d are synchronously rotated with the shaft 31a. The first idler wheel 31e is driven by the first transport roller 31b to be rotated. The second idler wheel 31f is driven by the second transport roller 31d to be rotated.
Next, the first deskew roller 32a, the second gear 32b and the second deskew roller 32c of the deskew roller assembly 32 are also sheathed around the shaft 31a, and arranged between the first transport roller 31b and the second transport roller 31d. In addition, the first deskew roller 32a is located beside the first transport roller 31b, and the second deskew roller 32c is located beside the second transport roller 31d. The second gear 32b is connected with a sidewall of the first deskew roller 32a. The first bulge 31ca of the first gear 31c is covered by the inner surface of the second gear 32b. The third idler wheel 32d is disposed over the first deskew roller 32a, and nestled against the first deskew roller 32a. The fourth idler wheel 32e is disposed over the second deskew roller 32c, and nestled against the second deskew roller 32c.
The second gear 32b is synchronously rotated with the first deskew roller 32a. The second deskew roller 32c is also synchronously rotated with the first deskew roller 32a. The third idler wheel 32d is driven by the first deskew roller 32a to be rotated. The fourth idler wheel 32e is driven by the second deskew roller 32c to be rotated.
Afterwards, the third gear 33b of the power transmission mechanism 33 is engaged with the first gear 31c and the first damping gear 33aa, the second damping gear 33ab is nestled against the first damping gear 33aa, and the damping spring 33ac is disposed within the first damping gear 33aa and the second damping gear 33ab (see
It is noted that the third idler wheel 32d and the fourth idler wheel 32e are located upstream of the paper-transferring path relative to the first idler wheel 31e and the second idler wheel 31f. Consequently, during the process of transferring the paper, the paper is firstly driven by the first deskew roller 32a and the second deskew roller 32c, and then driven by the first transport roller 31b and the second transport roller 31d.
Hereinafter, the operations of the paper deskew device of the present invention will be illustrated with reference to
For clearly describing the status of the paper during the process of transporting the paper, the first idler wheel 31e, the second idler wheel 31f, the third idler wheel 32d and the fourth idler wheel 32e are not shown in
After the paper-feeding task starts, the papers are successively fed into the automatic document feeder by a paper pick-up arm (not shown). Before the paper is introduced to the working region (e.g. the scanning region or the printing region), the paper should be transported through the paper deskew device 3 in order to correct the skew phenomenon.
After the front edge of the paper 4 is departed from the paper pick-up arm and moved toward the paper deskew device 3 (see
Meanwhile, since the first bulge 31ca of the first gear 31c is separated from the second bulge 32ba of the second gear 32b by a distance, the first bulge 31ca and the second gear 32b are not interfered with each other (see
From the above discussions, before the front edge of the paper 4 is moved to the paper deskew device 3, the first deskew roller 32a and the second deskew roller 32c are rotated in the second direction “y”.
Once one side of the front edge of the paper 4 is contacted with the first deskew roller 32a, the first deskew roller 32a and the second deskew roller 32c are continuously rotated in the second direction “y” for a predetermined time period, so that the paper 4 is blocked from being continuously advanced.
Since the paper 4 is continuously transported by the paper pick-up arm (not shown) during the above predetermined time period, the paper is upturned. Until the other side of the front edge of the paper 4 is contacted with the second deskew roller 32c, the front edge of the paper 4 is completely parallel with the first deskew roller 32a and the second deskew roller 32c (see
As previously described, the first gear 31c and the second gear 32b are continuously rotated in opposite directions. After the above predetermined time period, the first bulge 31ca of the first gear 31c and the second bulge 32ba of the second gear 32b are contacted with each other (see
Then, the second bulge 32ba of the second gear 32b is pushed by the first bulge 31ca of the first gear 31c to be rotated in the first direction “x”. Consequently, the first deskew roller 32a and the second deskew roller 32c start to be rotated in the first direction “x”. At the same time, the paper 4 is clamped between the first deskew roller 32a and the third idler wheel 32d and between the second deskew roller 32c and the fourth idler wheel 32e, so that paper 4 is moved forwardly in the paper-feeding direction.
Moreover, after the second gear 32b is pushed by the first gear 31c, the friction between the damping spring 33ac and the second damping gear 33ab fails to drive the second damping gear 33ab to be synchronously rotated with the damping spring 33ac. Consequently, the first damping gear 33aa is continuously rotated in the first direction “x”, and the second damping gear 33ab is driven by the fourth gear 33c to be rotated in the second direction “y”.
Then, the paper 4 is transported to the first transport roller 31b and the second transport roller 31d. Then, the paper 4 is clamped between the first transport roller 31b and the first idler wheel 31e and between the second transport roller 31d and the second idler wheel 31f, so that the paper is continuously moved in the paper-feeding direction (see
From the above discussions, the radius of each of the first deskew roller 32a and the second deskew roller 32c is smaller than the radius of each of the first transport roller 31b and the second transport roller 31d. Consequently, after the movement of the paper 4 starts to be driven by the first transport roller 31b and the second transport roller 31d, the first deskew roller 32a and the second deskew roller 32c are driven by the paper 4 to be rotated for more turns within the same time period. In other words, the distance between the second bulge 32ba of the second gear 32b and the first bulge 31ca of the first gear 31c is gradually increased (see
From the above discussions, after the paper 4 is completely departed from the first deskew roller 32a and the second deskew roller 32c, the first bulge 31ca of the first gear 31c is separated from the second bulge 32ba of the second gear 32b by a distance, and thus the second bulge 32ba is no longer pushed by the first bulge 31ca. Then, the second gear 32b, the first deskew roller 32a and the second deskew roller 32c are driven by the power transmission mechanism 33 again to be rotated in the second direction “y”. Then, the skew phenomenon of a next paper will be corrected in the above manner.
In the above embodiments, by means of the first gear, the second gear and the power transmission mechanism, the paper deskew device of the present invention is capable of correcting the skew phenomenon of the paper during the process of feeding the paper without the need of changing the operating status or the rotating direction of the transport roller assembly.
From the above description, the transport roller assembly of the paper deskew device of the present invention only needs to be continuously rotated in the same direction. In such way, the deskew roller assembly can be actively rotated in the first direction to feed the paper or rotated in the second direction to block the paper from being advanced and correct the skew phenomenon of the paper. By using the paper deskew device of the present invention, the time period from the positive rotation to the reverse rotation of the motor or the time period from suspension to start of the motor will be saved. Moreover, since it is not necessary to frequently change the operating status of the motor, the possibility of causing damage of the motor will be largely reduced. In other words, the use of the paper deskew device of the present invention can prolong the life of the automatic document feeder.
While the invention has been described in terms of what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention needs not be limited to the disclosed embodiment. On the contrary, it is intended to cover various modifications and similar arrangements included within the spirit and scope of the appended claims which are to be accorded with the broadest interpretation so as to encompass all such modifications and similar structures.
Number | Date | Country | Kind |
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101100623 A | Jan 2012 | TW | national |
Number | Name | Date | Kind |
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3980295 | Kleid | Sep 1976 | A |
4941655 | Winkler | Jul 1990 | A |