Patent Application
20110115153
The present application is based on Patent Application No. 2009-261609 filed at the Japan Patent Office on Nov. 17, 2009 and which is hereby incorporated herein in its entirety.
The present invention relates to a paper discharge apparatus for loading paper discharged from a discharge device onto a paper loading table and an image forming apparatus equipped with the paper discharge apparatus.
An image forming apparatus, such as a printer, copier, and the like, and post-processing device thereof are mostly equipped with a paper loading table for temporarily storing plural sheets of paper having images formed thereon within the apparatus and also equipped with a paper discharge tray located outside the apparatus and loaded with the discharged paper. When paper is discharged onto the paper loading table or the paper discharge tray (hereinafter, collectively referred to as a paper loading table), there is a problem in that the paper loading position is deviated during the period after a sheet of paper left the paper conveyance roller (hereinafter, referred to as a discharge roller) located immediately before the paper loading table and before the sheet of paper drops by its own weight onto the paper loading table; consequently, the paper is not loaded on the paper loading table in the aligned state. This problem tends to arise regardless of whether the paper loading table is horizontally disposed or the paper loading table is disposed with the loading surface thereof inclined. Particularly, this problem tends to arise when the paper conveyance speed is high or environmental conditions are severe (high-temperature and high-humidity condition, or low-temperature and low-humidity condition). Furthermore, it is comparatively easy to align a sheet of paper by an alignment device for aligning paper in the direction (paper width direction) perpendicular to the paper conveying direction when the sheet of paper is discharged. However, it is difficult to align the sheet of paper in the paper conveying direction. In order to improve the paper alignment condition in the paper conveying direction on the paper loading table, a variety of paper discharge apparatus have been developed. However, there are problems in that the mechanism is complicated and the device becomes too large, or the sheets of paper are not loaded in the aligned state.
To address the above problems, there is disclosed a technology wherein the rear end of discharged paper is held by a gripper, and the gripper is moved, thereby loading the paper onto the paper discharge tray (for example, see Japanese Patent Application Publication: No. 2008-273656). The technology described in Japanese Patent Application Publication: No. 2008-273656 is also advantageous because the technology can apply to stapled paper and shift-processed paper.
However, even in the technology described in Japanese Patent Application Publication: No. 2008-273656, it is difficult to neatly align the rear end of paper. Also, when the discharged paper is received by the gripper, the discharged paper must temporarily stop. Thus, there is also a problem in that it takes extra time until the paper is loaded onto the paper loading table.
One aspects of the present invention are any one of the bookbinding apparatus or the image forming system described as follows.
1. A paper discharge apparatus including, a paper loading device having a paper loading portion for loading paper discharged from the discharge device, and a paper rear-end abutting portion which the rear end of paper in the paper conveying direction abuts when the paper is discharged from the discharge device; and, a paper holding member for holding paper discharged from the discharge device at a paper holding position and moving the paper to a paper loading position of the paper loading portion; wherein the paper holding member composed of a pair of paper holding members for holding paper at the paper holding position; the paper discharge apparatus has a paper holding member moving device which is connected to at least one of the pair of the paper holding members and moves the pir of the paper holding members from the paper holding position to the paper loading position, and, moves and holds paper by the pair of the paper holding members during the paper has been discharged from the discharge device and the paper is loaded onto the paper loading portion; and when the pair of the paper holding members reach the paper loading position, the paper holding member moving device moves at least one of the pair of the paper holding members in the opposite direction of the paper conveying direction and makes the rear end of the holding paper abut the paper rear-end abutting portion.
2. Another aspect of the present invention is an image forming apparatus having a paper discharge apparatus of claim 1.
a is a cross-sectional configuration diagram explaining the configuration and the operation of an embodiment of a paper discharge apparatus 90 according to the present invention.
b is a cross-sectional configuration diagram explaining the configuration and the operation of an embodiment of a paper discharge apparatus 90 according to the present invention.
a is a cross-sectional configuration diagram explaining the operation of an embodiment of a paper discharge apparatus 90 according to the present invention.
b is a cross-sectional configuration diagram explaining the operation of an embodiment of a paper discharge apparatus 90 according to the present invention.
a is a cross-sectional configuration diagram explaining the operation of an embodiment of a paper discharge apparatus 90 according to the present invention.
b is a cross-sectional configuration diagram explaining the operation of an embodiment of a paper discharge apparatus 90 according to the present invention.
The present invention will be described based on the illustrated embodiments, however, the present invention is not intended to be limited to those embodiments.
First, an explanation will be given about an image forming apparatus equipped with a paper discharge apparatus according to the present invention with reference to the drawings.
(Image Forming System A)
(Image Forming Apparatus Main Body B in the Image Forming System A)
The image forming apparatus main body B shown in
An automatic document feeder DF is disposed on the upper side of the image forming apparatus main body B. The post-processing device C is coupled to the paper discharge mechanism portion 8 side located on the left side-face of the image forming apparatus main body B as shown in the drawing.
A manuscript placed on the manuscript table of the automatic document feeder DF is carried in the direction of the arrow, either a single-sided image or double-sided images of the manuscript are read by the optical system of the image reading portion 1 and then read into the CCD image sensor 1A.
An analog signal is photoelectrically converted by the CCD image sensor 1A, subsequently, the analog processing, A/D conversion, shading correction, and the image compression are executed in the image processing portion 2, and then the image or images are sent to the image writing portion 3.
When an image is formed, light is emitted from the semiconductor laser of the image writing portion 3 onto the photoreceptor drum 4a of the image forming portion 4, thereby forming a latent image. In the image forming portion 4, electrical charging, exposure, development, transcription, separation, cleaning, and the like are executed. Paper S1 fed from the paper feeding cassette 5 by the paper feeding device 6 abuts the photoreceptor drum 4a wherein a latent image has been converted into a toner image by the development process, and the toner image is transcribed by the transcription device 4b. The paper S1 carrying the toner image is fixed by the fixing device 7 and then sent to the post-processing device C via the paper discharge roller 8a functioning as a discharge device. When double-side copying is executed, paper S1 on which a single-sided image has been processed is sent to the automatic double-sided copying paper feeding portion 9 by the conveyance pathway switch board 8d, and another image is then processed on the back side of the paper in the image forming portion 4, fixed, and then the paper is discharged by the paper discharge roller 8a.
Next, an embodiment of the post-processing device C equipped with the paper discharge apparatus according to the present invention will be described with reference to
(Post-Processing Device C)
A post-processing device C is equipped with a paper skew correcting mechanism portion 20, insertion paper feeding portions 30a and 30b, and a plurality of post-processing mechanism portions, such as a punching mechanism portion 40, a folding mechanism portion 50, an overlapping mechanism portion 60, a binding mechanism portion 70, a paper discharge mechanism portion 80, and a paper discharge apparatus 90.
Insertion paper S2 is loaded into the insertion paper feeding portion 30a, and another insertion paper S3 is loaded into the insertion paper feeding portion 30b. Insertion paper S2 and S3 is a cover paper, insertion paper, and the like, which is inserted into paper S1 discharged from the image forming apparatus main body B, and can be punched and folded in the same manner as paper S1. Insertion paper S2 and S3 sent from the insertion paper feeding portions 30a and 30b is carried downward via a conveyance pathway (no reference code assigned) to the paper skew correcting mechanism portion 20.
The paper skew correcting mechanism portion 20 is disposed facing the paper discharge mechanism portion 8 of the image forming apparatus main body B. Paper S1 discharged from the paper discharge mechanism portion 8 of the image forming apparatus main body B and insertion paper S2 and S3 sent from the insertion paper feeding portions 30a and 30b are first carried into the paper skew correcting mechanism portion 20.
The punching mechanism portion 40 is disposed downstream of the paper skew correcting mechanism portion 20 in the paper conveying direction, and a conveyance roller 22 is disposed downstream of the punching mechanism portion 40.
The folding mechanism portion 50 is disposed on the conveyance pathway H1 branching downward from the conveyance roller 22.
The overlapping mechanism portion 60 is disposed downstream of conveyance pathway H2 branching upward from the conveyance roller 22 and is equipped with conveyance pathways H3, H4, and H5. The overlapping mechanism portion 60 is intended to be provided so that the succeeding sheets of paper can stand by on the conveyance pathways H3, H4, and H5 in order to ensure time to bind the preceding sheets of paper in the binding mechanism portion 70 located downstream.
The conveyance pathway located downstream of the conveyance roller 23 splits from the conveyance roller 23 into doubly curved conveyance pathways: the inner-side conveyance pathway H4 and the outer-side conveyance pathways H3 and H5. The conveyance pathway H4 branching from the conveyance roller 23 and forming a curved inner-side conveyance pathway is connected to the temporary stop roller 25, and the first sheet of paper to be bound will stand by on the conveyance pathway H4 in the condition where the front edge of the sheet abuts the temporary stop roller 25 that has stopped rotating.
The conveyance pathway H3 forming a curved outer-side conveyance pathway together with the conveyance pathway H5 reaches the conveyance roller 24 at a location downstream of the conveyance roller 23, where the conveyance pathway H3 branches into conveyance pathway H5 and conveyance pathway H6. The conveyance pathway H5 forms curved outer-side conveyance pathways H3 and H5 together with the conveyance pathway H3 and extends toward the temporary stop roller 25. The conveyance pathway H6 branches from the outer-side conveyance pathway H3 and extends toward the fixed paper discharge tray 81. While the first sheet of paper to be bound stands by on the inner-side conveyance pathway H4, a preceding sheet of paper is bound in the binding mechanism portion 70, and the second sheet of paper is carried on the outer-side conveyance pathways H3 and H5. After that, the first and second sheets of paper are overlapped and carried to the binding mechanism portion 70 in the overlapping manner.
The fixed paper discharge tray 81 is disposed at a location downstream of the conveyance pathway H6 branching from the overlapping mechanism portion 60 at the conveyance roller 24 on the conveyance pathway H3, and the fixed paper discharge tray 81 protrudes from the post-processing device C. The fixed paper discharge tray 81 is the tray onto which paper S1 or insertion paper S2 and S3 (hereinafter, collectively and simply referred to as paper) requiring no post-processing is discharged. For typical examples, paper is discharged onto the fixed paper discharge tray 81 in the small-quantity copy mode, trial copy mode, and in cases when a paper jam has occurred and the paper jammed in the machine needs to be removed.
The conveyance pathway extending from the conveyance roller 24 to the conveyance pathway H5 is connected to the temporary stop roller 25.
A binding mechanism portion 70 is disposed downward and downstream of the temporary stop roller 25, and a paper discharge mechanism portion 80 and a paper discharge apparatus 90 are disposed protruding from the post-processing device C at locations downstream of the temporary stop roller 25 and the binding mechanism portion 70.
The binding mechanism portion 70 binds paper S1, S2, and S3 carried from the temporary stop roller 25. The bound paper S1, S2, and S3 is carried to the paper discharge mechanism portion 80.
The paper discharge mechanism portion 80 is equipped with a paper discharge roller 80a functioning as a discharge device, an up-and-down paper discharge tray 80b functioning as a paper loading device, and a paper rear-end abutting portion 80c. The up-and-down paper discharge tray 80b is a paper discharge mechanism portion referred to as a main tray, which is a large-capacity tray that can contain approximately 3000 sheets of paper. Paper is discharged onto the up-and-down paper discharge tray 80b in the large-quantity copy mode, printing mode based on the printing instruction made by external devices, binding mode, and the shift-processing mode. The paper discharge roller 80a is driven by a paper discharge drive motor M1, not shown, and ejects paper S1, S2, and S3 discharged from the post-processing device C onto the up-and-down paper discharge tray 80b.
The paper discharge apparatus 90 according to the present invention is disposed at a location near the paper discharge mechanism portion 80 and loads the paper S1, S2, and S3 discharged by the paper discharge roller 80a onto the up-and-down paper discharge tray 80b in the aligned state.
Next, operation of paper S1, S2, and S3 will be described according to the conveyance pathways.
In the paper skew correcting mechanism portion 20, whether to correct the skew of the paper S1 discharged from the image forming apparatus main body B and the insertion paper S2 and S3 fed from the insertion paper feeding portions 30a and 30b is determined according to the mechanism portion that has been selected as post-processing from a plurality of post-processing mechanism portions. This determination will determine the operation of the resist roller 21 and the conveyance rollers 18 and 19, and then skew of the paper is corrected as necessary.
The paper S1, S2, and S3 (hereinafter, also representatively referred to as S1) carried via the paper skew correcting mechanism portion 20 is carried on the conveyance pathway where the punching mechanism portion 40 is disposed, the paper is punched as necessary, and then carried to the conveyance roller 22.
When paper S1 reaches the conveyance roller 22, the paper is carried on a different conveyance pathway according to whether the paper is to be folded or not as post-processing. When the paper is to be folded, the paper is caned downward to the conveyance pathway H1, and when the paper is not to be folded, the paper is carried upward to the conveyance pathway H2. The conveyance pathways are switched by a known mechanism, such as a switch lever, or the like.
When paper S1 is to be folded, the paper S1 is carried downward via the conveyance pathway H1 and reaches the folding mechanism portion 50. The paper S1 that has been folded in the folding mechanism portion 50 passes through the conveyance pathway, not shown, and is discharged onto the discharge tray, not shown.
When paper S1 is not to be folded, paper S1 is carried upward via the conveyance pathway H2 and reaches the conveyance roller 23.
When post-processing is not scheduled for the first sheet of the paper S1 that has reached the conveyance roller 23, the sheet is carried through the conveyance pathway H3, passing the conveyance roller 24, to the conveyance pathway H6, and then discharged onto the fixed paper discharge tray 81.
When binding is not executed and all sheets of paper including the first sheet are discharged onto the up-and-down paper discharge tray 80b of the paper discharge mechanism portion 80, paper S1 is carried from the conveyance roller 23 via the conveyance pathway H4 to the paper discharge mechanism portion 80. Paper S1 to be discharged onto the up-and-down paper discharge tray 80b of the paper discharge mechanism portion 80 is loaded onto the up-and-down paper discharge tray 80b in the condition in which the rear end of the paper has been aligned by the paper discharge apparatus 90.
When paper is to be overlapped and bound, the first sheet of paper is carried via the conveyance pathway H4 and the front edge of the paper abuts the temporary stop roller 25 and stops, and then is on stand-by until the second sheet of paper arrives.
The second sheet of paper is carried from the conveyance roller 23, passing through conveyance pathway H3, conveyance roller 24, conveyance pathway H5, and stops at the location where the front edge of the paper abuts the temporary stop roller 25, and then the front edges of the first and second sheets of paper are aligned. After that, the first and second sheets of paper are sent to the binding mechanism portion 70 in the overlapped condition. In the same manner as the first sheet of paper, the third sheet of paper passes through the conveyance pathway H4, stops at the temporary stop roller 25; and in the same manner as the second sheet of paper, the fourth sheet of paper passes through the conveyance pathways H3 and H5, stops at the temporary stop roller 25, and then the third and fourth sheets are sent as a set to the binding mechanism portion 70. Hereinafter, the fifth sheet and the following sheets of paper are also processed in the same manner, the predetermined number of sheets are processed, and those sheets of paper are bound. The bunch of bound paper is loaded onto the up-and-down paper discharge tray 80b via the paper discharge apparatus 90.
(Image Forming Apparatus Main Body B as a Single Body)
The difference between the image forming apparatus main body B shown in
The paper discharge mechanism portion 8 is equipped with a paper discharge roller 8a, a paper discharge tray 8b functioning as a paper loading device, and a paper rear-end abutting portion 8c. Paper S1 discharged from the paper discharge roller 8a is ejected and loaded onto the paper discharge tray 8b in the condition in which the rear end of the paper abuts the paper rear-end abutting portion 8c. The paper discharge roller 8a is driven by a paper discharge drive motor M1, not shown. The paper discharge apparatus 90 according to the present invention will hereinafter be described.
Moreover, the paper discharge tray 8b is a fixed type in this embodiment; however, it is obvious that the paper discharge tray 8b may be an up-and-down type in the same manner as the up-and-down paper discharge tray 80b of the paper discharge mechanism portion 80 shown in
Furthermore, in the same manner as the image forming apparatus main body B of the image forming system A, the present invention can also apply to the configuration wherein the paper discharge mechanism portion 8 is equipped with an alignment device for aligning paper in the direction (paper width direction) perpendicular to the paper conveying direction.
(Paper Discharge Apparatus 90)
a and
As shown in
The paper pressing member 91 is provided on one end with an engagement hole (no reference code assigned) for the engagement with the holding axis 91a for swingably holding the paper pressing member 91 and also provided on the other end with a pressing portion 91b for pressing via paper the paper-receiving member 93 functioning as the other paper holding member. Furthermore, a spring member SP functioning as a pressing member for pressing the paper-receiving member 93 is latched with the paper pressing member 91 functioning as the other paper holding member to apply a force so that the paper pressing member 91 can swing counter-clockwise. The paper pressing member 91 pressed by the spring member SP presses the paper-receiving member 93 while holding paper S1, follows the moving paper-receiving member 93, swings and moves.
The paper discharge mechanism portion 8 (or 80) is composed of a paper discharge roller 8a (or 80a) for discharging paper S1, a paper discharge tray 8b (or up-and-down paper discharge tray 80b) for loading the discharged paper S1, and a paper rear-end abutting portion 8c (or 80c) for abutting the rear end of the paper S1. Loading surface SS functioning as a paper loading portion for loading paper S1 is formed on the paper discharge tray 8b (or up-and-down paper discharge tray 80b). The paper position detection sensor PS, not shown, is disposed upstream of the paper discharge roller 8a (or 80a) in the paper conveying direction. In the embodiment, after the paper position detection sensor PS has detected the arrival of the paper S1, rotation speed of the paper discharge roller 8a (or 80a) is reduced in synchronized timing. Reducing the rotation speed of the paper discharge roller 8a (or 80a) ensures the reliability of the paper discharge operation of the paper discharge apparatus 90.
The pressing restriction device is composed of a pressure restriction member 92 for restricting the position of the paper pressing member 91 and a pressure restriction member drive motor M2 for driving the pressure restriction member 92. The pressure restriction member 92 is disposed adjacent to the paper pressing member 91. The pressure restriction member 92 is equipped with an axis portion 92a connected to the pressure restriction member drive motor M2, not shown, and rotatably holding the pressure restriction member 92, and the engagement portion 92b for engaging with the paper pressing member 91.
The paper-receiving member 93 is provided with a paper holding surface 93a which the pressing portion 91b of the paper pressing member 91 abuts via paper, and also provided with a pair of holes (no reference code assigned) for rotatably engaging a pair of axes 94b fixed to one end of a pair of receiving member turning plates 94. A pair of rotation axes 94a are fixed to the other ends of the pair of receiving member turning plates 94, the pair of rotation axes 94a are rotatably held by the holding plate 95, and each rotation axis is connected to a paper-receiving member drive motor M3 functioning as a receiving member drive device so that the rotation can be executed at the same speed in the same direction and same timing. Therefore, the pair of receiving member turning plates 94 simultaneously rotate at the same speed in the same direction and same timing, turning the paper-receiving member 93; however, the paper holding surface 93a of the paper-receiving member 93 is designed to be always horizontal regardless of the rotation angle of the pair of receiving member turning plates 94. The paper-receiving member drive motor M3 rotates the pair of receiving member turning plates 94 once when the pair of paper holding members hold paper S1 once.
The paper holding member moving device according to the present invention is composed of a pair of receiving member turning plates 94, a pair of rotation axes 94a fixed to the pair of receiving member turning plates, a holding plate 95, and a paper-receiving member drive motor M3.
In this embodiment, the paper holding surface 93a is designed to be always horizontal; however, the paper holding surface 93a may have a certain angle to the horizontal plane.
Because the paper holding surface 93a of the paper-receiving member 93 according to the present invention is always horizontal or has a certain angle to the horizontal plane, a pair of paper holding members can stably and smoothly hold the paper S1.
Next, operation of the paper discharge apparatus 90 according to the present invention will be described.
a illustrates the situation in which paper S1 has reached the paper discharge roller 8a (or 80a) before the paper S1 reaches the paper holding position.
a illustrates the situation at the time when the rear end of paper S1 departs from the nipping portion of the paper discharge roller 8a (or 80a).
a illustrates the situation in which the paper-receiving member 93 has departed from the paper pressing member 91, and paper S1 is pressed by the paper pressing member 91 onto the loading surface SS of the paper discharge tray 8b (or up-and-down paper discharge tray 80b).
In
In
With regard to the start of operation of the pressure restriction member 92, the pressure restriction member drive motor M2 operates in synchronization with the timing for the paper position detection sensor PS, not shown, to detect paper S1, and the rotation of the axis portion 92a coupled to the pressure restriction member drive motor M2 rotates the pressure restriction member 92.
During the period after paper S1 has been held at the paper holding position by the paper pressing member 91 and the paper-receiving member 93 and before the rear end of the paper S1 is discharged from the paper discharge roller 8a (or 80a), the paper S1 is carried by a conveyance force of the paper discharge roller 8a (or 80a). That is, the conveyed paper S1 slips between the paper pressing member 91 and the paper-receiving member 93.
Because paper does not drop by its own weight but is held by a pair of paper holding members according to the present invention and guided to the loading surface SS, it is possible to reduce the time to load the paper onto the loading surface SS and also ensure reliable loading. Furthermore, because paper S1 is being held while the paper S1 is carried to be discharged by the paper discharge roller 8a (or 80a), it is possible to reduce the time to load the paper onto the loading surface SS and also make the operation stable. Furthermore, because a pair of paper holding members hold the middle of the paper S1 and the paper pressing member 91 moves from a sufficiently distant location and holds the paper S1, the paper holding operation can be stable even if there is curling of the paper S1, ruffling of the operation, position deviation, or the like.
In
In
Because the paper-receiving member 93 according to the present invention is moved in the opposite direction of the paper conveying direction at the paper loading position, the rear end of paper S1 abuts the paper rear-end abutting portion 8c (or 80c), thereby making it possible to improve the paper aligning condition at the paper loading position.
In
In
The paper pressing member 91 according to the present invention presses paper S1 onto the loading surface SS of the paper discharge tray 8b or the up-and-down paper discharge tray 80b at the paper loading position, thereby making it possible to improve the paper loading condition.
In
In
In this embodiment, the paper discharge apparatus according to the present invention is disposed outside the image forming apparatus main body B or outside the post-processing device C; however, it is obvious that the paper discharge apparatus according to the present invention may be used as a temporary paper storing portion (intermediate stacker) disposed inside the image forming apparatus main body B or the post-processing device C.
The paper discharge apparatus 90 according to the present invention can apply not only to a sheet of paper, but also to plural bound or folded sheets of paper.
Furthermore, the present invention can effectively apply to the configuration wherein the paper discharge mechanism portion 80 has an alignment device for aligning paper in the direction (paper width direction) perpendicular to the paper conveying direction. That is, the use of the paper discharge apparatus 90 according to the present invention will reduce the time duration after paper S1 has departed from the paper discharge roller 8a (or 80a) and before the paper S1 is loaded onto the paper discharge tray 8b or the up-and-down paper discharge tray 80b as well as stabilize the operation; therefore, there is an advantage of gaining sufficient time to align the paper.
| Number | Date | Country | Kind |
|---|---|---|---|
| JP2009-261609 | Nov 2009 | JP | national |
