Information
-
Patent Grant
-
6601501
-
Patent Number
6,601,501
-
Date Filed
Friday, December 21, 200123 years ago
-
Date Issued
Tuesday, August 5, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Patterson, Thuente, Skaar & Christensen, LLC
-
CPC
-
US Classifications
Field of Search
US
- 101 114
- 101 116
- 101 117
- 101 118
- 101 123
- 101 126
- 101 129
- 101 232
- 101 246
- 101 4071
- 101 408
- 101 409
- 101 410
- 271 287
- 271 314
- 271 82
- 271 84
- 271 85
- 271 194
- 271 196
- 271 197
-
International Classifications
- B41F1508
- B41F1518
- B41L1300
-
Abstract
A paper discharging apparatus, which is provided in a printing machine, for transferring sheets of paper having different thickness. The paper discharging apparatus has a first gripper unit fixed in a groove, which extends along the cylindrical surface of a printing cylinder, and a second gripper unit, which moves along a discharging rail. The second gripper unit has a gripper and a base to hold the sheet. The position of the base is adjusted in accordance with the thickness of the sheet. A relatively thin sheet of paper is held by the first gripper unit and a relatively thick sheet of paper is held by the second gripper unit.
Description
BACKGROUND OF THE INVENTION
The present invention is related to a cylinder type screen printing machine, and more particularly, to a paper discharging apparatus for transferring a printed paper.
However, the conventional discharging apparatuses have the following shortcomings.
Relatively thin paper tend to stick to the screen. Since papers are transferred along the screen in the first conventional discharging apparatus, it is difficult to separate paper from the screen. Further, printing is interrupted when a paper sticks to the screen.
The second conventional discharging apparatus transfers relatively thick paper along the printing cylinder. However, thick paper is relatively rigidity. Thus, when paper is separated from the printing cylinder, the end of the paper located on the opposite side of the end held by the discharging gripper may damage a screen during printing.
BRIEF SUMMARY OF THE INVENTION
It is an object of the present invention to provide a paper discharging apparatus of a printing machine that is capable of discharging papers of various thickness.
To achieve the above object, the present invention provides a paper discharging apparatus of a screen printing machine. The screen printing machine includes a rotatable printing cylinder for guiding a printed sheet of paper to one of a first discharging position and a second discharging position. The paper discharging apparatus includes a first gripper unit for receiving the sheet at a predetermined holding position and transferring the sheet to the first discharging position. A first holding portion is defined in the first gripper unit to hold the sheet. A second gripper unit receives the sheet at the holding position and transfers the sheet to the second discharging position. The second gripper unit is adjacent to the first gripper unit at the holding position. A second holding portion is defined in the second gripper unit to hold the sheet. The position of the second holding portion is selectively shifted between a first position and a second position relative to the second gripper unit. The second holding portion is allowed to hold the sheet when the second holding portion is in the first position. The first holding portion is allowed to hold the sheet when the second holding portion is in the second position.
A further aspect of the present invention is a paper discharging apparatus provided in a screen printing machine to receiving a sheet transferred from an upstream location and transfer the sheet to one of a first tray and a second tray in accordance with the thickness of the sheet. The screen printing machine includes a printing cylinder reciprocally rotated between a print start position and a print end position. The paper discharging apparatus includes a first gripper unit fixed in a groove extending axially along a cylindrical surface of the printing cylinder. The first gripper unit receives the sheet when the printing cylinder is arranged at the print start position and releases the sheet when the printing cylinder is arranged at the print end position and the first gripper is adjacent to the first tray. A first holding portion is defined in the first gripper unit for holding the sheet. A second gripper unit moves in synchronism with the printing cylinder. The second gripper unit is arranged in the groove adjacent to the first gripper unit when the printing cylinder is in the print start position and arranged adjacent to the second tray to release the sheet when the printing cylinder is in the print end position. A stopper is provided in the second gripper unit and has a positioning surface. The positioning surface contacts a front end of the sheet to position the sheet. A second holding portion is defined in the second gripper unit to hold the sheet. The second holding portion includes a base selectively shifted between a first position and a second position relative to the second gripper unit. A gripper holds the sheet with the base. The positioning surface is downstream of the base and the gripper and the base hold the sheet when the base is in the first position. The positioning surface is upstream of the base and the first holding portion holds the sheet when the second holding portion is in the second position.
Other aspects and advantages of the present invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention
BRIEF DESCRIPTION OF THE DRAWINGS
The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
FIG. 1
is a schematic side view showing a printing machine according to a preferred embodiment of the present invention;
FIG. 2
is a plan view showing a printing cylinder and a first gripper unit of the printing machine of
FIG. 1
;
FIG. 3
is a plan view showing a second gripper unit;
FIG. 4
is a plan view showing the second gripper unit arranged in a holding position;
FIG. 5A
is a side view showing a holder and a first base when a thick paper is transferred;
FIG. 5B
is a plan view showing the holder and the first base of
FIG. 5A
;
FIG. 6A
is a side view showing the holder and the first base when a thin paper is transferred;
FIG. 6B
is a plan view showing the holder and the first base of
FIG. 6A
;
FIG. 7A
is a side view showing a lever of a second gripper unit;
FIG. 7B
is a side view showing a slider of the second gripper unit;
FIG. 8A
is a side view showing a remover of the second gripper unit;
FIG. 8B
is a plan view showing the remover of
FIG. 8A
;
FIG. 9
is a side view showing the second gripper unit moving along a guide rail;
FIG. 10
is a side view showing a slider that moves along a paper discharging rail;
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Hereinafter, a cylinder type screen printing machine
1
according to a preferred embodiment of the present invention will be described referring
FIGS. 1
to
10
.
In this specification, a sheet of paper, or sheet P, is transferring is a downstream direction.
As shown in
FIG. 1
, the printing machine
1
has a printing mechanism
10
that is supported by a frame (not shown). A transferring device
20
is arranged upstream of the printing mechanism
10
. A first discharging apparatus
21
, which is used for relatively hard or thick paper, and a second discharging apparatus
22
, which is used for relatively flexible or thin paper, are arranged downstream of the printing mechanism
10
. A sheet feeder
23
is arranged upstream of the transferring device
20
. A control device (not shown) synchronously drives the printing mechanism
10
, the discharging apparatuses
21
,
22
, the transferring device
20
, and the sheet feeder
23
.
The printing mechanism
10
includes a screen frame
11
, a squeegee
12
, a doctor blade
13
and a printing cylinder
14
. A screen support (not shown) supports the screen frame
11
so that the screen frame
11
is reciprocally movable in the horizontal direction. A printing plate
15
is fixed to the screen frame
11
. The doctor blade
13
and the squeegee
12
are supported by the screen support so that they are vertically movable. The printing cylinder
14
is reciprocally rotated in the clockwise and counterclockwise directions in synchronism with the reciprocating movement of the screen frame
11
.
A groove
16
extending in the axial direction of the printing cylinder
14
along the surface of the printing cylinder
14
. A first gripper unit
30
for discharging thin papers and a second gripper unit
40
for discharging thick papers are accommodated in the groove
16
. The first gripper unit
30
is fixed to one side surface (the right side surface in
FIG. 1
) of the groove
16
. The second gripper unit
40
may be removed from the groove
16
. In the preferred embodiment, the first gripper unit
30
and the second gripper unit
40
form the paper discharging apparatus. When the groove
16
is arranged at a predetermined printing start position, the sheet P is held by the first gripper unit
30
or the second gripper unit
40
. When the groove
16
is arranged at a predetermined printing end position, the sheet is released from the first gripper unit
30
or the second gripper unit
40
. That is, when the groove
16
is arranged in the predetermined printing start position, the paper discharging apparatus is arranged at a holding position, and when the groove
16
is arranged at the predetermined printing end position, the paper discharging apparatus is arranged at a discharging position.
The squeegee
12
presses the printing plate
15
against the printing cylinder
14
. When the screen frame
11
moves horizontally, ink is applied to the sheet P by the squeegee
12
to perform printing. The doctor blade
13
is inclined relative to the printing plate
15
to wipes residual ink on the printing plate
15
after the printing.
A sheet feeder
23
holds a predetermined number of sheets P and supplies the sheets P one by one to the transferring device
20
. The transferring device
20
includes a supplying belt
24
. The belt
24
receives the sheets P from the sheet feeder
23
and supplies the sheets P to the printing mechanism
10
in synchronism with the rotation of the printing cylinder
14
.
The second discharging apparatus
22
includes an arcuate stripper plate
27
, which is adjacent to the printing cylinder
14
. A thin paper tray
221
is arranged downstream of the stripper plate
27
. When the groove
16
, or the first gripper unit
30
, reaches the predetermined first paper discharging position, the stripper plate
27
releases the sheet P from the printing cylinder
14
. The stripper plate
27
guides the sheet P into the thin paper tray
221
.
The first discharging apparatus
21
includes two paper discharging rails
25
and two guide rails
26
. The second gripper unit
40
has two sliders
41
(refer to
FIG. 3
) that are supported by the two discharging rails
25
. The second gripper unit
40
discharges the printed sheet P from the printing mechanism
10
in synchronism with the rotation of the printing cylinder
14
and transfers the sheet P along the discharging rails
25
to a thick paper tray
211
.
The two guide rails
26
are arranged under the discharging rails
25
parallel to the two discharging rails
25
. The second gripper unit
40
has two levers
42
that contact the upper surfaces of the two guide rails
26
(refer to FIG.
3
). The second gripper unit
40
moves along the guide rails
26
. The levers
42
are pivoted in accordance with the degree of contact with the guide rails
26
.
The thick paper tray
211
is arranged at the downstream end of the discharging rails
25
and the guide rails
26
. The second gripper unit
40
holds a relatively thick sheet P in the holding position and transfers the printed sheet P along the discharging rails
25
. When the second gripper unit
40
reaches a predetermined position, the sheet P is released from the second gripper unit
40
. The sheet P is moved along the discharging rails
25
and placed in the thick paper tray
211
.
The first gripper unit
30
and the second gripper unit
40
will be explained in detail. As shown in
FIG. 2
, the first gripper unit
30
is fixed to one side surface of the groove
16
. The first gripper unit
30
includes a plurality of first bases
31
and a plurality of rectangular suction members
32
, which function as a first holding portion. The first bases
31
and the suction members
32
are arranged alternately. The first bases
31
and the suction members
32
are arranged throughout the groove
16
except for locations corresponding to the two axial ends of the first gripper unit
30
.
As shown in
FIG. 4
, the second gripper unit
40
is arranged in the groove
16
of the printing cylinder
14
. The second gripper unit
40
has a plurality of holders
43
. When the second gripper unit
40
is in the holding position, each of the holders
43
is adjacent to an associated one of the first bases
31
. More specifically, as shown in
FIGS. 5A and 5B
, the second gripper unit
40
includes a second base
432
that contacts the first base
31
. As shown in
FIG. 5B
, each first base
31
has a projection
312
, which extends in the clockwise direction of the printing cylinder
14
as viewed
FIG. 1
, and a round small hole
311
. As shown in
FIGS. 5A and 6A
, the small hole
311
receives a piston rod
313
a
that is driven by an air cylinder
313
.
The piston rod
313
a
is normally received in the small hole
311
. When the air cylinder
313
lifts the piston rod
313
a
, the top end of the piston rod
313
a
extends out of the small hole
311
from the upper surface of the first base
31
. When the printing cylinder
14
is rotated by a predetermined angle, the air cylinder
313
lifts the piston rod
313
a
. A limit switch (not shown) detects the rotational angle of the printing cylinder
14
. The limit switch is actuated when the printing cylinder
14
is rotated by a predetermined angle. Further, the limit switch is arranged so that it is actuated and de-actuated in relation with the position of the stripper plate
27
and in synchronism with the rotation of the printing cylinder
14
.
Each of the suction members
32
has a plurality of suction holes
321
that are arranged in two rows along the longitudinal axis. The suction holes
321
are connected to a suction pump (not shown) by an air tube (not shown). When the suction pump is operated, the sheet P is drawn toward the suction holes
321
. When the sheet P is transferred to the first gripper unit
30
, the suction pump is operated and the sheet P is drawn to the suction holes
321
(suction members
32
). Thus, the first gripper unit
30
holds the sheet P. A limit switch (not shown) starts and stops operation of the suction pump in synchronism with the rotation of the printing cylinder
14
.
The second gripper unit
40
will now be discussed. As shown in
FIG. 3
, the second gripper unit
40
has a case
44
, a shaft
45
covered by the case
44
, two levers
42
fixed to the shaft
45
, two supports
48
respectively fixed to the two ends of the case
44
, two sliders
41
supported by the supports
48
, a plurality of sheet stoppers
46
, a plurality of holder
43
, and two separators
47
.
The case
44
extends in the axial direction of the printing cylinder
14
. The holders
43
and the sheet stoppers
46
are arranged with predetermined intervals in between and are fixed to the upper surface of the case
44
. The two separators
47
are fixed to the longitudinal ends of the case
44
.
The shaft
45
is rotatably supported by the case
44
. The ends of the shaft
45
extend out the case
44
. The two levers
42
are each fixed to one end of the shaft
45
. The distal end of each support
48
is located on the outer side the associated end of the case
44
. Each slider
41
is fixed to the distal end of each support
48
.
As shown in
FIGS. 5B and 6B
, each holder
43
is formed by a gripper
431
and a second base
432
, which is arranged under the gripper
431
. The gripper
431
has two parallel sides and two outwardly extending arcuate sides. The distance between the two arcuate sides is longer than the distance between the two parallel sides. In other words, the gripper
431
is a tonneau-shaped plate. As shown in
FIGS. 5A and 6A
, the gripper
431
has a convex upper surface and a flat bottom surface. A link rod
433
extends downward from the bottom surface of the gripper
431
. A pin
434
, which extends parallel to the axial direction of the printing cylinder
14
, is formed on the lower end of the link rod
433
.
A plurality of connecting plates
435
are fixed to the shaft
45
in association with the holders
43
. When the shaft
45
is rotated, the connecting plates
435
are rotated integrally with the shaft
45
. Each of the connecting plates
435
has a U-shaped notch
436
. The pin
434
of the corresponding link rod
433
is engaged with the notch
436
. A predetermined clearance is provided between the pin
434
and the notch
436
. The rotation of each connecting plate
435
is converted to the axial movement of the link rod
433
by the pin
434
. Therefore, the rotation of the shaft
45
lifts the grippers
431
. Normally, the grippers
431
are urged downward to a closed position by coil spring
451
, which are wound around the shaft
45
(refer to FIG.
3
).
As shown in
FIGS. 5B and 6B
, each U-shaped second base
432
has two elongated engaging holes
441
, which extend parallel to each other. The second base
432
is fixed to the case
44
by two bolts
442
, which are inserted through the two engaging holes
441
. The second base
432
slides along the engaging holes
441
when the bolts
442
are loosened. The second base
432
is arranged at a first position, which is shown in the state of
FIG. 5B
, to print a relatively thick sheet P. Further, the second base
432
is arranged at the second position, which is shown in the state of
FIG. 6B
to print a relatively thin sheet P. That is, the position of the second base
432
is shifted in accordance with the thickness of the sheet P.
The second base
432
has a notch
437
opened toward the first base
31
. The notch
437
prevents interference between the second base
432
and the link rod
433
. The second base
432
has two extensions
439
, which define the ends of the notch
437
. The two extensions
439
face each other with a predetermined space in between. As shown in
FIG. 5B
, the projection
312
of the first base
31
is arranged between the extensions
439
. A predetermined clearance is provided between the projection
312
and the extensions
439
. When the gripper
431
is in the closed position, the bottom surface of the gripper
431
contacts the upper surface of the two extensions
439
. A gripping portion
438
, which serves as a second holding portion (the parts shown with the slanted lines in FIGS.
5
B and
6
B), is defined by the bottom surface of the gripper
431
and the upper surface of the two extensions
439
.
The sheet stoppers
46
will now be explained referring FIG.
5
A and FIG.
6
A. Each sheet stopper
46
positions the sheet P transferred from the upstream of the printing mechanism
10
. More particularly, the sheet stopper
46
has a positioning surface
46
a
. The positioning surface
46
a
is arranged so that its middle portion is substantially aligned with the upper surfaces of the second bases
432
and the bottom surfaces of the grippers
431
. In other words, the sheet P transferred along the surface of the printing cylinder
14
is positioned along the upper surfaces of the second bases
432
or the bottom surfaces of the grippers
431
when contacting the positioning surface
46
a.
When the second bases
432
are located at the first position (FIG.
5
B), the upstream end surface of each second base
432
is upstream of the positioning surface
46
a
of the sheet stopper
46
. In printing, the sheet P contacts the sheet stopper
46
and the sheet P is in the position shown by the dashed line in FIG.
5
B. In this position, the sheet P is positioned between the upper surface of the second bases
432
and the bottom surface of the grippers
431
. When the gripper
431
moves to the lower position, the sheet P is held by the second base
432
and the gripper
431
.
When the second bases
432
are located at the second position (FIG.
6
B), the upstream end surface of each second base
432
is downstream of the positioning surface
46
a
of the sheet stopper
46
. During a printing operation, the sheet P contacts the sheet stopper
46
and is positioned as shown by the broken line in FIG.
6
B. At this position, the sheet P is not arranged between the upper surfaces of the second bases
432
and the bottom surfaces of the grippers
431
. In other words, the gripping portions
438
are downstream of the distal end of the sheet P. Therefore, the gripping portions
438
do not hold the sheet P.
The separators
47
will now be explained referring to
FIGS. 3
,
8
A, and
8
B. Each separator
47
includes a main body
471
, two arms
472
, and an arm actuator
473
. As shown in
FIG. 8A
, each arm
472
is bent and has a disk-like basal end. A rotation shaft
474
connects the basal ends of the two arms
472
. The arm actuator
473
has a head
475
, which contacts the basal ends of the two arms
472
. The head
475
, which contacts the basal ends of the arms
472
, is moved axially by the arm actuator
473
. Normally, the head
475
and the arms
472
are in a retracted position as shown by the solid line in FIG.
8
A. When the arm actuator
473
is driven, the head
475
pivots the arm
472
about the rotation shaft
474
in the direction indicated by the arrow. This moves the head
475
and the arm
472
to a lifted position, as shown by the broken lines. When the second gripper unit
40
contacts a limit switch
262
(refer to FIG.
9
), which is arranged on the discharging rail
25
, the arm actuator
473
is actuated to move the arm
472
to the lifted position.
As shown in
FIG. 7A
, each lever
42
has a basal end fixed to the shaft
45
and a distal end to which a roller
421
is coupled. The coil springs
451
urge the distal end of the lever
42
in a downward direction (the counterclockwise direction as viewed in FIG.
7
A). When the lever
42
receives an upward force greater than the urging force of the coil spring
451
, the lever
42
and the shaft
45
are rotated in an upward direction (the clockwise direction as viewed in FIG.
7
A). Accordingly, the grippers
431
are opened and closed by the pivoting of the lever
42
.
Referring to
FIG. 9
, the gripper unit
40
moves along the discharging rails
25
. During the movement of the gripper unit
40
, the rollers
421
contact the uneven upper surfaces of the guide rails
26
. The lever
42
is pivoted in accordance with the uneven surfaces of the guide rails
26
. Therefore, the gripper
431
is opened and closed by the uneven guide rails
26
.
FIG. 7B
is a side view showing the slider
41
. Each slider
41
has two upper wheels
411
and a lower wheel
412
. As shown in
FIG. 10
, each slider
41
is connected to one of the discharging rails
25
so that the discharging rail
25
is held between the upper wheels
411
and the lower wheel
412
. Therefore, the sliders
41
are movable along the two discharging rails
25
and enable the second gripper unit
40
to move between the holding position and the second paper discharging position.
The discharging rails
25
and the guide rails
26
will be explained with reference to
FIGS. 9 and 10
. The two discharging rails
25
are arranged at the axial ends of the printing cylinder
14
. Each discharging rail
25
is inclined at a predetermined angle from the upstream (the holding position or the print start position) to the downstream (the second paper discharging position). The arcuate upstream end of each discharging rail
25
and the printing cylinder
14
are concentric.
The two guide rails
26
are substantially parallel to the two discharging rails
25
. Accordingly, the two guide rails
26
are arranged at the axial ends of the printing cylinder
14
. The upstream end of each guide rail
26
rises gradually toward the discharging rail
25
. As the second gripper unit
40
approaches the upstream end of the rails
25
,
26
, the posture of the second gripper unit
40
is changed in accordance with the arcuate shape of the discharging rails
25
. Thus, the guide rails
26
shift the positions of the levers
42
.
A tapered portion
261
, which alters the height of the upper surface of the guide rail
26
, is defined in the longitudinally middle part of each guide rail
26
. Although the tapered portion
261
is located at a predetermined position on each guide rail
26
, the location of the tapered portion
261
may be changed as required. As shown in
FIG. 9
, the limit switch
262
is attached to one of the guide rails
26
(the guide rail
26
located on the left side relative to the downstream direction in the preferred embodiment). The limit switch
262
detects the passage of the second gripper unit
40
and rotates the separator
47
to the lifted position.
The discharging operation of the printed sheet P will be explained.
(A) When the Sheet P is Relatively Thick (Rigid)
The second bases
432
of the second gripper unit
40
are positioned in the first position. When the groove
16
is positioned at substantially the top of the printing cylinder
14
, the second gripper unit
40
is arranged in the groove
16
. As shown in
FIG. 5A
, each second base
432
contacts the associated first base
31
and the bottom surface of the second base
432
is substantially aligned with the upper surface of the first base
31
.
As shown in
FIG. 5B
, when the second gripper unit
40
is arranged in the holding position, the projection
312
of each first base
31
is accommodated in the notch
437
of the associated second base
432
. The gripper
431
is spaced from the second base
432
by a predetermined distance.
The sheet P, which is supplied from the transferring device
20
, is positioned when contacting the sheet stopper
46
. At this time, the sheet P is inserted between the gripper
431
and the second base
432
. The second gripper unit
40
moves along the arcuate discharging rails in synchronism with the counterclockwise rotation of the printing cylinder
14
. In other words, the gripper unit
40
is rotated in the same phase as the printing cylinder
14
. Therefore, contact between the second base
432
and the first base
31
is maintained.
When the second gripper unit
40
starts to move, the levers
42
contact the upper surface of the guide rail
26
. In this state, the high position of the guide rails
26
lifts the levers
42
. This lowers each gripper
431
to the closed position where the gripper
431
contacts the second base
432
and the gripping portion
438
of the associated holder
43
holds the sheet P.
When the printing cylinder
14
is further rotated and the gripper unit
40
reaches the lower linear portion of the discharging rails
25
, the second gripper unit
40
is separated from the groove
16
. Further, the second gripper unit
40
removes the sheet P from the printing cylinder
14
. The screen frame
11
moves in synchronism with the rotation of the printing cylinder
14
. This presses the printing plate
15
against the sheet P and performs printing on the sheet P.
As the second gripper unit
40
moves along the discharging rails
25
and reaches the tapered portions
261
, the levers
42
are pivoted downward (in the counterclockwise direction) along the tapered portions
261
. This rotates the shaft
45
of the second gripper unit
40
and lifts the gripper
431
to the open position by means of the connecting plate
435
and the link rod
433
. Thus, the holders
43
release the sheet P.
Further, when the second gripper unit
40
passes the limit switch
262
, each arm actuator
473
positions the associated arm
472
to the lifted position. This releases the sheet P from the holder
43
and drops the sheet P into the thick paper tray
211
, which is located under the guide rail
26
.
After the discharging, the second gripper unit
40
is moved to the upstream side and returned to its original position (the holding position), and the printing cylinder
14
is rotated in the counterclockwise direction and returned to its original position (the print start position).
(B) When the Sheet P is Relatively Thin (Flexible)
The second base
432
is positioned in the second position. In the same manner as case (A), when the groove
16
is positioned at substantially the top portion of the printing cylinder
14
, the second gripper unit
40
is arranged in the groove
16
. As shown in
FIG. 6A
, each second base
432
contacts the associated first base
31
, and the bottom surface of the second base
432
is flush with the upper surface of the first base
31
.
As shown in
FIG. 6B
, when the second gripper unit
40
is in the holding position, the first base
31
is separated from the second base
432
and the projection
312
of the first base
31
is not accommodated in the notch
437
of the second base
432
. Each gripper
431
is separated from the second base
432
by a predetermined distance.
The sheet P, which is supplied from the transferring device
20
, is positioned when contacting the sheet stopper
46
. Since each second base
432
is positioned downstream of the sheet stoppers
46
, the front end of the sheet P does not reach the second base
432
. In other words, the gripping portion
438
is not overlapped with the sheet P. Therefore, the sheet P is not inserted between the grippers
431
and the second bases
432
, and the holders
43
do not hold the sheet P.
The gripper unit
40
moves along the arcuate discharging rails
25
in synchronism with the counterclockwise rotation of the printing cylinder
14
. The suction pump is operated in synchronism with the rotation of the cylinder
14
. This draws the sheet P to the suction holes
321
of the first gripper unit
30
.
When the printing cylinder
14
is further rotated and the gripper unit
40
reaches the lower linear portion of the discharging rails
25
, the second gripper unit
40
is removed from the groove
16
. However, the second gripper unit
40
moves without the sheet P. The sheet P is held by the first gripper unit
30
and rotated integrally with the printing cylinder
14
. The screen frame
11
is moved in synchronism with the rotation of the printing cylinder
14
. This presses the printing plate
15
against the sheet P and performs printing on the sheet P.
When the printing cylinder
14
is rotated by a predetermined angle, the suction pump stops operating. Simultaneously, the air cylinder
313
of each first base
31
lifts the associated piston rod
313
a
. The top end of the lifted piston rod
313
a
extends from the small hole
311
of the first base
31
. As a result, the sheet P, which is supported by the first bases
31
, is released from the first gripper unit
30
. The released sheet P is guided by the stripper plate
27
and transferred to the thin paper tray
221
.
After the sheet P is released, the printing cylinder
14
is rotated in the clockwise direction and returned to its original position (the print start position). The second gripper unit
40
also returns to its original position (the holding position).
The following advantages are obtained in the cylinder type screen printing machine
1
of the preferred embodiment.
(1) The first gripper unit
30
or the second gripper unit
40
selectively holds a sheet P in accordance with the position of the second base
432
. Therefore, the paper discharging apparatus discharge sheets P of different thickness merely by changing the position of the second base
432
in accordance with the thickness of the sheet P.
(2) Each second base
432
is fixed to the case
44
by a bolt
442
. Therefore, the position of the second base
432
is easily adjusted by loosening the bolt
442
.
(3) The gripper unit
30
draws only relatively thin sheets P. Therefore, the suction pump need only a relatively weak suction force to draw the sheet P to the first gripper unit
30
.
(4) The second gripper unit
40
releases the held sheet P in accordance with the level of the upper surface of the guide rail
26
. Therefore, the position of the tapered portion
261
may be shifted to change the holding release position.
(5) The first gripper unit
30
releases the sheet P with the air cylinders
313
and their piston rods
313
a
. The relatively simple mechanism of the air cylinder
313
and the piston rod
313
a
ensures the operation for releasing the sheet P.
(6) The limit switch
262
operates the arm actuator
473
of each separator
47
. The relatively simple mechanism of the arm actuators
473
and their arms
472
ensures the releasing of the sheet P from the second gripper unit
40
.
(7) The first gripper unit
30
is fixed to the printing cylinder
14
. Thus, a mechanism for moving the first gripper unit
30
relative to the cylinder
14
is not necessary. Accordingly, the sheet P is discharged from the first gripper unit
30
in a stable and inexpensive manner.
(8) When the first gripper unit
30
and the second gripper unit
40
are arranged in the groove
16
, the upper surface of each first base
31
is flush with the upper surface of the associated second base
432
. The upper surface of the first base
31
and the upper surface of the second base
432
guide the sheet P to a predetermined position. This ensures that the sheet P be held.
(9) A relatively rigid sheet P is transferred in the tangential direction of the cylinder
14
by the second gripper unit
40
. This prevents the printing plate
15
from being damaged by the sheet P.
(10) A relatively thin sheet P is transferred along the surface of the cylinder
14
by the first gripper unit
30
. This facilitates the separation of the sheet P from the printing plate
15
. Accordingly, printing is not interrupted.
It should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Particularly, it should be understood that the present invention may be embodied in the following forms.
The shape of the first base
31
, the gripper
431
, and the second base
432
is not limited to the shapes described in the above embodiment. Further, the second bases
432
do not have to be moved horizontally. For example, the second base
432
may be rotated by 90 degree along a horizontal plane to change the distance between each first base
31
and the upstream end surface of associated the second base
432
.
The grippers
431
are lifted by the rotation of the shaft
45
, which cooperates with the pivoting of the levers
42
. However, for example, the grippers
431
may be lifted by other mechanisms such as an air cylinder.
The locations of the tapered portion
261
and the limit switch
262
may be changed. This would change the holding release position of the grippers
431
and the operation position of the arms
472
.
The depth and the width of the groove
16
may be altered. Further, the inclination of the walls of the groove
16
may be changed.
Instead of the piston rod
313
a
, the sheet P may be released by ejecting air from the small hole
311
. In this case, part of the suction mechanism (the pump or pipes) of the suction member
32
may be used to eject air.
The present examples and embodiments are to be considered as illustrative and not restrictive, and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.
Claims
- 1. A paper discharging apparatus provided in a screen printing machine, wherein the screen printing machine includes a rotatable printing cylinder for guiding a printed sheet of paper to one of a first discharging position and a second discharging position, the paper discharging apparatus comprising:a first gripper unit for receiving the sheet at a predetermined holding position and transferring the sheet to the first discharging position; a first holding portion defined in the first gripper unit for holding the sheet; a second gripper unit for receiving the sheet at the holding position and transferring the sheet to the second discharging position, wherein the second gripper unit is adjacent to the first gripper unit at the holding position; and a second holding portion defined in the second gripper unit for holding the sheet, wherein the position of the second holding portion is selectively shifted between a first position and a second position relative to the second gripper unit, the second holding portion being allowed to hold the sheet when the second holding portion is in the first position, and the first holding portion being allowed to hold the sheet when the second holding portion is in the second position.
- 2. The paper discharging apparatus according to claim 1, wherein the first gripper unit is fixed to the printing cylinder to rotate integrally with the printing cylinder, and the second gripper unit moves reciprocally between the holding position and the second discharging position in synchronism with the rotation of the printing cylinder.
- 3. The paper discharging apparatus according to claim 1, wherein the first holding portion includes a suction portion defined in the first gripper unit for drawing the sheet.
- 4. The paper discharging apparatus according to claim 1, wherein the second holding portion includes a gripper and a base, which engages the gripper.
- 5. The paper discharging apparatus according to claim 4, wherein the position of the base is adjusted between the first position and the second position in accordance with the thickness of the sheet.
- 6. The paper discharging apparatus according to claim 1, wherein the second gripper unit has a stopper including a positioning surface for contacting an end of the sheet and positioning the sheet.
- 7. A paper discharging apparatus provided in a screen printing machine for receiving a sheet transferred from an upstream location and transferring the sheet to one of a first tray and a second tray in accordance with the thickness of the sheet, wherein the screen printing machine includes a printing cylinder reciprocally rotated between a print start position and a print end position, the paper discharging apparatus comprising:a first gripper unit fixed in a groove extending axially along a cylindrical surface of the printing cylinder, wherein the first gripper unit receives the sheet when the printing cylinder is arranged at the print start position and releases the sheet when the printing cylinder is arranged at the print end position and the first gripper unit is adjacent to the first tray; a first holding portion defined in the first gripper unit for holding the sheet; a second gripper unit for moving in synchronism with the printing cylinder, wherein the second gripper unit is arranged in the groove adjacent to the first gripper unit when the printing cylinder is in the print start position and arranged adjacent to the second tray to release the sheet when the printing cylinder is in the print end position; a stopper provided in the second gripper unit and having a positioning surface, wherein the positioning surface contacts a front end of the sheet to position the sheet; and a second holding portion defined in the second gripper unit to hold the sheet, wherein the second holding portion includes: a base selectively shifted between a first position and a second position relative to the second gripper unit; and a gripper for holding the sheet with the base; wherein the positioning surface is downstream of the base, and the gripper and the base hold the sheet when the base is in the first position, and the positioning surface is upstream of the base, and the first holding portion holds the sheet when the base is in the second position.
- 8. The paper discharging apparatus according to claim 7, wherein the sheet is one of a relatively thin paper and a relatively thick paper, and the base is arranged at the first position when the sheet is a relatively thick paper, and the base is arranged at the second position when the sheet is a relatively thin paper.
- 9. The paper discharging apparatus according to claim 8, wherein the first holding portion has a plurality of suction holes adapted to be connected to a suction pump that is operated when the base is in the second position, and the sheet is drawn to the plurality of suction holes.
- 10. The paper discharging apparatus according to claim 7, wherein the base has an elongated groove extending perpendicular to the positioning surface, and the second gripper unit has a bolt inserted in the elongated groove, and wherein the bolt is loosened to move the base between the first position or the second position.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2001-111832 |
Apr 2001 |
JP |
|
US Referenced Citations (1)
Number |
Name |
Date |
Kind |
4509422 |
Nagatani |
Apr 1985 |
A |
Foreign Referenced Citations (3)
Number |
Date |
Country |
1 436 548 |
Apr 1969 |
DE |
2 005 101 |
Aug 1971 |
DE |
2 305 872 |
Aug 1973 |
DE |