This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2019-021355 filed Feb. 8, 2019.
The present disclosure relates to a paper ejection device and an image forming apparatus.
A device that ejects paper after processing the paper is known. For example, in the case of an image forming apparatus that forms an image on paper, paper on which an image has been formed is ejected out of the apparatus. There are devices structured to guide paper to a paper ejection port while curving the paper because of constraints such as the compactness of the device and the arrangement of members in the device.
In the case of the devices structured to guide paper to the paper ejection port while curving the paper, paper ejected from the ejection port may remain curled because of being curved during ejection.
Japanese Unexamined Patent Application Publication No. 2012-140245 proposes a device that includes a paper ejection tray disposed obliquely at the upper portion of the device. Paper being ejected is pressed against the paper ejection tray to curl the paper in the opposite direction, thereby uncurling the paper.
The degree of the curl of the paper due to being curved during ejection significantly differs in accordance with the thickness of the paper, the hygrothermal environment, etc. In addition, it depends on the user or the usage of the ejected paper whether or not it is necessary to correct the curl of the paper or to what degree the curl of the paper should be corrected.
Aspects of non-limiting embodiments of the present disclosure relate to providing a paper ejection device and an image forming apparatus that correct curl flexibly compared to a structure in which the position or the angle of a housing portion that houses ejected paper is fixed such as the paper ejection tray described above.
Aspects of certain non-limiting embodiments of the present disclosure address the above advantages and/or other advantages not described above. However, aspects of the non-limiting embodiments are not required to address the advantages described above, and aspects of the non-limiting embodiments of the present disclosure may not address advantages described above.
According to an aspect of the present disclosure, there is provided a paper ejection device including: an ejection portion that ejects sheets of paper; a housing portion that houses the ejected sheets of paper in a sequentially stacked state; and a guiding portion that guides the sheets of paper, before being ejected, to the ejection portion while curving the sheets of paper, in which the housing portion is adjustable to a plurality of angles including at least an angle at which the ejected sheets of paper are housed while being curved in a direction opposite to a direction in which the sheets of paper have been curved by the guiding portion.
Exemplary embodiments of the present disclosure will be described in detail based on the following figures, wherein:
Exemplary embodiments of the present disclosure will be described below.
A printer 10 illustrated in
The control section 11 includes a function as an information processing device composed of a central processing unit (CPU) that executes a program, a memory, etc. In the printer 10, operation for image formation is controlled through execution of a control program in the control section 11.
A paper tray 21 is provided at the lower portion of the printer 10. Sheets of paper P are housed in the paper tray 21 in a stacked state. The paper tray 21 is drawable to be supplemented with the paper P. The size of the paper P housed in the paper tray 21 may be changed by a user. Sheets of paper P of different sizes or thicknesses may be housed in a plurality of paper trays 21. The size or the thickness of the paper P which is actually housed in the paper tray 21 is recognized by the control section 11, and used to control various portions. Although not illustrated, the printer 10 is incorporated with an automatic recognition mechanism based on a sensor etc. that is necessary for such recognition, or a recognition mechanism based on user input etc.
The paper P in the paper tray 21 is fed to stand-by rollers 24 by a pick-up roller 22 and handling rollers 23. The paper P which has reached the stand-by rollers 24 is further transported at an adjusted transport timing.
The printer 10 includes a cylindrical photoconductor 12 that is rotatable in the direction indicated by the arrow A. A charging unit 13, an exposure unit 14, a developing unit 15, a transfer unit 16, and a photoconductor cleaner 17 are disposed around the photoconductor 12.
The charging unit 13 charges the surface of the photoconductor 12. The exposure unit 14 forms an electrostatic latent image by exposing the surface of the photoconductor 12 to light in accordance with an image signal sent from the control section 11. The electrostatic latent image is developed by the developing unit 15 to form a toner image. The printer 10 includes a toner bottle 151 that contains a toner. When the toner is consumed by the developing unit 15, the developing unit 15 is supplemented with the toner from the toner bottle 151.
The stand-by rollers 24 described above feed the paper P such that the paper P reaches a position facing the transfer unit 16 in accordance with the timing when the toner image on the photoconductor 12 reaches the position. The toner image formed on the photoconductor 12 is transferred onto the paper P which has been fed by the action of the transfer unit 16. Consequently, an unfixed toner image is formed on the paper P.
The paper P on which an unfixed toner image has been formed is further moved in the direction of the arrow B, and passes through a fixing unit 18. The fixing unit 18 includes a heating roller 110 and a pressurizing roller 120. The heating roller 110 includes a heating source 111 inside. The pressurizing roller 120 applies a pressure to the heating roller 110. When the paper P passes through the fixing unit 18, the paper P is heated and pressurized as clamped between the heating roller 110 and the pressurizing roller 120. As a result, an image as a fixed toner image is formed on the paper P.
The paper P which has passed through the fixing unit 18 is moved in the direction of the arrow C while being guided by a chute 19, and further ejected onto a paper ejection tray 25 by an ejection unit 20 to be housed in the paper ejection tray 25.
The paper P which has passed through the fixing unit 18 is moved toward the ejection unit 20 while being forcibly curved along the chute 19. Therefore, the paper P may be ejected onto the paper ejection tray 25 with curl due to being curved, depending on the type of the paper P. The printer 10 is a printer of an electrophotographic system, and includes the fixing unit 18. Therefore, the paper P is curved by the chute 19 after being heated, ejected onto the paper ejection tray 25 while returning to normal temperature, and returns to normal temperature. Therefore, the paper P tends to remain curled.
Thus, the printer 10 includes a removable second paper ejection tray 30. The removable paper ejection tray 30 is structured to be stabilized by simply being placed on the paper ejection tray 25 which is fixed. When the removable paper ejection tray 30 is placed on the fixed paper ejection tray 25, the paper ejection tray 30 houses the ejected paper in place of the fixed paper ejection tray 25.
A surface 31 of the removable paper ejection tray 30 to receive the paper P is oblique, but is much closer to being perpendicular than the fixed paper ejection tray 25. In addition, the surface 31 is much closer to the ejection unit 20 than the fixed paper ejection tray 25. Therefore, the paper P which is ejected from the ejection unit 20 is moved along the surface 31 of the removable paper ejection tray 30 while being curved in contact with the surface 31. The paper P is curved when contacting the surface 31 in the direction opposite to the direction in which the paper P is curved when moving in contact with the chute 19. Therefore, the paper P is housed in the paper ejection tray 30 with the curl due to the chute 19 corrected. As described above, the paper P is heated by the fixing unit 18, and ejected while being cooled. Paper is easily curled when heated, and the curl is not easily corrected when the paper is cooled. Therefore, the paper is preferably curved by the paper ejection tray 30 more sharply than curved by the chute 19. The sharpness of the curves will be discussed later.
The fixing unit 18 corresponds to an example of a heating portion according to the present disclosure. The ejection unit 20 corresponds to an example of an ejection portion according to the present disclosure. The chute 19 corresponds to an example of a guiding portion according to the present disclosure. The combination of the fixed paper ejection tray 25 and the removable paper ejection tray 30 corresponds to an example of a housing portion according to the present disclosure. The fixed paper ejection tray 25 corresponds to an example of a first housing portion according to the present disclosure. The removable paper ejection tray 30 corresponds to an example of a second housing portion according to the present disclosure.
With the configuration in
Paper ejection devices according to second and subsequent exemplary embodiments will be described below. In the following, the entire printer will not be described, and only an overview of a paper ejection device that includes components from the fixing unit to the paper ejection tray will be described with reference to the drawings. In the paper ejection devices according to the exemplary embodiments described below, the paper ejection tray is attached to a device, rather than being removable. However, the paper ejection tray may be combined with the configuration in
Paper that has passed through the fixing unit 18 in the direction of the arrow C1 is moved in the direction of the arrow C2 while being curved along the chute 19, and ejected by the ejection unit 20. The ejected paper is moved while being curved in the direction of the arrow C3 in contact with a paper ejection tray 40, and further moved in the direction of the arrow C4 to be housed in the paper ejection tray 40.
The paper ejection tray 40 is supported on a housing 10A of the printer so as to be rotatable about a rotary shaft 401 at the lower end portion. The housing 10A of the printer includes a support arm 41. The support arm 41 is also supported on the housing 10A of the printer so as to be rotatable about a rotary shaft 411 at the lower end portion. Two protrusions 402 and 403 are provided on a side surface of the paper ejection tray 40. On the other hand, a hole 412 is provided at the upper end portion of the support arm 41. When the paper ejection tray 40 is in the posture indicated by the solid line in
The paper ejection tray 40 is changeable in angle to the posture (B) and the posture (C). When the paper ejection tray 40 is in the posture (B), the protrusion 403 which is positioned close to the upper end of the side surface of the paper ejection tray 40 is fitted in the hole 412 of the support arm 41. Consequently, the paper ejection tray 40 is stably supported in the posture (B). When the paper ejection tray 40 is changed to the posture (C), the paper ejection tray 40 is laid on the housing 10A of the printer with the support arm 41 disengaged from the paper ejection tray 40. This allows the paper ejection tray 40 to be changed to the posture (C).
In this manner, in the case of the second exemplary embodiment illustrated in
In the case of the second exemplary embodiment, the angle of the paper ejection tray 40 is adjustable to an angle at which it is not necessary to consider correcting curl of the paper. However, curl of the paper may be corrected at all times with the angle of the paper ejection tray 40 kept in a range in which curl of the paper is corrected, either strongly or weakly.
Paper that has passed through the fixing unit 18 in the direction of the arrow C1 is moved in the direction of the arrow C2 while being curved along the chute 19, and ejected by the ejection unit 20. The ejected paper is moved while being curved in the direction of the arrow C3 in contact with a paper ejection tray 50, and further moved in the direction of the arrow C4 to be housed in the paper ejection tray 50.
The paper ejection tray 50 is placed on a support base 51 fixed to the housing 10A of the printer. The paper ejection tray 50 is interposed between guide plates 52 on both sides. The guide plates 52 each have five holes 521 formed at equal intervals. The paper ejection tray 50 is provided with two holes (not illustrated) positioned at the same height as the holes 521 of the guide plates 52 when placed on the support base 51. The two holes are spaced from each other by a distance corresponding to two intervals of the holes 521. The paper ejection tray 50 is placed on the support base 51, the holes 521 of the guide plates 52 and the holes of the paper ejection tray 50 are aligned with each other, and pins 522 are inserted into the holes. Consequently, the paper ejection tray 50 is stably supported on the support base 51.
The paper ejection tray 50 is movable to three locations, namely the position (A), the position (B), and the position (C). However, the angle of a surface 501 of the paper ejection tray 50 to receive paper is not varied when the paper ejection tray 50 is moved to any position. The paper ejection tray 50 varies how much curl is corrected, by varying the distance from the ejection unit 20.
In this manner, in the case of the third exemplary embodiment illustrated in
Also in the third exemplary embodiment, as in the case of the second exemplary embodiment discussed above, the position of the paper ejection tray 50 is adjustable to a position at which it is not necessary to consider correcting curl of the paper. However, curl of the paper may be corrected at all times with the position of the paper ejection tray 50 kept in a range in which curl of the paper is corrected, either strongly or weakly.
Paper that has passed through the fixing unit 18 in the direction of the arrow C1 is moved in the direction of the arrow C2 while being curved along the chute 19, and ejected by the ejection unit 20. The ejected paper is moved while being curved in the direction of the arrow C3 in contact with a paper ejection tray 60, and further moved in the direction of the arrow C4 to be housed in the paper ejection tray 60.
The paper ejection tray 60 is supported on the housing 10A of the printer so as to be rotatable about a rotary shaft 601 at the lower end portion. The upper portion of the paper ejection tray 60 is supported on the housing 10A of the printer via a coil spring 62. The paper ejection tray 60 is set to an angle at which the paper is curved more sharply than curved by the chute 19.
A case where a plurality of sheets of paper are sequentially housed in the paper ejection tray 60 will be considered. If the position or the angle of the paper ejection tray 60 is fixed in that case, the distance between latter sheets of paper and the ejection unit 20 becomes shorter. This may correct curl so strongly that the latter sheets of paper are curled in the opposite direction.
In the fourth exemplary embodiment illustrated in FIG. 4, the strength of curl correction is kept substantially constant for even the first sheet of paper and sheets of paper that come after a large number of sheets of paper are housed in the paper ejection tray 60. That is, when sheets of paper are accumulated in the paper ejection tray 60, the coil spring 62 is contracted by the weight of the sheets of paper, which makes the angle of the paper ejection tray 60 gentler. Consequently, the curl correcting force is reduced compared to a case where the angle of the paper ejection tray 60 is constant. The strength of the coil spring 62 is adjusted such that an increase in the curl correcting force due to the shortening distance between sheets of paper accumulated in the paper ejection tray 60 and the ejection unit 20 and a reduction in the curl correcting force due to the angle of the paper ejection tray 60 becoming gentler are balanced with each other. Alternatively, the angle of the paper ejection tray 60 may become gentler as the coil spring 62 is contracted when paper ejected from the ejection unit 20 abuts against a surface of the paper ejection tray 60 to receive the paper P.
In the fourth exemplary embodiment illustrated in
Paper that has passed through the fixing unit 18 in the direction of the arrow C1 is moved in the direction of the arrow C2 while being curved along the chute 19, and ejected by the ejection unit 20. The ejected paper is moved while being curved in the direction of the arrow C3 in contact with a paper ejection tray 70, and further moved in the direction of the arrow C4 to be housed in the paper ejection tray 70.
The paper ejection tray 70 is supported via coil springs 71 and 72 on a support member 73 fixed to the housing 10A of the printer, and placed on the support member 73 so as to be slidable in the direction in which the coil springs 71 and 72 are expanded and contracted.
In the fifth exemplary embodiment illustrated in
Also in the fifth exemplary embodiment illustrated in
Paper that has passed through the fixing unit 18 in the direction of the arrow C1 is moved in the direction of the arrow C2 while being curved along the chute 19, and ejected by the ejection unit 20. The ejected paper is moved while being curved in the direction of the arrow C3 in contact with a paper ejection tray 80, and further moved in the direction of the arrow C4 to be housed in the paper ejection tray 80.
The paper ejection tray 80 includes an ejected paper receiving portion 801 and a base portion 802. The ejected paper receiving portion 801 is supported on the base portion 802 so as to be rotatable about a rotary shaft 803. In the paper ejection tray 80, the ejected paper receiving portion 801 is supported via coil springs 81 and 82 on a support member 83 fixed to the housing 10A of the printer, and the base portion 802 is placed on the support member 83 so as to be slidable in the direction in which the coil springs 81 and 82 are expanded and contracted.
In the sixth exemplary embodiment illustrated in
Also in the sixth exemplary embodiment illustrated in
In the exemplary embodiments illustrated in
Next, the sharpness of the curves will be discussed.
Curve is described as being shaper as the curvature of the curve is larger, that is, as the radius of curvature of the curve is smaller. The sharpness of the curve caused by the chute 19 is prescribed as the curvature, in the paper guiding direction, of a surface of the chute 19 that guides the paper. If the curvature of the chute 19 in the paper guiding direction differs among locations in the paper guiding direction, the sharpness of the curve caused by the chute 19 is defined as the maximum curvature (minimum radius of curvature).
Curve on the side of the paper ejection tray 90 is defined as the curvature of an arc S formed when paper ejected from the ejection unit 20 contacts the paper ejection tray 90. The arc S may be defined as follows.
The arrow Z indicates the position and the direction of paper ejection from the ejection unit 20. A circle R1 that passes through the position of paper ejection from the ejection unit 20, that has a center O on a line L1 that extends at the right angle with respect to the paper ejection direction, and that contacts the arrow Z and a paper receiving surface 91 of the paper ejection tray 90 is considered. The arc S of the circle R1 which extends from the ejection unit 20 to the paper ejection tray 90 determines the sharpness of curve of paper on the side of the paper ejection tray 90.
A circle R2 with the same dimensions as those of the circle R1 is considered. If the circle R2 may contact a surface of the chute 19 on the side of contact with the paper over the entire range of contact with the paper, the curve caused by the paper ejection tray 90 is sharper than the curve caused by the chute 19.
In the case of
As has been described above, the exemplary embodiments of the present disclosure provide a paper ejection device and an image forming apparatus that correct curl flexibly compared to a case where the position or the angle of a housing portion is fixed.
The foregoing description of the exemplary embodiments of the present disclosure has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the disclosure and its practical applications, thereby enabling others skilled in the art to understand the disclosure for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the disclosure be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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JP2019-021355 | Feb 2019 | JP | national |
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Number | Date | Country |
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2010224283 | Oct 2010 | JP |
2012-140245 | Jul 2012 | JP |
Number | Date | Country | |
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20200257231 A1 | Aug 2020 | US |