Information
-
Patent Grant
-
6367795
-
Patent Number
6,367,795
-
Date Filed
Monday, April 10, 200024 years ago
-
Date Issued
Tuesday, April 9, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Ellis; Christopher P.
- Shapiro; Jeffrey A.
-
CPC
-
US Classifications
Field of Search
US
- 271 121
- 271 126
- 271 137
- 271 138
-
International Classifications
-
Abstract
The picking roller successively picks a plurality of sheets of paper stacked on the shooter from the bottom of the paper stack. The gate extends substantially perpendicular to a paper transport direction and forms a predetermined clearance between the picking roller. The separation pad is disposed in sliding contact with the outer circumferential surface of the picking roller and adapted to draw inside a single sheet of paper. The picking arm is driven to move to an upper position when sheets of paper are placed on the shooter, and to a lower position when the sheets of paper are fed in order to press the sheets of paper placed on the shooter toward the outer circumferential surface of the picking roller. The paper guide is disposed above the picking roller and has an opening and a bridge portion. The bridge portion extends across the opening and is fitted in a circumferential groove formed in an axially center portion of the picking roller.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a paper feed apparatus, and more particularly to a bottom-drawing-type paper feed apparatus which is suitable for, for example, an image scanner and which has an improved sheet separation performance, eliminates necessity of a pre-operation before setting of sheets of paper to thereby facilitate operation, and prevents occurrence of a paper jam and/or upturn of a leading end of a sheet.
2. Description of the Related Art
In general, an image scanner is provided with an automatic paper feed apparatus which enables the image scanner to automatically transport and read a huge amount of documents. Such an automatic paper feed apparatus comprises a picking mechanism for transporting a plurality of sheets of paper stacked on a shooter to a predetermined standby position; a separation mechanism for drawing inside a sheet of paper at a time from the standby position; a feed mechanism for feeding the separated sheet; and a discharge mechanism for discharging the sheet to a stacker or the outside of the scanner after the sheet has been scanned. Recently, such an automatic paper feed apparatus has been controlled by means of a microprocessor.
FIG. 13
is an explanatory view showing a main portion of a conventional paper feed apparatus. As shown in
FIG. 13
, a picking roller
72
and a separation roller
73
are drivingly linked via a gear
83
so that the picking roller
72
and the separation roller
73
rotate in the same direction; and the separation roller
73
is drivingly linked to a feed roller
74
via a gear
79
. Further, a pressing arm
81
is disposed in sliding contact with the picking roller
72
, and a separation pad
80
is disposed in sliding contact with the separation roller
73
. Moreover, a gate
84
is disposed on a paper feed path between the picking roller
72
and the separation roller
73
.
The pressing arm
81
is provided in order to enable reliable transport of sheets of paper set on a shooter
71
and is formed from a spring member. One end of the pressing arm
81
is fixed to an unillustrated frame, and the other end of the pressing arm
81
is biased toward the picking roller
72
to thereby come into contact with the top sheet of paper while applying a certain pressing force to the sheets of paper. By means of frictional force which is generated between the picking roller
72
and the sheets of paper due to the pressing force, the sheets of paper are transported from the shooter
71
to the separation roller
73
.
The gate
84
is provided so as to secure a clearance in the thickness direction of sheets on the paper feed path in order to enable passage of a few sheets of paper, thereby enabling reliable transport of the sheets. The gate
84
has a paper-abutting surface which forms an acute angle with respect to the paper transport direction along the paper feed path.
A one-way clutch is attached to each of the picking roller
72
, the separation roller
73
, and the discharge roller
75
such that the separation roller
73
rotates in the counterclockwise direction in
FIG. 13
, and the discharge roller
75
rotates in the clockwise direction (paper transport direction) only. Further, a sensor
82
for detecting the leading end of each sheet of paper is disposed along the paper feed path in the vicinity of and on the downstream side of the separation roller
73
. Further, a sensor
85
for detecting the leading and trailing ends of each sheet of paper is disposed along the paper feed path in the vicinity of and on the downstream side of the feed roller
74
.
In the above-described automatic paper feed apparatus, when a pulley
76
connected to an unillustrated motor is rotated in the counterclockwise direction, a belt
77
engaged with the pulley
76
causes the feed roller
74
to rotate in the counterclockwise direction, or in a direction opposite the paper transport direction. At this time, the discharge roller
75
does not rotate even when the belt
77
moves. Meanwhile, the picking roller
72
and the separation roller
73
are rotated in the counterclockwise direction (paper transport direction) via gears
79
and
83
. Therefore, a single sheet of paper is drawn inside from the unillustrated paper stack on the shooter
71
by the picking roller
72
and is transported toward the separation roller
73
. If a plurality of sheets of paper are picked erroneously, the gate
84
and the separation pad
80
prevent transfer of the plurality of sheets, so that only a single sheet of paper in close contact with the picking roller
72
and the separation roller
73
is transported toward the feed roller
74
. Therefore, transportation of two sheets (double feed or a like) problem does not occur.
Even when the leading end of the transported sheet of paper reaches the feed roller
74
, the sheet of paper is not supplied to the feed roller
74
instantaneously but is stopped there for a short period of time, because the feed roller
74
is rotating in the counterclockwise direction, which is opposite the paper transport direction. During this period, positioning of the leading end of the sheet is performed. The stop time is controlled on the basis of a predetermined number of pulses or a predetermined period of time after the sensor
82
detects the leading end of a sheet of paper. After elapse of the predetermined period of time, the unillustrated motor rotates in the reverse direction in order to rotate the pulley
76
in the clockwise direction. Therefore, the feed roller
74
and the discharge roller
75
are also rotated in the clockwise direction via the belt
77
. As a result, the sheet of paper is transported by the feed roller
74
to a reading mechanism
78
. Immediately before the leading end of the sheet of paper reaches the reading mechanism
78
, the leading end is detected by the sensor
85
. In response to a detection signal generated by the sensor
85
, the read operation is started. When the sensor
85
detects the trailing end of the sheet of paper, the read operation is ended, and the discharge roller
75
is operated to discharge the sheet of paper onto an unillustrated stacker.
In the above-described automatic paper feed apparatus, when, as shown in
FIG. 14A
, a large number of sheets of paper
90
are placed onto the shooter
71
, the sheets of paper
90
must be aligned in a staggered manner beforehand such that the leading ends of the sheets of paper
90
form a knife-edge-like shape
91
, as shown in
FIG. 14B
, in order to make it easy to feeding the sheets of paper to the separation roller
73
.
The above-described conventional paper feed apparatus has the following drawbacks.
Since the gate—which forms a clearance in the thickness direction of sheets of paper on the paper feed path—extends at an acute angle with respect to the paper transport direction, a vertical component force is generated and is applied to the sheets of paper, resulting in an impairment in paper separation performance.
Further, when a large number of sheets of paper are placed onto the shooter, the sheets of paper must be aligned in a staggered manner beforehand such that the leading ends of the sheets of paper form a knife-edge-like shape. However, this pre-operation is considerably cumbersome, and is sometimes neglected or forgotten. In this case, sheets of paper cannot be supplied smoothly.
Moreover, the separation roller is disposed between the picking roller and the feed roller; the pressing arm is disposed in sliding contact with the picking roller; and the separation pad is disposed in sliding contact with the separation roller. Therefore, the transport mechanism portion of the paper feed apparatus has a relatively large size.
Further, since the picking roller is disposed such that a portion of the outer circumference of the picking roller is exposed to the outside from an opening provided in a paper guide, when the picking roller picks and transfers a sheet of paper, the sheet may be caught between the picking roller and the paper guide, resulting in occurrence of a paper jam and stoppage of paper feed.
Moreover, although the separation pad is disposed to prevent so-called double feed in which a plurality of sheets of paper are supplied, the disposition of the separation pad causes an undesirable phenomenon such that the leading end of a sheet engages the separation pad and is turned up.
SUMMARY OF THE INVENTION
In view of the foregoing problems involved in conventional techniques, it is an object of the present invention to provide a paper feed apparatus which has an improved sheet separation performance, facilitates operation, and prevents occurrence of paper jam of a leading end of a sheet.
It is an another object of the present invention to provide a paper feed apparatus which has an improved sheet separation performance, facilitates operation, and prevents occurrence of upturn of a leading end of a sheet.
In order to achieve the above-described object, the present invention provides a paper feed apparatus comprising: a picking roller successively picking a plurality of sheets of paper stacked on the shooter from the bottom of the paper stack, transporting the sheets of paper to a standby position and having one or a plurality of circumferential grooves formed on it; a gate extending substantially perpendicular to a paper transport direction and forming a predetermined clearance between the gate and the picking roller; a separation pad disposed in sliding contact with the outer circumferential surface of the picking roller and adapted to draw inside a single sheet of paper at a time from the standby station; a picking arm driven to move to an upper position when sheets of paper are placed on the shooter, and to a lower position when the sheets of paper are fed in order to press the sheets of paper placed on the shooter toward the outer circumferential surface of the picking roller in an area in the vicinity of a paper supply opening; and a paper guide disposed above the picking roller and having an opening and a bridge portion extending across the opening and fitted in a circumferential groove formed in an axially center portion of the picking roller.
The present invention also provides a paper feed apparatus comprising: a picking roller successively picking a plurality of sheets of paper stacked on the shooter from the bottom of the paper stack and transporting the sheets of paper to a standby position; a gate extending substantially perpendicular to a paper transport direction and forming a predetermined clearance between the gate and the picking roller; a separation pad disposed in sliding contact with the outer circumferential surface of the picking roller and adapted to draw inside a single sheet of paper at a time from the standby station; a picking arm driven to move to an upper position when sheets of paper are placed on the shooter, and to a lower position when the sheets of paper are fed in order to press the sheets of paper placed on the shooter toward the outer circumferential surface of the picking roller in an area in the vicinity of a paper supply opening; a pressing arm formed of an elastic material and disposed in sliding contact with the picking roller; and guide arms disposed on the upstream side of the pressing arm with respect to the paper transport direction such that their tip ends are located in proximity to the picking roller.
The present invention further provides a paper feed apparatus comprising: a picking roller successively picking a plurality of sheets of paper stacked on the shooter from the bottom of the paper stack and transporting the sheets of paper to a standby position; a gate extending substantially perpendicular to a paper transport direction and forming a predetermined clearance between the gate and the picking roller; a separation pad disposed in sliding contact with the outer circumferential surface of the picking roller and adapted to draw inside a single. sheet of paper at a time from the standby station; a picking arm driven to move to an upper position when sheets of paper are placed on the shooter, and to a lower position when the sheets of paper are fed in order to press the sheets of paper placed on the shooter toward the outer circumferential surface of the picking roller in an area in the vicinity of a paper supply opening; and a guide sheet formed of a material having a coefficient of friction lower than that of the material constituting the separation pad, the guide sheet being disposed to cover a portion of the separation pad such that the guide sheet does not contact the picking roller, and such that the leading end of the sheet of paper can abut and slide along the guide sheet.
The present invention further provides a paper feed apparatus comprising: a picking roller successively picking a plurality of sheets of paper stacked on the shooter from the bottom of the paper stack and transporting the sheets of paper to a standby position; a gate extending substantially perpendicular to a paper transport direction and forming a predetermined clearance between the gate and the picking roller; a separation pad disposed in sliding contact with the outer circumferential surface of the picking roller and adapted to draw inside a single sheet of paper at a time from the standby station; a picking arm driven to move to an upper position when sheets of paper are placed on the shooter, and to a lower position when the sheets of paper are fed in order to press the sheets of paper placed on the shooter toward the outer circumferential surface of the picking roller in an area in the vicinity of a paper supply opening; and a guide member disposed between the gate and the separation pad with respect to the paper transport direction, a surface of the guide member having an inclination angle with respect to the paper transport direction smaller than that of a surface of the separation pad, and the guide member being provided integrally with the gate or a holding member supporting the separation pad such that the guide member does not contact the picking roller and such that the leading end of the sheet of paper can abut and slide along the guide member.
BRIEF DESCRIPTION OF THE DRAWINGS
FIGS. 1 and 2
are views showing an image scanner according to an embodiment of the present invention, wherein
FIG. 1
is a perspective view of the image scanner, and
FIG. 2
is a sectional view of the image scanner;
FIG. 3
is an enlarged view of a portion A shown in
FIG. 2
;
FIGS. 4 and 5
are sectional views showing a drive system for paper transport and picking arm drive in the embodiment of the present invention;
FIG. 6
is an enlarged perspective view showing a picking roller and its neighboring portions in the embodiment of the present invention;
FIGS. 7 and 8
are views showing an integrally-molded gate component used in the embodiment of the present invention, wherein
FIG. 7
is a perspective view of the gate component, and
FIG. 8
is an exploded perspective view of the gate component;
FIG. 9
is a perspective view showing a state in which the gate component shown in
FIG. 7
is attached to the apparatus;
FIG. 10
is a view used for description of action of guide arms;
FIG. 11
is a view used for description of paper guide action in another embodiment of the present invention;
FIG. 12
is a view showing a paper supply opening and its neighboring portions in the embodiment of the present invention;
FIG. 13
is a view showing a conventional paper feed apparatus: and
FIGS. 14A and 14B
are side views of a large number of stacked sheets of paper, wherein
FIG. 14A
shows a state before an operation of aligning the sheets in a staggered manner, and
FIG. 14B
shows a state after that the alignment operation.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Embodiments of the present invention will now be described.
FIGS. 1 and 2
are a schematic perspective view and a sectional view, respectively, of an image scanner according to an embodiment of the present invention. As shown in
FIGS. 1 and 2
, the image scanner has at its rear end a shooter
13
on which documents to be scanned are placed, as well as a paper feed apparatus disposed inside the scanner. The paper feed apparatus has a picking mechanism disposed in the vicinity of a paper supply opening of the shooter
13
. The picking mechanism comprises a picking roller
1
and a picking arm
4
. The picking roller
1
and picking arm
4
cooperate to successively pick a plurality of sheets of paper
21
(original documents of paper or any other medium carrying characters, figures, symbols, etc.) stacked on the shooter
13
, one sheet at a time, from the bottom of the paper stack. Subsequently, the picking roller
1
transfers a sheet of paper to a predetermined standby position. In
FIG. 2
, the direction of transport of the sheets of paper
21
is indicated by an arrow.
FIG. 3
is an enlarged view of a region A in
FIG. 2
, showing in detail the embodiment of the present invention. As shown in
FIG. 3
, the picking roller
1
is disposed on the lower side and in the vicinity of the paper supply opening of the shooter
13
. On the upper side of the picking roller
1
, the picking arm
4
, a gate
2
, a paper separation pad
3
are disposed along the paper supply path, in this sequence. Reference numeral
31
denotes a holding member which holds the paper separation pad
3
and presses it against the outer circumferential surface of the picking roller
1
. Reference numeral
33
denotes a guide sheet provided to cover a portion of the paper separation pad
3
. Reference numeral
32
denotes guide arms, which are disposed on the upstream side of pressing arms
81
with respect to the paper entrance direction (i.e., the paper transport direction) such that the distal ends of the guide arms
32
are located in proximity to the picking roller
1
. The holding member
31
, the guide sheet
33
, and the guide arms
32
will be described later.
The picking roller
1
is formed of a material having a large friction coefficient, such as foam rubber. The gate
2
, in cooperation with the picking roller
1
, forms a clearance (e.g., of a size of about 1 mm) through which a few sheets of paper
21
can pass. The gate
2
extends perpendicular to the entrance direction (i.e., the paper transport direction). The picking roller
1
is disposed so as not to change the transport direction of the sheet(s) of paper
21
during transport. That is, the picking roller
1
is disposed substantially perpendicular to the transport direction. The paper separation pad
3
in sliding contact with the picking roller
1
draws inside, a single sheet at a time, the sheets of paper
21
transported to the standby position. Therefore, the sheets of paper
21
are considered to reach the standby position when the leading edge of the sheets of paper
21
reaches a position at which the paper separation pad
3
is in contact with the picking roller
1
(see FIGS.
10
and
11
).
The picking arm
4
is driven such that its distal end moves vertically. When the sheets of paper
21
are to be placed on the shooter
13
, the picking arm
4
is moved to and held at an upper position or wait position P
1
(see FIG.
5
). When the sheets of paper
21
placed on the shooter
13
are to be fed, the picking arm
4
is moved to and held at a lower position or paper feed position P
2
(see
FIG. 5
as well). When the picking arm
4
is held at the paper feed position, due to a pressing force applied from an unillustrated pressure-applying element to the picking arm
4
, the picking arm
4
presses from above the sheets of paper
21
stacked on the shooter
13
in an area in the vicinity of the paper supply opening. Accordingly, as indicated by a solid line and a broken line in
FIG. 3
, the paper feed position P
2
of the picking arm
4
changes depending on the number of sheets of paper
21
(or the total thickness of stacked sheets of paper). As shown in
FIG. 3
, the paper supply opening may be considered to be the clearance between the picking roller
1
and the gate
2
or a portion at which the sheets of paper
21
come into contact with the guide arms
32
.
In the structure shown in
FIG. 3
, since the gate
2
extends perpendicular to the paper transport direction, no component force is generated in the direction perpendicular to the paper transport direction, so that the multi-feed phenomenon (transportation of a plurality of sheets) does not occur, thus improving the paper separation performance. Further, satisfactory picking performance is secured; even when a large number of sheets of paper
21
are placed on the shooter
13
, as shown in
FIG. 14A
, the sheets of paper
21
can be placed as they are without being staggered.
FIGS. 4 and 5
are views showing a drive system for paper transport and picking-arm drive in the embodiment of the present invention. In
FIGS. 4 and 5
, reference numeral
6
denotes a motor for paper transport whose output shaft rotates in the forward direction indicated by arrow A. Via the gear train shown in
FIGS. 4 and 5
, the motor
6
drives the picking roller
1
, the feed roller
11
, and the feed roller
23
to thereby transport the sheets of paper
21
. A picking-roller drive gear
20
for driving the picking roller
1
is equipped with a one-way clutch, so that the picking-roller drive gear
20
rotates only in the counterclockwise direction (paper transport direction) in
FIGS. 4 and 5
. In
FIGS. 4 and 5
, the feed rollers
11
and
23
are shown by use of broken lines. Reference numeral
24
denotes follower rollers disposed to face the feed rollers
11
and
23
, respectively.
Reference numeral
8
denotes a picking-arm drive gear which has a pivot and is connected to the picking arm
4
. Reference numeral
5
denotes a planetary gear which is rotatably coupled to a planetary gear frame
26
and is in meshing engagement with the picking-arm drive gear
8
. Rotation of the feed roller
11
is transmitted to the planetary gear
5
via a gear train shown in
FIGS. 4 and 5
to thereby drive the planetary gear
5
. Reference numeral
27
denotes a planetary-gear frame stopper for restricting the pivoting range of the planetary gear frame
26
.
When the picking arm
4
is to be moved to and maintained at the lower position or paper feed position P
2
, the motor
6
is driven to rotate forward, so that the planetary gear
5
is disengaged from the picking arm drive gear
8
. As a result, the picking arm
4
is positioned at the lower position. When the picking arm
4
is to be moved to and maintained at the upper position or wait position P
1
, the motor
6
is driven to rotate in reverse, so that the planetary gear
5
comes into meshing engagement with the picking arm drive gear
8
in order to move the picking arm
4
to the upper position. The details of the drive-source switchover mechanism using the planetary gear
5
will be described later.
Reference numeral
7
denotes a picking-arm state detection sensor for detecting the picking arm
4
which is moved to the upper position as a result of reverse rotation of the motor
6
and meshing engagement of the planetary gear
5
with the picking-arm drive gear
8
. By use of the picking-arm state detection sensor
7
, the motor
6
is driven to rotate in the reverse direction until the picking-arm state detection sensor
7
outputs a signal (ON signal) indicating detection of the picking arm
4
, so that the picking arm
4
is to be moved to the upper position.
In
FIG. 4
, reference numeral
10
denotes a paper detection sensor disposed in the vicinity of the shooter
13
. The paper detection sensor
10
is disposed at a position such that the paper detection sensor
10
maintains an OFF state when sheets of paper
21
are placed on the shooter
13
in a state in which the picking arm
4
is located at the lower position, but comes into an ON state when the sheets of paper
21
are placed on the shooter
13
in a state in which the picking arm
4
is located at the upper position. By use of the paper detection sensor
10
, during initialization or reset operation, the picking arm
4
is moved to the upper position when the paper detection sensor
10
does not output a signal indicating detection of the presence of sheets of paper, but the picking arm
4
is not moved to the upper position when the paper detection sensor
10
outputs the signal indicating detection of the presence of sheets.
Reference numeral
12
denotes a paper detection sensor disposed between the picking roller
1
and the feed roller
11
and adapted to detect presence/absence of a sheet of paper
21
between the picking roller
1
and the feed roller
11
. By use of the paper detection sensor
12
, when the paper detection sensor
12
outputs signal indicating absence of a sheet of paper or when a sheet of paper is not picked, forward and reverse rotations of the motor
6
are repeated in order to move the distal end of the picking arm
4
vertically, so that the picking arm
4
hits the sheets of paper
21
stacked on the shooter
13
.
Reference numeral
25
denotes a paper-end detection sensor for detecting the leading and trailing ends of a sheet of paper
21
. When the paper-end detection sensor
25
detects the leading end of the sheet of paper
21
, the paper-end detection sensor
25
outputs a signal, in response to which a scanning operation is started. When the paper-end detection sensor
25
detects the trailing end of the sheet of paper
21
, the scanning operation is stopped, and the feed roller
23
discharges the sheet of paper
21
to an unillustrated stacker or to the outside of the apparatus.
The height of the shooter
13
is reduced in the vicinity of the paper supply opening in order to form a surface inclined with respect to the paper transport direction and forming a step
14
.
Next, the drive source switchover mechanism using the planetary gear
5
will be described with reference to FIG.
5
. When the picking arm
4
is to be moved to and maintained at the lower position or paper feed position, the motor
6
is driven to rotate forward. At this time, the picking roller
1
is rotated in the counterclockwise direction (paper transport direction) via a gear train. Further, the feed roller
11
is rotated in the clockwise direction (paper transport direction) via another gear train. Rotation of the feed roller
11
is transmitted via another gear train to the planetary gear
5
located at a wait position P
3
, so that the planetary gear
5
rotates counterclockwise about its own axis, and starts a clockwise revolving motion while maintaining meshing engagement with the picking-arm drive gear
8
. Subsequently, having started the revolving motion, the planetary gear
5
disengages from the picking-arm drive gear
8
and moves to a paper feed position P
4
. At this time, the picking arm
4
connected to the picking-arm drive gear
8
is moved downward by means of pressing force applied from a pressure applying element. Consequently, the picking arm
4
presses from above the sheets of paper
21
stacked on the shooter
13
in an area in the vicinity of the paper supply opening.
When the picking arm
4
is to be moved to and maintained at the upper position or wait position, the motor
6
is driven to rotate in reverse. At this time, the feed roller
11
rotates in the counterclockwise direction through drive transmitted via the corresponding gear train, but the picking roller
1
does not rotate, because the picking-roller drive gear
20
is equipped with a one-way clutch. The rotation of the feed roller
11
is transmitted to the planetary gear
5
via the corresponding gear train, so that the planetary gear
5
rotates clockwise about its own axis, and starts a counterclockwise revolving motion. Having started the revolving motion, the planetary gear
5
comes into meshing engagement with the picking-arm drive gear
8
. Having come into meshing engagement with the planetary gear
5
, the picking-arm drive gear
8
starts a counterclockwise pivoting motion. As a result, the picking arm
4
connected to the picking-arm drive gear
8
moves upward. The reverse rotation of the motor
6
for moving the picking arm
4
upward is continued until the picking-arm state detection sensor
7
outputs a signal indicating detection of the picking arm
4
.
In the structure shown in
FIGS. 4 and 5
, since the motor
6
can be used for paper transport and picking arm operation, the number of components and the size of the paper feed apparatus can be decreased. Further, provision of the picking-arm state detection sensor
7
enables accurate detection of the operation position of the picking arm
4
, whose motion involves varying delay, because the planetary gear frame
26
is moved by means of frictional force. Further, the paper detection sensor
12
disposed between the picking and feed rollers enables the picking arm
4
to hit the sheets of paper
21
when a sheet of paper cannot be picked, thereby improving picking performance. Further, when the sheets of paper
21
are considered to form a beam, the arm length of the beam is reduced through provision of the step
14
, so that the rigidity of the sheets of paper
21
can be reduced. Therefore, even when the sheets of paper
21
curl upward, the paper pressing force exerted by the picking arm can be reliably transmitted to the picking roller
1
, so that the performance for picking the sheets of paper
21
is improved.
FIG. 6
is an enlarged perspective view showing the picking roller
1
and its neighboring portions in the embodiment of the present invention. In
FIG. 6
, reference numeral
34
denotes a circumferential groove which is formed at an axially intermediate portion of the picking roller
1
. The circumferential groove
34
may be provided at a single location, but may be formed at a plurality of locations if necessary. Reference numeral
35
denotes a paper guide disposed on the downstream side of the shooter
13
with respect to the paper transport direction and above the picking roller
1
. Reference numeral
36
denotes an opening (or a roller opening) formed in the paper guide
35
and having a bridge portion
37
received in the circumferential groove
34
. A portion of the outer circumference surface of the picking roller
1
is exposed to the outside through the opening
36
of the paper guide
35
. An arrow in
FIG. 6
indicates the paper transport direction.
The bridge portion
37
eliminates the possibility that the sheets of paper
21
being transported in the direction of the arrow become caught between the picking roller
1
and the opening
36
with a resultant paper jam. Therefore, the sheets of paper
21
can be supplied smoothly and reliably.
FIGS. 7 and 8
are a perspective view and an exploded perspective view, respectively, showing an integrally-molded gate component used in the embodiment of the present invention. As shown in
FIGS. 7 and 8
, the gate
2
and guide arms
32
are formed integrally with the holding member
31
, to which the paper separation pad
3
is attached. The gate
2
, the guide arms
32
, and the holding member
31
constitute an integrally-molded gate component
29
. A pivot shaft
15
is provided at one end of the holding member
31
carrying the gate
2
and the paper separation pad
3
such that the pivot shaft
15
is aligned with the tip end of the gate
2
. A spring
16
(see
FIG. 3
) for producing pressure for paper separation is engaged with the other end of the holding member
31
, so that the holding member
31
is urged toward the picking roller
1
.
FIG. 9
is a perspective view showing a state in which the gate component
29
shown in
FIG. 7
is attached to the apparatus.
Since this structure minimizes the distance X between the gate
2
and the paper separation pad
3
shown in
FIG. 3
, the possibility of the leading end of a sheet of paper being turned up between the gate
2
and the paper separation pad
3
can be minimized. Therefore, the paper feed performance is improved, and the gate
2
and paper separation pad
3
can be reduced in size in order to reduce the overall size of the paper feed apparatus. Further, since the axis of the pivot shaft
15
is aligned with the tip end of the gate
2
, a stable gate gap (clearance) can be secured without regard to variation in thickness of the paper separation pad
3
among products or friction of the paper separation pad
3
caused by paper feed.
As shown in
FIGS. 7 and 8
, the gate component
29
is molded to have a portion corresponding to the gate
2
and to enable attachment of the paper separation pad
3
and a pad fixation wire spring
17
. The paper separation pad
3
is fixed through use of the pad fixation wire spring
17
. Specifically, a horizontally extending portion of the pad fixation wire spring
17
is engaged with the upper portion of the gate
2
, and the opposite ends of the pad fixation wire spring
17
are inserted into through holes formed in the paper separation pad
3
and further into unillustrated through holes formed in the holding member
31
in the vicinity of the gate
2
.
Since the above structure reduces the space required for mechanical fixation, the gate
2
and the paper separation pad
3
can be reduced in size in order to reduced the overall size of the paper feed apparatus. Further, since exfoliation of the paper separation pad
3
or other problems hardly occur, paper separation can be performed stably. Since attachment of the paper separation pad
3
requires no time for drying, attachment of the paper separation pad
3
to the gate component
29
can be completed within a shorter period of time than in the case where adhesive is used.
Next, action of the guide arms
32
will be described.
FIG. 10
is a view used for description of action of the guide arms
32
. As shown in
FIG. 10
, the leading end of a sheet of paper
21
tends to lift, because of the force applied from the picking arm
4
to the picking roller
1
. Accordingly, if the guide arms
32
were not present, the sheet of paper
21
would abut the pressing arms
81
or the paper separation pad
3
at a larger abutting angle, with the result that the leading end of the sheet of paper
21
would turn up.
By contrast, in the present invention, the guide arms
32
are disposed on the upstream side of the pressing arms
81
with respect to the paper transport direction such that their tip ends are located in proximity to the picking roller
1
. Therefore, the leading end of the sheet of paper
21
is pushed by the guide arms
32
toward the picking roller
1
, so that the angle at which the sheet of paper
21
abuts the pressing arms
81
or the paper separation pad
3
is decreased, and thus an upturn phenomenon is prevented.
In the embodiment of the present invention, the guide arms
32
are formed integrally with the holding member
31
from the same resin material. However, the guide arms
32
may be formed from a metallic material having elasticity, such as spring material. In this case, the guide arms
32
may be integrated with the holding member
31
through so-called insert molding. Alternatively, the guide arms
32
may be formed integrally with the pressing arms
81
by use of metallic material.
FIG. 11
is a view used for description of paper guide action in another embodiment of the present invention. In
FIG. 11
, reference numeral
38
denotes a guide member which is formed integrally with the holding member
31
or the gate
2
to be located on the upstream side of the pressing arms
81
or the paper separation pad
3
. The surface of the guide member
38
has an inclination angle, with respect to the paper transport direction, smaller than that of the pressing arms
81
or the paper separation pad
3
. The guide member
38
is formed such that the guide member
38
does not contact the picking roller
1
, and the leading end of a sheet of paper
21
can abut the guide member
38
and slide therealong.
In the above-described structure, as in the case of the guide arms
32
shown in
FIG. 10
, the leading end of the sheet of paper
21
is guided downward by the guide member
38
, so that the angle at which the sheet of paper
21
abuts the pressing arms
81
or the paper separation pad
3
is decreased, thus preventing an upturn phenomenon.
FIG. 12
is a view showing a paper supply opening and its neighboring portions in the embodiment of the present invention. In
FIG. 12
, the sheet of paper
21
is transported away from the viewer. A guide sheet
33
covering a portion of the paper separation pad
3
is formed of a material having a coefficient of friction lower than that of the material constituting the paper separation pad
3
. Further, the guide sheet
33
is disposed such that the guide sheet
33
does not contact the picking roller (not shown in FIG.
12
), and the leading end of a sheet of paper
21
can abut the guide sheet
33
and slide therealong.
The above-described structure provides an upturn-preventing action. That is, even when a sheet of paper
21
is supplied in a state in which the center portion thereof is lifted as shown in
FIG. 12
, the leading end of the sheet of paper
21
slides downward along the surface of the guide sheet
33
after abutment with the surface thereof, so that the leading end of the sheet of paper
21
does not turn up. The structure shown in
FIG. 12
is particularly effective when the sheet of paper
21
is thin.
In the structure shown in
FIG. 11
, the guide member
38
integrated with the gate
2
also provides the above-described upturn-preventing action.
Since the paper feed apparatus according to the present invention has the above-described structure and operates as described above, the following effects are provided.
That is, since a plurality of sheets of paper stacked on the shooter are picked in succession, one sheet at a time, from the bottom of the paper stack and are transported to the paper feed path, the paper feed apparatus cam be made compact.
Since the gate extends substantially perpendicular to the paper transport direction, no component force is produced in the direction perpendicular to the sheets of paper, so that paper separation performance is improved.
Even when a large number of sheets of paper are placed on the shooter, an operation for forming the leading ends of the sheets into a knife-edge-like shape is unnecessary, thus facilitating operation.
Further, a circumferential groove is formed at an axially center portion of the picking roller; an opening is formed in the paper guide such that the opening has a bridge portion fitted into the circumferential groove; and a portion of the picking roller is exposed to the outside through the opening. Therefore, the sheets of paper can be supplied smoothly without becoming caught.
Since the guide arms are disposed on the upstream side of the pressing arms in sliding contact with the picking arm, the angle of abutment of the sheet of paper with respect to the separation pad can be decreased, so that upturn of the leading end of the sheet of paper can be prevented.
Further, since the guide sheet formed of a material having a coefficient of friction lower than that of the separation pad is disposed to cover a portion of the separation pad, the lifted leading end of the sheet of paper can be urged downward for correction, so that upturn of the leading end of the sheet of paper can be prevented.
Moreover, since the surface of the guide member disposed between the gate and the separation pad has an inclination angle, with respect to the paper transport direction, smaller than that of the surface of the separation pad, upturn of the leading end of the sheet of paper can be prevented as in the above-described case.
Claims
- 1. A paper feed apparatus, comprising:a picking roller successively picking a plurality of sheets of paper stacked on a shooter from the bottom of the paper stack, transporting the sheets of paper to a standby position and having one or a plurality of circumferential grooves formed on it; a gate extending substantially perpendicular to a paper transport direction and forming a predetermined clearance between the picking roller gate; a separation pad disposed in sliding contact with the outer circumferential surface of the picking roller and adapted to draw in a single sheet of paper at the standby position; a picking arm driven to move to an upper position when sheets of paper are placed on the shooter, and to a lower position when the sheets of paper are fed in order to press the sheets of paper placed on the shooter toward the outer circumferential surface of the picking roller in an area in the vicinity of a paper supply opening; and a paper guide disposed above the picking roller and having a roller opening and one or a plurality of bridge portions, the bridge portions extending across the roller opening and fitted in the circumferential grooves.
- 2. A paper feed apparatus according to claim 1, wherein one circumferential groove is formed in an axially center portion of the picking roller, and one bridge portion extends across the roller opening and fitted in the circumferential groove.
- 3. A paper feed apparatus according to claim 1, further comprising:pressing arms formed of an elastic material and disposed in sliding contact with the picking roller; and guide arms disposed on the upstream side of the pressing arm with respect to the paper transport direction such that their tip ends are located in proximity to the picking roller.
- 4. A paper feed apparatus according to claim 3, wherein the guide arms are formed on the both sides of the gate and the pressing arms are formed on both sides of the guide arms.
- 5. A paper feed apparatus according to claim 3, wherein one circumferential groove is formed in an axially center portion of the picking roller, and one bridge portion extends across the roller opening and fitted in the circumferential groove.
- 6. A paper feed apparatus according to claim 5, wherein the gate and separation pad are formed so as to correspond to at least the axially center portion of the picking roller and have width wider than the circumferential groove.
- 7. A paper feed apparatus according to claim 6, wherein the guide arms are formed on both sides of the gate, and the pressing arms are formed on the both sides of the guide arms so as to correspond to both edges of the picking roller.
- 8. A paper feed apparatus according to claim 1, further comprising:a guide sheet formed of a material having a coefficient of friction lower than that of the material constituting the separation pad, the guide sheet being disposed to cover a portion of the separation pad such that the guide sheet does not contact the picking roller, and such that the leading end of the sheet of paper can abut and slide along the guide sheet.
- 9. A paper feed apparatus according to claim 1, further comprising:a guide member disposed between the gate and the separation pad with respect to the paper transport direction, a surface of the guide member having an inclination angle with respect to the paper transport direction smaller than that of a surface of the separation pad, and the guide member being provided integrally with either the gate or a holding member supporting the separation pad such that the guide member does not contact the picking roller and such that the leading end of the sheet of paper can abut and slide along the guide member.
- 10. A paper feed apparatus, comprising:a picking roller successively picking a plurality of sheets of paper stacked on a shooter from the bottom of the paper stack and transporting the sheets of paper to a standby position; a gate extending substantially perpendicular to a paper transport direction and forming a predetermined clearance between the gate and the picking roller; a separation pad disposed in sliding contact with the outer circumferential surface of the picking roller and adapted to draw in a single sheet of paper at a time from the standby station; a picking arm driven to move to an upper position when sheets of paper are placed on the shooter, and to a lower position when the sheets of paper are fed in order to press the sheets of paper placed on the shooter toward the outer circumferential surface of the picking roller in an area in the vicinity of a paper supply opening; a pressing arm formed of an elastic material and disposed in sliding contact with the picking roller; and guide arms disposed on the upstream side of the pressing arm with respect to the paper transport direction such that their tip ends are located in proximity to the picking roller.
- 11. A paper feed apparatus according to claim 10, further comprising:a guide sheet formed of a material having a coefficient of friction lower than that of the material constituting the separation pad, the guide sheet being disposed to cover a portion of the separation pad such that the guide sheet does not contact the picking roller, and such that the leading end of the sheet of paper can abut and slide along the guide sheet.
- 12. A paper feed apparatus according to claim 10, further comprising:a guide member disposed between the gate and the separation pad with respect to the paper transport direction, a surface of the guide member having an inclination angle with respect to the paper transport direction smaller than that of a surface of the separation pad, and the guide member being provided integrally with the gate or a holding member supporting the separation pad such that the guide member does not contact the picking roller and such that the leading end of the sheet of paper can abut and slide along the guide member.
- 13. A paper feed apparatus, comprising:a picking roller successively picking a plurality of sheets of paper stacked on a shooter from the bottom of the paper stack and transporting the sheets of paper to a standby position; a gate extending substantially perpendicular to a paper transport direction and forming a predetermined clearance between the gate and the picking roller; a separation pad disposed in sliding contact with the outer circumferential surface of the picking roller and adapted to draw in a single sheet of paper at a time from the standby station; a picking arm driven to move to an upper position when sheets of paper are placed on the shooter, and to a lower position when the sheets of paper are fed in order to press the sheets of paper placed on the shooter toward the outer circumferential surface of the picking roller in an area in the vicinity of a paper supply opening; and a guide sheet formed of a material having a coefficient of friction lower than that of the material constituting the separation pad, the guide sheet being disposed to cover a portion of the separation pad such that the guide sheet does not contact the picking roller, and such that the leading end of the sheet of paper can abut and slide along the guide sheet.
- 14. A paper feed apparatus, comprising:a picking roller successively picking a plurality of sheets of paper stacked on a shooter from the bottom of the paper stack and transporting the sheets of paper to a standby position; a gate extending substantially perpendicular to a paper transport direction and forming a predetermined clearance between the gate and the picking roller; a separation pad disposed in sliding contact with the outer circumferential surface of the picking roller and adapted to draw in a single sheet of paper at a time from the standby station; a picking arm driven to move to an upper position when sheets of paper are placed on the shooter, and to a lower position when the sheets of paper are fed in order to press the sheets of paper placed on the shooter toward the outer circumferential surface of the picking roller in an area in the vicinity of a paper supply opening; and a guide member disposed between the gate and the separation pad with respect to the paper transport direction, a surface of the guide member having an inclination angle with respect to the paper transport direction smaller than that of a surface of the separation pad, and the guide member being provided integrally with the gate or a holding member supporting the separation pad such that the guide member does not contact the picking roller and such that the leading end of the sheet of paper can abut and slide along the guide member.
- 15. A paper feed apparatus according to claim 3, further comprising:a guide sheet formed of a material having a coefficient of friction lower than that of the material constituting the separation pad, the guide sheet being disposed to cover a portion of the separation pad such that the guide sheet does not contact the picking roller, and such that the leading end of the sheet of paper can abut and slide along the guide sheet.
- 16. A paper feed apparatus according to claim 3, further comprising:a guide member disposed between the gate and the separation pad with respect to the paper transport direction, a surface of the guide member having an inclination angle with respect to the paper transport direction smaller than that of a surface of the separation pad, and the guide member being provided integrally with the gate or a holding member supporting the separation pad such that the guide member does not contact the picking roller and such that the leading end of the sheet of paper can abut and slide along the guide member.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-102002 |
Apr 1999 |
JP |
|
US Referenced Citations (10)