The present document incorporates by reference the entire contents of Japanese priority document, 2004-307052 filed in Japan on Oct. 21, 2004.
1. Field of the Invention
The present invention relates to a paper feed tray of an image forming apparatus.
2. Description of the Related Art
Copying machines, facsimiles, printers, and the like are example of an image forming apparatus. In some image forming apparatuses, size of a paper on which an image is to be formed can be selected. The selection is performed automatically according to the size of a document or performed manually.
In some image forming apparatuses, a paper feed tray is provided corresponding to each paper size. In some other image forming apparatuses, one paper feed tray that can accommodate papers of various sizes is provided.
In the later paper feed tray, a side fence is provided and a user slides the side fence until the fences abuts against side edge of the paper stacked in the paper feed tray. However, sometimes the user forgets to slide the side fence. If the side fence does not abut against the side edge of the paper, it may leads to paper jamming.
Japanese Patent Application Laid-Open Nos. 2002-187626 and 2000-118729 discloses a solution to the above problem.
It is an object of the present invention to at least solve the problems in the conventional technology.
A paper feed tray according to one aspect of the present invention includes a tray unit configured to accommodate a stack of recording mediums; a first aligning unit slidable in a first direction and that is configured to perform an alignment of the stack of the recording mediums in the tray unit in the first direction; a second aligning unit slidable in a second direction that is orthogonal to the first direction and that is configured to perform an alignment of the stack of the recording media in the tray unit in the second direction; a first movable member including a first corrugated portion, and configured to pivot with the tray unit according to sliding motion of the first aligning unit; a second movable member including a second corrugated portion, and configured to pivot with the tray unit according to sliding motion of the second aligning unit; and a detecting unit that has a plurality of pressed portions which are selectively pressed by a composite corrugated portion formed of the first corrugated portion and the second corrugated portion, and that is provided integrally with the tray unit.
A paper feeding apparatus according to another aspect of the present invention includes a paper feed tray according to the present invention.
An image forming apparatus according to still another aspect of the present invention includes a paper feeding apparatus according to the present invention.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
Exemplary embodiments of the present invention will be explained below with reference to the accompanying drawings.
A copying machine according to an embodiment of the present invention is shown in
The image forming unit 100 includes a drum-like photoconductor 11 serving as an image carrier, a charging device 12, a developing device 13, a transferring and conveying device 14, and a cleaning device 15 that are disposed around the photoconductor 11, and the like.
The laser writing device 16 emits laser beam to the photoconductor 11 according to image data to expose and scan on a surface of the photoconductor 11. The laser writing device 16 includes a light source, a scanning optical system, a polygon motor, an fθ lens, and mirrors, and the like (not shown). The light source can be a laser diode. The scanning optical system can be a rotary polygon mirror.
A fusing device 17 is provided on a left side of the cleaning device 15 shown in
Each paper feed tray 23 accommodates sheet-like recording material in a stacked manner. The recording material can be paper or over head projector (OHP) sheets. A paper re-feeding path A from the two-sided unit 22 and a feeding path B from each paper feed tray 23 respectively communicates with a common paper feeding path C extending below the photoconductor 11. The two-sided unit 22 forms a reversing path E branched at a midway of a paper discharging path D extending from an outlet of the fusing device 17.
A contact glass 26 is disposed at an image reader 24 positioned on an upper face of the copying machine main unit 10. An optical reading device 20 that optically reads an image on a document is positioned below the contact glass 26. An automatic document conveying device 27 that conveys documents onto the contact glass 26 one by one is openably/closably provided on the copying machine main unit 10 so as to cover the contact glass 26. The automatic document conveying device 27 and the optical reading device 20 constitute the image reading device 200.
A manual tray 28 that guides a manually-set paper to the paper feeding path C is externally and openably/closably provided on a right side face of the copying machine main unit 10. A large capacity paper feeding device 30 is disposed on the copying machine main unit 10. The large capacity paper feeding device 30 accommodates a large number of stacked sheets of paper that can be ascended and descended therein.
A post-processing device 31 is externally disposed on the copying machine main unit 10 on the left side face of the copying machine main unit 10. The post-processing device 31 receives the paper discharged via the paper discharging path D and discharges the paper onto an upper tray 32 as it is or discharge the paper to the upper tray 32 or a lower tray 33 after a post-processing such as stapling or punching.
When copying is performed using the copying machine, the user sets a document on the automatic document conveying device 27 or opens the automatic document conveying device 27 to directly set a document on the contact glass 26. When the user presses a start button (not shown), the automatic document conveying device 27 is driven and the image reader 24 reads the document conveyed to the contact glass 26 of the image reader 24 to discharge the document to a document discharge tray (not shown). When the user preliminarily sets a document on the contact glass 26, the document reader 24 reads image data on the set document. The read image data is transmitted to the laser writing device 16.
In parallel with the above operation, a paper feeding roller 34 for the paper feed tray 23 that accommodates paper corresponding to a developing size or a magnification size starts rotating to pick up a piece of paper. The picked-up paper is conveyed from the paper feeding path B into the paper feeding path C and is stopped at a position where a leading edge of the paper abuts on a registration roller 36 by a conveying roller 35. In exact timing with rotation of a leading position for image writing on the photoconductor 11, the registration roller 36 is rotated and the paper is fed in below the photoconductor 11 of the image forming unit 100.
The paper can be fed from the large capacity paper feeding device 30 by rotationally driving the paper feeding roller 37. In this case, paper is inserted into the paper feeding path C through a paper conveying path F and conveyed by the conveying roller 35 to be caused to abut on the registration roller 36 to be stopped. Similarly, paper manually set on the opened manual tray 28 is inserted into the paper feeding path C by rotating the paper feeding roller 38 for the manual tray 28 to be caused to abut on the registration roller 36 to be stopped. The registration roller 36 is rotated in exact timing with rotation of the photoconductor 11 and the paper is fed in below the photoconductor 11 of the image forming unit 100.
On the other hand, the photoconductor 11 of the image forming unit 100 is rotated in a clockwise direction in
Paper is fed from the registration roller 36 in exact timing with a leading edge of the toner image (the written image) and the toner image is transferred onto the paper in the transferring and conveying device 14. The photoconductor 11 after image transfer is cleaned by the cleaning device 15 and residual toner is removed therefrom to prepare for the next image formation. The photoconductor 11, the transferring and conveying device 14, and the cleaning device 15 constitute a unit (a process cartridge). The paper transferred with the image is conveyed to the fusing device 17 by the transferring and conveying device 14, where a transferred image is fused by applying heat and pressure on the paper by the fusing roller 18 and the pressurizing roller 19. Thereafter, the paper with the fused image is discharged to the sheet post-processing device 31 via the paper discharging path D.
When images are formed on both sides of paper, the paper is conveyed to the reversing path E from the midway of the paper discharging path D and reversed at the two-sided unit 22 to be re-fed to the transferring and conveying device 14, where an image formed on the photoconductor 11 separately with the first image is transferred on a backside of the paper. The transferred image is fused by the fusing device 17 and the paper with the fused image is discharged to the sheet post-processing device 31.
Basic configuration of each paper feed tray 23 and the paper size detecting device will be explained with reference to
As shown in
As shown in
An end fence interlocking shaft 3 is provided on a lower portion of the end fence 52 to extend downwardly, and the end fence interlocking shaft 3 is suspended downwardly via the elongated hole 52a. A side fence interlocking shaft 4 is provided downwardly on a lower portion of the side fence 54a of the side fences 54a and 54b that is positioned on a depth side to the setting direction (direction of arrow 6). The side fence interlocking shaft 4 is suspended downwardly via an elongated hole 54c.
First and second levers 1 and 2 that are rotatably attached to a common supporting shaft 11 in an overlapping manner are provided on a lower portion of the bottom of the tray main unit 23a. The first lever 1 has a fan shape, and is formed with a guide elongated hole 1a in which the side fence interlocking shaft 4 is inserted with a clearance so as to be interlockingly rotated with sliding motion of the side fence 54a. The second lever 2 has an almost ginkgo leaf shape or fan shape, and is formed with a guide elongated hole 2a in which the end fence interlocking shaft 3 is inserted with a clearance so as to be interlockingly rotated with sliding motion of the end fence 52. The first and the second levers 1 and 2 have arc-shaped side edges set at the same distance from the center line of the supporting shaft 11. A first corrugated portion 1b is formed on the arc-shaped side edge of the first lever 1, while a second corrugated portion 2b is formed on the arc-shaped side edge of the second lever 2. The first and the second levers 1 and 2 are provided such that the corrugated portions 1b and 2b are positioned within an outer diametrical size of the tray main unit 23a at a leading end of the setting direction of the tray main unit 23a. Since the first and the second levers 1 and 2 are disposed in an overlapping manner, the first corrugated portion 1b of the first lever 1 and the second corrugated portion 2b of the second lever 2 are positioned in an overlapping manner, so that a plurality of composite corrugated portions can be formed by overlapping the first and the second corrugated portions 1b and 2b with each other with different angles.
As shown in
As shown in
On the other hand, as described above, when the detecting sensor 51 is attached to the side plate 55 of the copying machine main unit 10, as shown in
In the FRR separation paper feeding device that nips paper between a feed roller and a separating member brought in pressure contact with the feed roller to convey the paper separately, as shown in
In the above separating mechanism, accompanied-feeding or overlapped-feeding of sheets of paper due to close contact therebetween can be prevented by conducting separation by the reverse roller 62 until the paper passes through a nip between the feed roller 61 and the reverse roller 62. However, when the feed roller 61 is stopped and the reverse roller 62 is driven, a force acts in a direction reverse to a paper conveying direction due to load of the torque limiter 70 so that a slippage amount of paper increases. In order to avoid the increase in the slippage amount of paper, the feed roller 61 is driven, but unless the feed roller 61 is stopped before the paper passes through the nip, the next paper can be also fed as a copy paper. Therefore, the feed roller 61 is stopped before the first paper passes through the nip. If the feed roller 61 is stopped at an exact correct point, a time in which the feed roller 61 is driven is long, therefore, occurrence of slippage can be suppressed to the minimum. Accordingly, when a paper size is known accurately, paper can be conveyed highly accurately.
The present invention improves accuracy in detection of paper sizes with less positional deviation.
In the paper feed tray 23, the detecting sensor 51 is fixedly supported on a bracket 57. On the other hand, an opening 23c extending in a direction orthogonal to a setting direction of the paper feed tray 23, having a size into which the detecting sensor 51 can be inserted with a clearance, is formed in a side wall 23b at a depth position in the setting direction of the paper feed tray 23. Guide pins 58 are provided so as to correspond to both ends of the opening 23c in a longitudinal direction thereof substantially in a standing manner, and a bracket 57 is attached to the guide pins 58 to be slidable in a direction of arrow “a” such that the detecting sensor 51 faces the opening 23c. Pressurizing members 59 such as coil springs are respectively attached to both ends of the bracket 57 to bias the bracket 57 in a direction separating from the side wall 23b of the paper feed tray 23. The bracket 57 is positioned by stoppers 58a provided at distal ends of the guide pins 58. One end of a detecting sensor pressing member 60 such as a coil spring is fixed to the side plate 55 of the copying machine main unit 10, and the other end thereof presses the bracket 57 when the paper feed tray 23 is set. The detecting sensor 51 is electrically connected to the copying machine main unit 10 via a connector such as a drawer connector (not shown).
When the paper feed tray 23 is set to the copying machine, the bracket 57 is first pushed toward the side wall 23b of the paper feed tray 23 by the detecting sensor pressing member 60 to abut on the side wall 23b at a point “b”, so that the detecting sensor 51 is positioned. The detecting sensor pressing member 60 can be formed of a resilient body such as a leaf spring and it is constituted so as to accommodate a positional relationship between the side plate 55 of the copying machine main unit 10 and the paper feed tray 23. With this configuration, distances to distal ends of the first and the second levers 1 and 2 can be set accurately. Accurate positioning with respect to lateral deviation shown in
According to the present invention, since the paper size detector that detects a size of the paper set is provided integrally with the paper feed tray, the paper size can be detected with a higher accuracy.
Although the invention has been described with respect to a specific embodiment for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
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