The present invention relates to a paper feeder with a pickup roller for feeding sheets of paper one by one.
Conventionally, for feeding stacked a plurality of sheets of paper, a paper feeder that separates and feeds the sheets of paper one by one with a pickup roller has been known. Further, for reliable separation of sheets of paper with a pickup roller, a configuration provided with a convex portion on the bottom plate of a tray for holding sheets of paper has been disclosed. On the bottom plate of the tray, the convex portion is provided and a bundle of sheets of paper are placed to form an arched shape on the bottom plate. The pickup roller is provided to press the position nearer the end of the bundle of sheets of paper than the convex portion against the bottom plate with roller pressure. When the pickup roller rotates into contact with the uppermost sheet of paper, the sheet of paper is lifted from the bundle of sheets of paper in an arched form and separated alone. The convex portion is provided on the bottom plate, and thereby, the pickup roller becomes easier to lift up the sheet of paper in an arched form and separate the sheet more reliably (e.g., Patent Document 1).
[Patent Document 1] JP-A-9-175674
However, in the related art, the bundle of sheets of paper has three curved parts for forming the arched shape on the convex portion, but sheets of paper are difficult to form curved parts due to stiffness of paper depending on the material types or the number of sheets of paper of the bundle. Accordingly, there has been a problem that the ends of the bundle of sheets of paper have no contact with the bottom plate and float from the bottom plate. In this case, the pickup roller can not press the bundle of sheets of paper toward the bottom plate and separation of sheets of paper becomes unstable. Further, the higher roller pressure of the pickup roller can bring the bundle of sheets of paper into contact with the bottom plate, but may lift the plural sheets of paper at the same time due to the higher roller pressure.
Furthermore, there has been a problem that, when the bundle of sheets of paper is inserted from the nearly horizontal direction onto the bottom plate of the tray, the end of the bundle of sheets of paper is caught by the convex portion and smooth insertion of the bundle of sheets of paper can not be made.
To solve the above described problems, a purpose of the invention is to provide a paper feeder capable of stably feeding sheets of paper.
A paper feeder of the invention includes a tray for placing and holding a bundle of sheets of paper formed by stacking plural sheets of paper, a control part for pressing the uppermost sheet of paper of the bundle of sheets of paper, and a roller for separating the sheet of paper from the bundle of sheets of paper, wherein the tray has a first placement surface and a second placement surface that receive the sheets of paper.
According to the paper feeder, only the uppermost sheet of paper is separated from the bundle of sheets of paper by deforming the sheet of paper at the uppermost of the bundle of sheets of paper with the roller. In this regard, the roller deforms the sheet of paper to separate it from the bundle of sheets of paper. Further, in the paper feeder, the tray for placement of the bundle of sheets of paper has the first placement surface and the second placement surface. The bundle of sheets of paper placed on the tray having such two placement surfaces is held in a shape along the first placement surface and the second placement surface, and the boundary position between the first placement surface and the second placement surface is an inflection point in the shape of the bundle of sheets of paper. The bundle of sheets of paper in this state is similar to the initial state in which the roller starts to deform the sheets of paper to separate the sheets of paper from the bundle of sheets of paper. When the roller starts to separate the uppermost sheet of paper, the uppermost sheet of paper starts to deform more easily and reliably for separating it from the bundle of sheets of paper than in the case where the bundle of sheets of paper are placed on a placement surface formed by one flat surface. Further, even the bundle of sheets of paper having a number of sheets of paper or the bundle of sheets of paper having higher stiffness can be smoothly deformed against the resistance of the bundle of sheets of paper. Furthermore, the bundle of sheets of paper is slid along the first placement surface and the second placement part with no convex obstacle or the like and smoothly placed on the tray. In this way, the paper feeder can smoothly insert the sheets of paper into the tray and reliably feed paper by separating the sheets of paper from the bundle of sheets of paper one by one.
A paper feeder of the invention includes a tray for placing and holding a bundle of sticky notes formed by stacking plural sticky notes having an adhesive part at one end, a control part for pressing the adhesive part of the sticky note located at the uppermost of the bundle of sticky notes, and a roller for separating the sticky note from the bundle of sticky notes by flipping the free end part side of the sticky notes, wherein the tray has a first placement surface that receives the side of the adhesive part and a second placement surface that receives the side of the free end part of the sticky notes.
According to the paper feeder, the bundle of sticky notes to be placed has the adhesive part and the free end part unconstrained by the adhesive, and only the uppermost sticky note is separated from the bundle of sticky notes by deforming the free end part of the sticky note at the uppermost of the bundle of sticky notes with the roller. In this regard, the roller deforms the sticky note to separate it from the bundle of sticky notes. Further, in the paper feeder, the tray for placement of the bundle of sticky notes has the first placement surface and the second placement surface. The bundle of sticky notes placed on the tray having such two placement surfaces is held in a shape along the first placement surface and the second placement surface, and the boundary position between the first placement surface and the second placement surface is an inflection point in the shape of the bundle of sheets of paper. The bundle of sticky notes in this state is similar to the initial state in which the roller starts to deform the sticky notes to separate the sticky notes from the bundle of sticky notes. When the roller starts to flip up the uppermost sticky note, the uppermost sticky note starts to deform more easily and reliably for separating from the bundle of sticky notes than in the case where the bundle of sticky notes is placed on a placement surface formed by one flat surface. Further, even the bundle of sticky notes having a number of sticky notes or the bundle of sticky notes having higher stiffness can be smoothly deformed against the resistance of the bundle of sticky notes. Furthermore, the bundle of sticky notes is slid along the first placement surface and the second placement part with no convex obstacle or the like and smoothly placed on the tray. In this way, the paper feeder can smoothly insert the sticky notes into the tray and reliably feed paper by separating the sticky notes from the bundle of sticky notes one by one.
In this case, it is preferable that the first placement surface and the second placement surface of the tray are inclined from the side of the first placement surface toward the side of the second placement surface.
According to the configuration, the second placement surface is a slope inclined relative to the first placement surface, and the bundle of sticky notes placed on the tray is bent to have a slope at the side of the roller along the first placement surface and the second placement surface. Therefore, even the bundle of sticky notes with few sticky notes left or the bundle of sticky notes having lower stiffness can be placed along the first placement surface and the second placement surface and constantly maintained in the fixed bent condition, and all of the sticky notes can be separated smoothly under the same condition from the bundle of sticky notes by the roller.
Alternatively, in this case, it is preferable that the first placement surface and the second placement surface of the tray are formed in step-like shapes.
According to the configuration, the tray has the first placement surface and the second placement surface respectively forming the step-like shapes, and the first placement surface and the second placement surface formed by the steps can be machined more easily in manufacturing and finished more accurately than the slope. The bundle of sheets of paper placed on the tray is bent and placed with a gap between the placement surface at the lower step side and itself. Therefore, using the gap, the pressure by the roller or the control part can be adjusted for adjustment of the degree of bending, and proper bending can be secured with respect to the bundle of sticky notes with higher stiffness or the like by making the pressure higher. In this way, the paper feeder having the stepped first placement surface and second placement surface can operate to more easily bend the sticky notes for separation from the bundle of sticky notes according to the material, stiffness, or the like of the bundle of sticky notes.
Further, it is preferable that the bundle of sticky notes is placed in the tray so that the free end part of the sticky notes faces the second placement surface side.
According to the configuration, the bundle of sticky notes is constantly in the fixed bent shape by placing the free end part of the bundle of sticky notes at the side of the second placement surface as the slope or step-like surface. Thereby, the sticky notes are reliably flipped up and separated from the bundle of sticky notes by the roller. Further, since the second placement surface has no projection that inhibits insertion of the bundle of sticky notes, the bundle of sticky notes can be easily inserted along the second placement surface.
Hereinafter, embodiments of the paper feeder of the invention will be described according to the drawings. In the embodiments, a paper feeder provided in a sticky note printer will be described as a specific example. The sticky note printer is connected to a personal computer for printing various kinds of data of characters, graphics, electronic mails, etc. created and selected by a personal computer on sticky notes (sheets of paper) having an adhesive part. The paper feeder provided in the sticky note printer holds a bundle of sticky notes (bundle of sheets of paper) formed by stacking sticky notes in a tray, and flips up the sticky notes one by one from the bundle of sticky notes and separates them from the adhesive parts to feed them to a printing mechanism. Then, in the printing unit of the printing mechanism, the ink of an ink ribbon is transferred to the sticky notes by a thermal head for printing the various kinds of data.
Next, an internal configuration of the sticky note printer 1 will be described.
The sub-frame 11 has a box shape open upwardly, and the tray 5 for holding the bundle of sticky notes 4 is insertably and drawably stored in the box shape part. Further, in the sub-frame 11, a pickup unit 31 for flipping up and picking up the sticky notes 4P (see
As below, the configurations of the respective mechanisms will be described. The paper feeder 30 has the tray 5, the pickup unit 31, and a positioning part 32 for controlling the upward position in height of the bundle of sticky notes 4. Of them, the tray 5 has a pulling part 51 provided at the side of the opening part 6 of the case 2 for drawing out the tray 5 from the case 2 and a bottom plate 52 for placing the bundle of sticky notes 4 thereon, and further, the bottom plate 52 has two surfaces of a horizontal surface part (first placement surface) 52a nearly horizontally provided at the pulling part 51 side and a slope part (second placement surface) 52b as a slope inclined to be lower than the horizontal surface part 52a. The bundle of sticky notes 4 placed on the bottom plate 52 is gently bent in an arched shape.
Further, the bottom plate 52 is vertically movable and presses the placed bundle of sticky notes 4 upwardly. The positioning part 32 is fixed to the sub-frame 11 and provided above the tray 5 in contact with the bundle of sticky notes 4 pressed upwardly. Thereby, the uppermost sticky note 4P of the bundle of sticky notes 4 is constantly located at the predetermined fixed position in height. The movability of the bottom plate 52 will be described later with reference to
Further, the inner width of the tray 5 in the insertion and drawing direction is set to a predetermined length for holding the bundle of sticky notes 4 having a predetermined length, and set to the maximum width of the bundle of sticky notes 4 for holding the bundles of sticky notes 4 having various widths. Here, the inner wall surface of the tray 5 at the main frame 10 side is used as the reference surface of the stacked surface of the sticky notes 4P in the width direction, and the bundle of sticky notes 4 is held in the tray 5 along the inner wall surface as a guide in the width direction.
In this case, in order to place the bundle of sticky notes 4 having the minimum width more stably, a guide plate (not shown) for guiding a stacked surface opposite to the stacked surface in contact with the inner wall surface is provided. It is conceivable that a guide plate may take a book end form or a guide plate matching the width of the bundle of sticky notes 4 may be raised among a plurality of guide plates laid down to be embedded in the horizontal surface part 52a or the slope part 52b. In this manner, regardless of the width of the bundle of sticky notes 4, the tray 5 can properly and stably place the bundle of sticky notes 4 while controlling the bundle of sticky notes 4. As shown in
As shown in
In this configuration, the supporting arm 33 vertically moves the connecting arm 34 with a cam mechanism of the transmission mechanism 40, and brings the pickup roller 35 into contact with the bundle of sticky notes 4 or separates it from the bundle. Further, the rotation power is transmitted from the transmission mechanism 40 via a gear to the roller shaft 35a for rotation of the pickup roller 35. The pickup roller is provided in the length of the bundle of sticky notes 4P having the minimum width nearer the main frame 10 side of the roller shaft 35a, and includes a core part made of resin attached to the roller shaft 35a and a rubber roll part wrapped around the outer circumference of the core part. A high friction material having heat resistance such as silicone rubber is used for the rubber roll part. The details of separation of the bundle of sticky notes 4P by the pickup unit 31 will be described later with reference to
Next, the printing mechanism 20 will be described. As shown in
Further, a printing part 29 is cantilevered close to the guide roller 27 and attached in parallel with the guide roller 27 to the printing mechanism frame 21. The printing part 29 has a thermal head 28 on which heating elements are arranged facing the bundle of sticky notes 4 in parallel with the width direction of the bundle of sticky notes 4.
Next, the configuration of the paper feeder 30 holding the bundle of sticky notes 4 will be further described in detail.
As shown in
The positioning part 32 has a section nearly in an L-shape, and has an adhesive part side positioning part (regulation part) 32a located correspondingly to the adhesive part 4a of the bundle of sticky notes 4 and a free end part side positioning part 32b located near the longitudinal end of the free end part. The bundle of sticky notes 4 is pressed against one nearly L-shaped end of the positioning part 32. Further, the pickup roller 35 is located nearer the adhesive part 4a of the bundle of sticky notes 4 than the free end part side positioning part 32b. This is the state in waiting for paper feed, and arranged to start paper feed for printing at any time.
The urging part 53 includes springs provided between the bottom plate 52 and the bottom part of the internal surface of the tray 5, and one end is locked at the lower surface of the bottom plate 52 and the other end is locked at the bottom part of the internal surface of the tray 5. The springs of the urging part 53 are provided for urging the bottom plate 52 upwardly in a balanced manner, and the bundle of sticky notes 4 placed on the bottom plate 52 is pressed against the positioning part 32 with uniform force by these springs. Therefore, regarding the bundle of sticky notes 4, even when the sticky notes 4P are separated one by one and reduced, the height level of the sticky note 4P located at the uppermost is constantly maintained in the fixed position.
Furthermore, the urging part 53 has a mechanism (not shown) for expanding and contracting according to the insertion and drawing of the tray 5 from the sub-frame 11. That is, when the tray 5 is inserted into the sub-frame 11 as shown in
Next, a sequence of paper feed operation by the pickup roller 35 will be described.
The pickup roller 35 to which the rotation of the motor 41 has been transmitted by the transmission mechanism 40 flips up the uppermost sticky note 4P of the bundle of sticky notes 4 toward the adhesive part 4a and starts to bend it.
The pickup roller 35 on which the sticky note 4P is mounted then moves to a printing position.
The sticky notes 4P are sequentially transported to the printing part 29 with the progress of printing, and separated from the adhesive part 4a.
As above, major advantages of the paper feeder 30 of embodiment 1 are as follows.
(1) According to the paper feeder 30, the bundle of sticky notes 4 is placed so as to be bent to form a slope at the side of the pickup roller 35 along the horizontal surface part 52a and the slope part 52b of the tray 5. Therefore, even the bundle of sticky notes 4 with few sticky notes 4P left or the bundle of sticky notes 4 with lower stiffness can be supported by the bottom plate 52 and maintained in the uniformly bent state, and all of the sticky notes 4P can be separated smoothly under the same condition from the bundle of sticky notes 4 by the pickup roller 35.
(2) The bottom plate 52 of the tray 5 is urged upwardly by the urging part 53 and the uppermost sticky note 4P of the bundle of sticky notes 4 faces the pickup roller 35 constantly at the predetermined height position controlled by the positioning part 32. Therefore, separation of the sticky notes 4P from the bundle of sticky notes 4 is unaffected by the number of the sticky notes 4P left in the bundle of sticky notes 4, and they are stably fed by the pickup roller 35.
(3) The bottom plate 52 has no projection that inhibits the insertion of the bundle of sticky notes 4 or the like, and thus, the bundle of sticky notes 4 can be easily inserted from the horizontal surface part 52a toward the slope part 52b along the bottom plate 52. Since the bundle of sticky notes 4 is inserted nearly in parallel with the bottom plate 52, there is no need to secure the insertion space above the pickup roller 35 of the tray 5 and the space can be saved. Further, the bundle of sticky notes 4 can be placed in the tray 5 without completely drawing out the tray 5 from the sub-frame 11.
(4) In addition, since the bottom plate 52 falls at the bottom side of the tray 5 when the bundle of sticky notes 4 is inserted, insertion of the bundle of sticky notes 4 is not inhibited by the positioning part 32 or the pickup roller 35.
Next, embodiment 2 as another specific example according to the paper feeder 30 of the invention will be described.
As shown in
In the placement of the bundle of sticky notes 4 on the bottom plate 60, the adhesive part 4a of the bundle of sticky notes 4 is located at the horizontal surface part 60a of the bottom plate 60 and the free end part is located at the step part 60b. Thus placed bundle of sticky notes 4 on the bottom plate 60 is gently bent in an arched shape and the slope faces the side of the pickup roller 35. Therefore, the free end part of the bundle of sticky notes 4 placed on the step part 60b is inclined, and the pickup roller 35 can flip up the free end part of the sticky notes 4P and bend the sticky notes 4P upwardly as is the case of embodiment 1.
Further, the bottom plate 60 is vertically movable like the bottom plate 52 of embodiment 1, and upwardly presses the placed bundle of sticky notes 4 with the urge by the urging part 53. The bundle of sticky notes 4 pressed upwardly is in contact with the positioning parts 32a, 32b fixed to the sub-frame 11 and provided over the upper part of the tray 5, and thereby, the uppermost sticky note 4P of the bundle of sticky notes 4 is located constantly at the predetermined height position.
An advantage of the above described paper feeder 30 of embodiment 2 is that the bottom plate 60 includes the horizontal surface part 60a and the step part 60b, and they can be machined more easily and finished more accurately than in the configuration of the horizontal surface part 52a and the slope part 52b. Further, since there is a gap between the step part 60b and the bundle of sticky notes 4, the pressure of the pickup roller 35 can be adjusted using the gap for adjustment of the degree of bending of the bundle of sticky notes 4. Therefore, the pressure of the pickup roller 35 is made higher for securing proper bending with respect to the bundle of sticky notes 4 with higher stiffness or the like.
Further, the invention is not limited to the above described embodiments but the same advantages as those of the embodiments can be obtained with the following embodiments.
(Modified Example 1) The horizontal surface part 52a and the slope part 52b of the bottom plate 52 in embodiment 1 are not limited to the configuration that the horizontal surface part 52a is located at the side of the adhesive part side positioning part 32a but the slope part 52b may be located at the adhesive part side positioning part 32a and the horizontal surface part 52a may be located at the side of the pickup roller 35. Further, the horizontal surface part 52a and the slope part 52b may be a curved surface convex toward the side of the pickup roller 35. In either configuration, the sticky notes 4P can be separated from the bundle of sticky notes 4 by the pickup roller 35 nearly in the same manner as that of the embodiment 1.
(Modified Example 2) In addition, the slope part 52b of the bottom plate 52 may not have one surface configuration but step-like configuration in section. In this case, the line sequentially connecting the apexes of the step-like convex portions is at the same inclination as that of the slope part 52b. According to the step-like shape, it is more easily machined than the slope and the bundle of sticky notes 4 can be placed at a predetermined inclination as is the case of the slope part 52b.
As shown in the respective embodiments, when the paper feeder 30 is provided in the sticky note printer 1, it plays a role of separating the sticky notes 4P from the bundle of sticky notes 4 having the adhesive part 4a one by one and feeding them to the printing part 29. Thus, the paper feeder 30 having the horizontal surface part 52a (60a) and the slope part 52b (step part 60b) on the bottom plate 52 (60) can separate and feed sheets of paper from a bundle of sheets of paper formed by stacking a number of sheets of paper one by one in the same manner as that of the paper feed of the sticky notes 4P, and can reliably feed paper when mounted on a copier, printer, facsimile, or the like.
Number | Date | Country | Kind |
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2007-127652 | May 2007 | JP | national |