Information
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Patent Grant
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6412769
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Patent Number
6,412,769
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Date Filed
Friday, June 23, 200024 years ago
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Date Issued
Tuesday, July 2, 200222 years ago
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Inventors
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Original Assignees
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Examiners
Agents
- Smith, Gambrell & Russell, LLP
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CPC
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US Classifications
Field of Search
US
- 271 94
- 271 96
- 271 98
- 271 105
- 271 301
- 271 26501
- 271 26503
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International Classifications
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Abstract
A paper feeder comprises a paper-stacking mechanism having a paper-stacking plate on which the papers are to be stacked, and a width-limiting member for limiting the position of the papers stacked on said paper-stacking plate in the direction of width of the papers; a suction/feed mechanism disposed above the paper-stacking mechanism to feed by suction the uppermost paper stacked on the paper-stacking plate; and an air-blowing mechanism disposed on the front side of the paper-stacking means in the direction in which the papers are conveyed and including an air duct extending in a direction at right angles with the direction in which the paper is conveyed, said air duct having plural nozzles for jetting out the air against an upper portion at the front end of the papers stacked on said paper-stacking means, and a fan connected to an end of said air duct. The width-limiting member is provided with a closure member for closing the nozzles located on the outer sides of the width-limiting member, of the plural nozzles.
Description
FIELD OF THE INVENTION
The present invention relates to a paper feeder mounted in an image-forming machine such as copier, facsimile or printer to feed a paper toward an image-forming unit.
DESCRIPTION OF THE PRIOR ART
The conventional image-forming machine is equipped with a paper feeder which takes out, piece by piece, papers stacked on a paper-feed tray starting from the uppermost one, and feeds it toward the image-forming unit. The paper feeder that is widely and practically used is of the type in which a feed roller is brought into contact with the paper at the uppermost position stacked on the paper-feed tray to feed the paper by frictional force. In the paper feeder of the type in which the feed roller is brought into contact with the paper to feed it, however, slipping occurs between the feed roller and the paper when the feed roller is worn out, thereby causing the paper to be contaminated. Furthermore, when the feed roller is worn out to a great extent, the paper is not fed smoothly. Therefore, a problem resides in the durability of the feed roller.
The paper feeder is further equipped with a paper separation means for separating the paper at the uppermost position from the second and subsequent papers stacked on the paper-feed tray. The paper separation means is generally of a pawl separation type, friction pad type or gate type. However, none of them is capable of reliably separating a paper from the subsequent papers, and there occurs often feeding of plural pieces of papers at one time in an overlapped manner or occurrence of clogging of paper.
In order to solve the problems of the paper feeder equipped with the above-mentioned feeder roller and the paper separation mechanism, Japanese Unexamined Patent Publication (Kokai) No. 107347/1994 (JP-A 6-107347) discloses a paper feeder of the air suction type. The paper feeder of the air suction type comprises a paper-stacking means for stacking the papers; a suction/feed means having a drive roller and a driven roller arranged above the paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed, a suction duct arranged between the drive roller and the driven roller and having a suction port in the bottom wall thereof, and a conveyer belt arranged being wrapped round the drive roller, driven roller and suction duct and having plural holes formed therein; and an air-blowing means disposed on the front side of the paper-stacking means in the direction in which the papers are conveyed, which includes an air duct equipped with plural floatation nozzles to jet out the air against an upper portion at the front end of the papers stacked on the paper-stacking means and plural separation nozzles for jetting out the air toward the lower surface of the suction/feed means. The air jetted out from the floatation nozzles is blown to the upper portion of the papers stacked on the paper-stacking means to float several pieces of upper papers. The paper at the uppermost position thus floated is sucked and conveyed by a feed belt of the suction/feed means. On the other hand, the thus floated papers other than the uppermost paper are separated from the uppermost paper by the air that is jetted out from the separation nozzles and enters between the uppermost paper and the second paper. In order to reliably separate one paper from the other, the air must be reliably introduced between the uppermost paper and the second and subsequent papers. For this purpose, according to the paper feeder disclosed in Japanese Unexamined Patent Publication (Kokai) No. 107347/1994, a protrusion is provided on the lower surface of the bottom wall of the suction duct to come into contact with the conveyer belt thereby to give a curve to the conveyer belt, so that the paper adsorbed by the conveyer belt is caused to have undulation. Consequently, the air can easily enters between the uppermost paper and the second paper.
The above paper-stacking means comprises a frame that is mounted to freely move between an acting position and a non-acting position drawn out from the acting position, and a paper-stacking plate mounted on the frame to freely move up and down. The frame is drawn out to the non-acting position, and plural papers are stacked on the paper-stacking plate as required. Then, the frame is returned back to the acting position so that the plural papers stacked on the paper-stacking plate are positioned as required with respect to the air-blowing means and the suction/feed means.
The paper feeder further includes a means for holding down the rear end of the papers and for detecting the height of the papers. The means for holding down the rear end of the papers and for detecting the height of the papers includes a support member, a pushing member mounted on the support member so as to move over a predetermined range in a direction toward the paper-stacking plate and in a direction to separate away therefrom, and a detector for detecting the position of the pushing member. The pushing member is pushed at its lower end to the uppermost paper of the plural papers on the paper-stacking plate to prevent the papers on the paper-stacking plate from moving backward by the air sent from the air-blowing means. Further, the position or height of the pushing member is detected by the detector to detect the height of the uppermost paper on the paper-stacking plate, that is pushed by the lower end of the pushing member. As a considerable number of pieces of papers on the paper-stacking plate are consumed and the height of the uppermost paper on the paper-stacking plate becomes lower than a predetermined threshold value, the paper-stacking plate is elevated by a required amount.
In the conventional paper feeder of the air suction type, plural floatation nozzles and separation nozzles provided in the air duct constituting the air-blowing means are arranged in a range corresponding to a maximum paper size. When the papers of small sizes are used, therefore, the air jetted from the nozzles also act onto both sides of the papers placed on the paper-stacking means. As a result, there arises a problem that there occurs a so-called overlapped paper feeding in which the papers are excessively floated and plural papers are fed at one time.
In the paper feeder disclosed in the above Japanese Unexamined Patent Publication (Kokai) No. 107347/1994, the protrusions are provided on the side of the suction ports. Therefore, the paper adsorbed by the conveyer belt is excessively undulated due to the mutual action between the protrusions and the suction. Consequently, the undulation remains on the paper even after being conveyed and it is liable to cause a paper clogging (jamming) in the subsequent conveyance.
Further, even when the uppermost paper and the second and subsequent papers are relatively smoothly separated, there often occurs the so-called overlapped paper feeding in which plural pieces of papers are fed at one time when there is some distance between the feed belt and the separation nozzles.
Desirably, the plural floatation nozzles and separation nozzles provided in the air duct constituting the air-blowing means are selected for their number and arrangement according to the size of the papers and the quality (weight) of the papers. In the conventional paper feeder, however, the floatation nozzles and the separation nozzles are formed in one member that constitutes the air duct. To cope with the papers of various sizes and various qualities, therefore, there must be provided air ducts of several kinds having floatation nozzles and separation nozzles in various numbers and in various arrangements, resulting in an increase in the cost.
In the above-mentioned paper feeder of the air suction type, the papers stacked on the paper-stacking means float in different conditions based on the velocity of the air blown from the plural floatation nozzles provided in the air duct constituting the air-blowing means. That is, when the air velocity is set to be adapted to thick and heavy papers, the thin papers are excessively floated giving rise to the occurrence of the so-called overlapped paper feeding. When the air velocity is set to be adapted to the thin papers, on the other hand, the thick papers are not floated as desired, and no feeding of paper will occur.
In the above-mentioned conventional paper feeder, the air is simultaneously jetted out from the plural floatation nozzles and separation nozzles provided in the air duct constituting the air-blowing means. To supply the air simultaneously jetted out from the plural floatation nozzles and separation nozzles, however, a fan of a large capacity is required, resulting in an increase in the cost and in hindrance for realizing the apparatus in a compact size as a whole.
In the above-mentioned conventional paper feeder of the air suction type, the frame must be drawn out from the acting position to the non-acting position when the papers stacked on the paper-stacking plate are to be replaced by the papers of a different size. At this time, the pushing member pushing the uppermost paper stacked on the paper-stacking plate must be moved upward to be separated away from the uppermost paper prior to drawing out the frame. Also when the frame is to be returned from the non-acting position back to the acting position after the plural pieces papers have been stacked on the paper-stacking plate, it becomes necessary to move the pushing member upward so that the pushing member will not act on the uppermost paper on the paper-stacking plate. Otherwise, the uppermost paper is hindered from moving since it is pushed by the pushing member at the time when the paper-stacking plate is moved following the drawing out of the frame, and it drops from the paper-stacking plate and, in some cases, the subsequent several pieces of papers, too, drop from the paper-stacking plate. However, the conventional paper feeder is not equipped with any suitable means for moving the pushing member upward so as to be separated away from the uppermost paper on the paper-stacking plate and hence, cumbersome manual operation is needed for moving the pushing member upward.
Further, the conventional paper feeder often causes the so-called overlapped paper feeding in which the uppermost piece of paper and the second piece or several pieces of papers on the paper-stacking plate are fed simultaneously, or often causes a defective paper feeding in which the uppermost paper is not fed from the paper-stacking plate despite the air-blowing means and the suction/feed means are actuated.
SUMMARY OF THE INVENTION
It is the first object of the present invention to provide a paper feeder equipped with an air-blowing means which is capable of floating the papers properly correspondingly to their sizes and preventing the overlapped paper feeding beforehand.
It is the second object of the present invention to provide a paper feeder which is capable of enhancing the paper separation performance by undulating the paper adsorbed by conveyer belts and of eliminating the undulation of the paper after it is conveyed.
The present invention further provides a paper feeder capable of preventing the so-called overlapped paper feeding in which plural pieces of papers are fed at one time.
It is the third object of the present invention to provide a paper feeder equipped with an air-blowing means having an air duct capable of easily changing the number and arrangement of the floatation nozzles and separation nozzles depending upon the size and the quality of the papers.
It is the fourth object of the present invention to provide a paper feeder equipped with an air-blowing means capable of suitably adjusting the velocity of the air jetted out from plural floatation nozzles provided in the air duct.
It is the fifth object of the present invention to provide a paper feeder which can reduce the capacity of a fan constituting the air-blowing means.
It is the sixth object of the present invention to provide a novel and improved paper feeder which enables a pushing member to be automatically located at an elevated position at the time when a frame of the paper-stacking means is moved from an acting position to a non-acting position or from the non-acting position to the acting position.
It is the seventh object of the present invention to provide a novel and improved paper feeder which scarcely permits occurrence of the overlapped paper feeding in which plural pieces of papers are fed at one time from the paper-stacking plate or occurrence of defective paper feeding in which no paper is fed from the paper-stacking plate.
In order to accomplish the above-mentioned first object according to the present invention, there is provided a paper feeder comprising:
a paper-stacking means having a paper-stacking plate on which the papers are to be stacked, and a width-limiting member for limiting the position in the width direction of the papers stacked on said paper-stacking plate;
a suction/feed means having a drive roller and a driven roller arranged above said paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed, a suction duct arranged between said drive roller and said driven roller and having suction ports, and conveyer belts arranged wrapped round said drive roller, driven roller and suction duct and having plural holes; and
an air-blowing means disposed on the front side of the paper-stacking means in the direction in which the papers are conveyed and including an air duct that extends in a direction at right angles with the direction in which the paper is conveyed and has plural nozzles for jetting out the air against an upper portion at the front end of the papers stacked on said paper-stacking means, and a fan connected to an end of said air duct; wherein
said width-limiting member is provided with a closure member for closing the nozzles located on the outer sides of said width-limiting member, of said plural nozzles.
According to the present invention, there is further provided a paper feeder comprising a paper size detection means for detecting the position of said width-limiting member, and a control means for controlling the air amount of said fan based on a detection signal sent from said paper size detection means.
In order to accomplish the above-mentioned second object according to the present invention, there is provided a paper feeder comprising:
a paper-stacking means on which the papers are to be stacked;
a suction/feed means having a drive roller and a driven roller arranged above said paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed, a suction duct arranged between said drive roller and said driven roller and having suction ports in the bottom wall thereof, and conveyer belts arranged wrapped round said drive roller, driven roller and suction port in said suction duct and having plural holes; and
an air-blowing means disposed on the front side of the paper-stacking means in the direction in which the papers are conveyed and including an air duct extending in a direction at right angles with the direction in which the paper is conveyed to jet out the air against an upper portion at the front end of the papers stacked on said paper-stacking means, and a fan connected to an end of said air duct; wherein
said suction duct has ribs formed on the lower surface of the bottom wall on the upstream sides of said suction ports in the direction in which the paper is conveyed to come into contact with the conveyer belts.
The suction ports are formed in a plural number in the direction at right angles with the direction in which the paper is conveyed, and the ribs are formed on the upstream sides of the plural suction ports in the direction in which the paper is conveyed. It is desired that the ribs protrude by an amount of 1.5 to 3.5 mm from the lower surface of the bottom wall of the suction duct.
In order to accomplish the above-mentioned second object according to the present invention, there is further provided a paper feeder comprising:
a paper-stacking means on which the papers are to be stacked;
a suction/feed means having a drive roller and a driven roller arranged above said paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed, a suction duct arranged between said drive roller and said driven roller and having suction ports in the bottom wall thereof, and conveyer belts arranged wrapped round said drive roller, said driven roller and said suction ports in said suction duct and having plural holes; and
an air-blowing means including an air duct with plural floatation nozzles for jetting the air against an upper portion at the front end of the papers stacked on said paper-stacking means and plural separation nozzles for jetting the air toward the lower surface of said suction/feed means, and a fan connected to an end of said air duct; wherein
a paper-limiting member made of a flexible elastic material is provided at a positioned near the lower surfaces of said conveyer belts on the downstream side of the papers stacked on said paper-stacking means in the direction in which the paper is conveyed.
It is desired that a gap between the upper end of the paper-limiting member and the lower surfaces of said conveyer belts is set to be 0.5 to 3 mm.
In order to accomplish the above-mentioned second object according to the present invention, there is further provided a paper feeder comprising:
a paper-stacking means on which the papers are to be stacked;
a suction/feed means having a drive roller and a driven roller arranged above said paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed, a suction duct arranged between said drive roller and said driven roller and having suction ports in the bottom wall thereof, and plural conveyer belts arranged wrapped round said drive roller, driven roller and suction ports in said suction duct and having plural holes; and
an air-blowing means including an air duct with plural floatation nozzles for jetting out the air against an upper portion at the front end of the papers stacked on said paper-stacking means and plural separation nozzles for jetting out the air toward the lower surface of said suction/feed means, and a fan connected to an end of said air duct; wherein
ribs are formed protruding downward on the lower surface of the bottom wall of said suction duct to come into contact with said conveyer belts; and
a paper-limiting member made of a flexible elastic material is provided being arranged between said conveyer belt and said conveyer belt on the downstream side of the papers stacked on said paper-stacking means in the direction in which the paper is conveyed.
It is desired that the upper end of said paper-limiting member is not lower than the lowermost point but is not higher than the uppermost point of the paper that is undulated by being adsorbed by said conveyer belts.
In order to accomplish the above-mentioned third object according to the present invention, there is provided a paper feeder comprising:
a paper-stacking means on which the papers are to be stacked;
a suction/feed means having a drive roller and a driven roller arranged above said paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed, a suction duct arranged between said drive roller and said driven roller and having suction ports, and conveyer belts arranged wrapped round said drive roller, driven roller and suction duct and having plural holes; and
an air-blowing means disposed on the front side of the paper-stacking means in the direction in which the papers are conveyed and including an air duct having plural floatation nozzles for jetting out the air against an upper portion at the front end of the papers stacked on said paper-stacking means and plural separation nozzles for jetting out the air toward the lower surface of said suction/feed means; wherein
said air duct of said air-blowing means is constituted by a base board extending in a direction at right angles with the direction in which the paper is conveyed and plural blocks mounted on said base board to form an air passage together with said base board; and
said plural blocks include the first blocks having said floatation nozzles and the second blocks having said separation nozzles.
According to the present invention, further, there is provided a paper feeder wherein said plural blocks include the first blocks having said floatation nozzles and the third blocks having said floatation nozzles as well as said separation nozzles.
According to the present invention, further, there is provided a paper feeder wherein said plural blocks include the first blocks having said floatation nozzles, the second blocks having said separation nozzles, and the third blocks having said floatation nozzles as well as said separation nozzles.
It is desired that said plural blocks include space blocks having neither said floatation nozzle nor said separation nozzle, and both sides of said air duct are constituted by said space blocks.
In order to accomplish the above-mentioned fourth object according to the present invention, there is provided a paper feeder comprising:
a paper-stacking means on which the papers are to be stacked;
a suction/feed means having a drive roller and a driven roller arranged above said paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed, a suction duct arranged between said drive roller and said driven roller and having suction ports, and conveyer belts arranged wrapped round said drive roller, driven roller and suction duct and having plural holes; and
an air-blowing means disposed on the front side of the paper-stacking means in the direction in which the papers are conveyed and including an air duct extending in a direction at right angles with the direction in which the paper is conveyed to jet the air against an upper portion at the front end of the papers stacked on said paper-stacking means, and a fan connected to an end of said air duct; wherein
said air duct has plural floatation nozzles for jetting the air against an upper portion at the front end of the papers stacked on said paper-stacking means, an air-escape hole, and an escape hole-shutter mechanism for changing the opening area of said air-escape hole.
The floatation nozzles are formed in a side wall that constitutes the air duct, and the air-escape hole is formed in an end wall that constitutes the air duct. It is desired that the air duct has plural separation nozzles for jetting out the air toward the lower surface of said suction/feed means.
In order to accomplish the above-mentioned fourth object according to the present invention, there is further provided a paper feeder comprising:
a paper-stacking means on which the papers are to be stacked;
a suction/feed means having a drive roller and a driven roller arranged above said paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed, a suction duct arranged between said drive roller and said driven roller and having suction ports, and conveyer belts arranged wrapped round said drive roller, driven roller and suction duct and having plural holes; and
an air-blowing means disposed on the front side of the paper-stacking means in the direction in which the papers are conveyed and including an air duct extending in a direction at right angles with the direction in which the paper is conveyed to jet out the air against an upper portion at the front end of the papers stacked on said paper-stacking means, and a fan connected to an end of said air duct; wherein
said air duct has plural floatation nozzles formed in the side wall for jetting out the air against an upper portion at the front end of the papers stacked on said paper-stacking means, an air-escape hole, and a nozzle shutter mechanism for changing the opening area of said plural nozzle.
It is desired that said air duct has plural separation nozzles for jetting out the air toward the lower surface of said suction/feed means, and said nozzle shutter mechanism changes the opening areas of the separation nozzles.
In order to accomplish the above-mentioned fifth object, the present inventors have found through experiment that the floatation of the papers by the air jetted from the floatation nozzles and the separation of the uppermost paper and the second and subsequent papers by the air jetted from the separation nozzles are not always necessary to execute simultaneously, i.e., the separation of the papers may be executed at a moment when the uppermost paper is sucked by the conveyer belts of the suction/feed means after the papers are floated, and that the capacity of the fan can be made small by selectively changing over the timing for jetting the air through the floatation nozzles and the timing for jetting the air through the separation nozzles.
That is, in order to accomplish the above-mentioned fifth object according to the present invention, there is provided a paper feeder that solves the above technical problem, comprising:
a paper-stacking means on which the papers are to be stacked;
a suction/feed means having a drive roller and a driven roller arranged above said paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed, a suction duct arranged between said drive roller and said driven roller and having suction ports, and conveyer belts arranged wrapped round said drive roller, driven roller and suction duct and having plural holes; and
an air-blowing means including an air duct with plural floatation nozzles for jetting out the air against an upper portion at the front end of the papers stacked on said paper-stacking means and plural separation nozzles for jetting out the air toward the lower surface of said suction/feed means; wherein
said air-blowing means is equipped with an air blow change-over mechanism for suitably changing over the air jetted through said floatation nozzles or said separation nozzles.
The air blow change-over mechanism includes a shutter plate for selectively closing said floatation nozzles or said separation nozzles, and a drive mechanism that moves said shutter plate to the first position to close said separation nozzles and open said floatation nozzles, and to the second position to close said floatation nozzles and open said separation nozzles. Said shutter plate is mounted on a rotary shaft disposed in said air duct, and said drive mechanism pivots the rotary shaft in one direction or in the other direction so that the shutter plate is brought to said first position or said second position. Further, the shutter plate is arranged to slide along the outer peripheral surface of said air duct, and said drive mechanism moves the shutter plate in one direction or in the other direction so that the shutter plate is brought to said first position or said second position.
In order to accomplish the above-mentioned fifth object according to the present invention, there is further provided a paper feeder comprising:
a paper-stacking means on which the papers are to be stacked;
a suction/feed means having a drive roller and a driven roller arranged above said paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed, a suction duct arranged between said drive roller and said driven roller and having suction ports, and conveyer belts arranged wrapped round said drive roller, driven roller and suction duct and having plural holes; and
an air-blowing means including an air duct with plural floatation nozzles for jetting out the air against an upper portion at the front end of the papers stacked on said paper-stacking means and plural separation nozzles for jetting out the air toward the lower surface of said suction/feed means; wherein
said air-blowing means includes a shutter plate for selectively closing said floatation nozzles or said separation nozzles, an air blow change-over mechanism that moves said shutter plate to the first position to close said separation nozzles and open said floatation nozzles and moves said shutter plate to the second position to close said floatation nozzles and open said separation nozzles, a paper adsorption detection means for detecting whether the paper is adsorbed by the conveyer belts of said suction/feed means, and a control means for controlling the operation of said air blow change-over mechanism based on a detection signal from said paper adsorption detection means; and
based on the detection signal from said paper adsorption detection means, said control means so controls said air blow change-over means that said shutter plate is brought to said first position when no paper is adsorbed by said conveyer belts and that said shutter plate is brought to said second position when a paper is adsorbed by said conveyer belts.
In order to accomplish the above-mentioned sixth object according to the present invention, there is provided a paper feeder comprising:
a paper-stacking means including a paper-stacking plate on which the papers are to be stacked and which moves up and down;
an air-blowing means for blowing the air onto an upper portion at the front end of plural papers stacked on said paper-stacking plate;
a suction/feed means for sucking and feeding the uppermost paper of the plural papers stacked on said paper-stacking plate; and
a means for holding down the rear end of the papers and for detecting the height of the papers, which includes a support member, a pushing member mounted on said support member to move in a direction toward said paper-stacking plate and in a direction to separate away therefrom within a predetermined range, and a detector for detecting the position of said pushing member; wherein
said paper-stacking means includes a frame that freely moves between an acting position and a non-acting position drawn out from said acting position, said paper-stacking plate being mounted on said frame;
said support member of said means for holding down the rear end of the papers and for detecting the height of the papers is mounted to move between a pushing/detecting position and a separated position;
when said frame of said paper-stacking means moves to said acting position, said support member of said paper holding/detecting means is brought to said pushing/detecting position where said pushing member is pushed onto the uppermost paper of the papers stacked on said stacking plate; and
when said frame of said paper-stacking means moves from said acting position to said non-acting position, said support member of said means for holding down the rear end of the papers and for detecting the height of the papers moves to said separated position from said pushing/detecting position, and said pushing member separates upward away from the uppermost paper of the papers stacked on said paper-stacking plate.
In the preferred embodiment, the paper holding/detecting means includes a resilient urging member for resiliently urging said support member to the separated position. When the frame of the paper-stacking means is moved to the acting position, the frame comes in contact with the support member to move the support member to the pushing/detecting position against the resilient urging action of the resilient urging means. The frame of the paper-stacking means is drawn forward substantially horizontally from the acting position to move to the non-acting position. A contact piece is disposed on the frame to protrude backward from the back surface thereof. When the frame of the paper-stacking means moves to the acting position, the contact piece comes in contact with the support member. The support member of the means for holding down the rear end of papers and for detecting the height of the papers is allowed to turn between the pushing/detecting position and the separated position.
In order to accomplish the above-mentioned sixth object according to the present invention, there is provided a paper feeder comprising:
a paper-stacking means including a paper-stacking plate on which plural pieces of papers are to be stacked and which moves up and down;
an air-blowing means for blowing the air onto an upper portion at the front end of plural papers stacked on said paper-stacking plate;
a suction/feed means for sucking and feeding the uppermost paper of the plural papers stacked on said paper-stacking plate; and
a means for holding down the rear end of the papers and for detecting the height of the papers, which includes a support member, a pushing member mounted on said support member to move in a direction toward said paper-stacking plate and in a direction to separate away therefrom within a predetermined range, and a detector for detecting the position of said pushing member; wherein
said paper-stacking means includes a frame that moves between an acting position and a non-acting position drawn out from said acting position, said paper-stacking plate being mounted on said frame;
said means for holding down the rear end of the papers and for detecting the height of the papers includes a push-release means which is selectively actuated to move said pushing member in a direction to separate away from said paper-stacking plate;
when said frame of said paper-stacking means moves to said acting position, the release action of said push-release means extinguishes and said pushing member is pushed onto the uppermost paper of the papers stacked on said paper-stacking plate; and
when said frame of said paper-stacking means moves from said acting position to said non-acting position, said pushing member separates upward away from the uppermost paper of the papers stacked on said paper-stacking plate due to the release action of said push-release means.
It is desired that the push-release means is constituted by an electromagnetic solenoid.
In order to accomplish the above-mentioned seventh object according to the present invention, there is provided a paper feeder comprising:
a paper-stacking means including a paper-stacking plate on which plural pieces of papers are to be stacked and which moves up and down;
an air-blowing means for blowing the air onto an upper portion at the front end of plural papers stacked on said paper-stacking plate;
a suction/feed means for sucking and feeding the uppermost paper of the plural papers stacked on said paper-stacking plate; and
a means for holding down the rear end of the papers and for detecting the height of the papers, which includes a support member, a pushing member mounted on said support member to move in a direction toward said paper-stacking plate and in a direction to separate away therefrom within a predetermined range, and a detector for detecting the position of said pushing member; wherein
plural kinds of papers of different sizes are selectively placed on said paper-stacking plate of said paper-stacking means, and front edges are aligned to a predetermined position irrespective of the kinds of the papers that are stacked on said paper-stacking plate; and
said support member of said means for holding down the rear end of the papers and for detecting the height of the papers can be freely adjusted for its position on said paper-stacking plate in the direction in which the paper is conveyed.
In a preferred embodiment, said means for holding down the rear end of the papers and for detecting the height of the papers includes an electric motor for moving said support member on said paper-stacking plate in the direction in which the sheet-like paper is conveyed and in the direction opposite thereto. The electric motor is drivably coupled to said support member through an externally threaded shaft extending on the paper-stacking plate in the direction in which the sheet-like paper is conveyed and in the opposite direction, and through internally threaded blocks screwed onto said externally threaded shaft.
In order to accomplish the above-mentioned seventh object according to the present invention, there is further provided a paper feeder comprising:
a paper-stacking means including a paper-stacking plate on which plural pieces of papers are to be stacked and which moves up and down;
an air-blowing means for blowing the air onto an upper portion at the front end of plural papers stacked on said paper-stacking plate;
a suction/feed means for sucking and feeding the uppermost paper of the plural papers stacked on said paper-stacking plate; and
a means for holding down the rear end of the papers and for detecting the height of the papers, which includes a support member, a pushing member mounted on said support member to move in a direction toward said paper-stacking plate and in a direction to separate away therefrom within a predetermined range, and a detector for detecting the position of said pushing member; wherein
said pushing member of said means for holding down the rear end of the papers and for detecting the height of the papers is pushed onto the uppermost paper of the sheet-like papers on said paper-stacking plate with a pressure of 10 to 80 g, and/or the contact area between the lower end of said pushing member of said means for holding down the rear end of the papers and for detecting the height of the papers and the uppermost paper of the sheet-like papers on said paper-stacking plate is not larger than 100 mm
2
; and/or said pushing member of said means for holding down the rear end of the papers and for detecting the height of the papers is pushed onto the uppermost paper on said paper-stacking plate at a position within 50 mm from the rear edge of the paper as viewed in the direction in which the paper is delivered from said paper-stacking plate.
Preferably, the pushing member of said means for holding down the rear end of the papers and for detecting he height of the papers is pushed onto the uppermost paper of the papers on said paper-stacking plate with a pressure of from 20 to 60 g. It is desired that the means for holding down the rear end of the papers and for detecting the height of the papers includes a resilient pushing means for resiliently urging the pushing member toward the paper-stacking plate. Preferably, the pushing member of said means for holding down the rear end of the papers and for detecting the height of the papers has a lower end of nearly a semispherical shape. Preferably, the pushing member of said means for holding down the rear end of the papers and for detecting the height of the papers is pushed onto the uppermost paper on said paper-stacking plate at a position within 30 mm from the rear edge of the paper as viewed in the direction in which the paper is delivered from said paper-stacking plate.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a sectional view schematically illustrating the constitution of a paper feeder according to the first embodiment of the present invention;
FIG. 2
is a plan view of a suction/feed means constituting the paper feeder shown in
FIG. 1
;
FIG. 3
is a perspective view of an air-blowing means constituting the paper feeder shown in
FIG. 1
according to the embodiment;
FIG. 4
is a plan view illustrating major portions of a paper-stacking means and the air-blowing means constituting the paper feeder shown in
FIG. 1
;
FIG. 5
is a sectional view along the line A—A in
FIG. 4
;
FIG. 6
is a block diagram of a control means in the paper feeder shown in
FIG. 1
;
FIG. 7
is a sectional view schematically illustrating the constitution of the paper feeder according to a second embodiment of the present invention;
FIG. 8
is a plan view of a suction/feed means constituting the paper feeder shown in
FIG. 7
;
FIG. 9
is a sectional view along the line B—B of the suction/feed means shown in
FIG. 2
;
FIG. 10
is a perspective view of an air-blowing means constituting the paper feeder shown in
FIG. 7
according to the embodiment;
FIG. 11
is a sectional view schematically illustrating the constitution of a paper feeder according to a third embodiment of the present invention;
FIG. 12
is a sectional view along the line C—C of the paper feeder shown in
FIG. 11
;
FIG. 13
is a sectional view schematically illustrating the constitution of a paper feeder according to a fourth embodiment of the present invention;
FIG. 14
is a sectional view schematically illustrating the constitution of a paper feeder according to a fifth embodiment of the present invention;
FIG. 15
is a front view of an air-blowing means constituting the paper feeder shown in
FIG. 14
;
FIG. 16
is a perspective view of a base board constituting an air duct of the air-blowing means shown in
FIG. 15
;
FIG. 17
is a perspective view illustrating the first block that constitutes the air duct of the air-blowing means shown in
FIG. 15
;
FIG. 18
is a sectional view illustrating a state where the first block shown in
FIG. 17
is mounted on the base board;
FIG. 19
is a perspective view illustrating a second block that constitutes the air duct of the air-blowing means shown in
FIG. 15
;
FIG. 20
is a sectional view illustrating a state where the second block shown in
FIG. 19
is mounted on the base board;
FIG. 21
is a perspective view illustrating a third block that constitutes the air duct of the air-blowing means shown in
FIG. 15
;
FIG. 22
is a sectional view illustrating a state where the third block shown in
FIG. 21
is mounted on the base board;
FIG. 23
is a perspective view illustrating a space block constituting the air duct of the air-blowing means shown in
FIG. 15
;
FIG. 24
is a sectional view illustrating a state where the space block shown in
FIG. 23
is mounted on the base board;
FIG. 25
is a front view illustrating an example of the air duct constituted by a combination of the first blocks, the third blacks and the space blocks;
FIG. 26
is a front view illustrating an example of the air duct constituted by a combination of the first blocks, the second blocks, the third blocks and the space blocks;
FIG. 27
is a front view illustrating another example of the air duct constituted by a combination of the first blocks, the second blocks, the third blocks and the space blocks;
FIG. 28
is a sectional view schematically illustrating the constitution of the paper feeder according to a sixth embodiment of the present invention;
FIG. 29
is a perspective view of an air-blowing means constituting the paper feeder shown in
FIG. 28
according to the embodiment;
FIG. 30
is a sectional view illustrating major portions of an air duct of the air-blowing means shown in
FIG. 29
;
FIG. 31
is a front view illustrating an air-blowing means constituted according to a further embodiment of the invention, and illustrates the first operation condition;
FIG. 32
is a front view illustrating the second operation condition of the air-blowing means shown in
FIG. 31
;
FIG. 33
is a sectional view along the line D—D of the air-blowing means shown in
FIG. 31
;
FIG. 34
is a sectional view schematically illustrating the constitution of the paper feeder according to a seventh embodiment of the present invention;
FIG. 35
is a plan view of a suction/feed means constituting the paper feeder shown in
FIG. 34
;
FIG. 36
is a perspective view illustrating an embodiment of an air-blowing means constituting the paper feeder shown in
FIG. 34
in a partly cut-away manner;
FIG. 37
is a sectional view illustrating a major portion of an air duct of the air-blowing means shown in
FIG. 36
;
FIG. 38
is a block diagram of a control means constituting the air-blowing means shown in
FIG. 36
;
FIG. 39
is a flowchart illustrating the operation of the control means shown in
FIG. 38
;
FIG. 40
is a front view illustrating an air-flowing means constituted according to a further embodiment of the invention, and illustrates the first operation condition;
FIG. 41
is a front view illustrating the second operation condition of the air-blowing means shown in
FIG. 40
;
FIG. 42
is a sectional view along the line E—E of the air-blowing means shown in
FIG. 40
;
FIG. 43
is a sectional view schematically illustrating the constitution of the paper feeder according to an eighth embodiment of the present invention;
FIG. 44
is a sectional view schematically illustrating the paper feeder shown in
FIG. 43
;
FIG. 45
is a partial plan view illustrating a paper holding/detecting means disposed in the paper feeder shown in
FIG. 43
; and
FIG. 46
is a partial front view illustrating a modified embodiment of the paper holding/detecting means.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Preferred embodiments of the paper feeder constituted according to the present invention will now be described in detail with reference to the accompanying drawings.
FIG. 1
is a sectional view schematically illustrating the constitution of a paper feeder mounted on an image-forming machine. The paper feeder is equipped with a paper-stacking means
2
on which papers will be stacked. The paper-stacking means
2
shown in the embodiment includes a frame
21
, a paper-stacking plate
22
disposed in the frame
21
and holding sheet-like papers P stacked thereon, and a means
23
for pushing the rear end of the papers P stacked on the paper-stacking plate
22
and for detecting the height of the papers P. The paper-stacking plate
22
is allowed to move up and down in
FIG. 1
along the frame
21
, using a plate elevation mechanism (not shown). A pair of width-limiting members
24
and
24
are disposed on the paper-stacking plate
22
. The width-limiting members
24
and
24
will be described later in detail.
The means
23
for holding down the rear end of the papers and for detecting the height of the papers include a bracket
232
disposed above the frame
21
and secured to a mounting plate
231
, a pushing member
233
mounted to the bracket
232
so as to slide up and down in
FIG. 1
, a coil spring
234
for urging to move the pushing member
233
downward in
FIG. 1
, a photo sensor
235
(SW
1
) constituted by a light-emitting element and a light-receiving element mounted on the bracket
232
, and a light-shielding plate
236
mounted on the pushing member
233
to pass through between the light-emitting element and the light-receiving element of the photo sensor
235
(SW
1
) with the movement of the pushing member
233
. The pushing member
233
of the thus constituted means
23
for holding down the rear end of the papers and for detecting the height of the papers comes at its lower end into contact with the uppermost paper of the papers P stacked on the paper-stacking plate
22
, and pushes the paper with a predetermined pushing force by resilient force of the coil spring
234
. The pushing member
233
moves between the first position indicated by a solid line at which its lower end comes in contact with an upper-limit position P
1
of the papers P stacked on the paper-stacking plate
22
and the second position indicated by a two-dot chain line at which its lower end comes in contact with a lower-limit position P
0
of the papers P. The light-shielding plate
236
of the means
23
for holding down the rear end of the papers and for detecting the height of the papers is positioned above the photo sensor
235
(SW
1
) when the pushing member
233
is located at the first position indicated by the solid line, and is brought to a position between the light-emitting element and the light-receiving element of the photo sensor
235
(SW
1
) to shut off light when the pushing member
233
is brought to the second position indicated by the two-dot chain line. The photo sensor
235
(SW
1
) sends a signal ON to a control means that will be described later until the pushing member
233
arrives at the second position indicated by the two-dot chain line from the first position indicated by the solid line, and sends a signal OFF to the control means when the pushing member
233
has arrived at the second position indicated by the two-dot chain line. In response to the signal OFF sent from the photo sensor
235
(SW
1
), the control means that will be described later actuates the plate elevation mechanism that is not shown to elevate the paper-stacking plate
21
. When the paper-stacking plate
21
is elevated and the height of the papers P stacked on the paper-stacking plate
22
reaches the position P
1
, the pushing member
233
reaches the first position indicated by the solid line and the light-shielding plate
236
is brought to a position on the upper side of the photo sensor
235
(SW
1
) as indicated by a solid line. As a result, the photo sensor
235
(SW
1
) produces a signal ON, and the control means halts the operation of the plate elevation mechanism in response to the signal ON.
A suction/feed means
3
is disposed on a front upper side of the paper-stacking means
2
in a direction in which the paper is conveyed as indicated by an arrow
30
. The suction/feed means
3
will now be described with reference to
FIGS. 1 and 2
. The suction/feed means
3
in the illustrated embodiment includes a drive roller
31
and a driven roller
32
arranged in parallel and spaced out in the direction in which the paper is conveyed as indicated by the arrow
30
in
FIG. 1
, a suction duct
33
arranged between the drive roller
31
and the driven roller
32
, and conveyer belts
34
arranged wrapping round the drive roller
31
, driven roller
32
and suction duct
33
.
The drive roller
31
includes a rotary shaft
311
rotatably supported by support plates
35
,
36
arranged at a predetermined distance in the back-and-forth direction (up-and-down direction in FIG.
2
), and four rollers
312
mounted on the rotary shaft
311
. The rotary shaft
311
is rotated in a direction indicated by an arrow
310
in
FIG. 1
by the drive force of an electric motor
300
(M
1
) via a rotary drive mechanism that is not shown. The driven roller
32
includes a rotary shaft
321
rotatably supported by the support plates
35
,
36
, and four rollers
322
mounted on the rotary shaft
321
. The four rollers
312
of the drive roller
31
and the four rollers
322
of the driven roller
32
are disposed at positions facing each other.
The suction duct
33
includes an upper wall
331
, a lower wall
332
, a left side wall
333
, a right side wall
334
, a front end wall
335
and a rear end wall
336
. In the illustrated embodiment, the suction duct
33
is molded as a unitary structure using a synthetic resin. In the lower wall
332
constituting the suction duct
33
are formed four suction ports
332
a at positions corresponding to the rollers
312
and
322
of the drive roller
31
and of the driven roller
32
in a direction at right angles with the direction indicated by the arrow
30
in which the paper is conveyed. In the illustrated embodiment, the four suction ports
332
a are formed at a front portion in the direction, in which the paper is conveyed, indicated by the arrow
30
in
FIG. 1. A
connection cylinder
337
is molded integrally with the front end wall
335
, and a suction fan
38
driven by an electric motor
37
(M
2
) is mounted to the connection cylinder
337
. An air intake port
336
a
is formed in the rear end wall
336
.
The conveyer belt
34
is formed of a synthetic rubber having a thickness of about 0.5 to about 1.5 mm in an endless form. The conveyer belt
34
has plural holes
34
a
formed therein. In the illustrated embodiment, the holes
34
a
have a diameter of 5 mm and are arranged in four columns at a hole pitch of 10 mm, the distance between the hole
34
a
and another hole
34
a
being 13.5 mm.
An air-blowing means
4
is disposed at a front lower portion of the thus constituted suction/feed means
3
in the direction indicated by the arrow
30
in which the paper is conveyed. As shown in
FIG. 3
, the air-blowing means
4
of the illustrated embodiment includes an air duct
5
that extends in a direction (perpendicular to the surface of the paper in
FIG. 1
) at right angles with the direction in which the paper is conveyed, a fan
6
connected to an end of the air duct
5
via a connection duct
8
, and an electric motor
7
(M
3
) for rotating the fan
6
. The electric motor
7
(M
3
) for rotating the fan
6
is constituted to change its speed by controlling a voltage applied, using a control means that will be described later.
The air duct
5
will now be described with reference to
FIGS. 3 and 4
. The air duct
5
in the illustrated embodiment is molded in the shape of a rectangular parallelopiped by using a suitable synthetic resin, and includes side walls
501
,
502
, an upper wall
503
and a bottom wall
504
. The side wall
501
constituting the air duct
5
is provided with plural floatation nozzles
505
for jetting out the air against an upper portion of the papers P stacked on the paper-stacking plate
22
of the paper-stacking means
2
. The plural floatation nozzles
505
having a form elongated in the up-and-down direction are formed at predetermined distances in the lengthwise direction of the side wall
501
. Plural separation nozzles
506
are formed in the connection portion between the side wall
501
and the upper wall
503
forming the air duct
5
to jet out the air onto the lower surface of the suction/feed means
3
. The separation nozzles
506
are formed being elongated in the lengthwise direction of the side wall
501
. In the illustrated embodiment, two floatation nozzles
505
are respectively formed on both sides of the side wall
501
, and separation nozzles
506
and the floatation nozzles
505
are alternately formed on the inner side of the above two floatation nozzles
505
. An end wall
507
separately formed is fitted to the other end of the thus constituted air duct
5
.
In the illustrated embodiment, of the floatation nozzles
505
and separation nozzles
506
formed in the air duct
5
, floatation nozzles
505
located on the outer sides of the width-limiting members
24
,
24
are so constituted as can be closed as shown in FIG.
4
.
Referring to
FIGS. 4 and 5
, a pair of width-limiting members
24
and
24
arranged on the paper-stacking plate
22
are moved and secured at positions corresponding to the size of the papers stacked on the paper-stacking plate
22
. That is, the paper-stacking plate
22
is provided with threaded holes
221
,
222
for securing the width-limiting members
24
and
24
at positions corresponding to the size of the papers at a predetermined distance in a direction (right-and-left direction in
FIG. 4
) at right angles with the direction in which the paper is conveyed. In the illustrated embodiment, the threaded holes
221
are set to the lengthwise side of an A4 size, and the threaded holes
222
are set to the lengthwise side of a B5 size. The width-limiting members
24
and
24
are provided with mounting portions
241
and
241
formed by bending their lower ends outward. Screw insertion holes
242
,
242
are formed in the mounting portions
241
,
241
so as to correspond to the threaded holes
221
,
222
. The width-limiting members
24
,
24
are moved to positions corresponding to the size of the papers to be used, screws
25
are inserted in the screw insertion holes
242
and are screwed into the threaded holes
221
or the threaded holes
222
. Thus, the width-limiting members
24
are secured to the positions corresponding to the size of the papers to be used. In the illustrated embodiment, the width-limiting members
24
and
24
are located to the positions of the lengthwise side of the A4 size indicated by solid lines in
FIGS. 4 and 5
secured by the position of the threaded hole
221
and to the position of the lengthwise side of the B5 size indicated by two-dot chain lines in
FIGS. 4 and 5
secured by the position of the threaded hole
222
.
On the thus constituted pair of width-limiting members
24
and
24
are mounted closure members
240
,
240
for closing floatation nozzles
505
located on the outer sides of the width-limiting members
24
,
24
, of the floatation nozzles
505
and the separation nozzles
506
formed in the air duct
5
. The closure members
240
and
240
are formed by bending the support portions
243
and
243
formed by the upper ends of the width-limiting members
24
and
24
that protrude beyond the front end of the paper-stacking plate
22
. In the illustrated embodiment, when the width-limiting members
24
and
24
are located at the positions of the lengthwise side of the A4 size indicated by solid lines in
FIGS. 4 and 5
, neither the floatation nozzle
505
nor the separation nozzle
506
formed in the air duct
5
exists on the outer sides of the width-limiting members
24
and
24
. Therefore, the closure members
240
and
240
do not close the floatation nozzles
505
formed in the air duct
5
. On the other hand, when the width-limiting members
24
and
24
are brought to the positions of the lengthwise side of the B5 size indicated by two-dot chain lines in
FIGS. 4 and 5
, the closure members
242
and
242
close the floatation nozzles
505
on both extreme sides of the air duct
5
.
The illustrated embodiment is equipped with a paper size detection means
26
for detecting the position of the width-limiting members
24
. The paper size detection means
26
of the illustrated embodiment is constituted by the first detection switch
261
(SW
2
) for detecting the lengthwise side of the A4 size and the second detection switch
262
(SW
3
) for detecting the lengthwise side of the B5 size. The first detection switch
261
(SW
2
) and the second detection switch
262
(SW
3
) are disposed at positions corresponding to the threaded holes
221
and
222
in the paper-stacking plate
22
. The first detection switch
261
(SW
2
) sends a signal ON to the control means that will be described later when the width-limiting members
24
are brought to the positions of the lengthwise side of the A4 size indicated by solid lines in
FIGS. 4 and 5
. The second detection switch
262
(SW
3
) sends a signal ON to the control means that will be described later when the width-limiting members
24
are brought to the positions of the lengthwise side of the B5 size indicated by two-dot chain lines in
FIGS. 4 and 5
.
Reverting to
FIG. 1
, a pair of guide plates
10
and a pair of conveyer rollers
11
are disposed on the downstream side of the suction/feed means
3
in the direction in which the paper is conveyed. The paper feeder in the illustrated embodiment is equipped with a control means
100
shown in FIG.
6
. The control means
100
is constituted by a microcomputer and comprises a central processing unit (CPU)
101
that executes an arithmetic processing according to a control program, a read-only memory (ROM)
102
for storing the control program, a random access memory (RAM)
103
capable of reading and writing for storing the operated results, a timer
104
(T), an input interface
105
and an output interface
106
. The input interface
106
of the thus constituted control means
100
receives detection signals from the photo sensor
235
(SW
1
), the first detection switch
261
(SW″) and the second detection switch
262
(SW
3
) of the paper size detection means
26
. The control means
100
sends control signals to the electric motor
300
(M
1
), electric motor
37
(M
2
) and electric motor
7
(M
3
) through the output interface
106
.
The paper feeder of the illustrated embodiment is constituted as described above. Described below is its operation.
The pair of width-limiting members
24
and
24
disposed on the paper-stacking plate
22
of the paper-stacking means
2
are brought to the positions of a lengthwise side of the A4 size indicated by solid lines in
FIGS. 4 and 5
or brought to the positions of a lengthwise side of the B5 size indicated by two-dot chain lines in
FIGS. 4 and 5
to meet the size of the papers to be used. Here, at the time when the machine is delivered, the width-limiting members
24
and
24
are, in many cases, set by a serviceman to meet the size of the papers that will be most used. Plural pieces of papers P are stacked on the paper-stacking plate
22
in a state where the pair of width-limiting members
24
and
24
are located at predetermined positions corresponding to the size of the papers to be used and the frame
21
is brought to a predetermined position. Then, in response to a signal that has detected this state, the control means
100
actuates the plate elevation mechanism (not shown) to elevate the paper-stacking plate
21
. When the height of the papers P stacked on the paper-stacking plate
22
reaches the position P
1
shown in
FIG. 1
, the photo sensor
235
(SW
1
) produces a signal ON as described above. In response to this signal, the control means
100
discontinues the operation of the plate elevation mechanism in a state shown in FIG.
1
.
When a paper-feed signal is produced in a state shown in
FIG. 1
, the control means
100
drives the electric motor
7
(M
3
) of the air-blowing means
4
and the electric motor
37
(M
2
) of the suction/feed means
3
. The electric motor
7
(M
3
) of the air-blowing means
4
is controlled for its rotational speed according to the positions of the width-limiting members
24
and
24
brought to predetermined positions depending upon the size of the papers to be used. That is, the control means
100
controls the voltage applied to the electric motor
7
(M
3
) based on a detection signal from the first detection switch
261
(SW
2
) or the second detection switch
262
(M
3
) of the paper size detection means
26
that detects the positions of the width-limiting members
24
. When the signal ON is received from the first detection switch
261
(SW
2
), the control means
100
controls a drive circuit that is not shown so as to apply, to the electric motor
7
(M
3
), a predetermined first voltage that allows the fan
6
to produce the air flow rate suitable to floating and separating the papers of the A4 size with lengthwise side. Further, when the signal ON is received from the second detection switch
262
(SW
3
), the control means
100
controls the drive circuit that is not shown so as to apply a predetermined second voltage smaller than the first voltage to the electric motor
7
(M
3
) that allows the fan
6
to produce the air flow rate suitable to floating and separating the papers of the B5 size with lengthwise side.
When the electric motor
7
(M
3
) is driven, the fan
6
sends the air to the air duct
5
and the air is jetted out through the floatation nozzles
505
and the separation nozzles
506
. The air jetted from the floatation nozzles
505
is blown to the upper portion of the papers P stacked on the paper-stacking plate
22
, whereby the upper several pieces of papers are caused to float. Here, when the papers to be used are of the B5 size with lengthwise side, the width-limiting members
24
and
24
are brought to the positions of lengthwise side of the B5 size indicated by two-dot chain lines in
FIGS. 4 and 5
, whereby the floatation nozzles
505
,
505
located on the outer sides of the width-limiting members
24
,
24
are closed by the closure members
240
and
240
. Accordingly, the air jetted from the floatation nozzles
505
,
505
do not act on the papers from both sides thereof; i.e., the papers are not excessively floated thereby to prevent the occurrence of the so-called overlapped paper feeding in which plural pieces of papers are fed at one time. Further, when the width-limiting members
24
,
24
are brought to the positions of lengthwise side of the B5 size indicated by two-dot chain lines in
FIG. 4
, and the floatation nozzles
505
,
505
on both extreme sides are closed by the closure members
240
and
240
, the number of the nozzles for jetting the air decreases, and the fan
6
needs send the air at a decreased rate. Here, when the width-limiting members
24
and
24
are brought to the positions of the lengthwise side of the B5 size indicated by two-dot chain lines in
FIGS. 4 and 5
, the second detection switch
262
(SW
3
) produces a signal ON. In response to this signal, the control means
100
so works that the predetermined second voltage is applied to the electric motor
7
(M
3
). Therefore, the fan
6
is driven by the electric motor
7
(M
3
) at a decreased speed, whereby the air flow rate decreases and the fan becomes more silent.
When the electric motor
37
(M
2
) is driven, the suction fan
38
of the suction/feed means
3
operates to suck the air through the suction duct
33
, suction ports
332
a
and holes
34
a
provided in the conveyer belts
34
. As a result, the lower side of the conveyer belts
34
is decompressed, and the uppermost paper that is floated is adsorbed by the lower surfaces of the conveyer belts
34
. Here, when the second paper adheres to the uppermost paper, the air jetted from the separation nozzles
506
enters between the uppermost paper and the second paper, whereby the second and subsequent papers are separated from the uppermost paper. The drive roller
31
of the suction/feed means
3
is driven in the direction indicated by an arrow
310
to cause to run the conveyer belts
34
in the direction indicated by the arrow
30
. Therefore, the uppermost paper is fed in the direction indicated by the arrow
30
in which the paper is to be conveyed while being adsorbed by the conveyer belts
34
. Thus, the paper fed by the suction/feed means
3
is conveyed to the image-forming unit through the pair of conveyer rollers
11
.
In the embodiment shown in
FIGS. 1
to
6
, the pair of width-limiting members
24
and
24
disposed on the paper-stacking plate
22
are secured to the positions of lengthwise side of the A4 size or to the positions of lengthwise side of the B5 size. They, however, may be constructed to be secured to plural positions corresponding to other paper sizes.
According to the embodiment shown in
FIGS. 1
to
6
, as described above, the width-limiting members for limiting the positions of the papers stacked on the paper-stacking plate in the direction of width are provided with the closure members for closing the nozzles existing on the outer sides of the width-limiting members, of plural nozzles provided in the air duct that constitutes the air-blowing means. When the papers of a small size are to be used, therefore, the air jetted from the nozzles do not act on the papers from both sides thereof, whereby there can be prevented the occurrence of the so-called overlapped paper feeding in which the papers are excessively floated and plural pieces of papers are fed at one time.
Further, according to the embodiment shown in
FIGS. 1
to
6
, a paper size detection means for detecting the positions of the width-limiting members and a control means for controlling the air amount of the fan based on a detection signal from the paper size detection means are provided and controls the air flow amount of the fan depending on the size of the papers to be used. When the papers of a small size are used, therefore, the fan is rotated at a decreased speed to decrease the air amount and, hence, the fan can be more silent.
Next, a second embodiment of the paper feeder constituted according to the present invention will be described with reference to
FIGS. 7
to
10
. In the embodiment shown in
FIGS. 7
to
10
, the same members as those of the embodiment of
FIGS. 1
to
6
are denoted by the same reference numerals but their description is not repeated.
In the embodiment shown in
FIGS. 7
to
10
, the suction duct
33
constituting the suction/feed means
3
is different from that of the embodiment shown in
FIGS. 1
to
6
. That is, in the embodiment shown in
FIGS. 7
to
10
, ribs
332
b
are formed on the lower surface of the bottom wall
332
constituting the suction duct
33
to protrude downward on the upstream sides (left sides in
FIG. 7
) of the four suction ports
332
a
in the direction in which the paper is conveyed. The protrusion amount H of the ribs
332
b
protruding from the lower surface of the bottom wall
332
is set to be 1.5 to 3.5 mm in the illustrated embodiment. The connection cylinder
337
is molded at the front end wall
335
integrally therewith. The suction fan
38
driven by the electric motor
37
is mounted in the connection cylinder
337
. The air intake port
336
a
is formed in the rear end wall
336
.
The conveyer belt
34
is made of a synthetic rubber having a thickness of about 0.5 mm to about 1.5 mm in an endless form like in the embodiment shown in
FIGS. 1
to
6
. The conveyer belt
34
has plural holes
34
a
formed therein. In the illustrated embodiment, the holes
34
a
have a diameter of 5 mm and are arranged in four columns at a hole pitch of 10 mm, the distance between the hole
34
a
and another hole
34
a
being 13.5 mm. The thus constituted conveyer belts
34
are disposed at positions corresponding to the above four suction ports
332
a
and come in contact with the ribs
332
b.
The embodiment shown in
FIGS. 7
to
10
is substantially the same as the constitution of the suction duct
33
constituting the above-mentioned suction/feed means
3
except that the arrangement of the floatation nozzles
511
and the separation nozzles
551
formed in the air duct
5
of the air-blowing means
4
shown in
FIG. 10
is slightly different from those of the embodiment shown in
FIGS. 1
to
6
.
The paper feeder of the embodiment shown in
FIGS. 7
to
10
is constituted as described above. Now, described below is its operation.
When plural pieces of papers P are stacked on the paper-stacking plate
22
of the paper-stacking means
2
and are brought to a predetermined position of the frame
21
, this state is detected in the same manner as in the above-mentioned embodiment shown in
FIGS. 1
to
6
, whereby the plate elevation mechanism that is not shown is actuated to elevate the paper-stacking plate
21
. When the height of the papers P stacked on the paper-stacking plate
22
reaches the position P
1
, the photo sensor
235
produces a signal ON and the actuation of the plate elevation mechanism is halted in a state shown in
FIG. 7
, as described above.
When a paper-feed signal is produced in a state shown in
FIG. 7
, the control means
100
drives the electric motor
7
of the air-blowing means
4
and the electric motor
37
of the suction/feed means
3
. When the electric motor
7
of the air-blowing means
4
is driven, the fan
6
is actuated and sends the air to the air duct
5
, and the air is jetted out through the floatation nozzles
505
and the separation nozzles
506
. The air jetted from the floatation nozzles
505
is blown against the upper portion of the papers P stacked on the paper-stacking plate
22
, whereby the upper several pieces of papers are caused to float. When the electric motor
37
of the suction/feed means
3
is driven, the suction fan
38
of the suction/feed means
3
operates to suck the air through the suction duct
33
, suction ports
332
a
and holes
34
a
provided in the conveyer belts
34
. As a result, the lower side of the conveyer belts
34
is decompressed, and the uppermost paper that is floated is adsorbed by the lower surfaces of the conveyer belts
34
. At this moment, the conveyer belts
34
are curved by the ribs
332
b
that protrude beyond the lower surface of the bottom wall
332
constituting the suction duct
33
as shown in
FIG. 9 and
, hence, the uppermost paper adsorbed by the lower surfaces of the conveyer belts
34
is undulated. Therefore, a gap is formed between the uppermost paper adsorbed by the lower surfaces of the conveyer belts
34
and the second paper, and the air jetted from the separation nozzles
551
enters into the gap, so that the uppermost paper is reliably separated from the second and subsequent papers. The drive roller
31
of the suction/feed means
3
is driven in the direction indicated by an arrow
310
to cause to run the conveyer belts
34
in the direction indicated by the arrow
30
. Therefore, the uppermost paper is fed in the direction indicated by the arrow
30
in which the paper is to be conveyed while being adsorbed by the conveyer belts
34
. Thus, the paper fed by the suction/feed means
3
is conveyed to the image-forming unit through the pair of conveyer rollers
11
.
Described below are the results of experiment concerning performance for separating the papers by a change in the protrusion amounts H of the ribs
332
b
protruding beyond the lower surface of the lower wall
332
constituting the suction duct
33
. The suction/feed means
3
having four conveyer belts
34
was used as shown in
FIGS. 7
to
9
. The ribs
332
b
were 30 mm long in the direction in which the paper is conveyed, and 5 mm wide, and the experiment was conducted by changing the protrusion amount H. As the papers were used those which were generally used as copy papers weighing 60 g/m
2
and having an A4-size and those called thick papers weighing 200 g/m
2
and having the A4-size. The experimental results are shown in Table 1 in which “o” represents favorable separation, and “x” represents poor separation resulting in the so-called overlapped paper feeding in which plural pieces of papers are fed at one time.
TABLE 1
|
|
H
1 mm
1.5 mm
2 mm
3 mm
3.5 mm
4 mm
|
|
60 g/m
2
x
∘
∘
∘
∘
∘
|
200 g/m
2
x
∘
∘
∘
∘
x
|
|
As shown in Table 1, when the protrusion amount H of the ribs
332
b
was
1
.
5
to 3.5 mm, the papers of both 60 g/m
2
and 200 g/m
2
were smoothly separated without occurrence of the so-called overlapped paper feeding. When the protrusion amount H of the ribs
332
b
was 1 mm or less, the papers of both 60 g/m
2
and 200 g/m
2
were fed in an overlapped manner. When the protrusion amount H of the ribs
332
b
was 4 mm or more, it happened that no paper was fed in the case of the papers of 200 g/m
2
, though neither occurrence of the overlapped paper feeding nor feeding of no paper were caused in the case of the papers of 60 g/m
2
. It is, therefore, desired that the protrusion amount H of the ribs
332
b
is 1.5 to 3.5 mm. Since the ribs
332
b
are formed on the upstream sides of the suction ports
332
a
in the direction in which the paper is conveyed, the conveyer belts
34
are gently curved with the ribs
332
b
as vertexes as shown in FIG.
9
. Therefore, the paper adsorbed by the conveyer belts
34
is not so strongly undulated unlike the one that occurs when the ribs are formed by the sides of the suction ports as done in the prior art, but is gently undulated. The gentle undulation formed in the paper disappears after the paper is conveyed and hence, the occurrence of paper clogging (jamming) is prevented in the subsequent conveyance.
Next, a third embodiment of the paper feeder constituted according to the invention will be described with reference to
FIGS. 11 and 12
. In the embodiment shown in
FIGS. 11 and 12
, the same members as those of the embodiment of
FIGS. 7
to
10
are denoted by the same reference numerals but their description is not repeated.
In the embodiment shown in
FIGS. 11 and 12
, paper-limiting members
12
are disposed at positions close to the lower surfaces of each the four conveyer belts
34
constituting the suction/feed means
3
on the upstream side (right side in
FIG. 11
) of the papers P stacked on the paper-stacking plate
22
of paper-stacking means
2
, in the direction in which the paper is conveyed. The paper-limiting members
12
are made of a flexible elastic material such as a polyethylene terephthalate resin (PET) film or the like, and are attached at their lower ends to a side plate
211
, on the right side in
FIG. 11
, constituting the frame
21
of the paper-stacking means
2
, by using fastening means such as double-sided adhesive tape or the like. It is desired that a gap S is set to be 0.5 mm to 3 mm between the upper ends of the paper-limiting members
12
and the lower surfaces of the conveyer belts
34
. When the gap S is too small, there may often occur that no paper is fed. When the gap S is too large, there may occur the so-called overlapped paper feeding in which plural pieces of papers are fed at one time.
Described below are the results of experiment concerning the paper-feeding performance by a change in the gap S between the upper ends of the paper-limiting members
12
and the lower surfaces of the conveyer belts
34
. In this experiment, a paper-limiting members
12
made of a polyethylene terephthalate resin (PET) film and having a thickness of 0.05 to 0.25 mm and a width W of 20 mm was used. As the papers were used those which were usually used as copy papers weighing 60 g/m
2
and having the A4-size and those called thick papers weighing 200 g/m
2
and having the A4-size. The experimental results are as shown in Table 2 in which “o” represents favorable paper feeding, and “x” represents no paper feeding or poor separation resulting in the so-called overlapped paper feeding in which plural pieces of papers were fed at one time.
TABLE 2
|
|
S
0 mm
0.5 mm
1 mm
2 mm
3 mm
3.5 mm
|
|
60 g/m
2
x
∘
∘
∘
∘
x
|
200 g/m
2
∘
∘
∘
∘
∘
x
|
|
As shown in Table 2, when the gap S between the upper ends of the paper-limiting members
12
and the lower surfaces of the conveyer belts
34
was 0.5 mm to 3 mm, the papers of both 60 g/m
2
and 200 g/m
2
were smoothly fed without occurrence of the so-called overlapped paper feeding. When the gap S was smaller than 0.5 mm, the papers of 60 g/m
2
were not often fed. Further, when the gap S was 3.5 mm or more, the papers of both 60 g/m
2
and 200 g/m
2
were fed in an overlapped manner. It is therefore desired that the gap S between the upper ends of the paper-limiting members
12
and the lower surface of the conveyer belts
34
is set to be 0.5 mm to 3 mm.
In the embodiment shown in
FIGS. 11 and 12
, the ribs
332
b
are provided on the lower surface of the bottom wall
332
of the suction duct
33
. The invention, however, does not necessarily require the ribs
332
b.
Next, a fourth embodiment of the paper feeder constituted according to the invention will be described with reference to FIG.
13
. In the embodiment shown in
FIG. 13
, the same members as those of the embodiment of
FIGS. 11 and 12
are denoted by the same reference numerals but their description is not repeated.
In the embodiment shown in
FIG. 13
, the paper-limiting members
12
of the embodiment of
FIGS. 11 and 12
are disposed between the respective four conveyer belts
34
constituting the suction/feed means
3
. The paper-limiting embers
12
are made of a flexible elastic material such as a polyethylene terephthalate resin (PET) film or the like, having a thickness of 0.05 to 0.2 5 mm and a width W of 20 mm. The thus constituted paper-limiting members
12
are attached at their lower ends to the side plate
211
constituting the frame
21
of the paper-stacking means
2
by using a fastening means such as double-sided adhesive tape or the like in the same manner as in the embodiment shown in
FIGS. 11 and 12
. The upper ends of the paper-feeding members
12
are flush with the lower surfaces of the conveyer belts
34
or protrude upward beyond the lower surfaces of the conveyer belts
34
. That is, the upper ends of the paper-limiting members
12
are set to be higher than the lowermost point of the uppermost paper but is not higher than the uppermost point of the uppermost paper that is undulated being absorbed by the conveyer belts
34
as shown in FIG.
13
. Accordingly, the paper-limiting members
12
permit the conveyance of the uppermost paper adsorbed by the conveyer belts
34
but blocks the movement of the second and subsequent papers to the direction of conveyance, thereby reliably preventing the occurrence of the so-called overlapped paper feeding in which plural pieces of papers are fed at one time.
According to the embodiments shown in
FIGS. 7
to
13
as described above, the suction duct constituting the suction/feed means is provided with ribs that come in contact with the conveyer belts, the ribs being formed on the lower surface of the bottom wall on the upstream sides of the suction ports formed in the bottom wall in the direction in which the paper is conveyed. Therefore, the conveyer belts are curved by the ribs, and the uppermost paper adsorbed by the lower surfaces of the conveyer belts is caused to undulate. Accordingly, a gap is formed between the uppermost paper adsorbed by the lower surfaces of the conveyer belts and the second paper, and the air jetted from the separation nozzles enter into the gap to reliably separate the uppermost paper from the second and subsequent papers.
The ribs are formed on the upstream sides of the suction ports in the direction in which the paper is conveyed and, hence, the conveyer belt is gently curved with the ribs as vertexes. Therefore, the paper adsorbed by the conveyer belts is not so largely undulated as the one would occur with the prior art in which the ribs are provided by the sides of the suction ports; i.e., the paper is gently undulated. The gentle undulation formed in the paper disappears after the paper is conveyed, preventing the occurrence of paper clogging (jamming) in the subsequent conveyance.
According to the embodiments shown in
FIGS. 7
to
13
, the paper-limiting members made of a flexible elastic material are provided at the position close to the lower surfaces of the conveyer belts on the downstream sides of the papers stacked on the paper-stacking means in the direction in which the paper is conveyed. Therefore, a reliable paper-separating function is accomplished and prevents the occurrence of the so-called overlapped paper feeding in which plural pieces of papers are fed at one time.
According to the embodiments shown in
FIGS. 7
to
13
, further, since the paper-limiting members made of a flexible elastic material are provided being disposed between the conveyer belts on the downstream sides of the papers stacked on the paper-stacking means in the direction in which the paper is conveyed, a reliable paper-separating function is accomplished with the result that the occurrence of the so-called overlapped paper feeding in which plural pieces of papers are fed at one time can be surely prevented.
Next, a fifth embodiment of the paper feeder constituted according to the invention will be described with reference to
FIGS. 14
to
27
. In the embodiment shown in
FIGS. 14
to
27
, the same members as those of the embodiment of
FIGS. 1
to
6
are denoted by the same reference numerals but their description is not repeated.
In the embodiment shown in
FIGS. 14
to
27
, the air duct
5
constituting the air-blowing means
4
is different from that of the embodiment shown in
FIGS. 1
to
6
. In other respects, however, the constitution of this embodiment is substantially the same as the embodiment shown in
FIGS. 1
to
6
. In the embodiment shown in
FIGS. 14
to
27
, the air duct
5
is constituted by a base board
51
, and plural blocks
52
mounted on the base board
51
to form a duct together with the base board
51
.
In the illustrated embodiment as shown in
FIG. 16
, the base board
51
has a bottom wall
511
, a side wall
512
extending upward from an edge of the bottom wall
511
, and an upper wall
513
extending outward in a horizontal direction from the upper edge of the side wall
512
. The base board
51
is formed by press-molding a steel plate. Plural engaging grooves
511
a
are formed in the lengthwise direction at the other edge portion of the bottom wall
511
. In the upper wall
513
threaded holes
513
a
, fitting holes
513
b
and elongated fitting holes
513
c
are formed at positions corresponding to the engaging grooves
511
a
. The threaded holes
513
a
are formed at positions corresponding to the centers of the engaging grooves
511
a
, the fitting holes
513
b
are formed on one side of the threaded holes
513
a
, and the elongated fitting holes
513
c
are formed on the other side of the threaded holes
513
a.
In the embodiment shown in
FIG. 15
, the plural blocks
52
include the first blocks
53
, the second blocks
54
and space blocks
56
, these blocks having the same size in the direction of width. The illustrated embodiment further includes the third blocks
55
shown in
FIGS. 21 and 22
.
As shown in
FIGS. 17 and 18
, the first block
53
includes a side wall
531
, an upper wall
532
and end walls
533
,
534
which are molded as a unitary structure using a suitable synthetic resin. A floatation nozzle
531
a
is formed in an upper part of the side wall
531
to jet out the air against an upper portion of the papers P stacked on the paper-stacking plate
22
of the paper-stacking means
2
. The floatation nozzle
531
a
extends in the up-and-down direction at a central portion in the direction of width of the side all
531
. Further, an engaging portion
531
b
protrudes downward from the lower end of the side wall
531
at a central portion thereof. The upper wall
532
includes a horizontal portion
532
a
connected to the side wall
531
, an inclined portion
532
b
inclining downward from the edge of the horizontal portion
532
a
, and a mounting portion
532
c
extending in a horizontal direction from an end of the inclined portion
532
b
. The mounting portion
532
c
has a screw insertion hole
532
d
, and positioning protuberances
532
e
and
532
f
protruding downwards on both sides of the screw insertion hole
532
. The distances between the screw insertion hole
532
d
and each positioning protuberances
532
e
,
532
f
correspond to the distances between the threaded hole
513
a
and each of fitting hole
513
b
and elongated fitting hole
513
c
formed in the base board
51
. The end walls
533
and
534
close both ends of space surrounded by the upper part of the side wall
531
, horizontal portion
532
a
and inclined portion
532
b
of the upper wall
532
. To mount the thus constituted first block
53
on the base board
51
, the positioning protuberances
532
e
and
532
f
formed on the mounting portion
532
c
are fitted into the fitting hole
513
b
and the elongated fitting holes
513
c
formed in the upper wall
513
of the base board
51
while inserting the engaging portion
531
b
formed at the lower end of the side wall
531
in the engaging groove
511
a
formed in the bottom wall
511
of the base board
51
. In this state, the first block
53
is positioned, and the screw insertion hole
532
d
formed in the mounting portion
532
c
faces the threaded hole
513
a
formed in the upper wall
513
of the base board
51
. Therefore, by screwing a screw
535
to the threaded hole
513
a
through the screw insertion hole
532
d
, the first block
53
is mounted on the base board
51
.
Referring to
FIGS. 19 and 20
, the second block
54
includes a side wall
541
, an upper wall
542
and end walls
543
,
544
which are molded as a unitary structure using a suitable synthetic resin. The side wall
541
has an engaging portion
541
b
protruding downward from the lower end at the central portion thereof. The upper wall
542
includes a first inclined portion
542
a
connected to the side wall
541
and is inclined downward, a second inclined portion
542
b
connected to the first inclined portion
542
a
and is inclined downward, and a mounting portion
542
c
extending horizontally from the end of the second inclined portion
542
b
. A separation nozzle
542
g
is formed at a portion where the first inclined portion
542
a
connects to the side wall
541
to jet out the air onto the lower surface of the suction/feed means
3
. The separation nozzle
542
g
is formed elongatingly in the horizontal direction (direction of width of the first inclined portion
542
a
). The mounting portion
542
c
has a screw insertion hole
542
d
, and positioning protuberances
542
e
,
542
f
that protrude downward on both sides of the screw insertion hole
542
.
The distances between the screw insertion hole
542
d
and each positioning protuberances
542
e
,
542
f
correspond to the distances between the threaded hole
513
a
and each of the fitting hole
513
b
and the elongated fitting hole
513
c
formed in the base board
51
. The end walls
543
and
544
close both ends of space surrounded by the upper part of the side wall
541
, first inclined portion
542
a
and second inclined portion
542
b
of the upper wall
542
. To mount the thus constituted second block
54
on the base board
51
, the positioning protuberances
542
e
and
542
f
formed on the mounting portion
542
c
are fitted into the fitting hole
513
b
and the elongated fitting holes
513
c
formed in the upper wall
513
of the base board
51
while inserting the engaging portion
541
b
formed at the lower end of the side wall
541
in the engaging groove
511
a
formed in the bottom wall
511
of the base board
51
. In this state, the second block
54
is positioned, and the screw insertion hole
542
d
formed in the mounting portion
542
c
faces the threaded hole
513
a
formed in the upper wall
513
of the base board
51
. Therefore, by screwing a screw
545
into the threaded hole
513
a
through the screw insertion hole
542
d
, the second block
54
is mounted on the base board
51
.
The third block
55
shown in
FIGS. 21 and 22
includes a side wall
551
, an upper wall
552
and end walls
553
,
554
which are molded as a unitary structure using a suitable synthetic resin. A floatation nozzle
551
a
is formed in an upper part of the side wall
551
to jet out the air against the upper portion of the papers P stacked on the paper-stacking plate
22
of the paper-stacking means
2
. The floatation nozzle
551
a
is formed being elongated in the up-and-down direction at a central portion in the direction of width of the side wall
551
. The side wall
551
has an engaging portion
551
b
protruding downward from the lower end at the central portion thereof. The upper wall
552
includes the first inclined portion
552
a
connected to the side wall
551
and is inclined downward, the second inclined portion
552
b
connected to the first inclined portion
552
a
and is inclined downward, and a mounting portion
552
c
extending horizontally from the end of the second inclined portion
552
b
. At a portion where the first inclined portion
552
b
is connected to the side wall
551
, a separation nozzle
552
g
is formed to jet out the air toward the lower surface of the suction/feed means
3
. The separation nozzle
552
g
is formed elongating in the horizontal direction (direction of width of the first inclined portion
552
b
). The mounting portion
552
c
has a screw insertion hole
552
d
, and positioning protuberances
552
e
,
552
f
that protrude downward on both sides of the screw insertion hole
552
. The distances between the screw insertion hole
552
d
and each positioning protuberances
552
e
,
552
f
correspond to the distances between the threaded hole
513
a
and each of the fitting hole
513
b
and the elongated fitting hole
513
c
formed in the base board
51
. The end walls
553
and
554
close both ends of space surrounded by the upper part of the side wall
551
, first inclined portion
552
a
and second inclined portion
552
b
of the upper wall
552
. To mount the thus constituted third block
55
on the base board
51
, the positioning protuberances
552
e
and
552
f
formed on the mounting portion
552
c
are respectively fitted into the fitting hole
513
b
and the elongated fitting holes
513
c
formed in the upper wall
513
of the base board
51
while inserting the engaging portion
551
b
formed at the lower end of the side wall
551
into the engaging groove
511
a
formed in the bottom wall
511
of the base board
51
. In this state, the third block
55
is positioned, and the screw insertion hole
552
d
formed in the mounting portion
552
c
faces the threaded hole
513
a
formed in the upper wall
513
of the base board
51
. Therefore, by putting a screw
555
into the threaded hole
513
a
through the screw insertion hole
552
d
, the third block
55
is mounted on the base board
51
.
Referring to
FIGS. 23 and 24
, the space block
56
includes a side wall
561
, an upper wall
562
and end walls
563
,
564
which are molded as a unitary structure using a suitable synthetic resin. The side wall
561
has an engaging portion
561
b
protruding downward from the lower end at the central portion thereof. The upper wall
562
includes a horizontal portion
562
a
connected to the side wall
561
, an inclined portion
562
b
inclined downward from the end of the horizontal portion
562
a
, and a mounting portion
562
c
extending horizontally from the end of the inclined portion
562
b
. The mounting portion
562
c
has a screw insertion hole
562
d
, and positioning protuberances
562
e
,
562
f
that protrude downward on both sides of the screw insertion hole
562
. The distances between the screw insertion hole
562
d
and each of positioning protuberances
562
e
,
562
f
correspond to the distances between the threaded hole
513
a
and each of the fitting hole
513
b
and the elongated fitting hole
513
c
formed in the base board
51
. The end walls
563
and
564
close both ends of space surrounded by the upper part of the side wall
561
, horizontal portion
562
a
and inclined portion
562
b
of the upper wall
562
. The thus constituted space block
56
has neither the floatation nozzle
531
a
formed in the first block
53
nor the separation nozzle
542
g
formed in the second block
54
. To mount the space block
56
on the base board
51
, the positioning protuberances
562
e
and
562
f
formed on the mounting portion
562
c
are respectively fitted into the fitting hole
513
b
and into the elongated fitting holes
513
c
formed in the upper wall
513
of the base board
51
while inserting the engaging portion
561
b
formed at the lower end of the side wall
561
into the engaging groove
511
a
formed in the bottom wall
511
of the base board
51
. In this state, the space block
56
is positioned, and the screw insertion hole
562
d
formed in the mounting portion
562
c
faces the threaded hole
513
a
formed in the upper wall
513
of the base board
51
. Therefore, by putting a screw
565
into the threaded hole
513
a
through the screw insertion hole
562
d
, the space block
56
is mounted on the base board
51
.
The above-mentioned first blocks
53
, second blocks
54
, third blocks
55
and space blocks
56
are mounted on the base board
51
in a suitable combination to constitute the air duct
5
that corresponds to the papers of a size and a quality to be used. The embodiment shown in
FIG. 15
uses four first blocks
53
, four second blocks
54
and two space blocks
56
in combination so as to be adapted to, for example, a common paper of the A4-size. An embodiment shown in
FIG. 25
uses four first blocks
53
, four third blocks
55
and two space blocks
56
so as to be adapted to, for example, a heavy paper of the A4-size. An embodiment shown in
FIG. 26
uses four first blocks
53
, two second blocks
54
, two third blocks
55
and two space blocks
56
so as to be adapted to, for example, a relatively heavy paper of the A4-size. An embodiment shown in
FIG. 27
uses two first blocks
53
, two second blocks
54
, two third blocks
55
and four space blocks
56
so as to be adapted to, for example, a relatively heavy paper of the B5-size.
Thus, the air duct
5
of the air-blowing means
4
can be easily and optimally constituted so as to be adapted to size and quality of the papers that are to be used by combining the base board
51
and two to four kinds of blocks. Accordingly, a proper air duct corresponding to the size and quality of the papers to be used can be provided without necessity of providing plural kinds of air ducts, for which the number or arrangement of the floatation nozzles and separation nozzles is changed. This contributes toward greatly decreasing the cost.
As shown in
FIG. 15
, an end of the thus constituted air duct
5
is connected to a connection duct
8
, and a fan
6
is connected to the connection duct
8
. The other end of the air duct
5
is provided with a closing plate
50
.
The paper feeder of the embodiments shown in
FIGS. 14
to
27
are constituted as described above. Described below is the operation.
Plural pieces of papers P are set on the paper-stacking plate
22
of the paper-stacking means
2
and are brought to a predetermined position of the frame
21
. Upon detecting this state, the plate elevation mechanism is actuated to elevate the paper-stacking plate
21
. When the height of the papers P stacked on the paper-stacking plate
22
reaches the position P
1
,the photo sensor
235
produces a signal ON as described earlier, and the operation of the plate elevation mechanism is halted in a state shown in FIG.
14
.
When a paper-feed signal is produced in a state shown in
FIG. 14
, the control means actuates the electric motor
7
of the air-blowing means
4
and the electric motor
37
of the suction/feed means
3
. When the electric motor
7
of the air-blowing means
4
is actuated, the fan
6
is actuated to send the air to the air duct
5
, whereby the air is jetted from the floatation nozzles
531
a
(
551
a
) and the separation nozzles
542
g
(
552
g
). The air jetted from the floatation nozzles
531
a
(
551
a
) is blown against an upper portion of the papers P stacked on the paper-stacking plate
22
, and the upper several pieces of papers are caused to float. When the electric motor
37
is driven, on the other hand, the suction fan
38
of the suction/feed means
3
is actuated to suck the air through the suction duct
33
, suction ports
332
a
and holes
34
a
formed in the conveyer belts
34
. As a result, the lower side of the conveyer belt
34
is decompressed, and the uppermost paper that floats is adsorbed by the lower surfaces of the conveyer belts
34
. When the second paper is adhered to the uppermost paper, the air jetted from the separation nozzles
542
g
(
552
g
) enters between the uppermost paper and the second paper to separate them apart. Here, the drive roller
31
of the suction/feed means
3
is rotatingly driven in a direction indicated by an arrow
310
and the conveyer belts
34
are actuated to move in a direction indicated by an arrow
30
. Accordingly, the uppermost paper adsorbed by the conveyer belts
34
is fed in a direction in which the paper is to be conveyed indicated by the arrow
30
. Thus, the paper fed by the suction/feed means
3
is conveyed to the image-forming unit through the pair of conveyer rollers
11
.
According to the embodiments shown in
FIGS. 14
to
27
, as described above, the air duct of the air-blowing means can be easily and optimally constituted to be suited for size and quality of the papers to be used by combining the base board, the first blocks having floatation nozzles, second blocks having separation nozzles or third blocks having floatation nozzles and separation nozzles. Accordingly, a proper air duct corresponding to the size and quality of the papers to be used can be provided without necessity of providing plural kinds of air ducts, for which the number and arrangement of the floatation nozzles and the separation nozzles are changed. This contributes toward greatly decreasing the cost.
Next, a sixth embodiment of the paper feeder constituted according to the present invention will be described with reference to
FIGS. 28
to
33
. In the embodiment shown in
FIGS. 28
to
33
, the same members as those of the embodiment of
FIGS. 1
to
6
are denoted by the same reference numerals but their description is not repeated.
In the embodiment shown in
FIGS. 28
to
33
, the air duct
5
constituting the air-blowing means
4
is different from that of the embodiment shown in
FIGS. 1
to
6
. In other respects, however, the constitution of this embodiment is substantially the same as the embodiment shown in
FIGS. 1
to
6
. First, described below is the air duct
5
of the air-blowing means
4
according to the embodiment shown in FIGS.
29
to
30
. In the embodiment shown in
FIGS. 29 and 30
, the air duct
5
is molded in a rectangular parallelopiped shape using a suitable synthetic resin, and includes side walls
501
,
502
, an upper wall
503
, a bottom wall
504
, and an inclined wall
508
connecting the side wall
501
to the upper wall
503
. The one side wall
501
forming the air duct
5
is provided with plural floatation nozzles
505
for jetting out the air against the upper portion of the papers P stacked on the paper-stacking plate
22
of the paper-stacking means
22
. The plural floatation nozzles
505
are formed, being elongated up and down, at a predetermined distance in the lengthwise direction of the side wall
501
. The upper inclined wall
508
forming the air duct
5
has plural separation nozzles
506
formed therein to jet the air toward the lower surface of the suction/feed means
3
. The separation nozzles
506
are formed being elongated in the lengthwise direction of the side wall
501
.
The air duct
5
in the illustrated embodiment has an end wall
507
for closing the other end thereof. Referring to
FIG. 30
, the end wall
507
has a fitting protrusion
507
a with an outer peripheral surface that corresponds to the inner peripheral surfaces of the side walls
501
,
502
, upper wall
503
, bottom wall
504
and inclined wall
508
. The fitting protrusion
507
a
is fitted to the other end of the air duct
5
, and is attached thereto by securing means such as adhesive. The end wall
507
is provided with an air-escape hole
507
b
formed in the shape of a fan. In the illustrated embodiment, it is equipped with an escape hole-shutter mechanism
57
for changing the opening area of the air-escape hole
507
b
. The escape hole-shutter mechanism
57
includes a shutter shaft
571
rotatably supported by the end wall
507
, of which the one end protrudes inward and the other end protrudes outward, a shutter plate
572
mounted to an end of the shutter shaft
571
and arranged along the inner surface of the end wall
507
, a snap ring
573
attached to an end of the shutter shaft
571
to prevent the shutter plate
572
from escaping, an operation knob
574
attached to the other end of the shutter shaft
571
to turn the shutter shaft
571
, and a coil spring
575
disposed between the operation knob
574
and the outer surface of the end wall
507
to urge the operation knob
574
toward the left in
FIG. 30
at all times. In the illustrated embodiment, the shutter plate
572
is formed in the shape of a fan larger than the air-escape hole
507
b
, and is turned by the operation knob
574
about the shutter shaft
571
to change the opening area of the air-escape hole
507
b
. The shutter plate
572
is brought into contact with the inner surface of the end wall
507
with a predetermined pushing force produced by the coil spring
575
, and is maintained at any rotational position by the frictional force. When the opening area of the air-escape hole
507
b
is decreased by the thus constituted escape hole-shutter mechanism
57
, the amount of the air discharged from the air-escape hole
507
b
decreases, and the velocity of the air jetted out from the floatation nozzles
505
and separation nozzles
506
increases, i.e., the intensity of the wind acting on the papers increases. When the opening area of the air-escape hole
507
b
is increased, on the other hand, the amount of the air discharged from the air-escape hole
507
b
increases, and the velocity of the air jetted out from the floatation nozzles
505
and separation nozzles
506
decreases, i.e., the intensity of the wind acting on the papers decreases.
The paper feeder of the embodiment shown in
FIGS. 28
to
30
is constituted as described above. Described below is the operation.
Plural pieces of papers P are set on the paper-stacking plate
22
of the paper-stacking means
2
and are brought to a predetermined position of the frame
21
. Upon detecting this state, the plate elevation mechanism is actuated to elevate the paper-stacking plate
21
. When the height of the papers P stacked on the paper-stacking plate
22
reaches the position P
1
,the photo sensor
235
produces a signal ON as described earlier, and the operation of the late elevation mechanism is halted in a state shown in FIG.
28
.
When a paper-feed signal is produced in a state shown in
FIG. 28
, the control means actuates to drive the electric motor
7
of the air-blowing means
4
and the electric motor
37
of the suction/feed means
3
. When the electric motor
7
of the air-blowing means
4
is driven, the fan
6
is actuated to send the air into the air duct
5
, whereby the air is jetted out from the floatation nozzles
505
and the separation nozzles
506
. The air jetted from the floatation nozzles
505
is blown against an upper portion of the papers P stacked on the paper-stacking plate
22
, and the upper several pieces of papers are caused to float. At this moment, the velocity of the air jetted through the floatation nozzles
505
and the separation nozzles
506
can be adjusted by turning the operation knob
574
of the escape hole-shutter mechanism
57
to operate the shutter plate
572
thereby to change the opening area of the air-escape hole
507
b
. That is, when heavy and thick papers are to be used, the opening area of the air-escape hole
507
b
is decreased to increase the velocity of the air jetted from the floatation nozzles
505
and separation nozzles
506
. It is thus allowed to float the papers by the air jetted out from the floatation nozzles
505
as required and to reliably separate the second and subsequent papers from the uppermost paper by the air jetted out from the separation nozzles
506
. When light and thin papers are to be used, on the other hand, the opening area of the air-escape hole
507
b
is increased to decrease the velocity of the air jetted from the floatation nozzles
505
and the separation nozzles
506
, in order to prevent the papers from being excessively floated, i.e., to prevent many pieces of papers from being floated.
When the electric motor
37
is actuated, further, the suction fan
38
of the suction/feed means
3
is driven to suck the air through the suction duct
33
, suction ports
332
a
and holes
34
a
formed in the conveyer belts
34
. As a result, the lower side of the conveyer belt
34
is decompressed, and the uppermost paper that floats is adsorbed by the lower surfaces of the conveyer belts
34
. When the second paper is adhered to the uppermost paper, the air jetted from the separation nozzles
506
enters into between the uppermost paper and the second paper to separate them apart. Here, the drive roller
31
of the suction/feed means
3
is rotatingly driven in a direction indicated by an arrow
310
and the conveyer belts
34
are actuated to move in a direction indicated by an arrow
30
. Accordingly, the uppermost paper adsorbed by the conveyer belts
34
is fed in a direction in which the paper is to be conveyed as indicated by the arrow
30
. Thus, the paper fed by the suction/feed means
3
is conveyed to the image-forming unit through the pair of conveyer rollers
11
.
Next, a further embodiment of the air-blowing means
4
will be described with reference to
FIGS. 31
to
33
. In the embodiment shown in
FIGS. 31
to
33
, the same members as those of the embodiment of
FIGS. 29 and 30
are denoted by the same reference numerals but their description is not repeated.
In the embodiment shown in
FIGS. 31
to
33
, the plural floatation nozzles
505
a
formed in a side wall
501
of the air duct
5
have a size larger in the direction of width than the floatation nozzles
505
of the embodiment shown in
FIGS. 29 and 30
. Further, plural separation nozzles
506
a
formed in the inclined wall
508
forming the air duct
5
have a size larger in the lengthwise direction that the separation nozzles
506
of the embodiment shown in
FIGS. 29 and 30
. The embodiment shown in
FIGS. 31
to
33
, however, has no air-escape hole in the end wall
507
that close other end of the air duct
5
.
The embodiment shown in
FIGS. 31
to
33
is equipped with a nozzle shutter mechanism
58
for changing the opening areas of the floatation nozzles
505
a
and of the separation nozzles
506
a
. The nozzle shutter mechanism
58
includes a side wall
501
forming the air duct
5
, a vertical wall
581
formed along the outer peripheral surfaces of an upper wall
503
and of an inclined wall
508
, and a nearly L-shaped shutter plate
580
having a side wall
582
and an inclined wall
583
. The shutter plate
580
is molded by using a suitable synthetic resin, and has plural first openings
581
a
formed in the vertical wall
581
, the plural first openings
581
a
having a size larger than the floatation nozzle
505
a
in the direction of width, and further has plural second openings
583
a
formed in the inclined wall
583
, the plural second openings
583
a
having a size larger than the separation nozzles
506
a
in the lengthwise direction. Further, a rack
584
is attached to an end of the shutter plate
580
, the rack
584
being formed together with the shutter plate
580
as a unitary structure. Referring to
FIG. 33
, the thus constituted shutter plate
580
is fitted at the lower end of the vertical wall
581
to a guide groove
501
b
formed in one side wall
501
constituting the air duct
5
and fitted at the right end of the side wall
582
to a guide groove
503
b
formed in the upper wall
503
constituting the air duct
5
. The shutter plate
580
is thus mounted to freely slide in the lengthwise direction of the air duct
5
.
A pinion gear
585
is in mesh with the rack
584
attached to the shutter plate
580
that is mounted on the air duct
5
to freely slide. The pinion gear
585
is attached to an end of a rotary shaft
587
rotatably supported by a bracket
586
mounted on the air duct
5
. An operation knob
588
is attached to the other end of the rotary shaft
587
. When the pinion gear
585
is turned by moving the operation knob
588
, the shutter plate
580
mounting the rack
584
in mesh with the pinion gear
585
moves in the lengthwise direction of the air duct
5
. When the shutter plate
580
is brought to the position of
FIG. 31
, the floatation nozzles
505
a
, separation nozzles
506
a
, first openings
581
a
and second openings
583
a
are overlapped in small amounts; i.e., the floatation nozzles
505
a
and separation nozzles
506
a
have small opening areas. When the shutter plate
850
is brought to the position of
FIG. 32
, on the other hand, the floatation nozzles
505
a
, separation nozzles
506
a
, first openings
581
a
and second openings
583
a
are overlapped in large amounts; i.e., the floatation nozzles
505
a
and separation nozzles
506
a
have large opening areas. When the floatation nozzles
505
a
and separation nozzles
506
a
have small opening areas, the air is jetted at an increased speed through the floatation nozzles
505
a
and the separation nozzles
506
a
. When the floatation nozzles
505
a
and separation nozzles
506
a
have large opening areas, the air is jetted at a decreased speed through the floatation nozzles
505
a
and the separation nozzles
506
a
. Therefore, when heavy and thick papers are to be used, the opening areas of the floatation nozzles
505
a
and of the separation nozzles
506
a
are decreased, while when light and thin papers are to be used, the opening areas of the floatation nozzles
505
a
and of the separation nozzles
506
a
are increased. Thus, the floatation and separation of the papers can be properly optimized.
In the illustrated embodiment, the shutter plate
572
and the shutter plate
580
are operated by hand. They, however, may be constructed to be actuated by step motors which are automatically actuated depending on the quality of the papers to be used.
According to the embodiment shown in
FIGS. 28
to
33
as described above, the air duct constituting the air-blowing means of the paper feeder includes plural floatation nozzles for jetting out the air toward the front upper end portion of the papers stacked on the paper-stacking means, air-escape hole, and escape hole-shutter mechanism for changing the opening area of the air-escape hole. By changing the opening area of the air-escape hole, therefore, it is allowed to adjust the velocity of the air jetted from the floatation nozzles. Accordingly, when heavy and thick papers are to be used, the opening area of the air-escape hole is decreased to increase the velocity of the air jetted from the floatation nozzles to float the papers as desired. When light and thin papers are to be used, on the other hand, the opening area of the air-escape hole is increased to decrease the velocity of the air jetted from the floatation nozzles, so that the papers will not be excessively floated, i.e., so that floating of many pieces of papers can be prevented.
According to the embodiment shown in
FIGS. 28
to
33
, further, the air duct constituting the air-blowing means of the paper feeder includes plural floatation nozzles for jetting out the air toward the front upper end portion of the papers stacked on the paper-stacking means and the nozzle shutter mechanism for changing the opening areas of the plural floatation nozzles. Accordingly, by changing the opening areas of the floatation nozzles, it is allowed to adjust the velocity of the air jetted from the floatation nozzles. When heavy and thick papers are to be used, therefore, the opening areas of the floatation nozzles are decreased to increase the velocity of the air jetted from the floatation nozzles. When light and thin papers are to be used, on the other hand, the opening areas of the floatation nozzles are increased to decrease the velocity of the air jetted from the floatation nozzles, so that the papers are properly floated.
Next, a seventh embodiment of the paper feeder constituted according to the present invention will be described with reference to
FIGS. 34
to
42
. In the embodiment shown in
FIGS. 34
to
42
, the same members as those of the embodiment of
FIGS. 1
to
6
are denoted by the same reference numerals but their description is not repeated.
In the embodiment shown in
FIGS. 34
to
42
, the suction/feed means
3
is equipped with a paper adsorption detecting sensor
39
(SW
4
) as a detection means for detecting whether the paper is adsorbed by the conveyer belts
34
. In the illustrated embodiment, the paper adsorption detecting sensor
39
(SW
4
) is a microswitch and mounted to the lower wall
332
of the suction duct
33
. The paper adsorption detecting sensor
39
(SW
4
) sends, to a control means that will be described later, a signal OFF when no paper is adsorbed by the conveyer belts
34
of the suction/feed means
3
and a signal ON when a paper is adsorbed by the conveyer belts
34
. The paper adsorption detecting sensor
39
(SW
4
) works as a component constituting the air-blowing means that will be described later.
The air-blowing means
4
is disposed under the front end portion of the thus constituted suction/feed means
3
in the direction in which the paper is conveyed as indicated by the arrow
30
. In the embodiment as shown in
FIG. 36
, the air-blowing means
4
includes an air duct
5
extending in a direction (in a direction perpendicular to the surface of the paper in
FIG. 34
) at right angles with the direction in which the paper is conveyed, a fan
6
connected to an end of the air duct
5
through a connection duct
8
, and an electric motor
7
(M
3
) for rotating the fan
6
.
The air duct
5
will now be described with reference to
FIGS. 36 and 37
. The air duct
5
in the illustrated embodiment is molded in a rectangular parallelopiped shape using a suitable synthetic resin, and includes side walls
501
,
502
, an upper wall
503
and a bottom wall
504
. The one side wall
501
forming the air duct
5
is provided with plural floatation nozzles
505
for jetting the air against an upper portion of the papers P stacked on the paper-stacking plate
22
of paper-stacking means
2
. The plural floatation nozzles
505
are formed being elongated up and down and at a predetermined distance in the lengthwise direction of the side wall
501
. Further, plural separation nozzles
506
are formed in a portion where the above side wall
501
forming the air duct
5
is connected to the upper wall
503
to jet the air toward the lower surface of the suction/feed means
3
. The separation nozzles
506
are formed being elongated in the lengthwise direction of the side wall
501
. An end wall
507
separately formed is attached to the other end of the air duct
5
.
The air-blowing means
4
in the illustrated embodiment includes an air blow change-over mechanism
59
for suitably changing over the air jetted from the floatation nozzles
505
or the separation nozzles
506
. The air blow change-over mechanism
59
includes a rotary shaft
591
, a shutter plate
592
attached to the rotary shaft
591
, and a drive mechanism
593
for suitably turning the rotary shaft
591
. The rotary shaft
591
is disposed on the upper side of the floatation nozzles
505
along the inside of the side wall
501
of the air duct
5
, and is supported at its one end by a boss portion
50
formed at an end of the air duct
5
and at the other end by the end wall
507
so as to rotate. The shutter plate
592
attached to the rotary shaft
591
is brought to the first position indicated by a solid line in FIG.
37
and to the second position indicated by a two-dot chain line in
FIG. 37
as the rotary shaft
591
turns in one direction or in the other direction. When the shutter plate
592
is brought to the first position, the separation nozzles
506
are closed and the floatation nozzles
505
are opened, so that the air blown by the fan
6
is jetted from the floatation nozzles
505
only. When the shutter plate
592
is brought to the second position, on the other hand, the floatation nozzles
505
are closed and the separation nozzles
506
are opened, so that the air blown by the blower ran
6
is jetted from the separation nozzles
506
only.
The drive mechanism
503
which selectively turns the rotary shaft
591
includes an electromagnetic solenoid
593
a
(SOL
1
), a rack
593
b
moved by the electromagnetic solenoid
593
a
(SOL
1
), and a pinion gear
593
c
attached to the other end of the rotary shaft
591
and is in mesh with the rack
593
b
. The electromagnetic solenoid
593
a
(SOL
1
) includes a solenoid body
593
d
, a plunger
593
e
disposed in the solenoid body
593
d
, and a coil spring
593
f
which always urges the plunger
593
e
in a direction to protrude from the solenoid body
593
d
. The plunger
593
e
is coupled to the rack
593
b
. When the thus constituted electromagnetic solenoid
593
a
(SOL
1
) has not been energized, the plunger
593
e
is pushed out from the solenoid body
593
d
by the resilient force of the coil spring
593
f
to push the rack
593
b
, in order to turn the rotary shaft
591
in one direction via the pinion gear
593
c
thereby to bring the shutter plate
592
to the first position indicated by a solid line in FIG.
37
. When the electromagnetic solenoid
593
a
(SOL
1
) is energized, the plunger
593
e
is attracted by the solenoid body
593
d
against the resilient force of the coil spring
593
f
and pulls the rack
593
b
to rotate the rotary shaft
591
in the other direction via the pinion gear
593
cb
thereby to bring the shutter plate
592
to the second position indicated by a two-dot chain line in FIG.
37
.
The paper feeder in the illustrated embodiment is equipped with a control means
100
shown in FIG.
38
. The control means
100
is constituted by a microcomputer and includes a central processing unit (CPU)
101
for executing the arithmetic operation according to a control program, a read-only memory (ROM)
102
for storing the control program, a random access memory (RAM)
103
capable of reading and writing data and storing the operated results, a timer
104
(T), an input interface
105
and an output interface
106
. The input interface
106
of the thus constituted control means
100
receives detection signals from the photo sensor
235
(SW
1
), the paper adsorption detecting sensor
39
(SW
4
) and a copy start switch
110
(SW
5
). Further, the control means
100
sends control signals through its output interface
106
to the electric motor
300
(M
1
), electric motor
37
(M
2
), electric motor
7
(M
3
) and electromagnetic solenoid
593
a
(SOL
1
).
The paper feeder of the illustrated embodiment is constituted as described above. Described below is its operation.
Plural pieces of papers P are set on the paper-stacking plate
22
of the paper-stacking means
2
and are brought to a predetermined position of the frame
21
. Then, in response to a detection signal, the control means
100
actuates the plate elevation mechanism that is not shown to elevate the paper-stacking plate
21
. When the height of the papers P stacked on the paper-stacking plate
22
reaches the position P
1
, the photo sensor
235
(SW
1
) produces a signal ON as described earlier. In response to this signal, the control means
100
ceases to actuate the plate elevation mechanism in a state shown in FIG.
34
.
When the copy start switch
110
(SW
5
) is closed and a paper-feed signal is generated in a state shown in
FIG. 34
, the paper-feed operation is executed. The operation of the paper feeder will now be described with also reference to a flow chart shown in FIG.
39
.
The control means
100
checks at step S
1
whether the copy start switch
110
(SW
5
) is turned on. When the copy start switch
110
(SW
5
) has not been turned on, the program in the control means
100
proceeds to step S
2
to discontinue the drive of the electric motor
300
(M
1
), electric motor
37
(M
2
) and electric motor
7
. (M
3
) and to de-energize the electromagnetic solenoid
580
(SOL
1
), and then, returns back to step S
1
.
When the copy start switch
110
(SW
5
) is turned on at step S
1
, the program in the control means
100
proceeds to step S
3
to drive the electric motor
37
(M
2
) of the suction/feed means
3
and the electric motor
7
(M
3
) of the air-blowing means
4
. When the electric motor
7
(M
3
) of the air-blowing means
4
is driven, the fan
6
is actuated to send the air to the air duct
5
. At this time, since the electromagnetic solenoid
593
a
(SOL
1
) has not been energized, the shutter plate
592
of the air blow change-over mechanism
59
has been brought to the first position indicated by the solid line in
FIG. 37
, and the separation nozzles
506
are closed and the floatation nozzles
505
are opened. Accordingly, the air sent by the fan
6
to the air duct
5
is jetted from the floatation nozzles
505
only and is blown to the upper portion of the papers P stacked on the paper-stacking plate
22
. As a result, upper several pieces of papers P stacked on the paper-stacking plate
22
are caused to float. On the other hand, when the electric motor
37
(M
2
) of the suction/feed means
3
is driven, the suction fan
38
of the suction/feed means
3
is operated to suck the air through the suction duct
33
, suction ports
332
a
and holes
34
a
formed in the conveyer belts
34
. As a result, the lower side of the conveyer belts
34
is decompressed, and the uppermost paper that floats is adsorbed by the lower surfaces of the conveyer belts
34
.
When the electric motor
37
(M
2
) of the suction/feed means
3
and the electric motor
7
(M
3
) of the air-blowing means
4
are driven at step S
3
, the program in the control means
100
proceeds to step S
3
where it is checked whether the paper adsorption detecting sensor
39
(SW
4
) is turned on, i.e., whether the paper is adsorbed by the lower surfaces of the conveyer belts
34
. When the paper adsorption detecting sensor
39
(SW
4
) is not turned on, no paper has been adsorbed by the lower surfaces of the conveyer belts
34
, and it is in a standby state. When the paper adsorption detecting sensor
39
(SW
4
) is turned on, the control means
100
so judges that the paper is adsorbed by the lower surfaces of the conveyer belts
34
. The program then proceeds to step S
5
where the electromagnetic solenoid
593
a
(SOL
1
) of the air blow change-over mechanism
57
is energized and the timer
104
(T) is set to a predetermined set time (T
1
). When the electromagnetic solenoid
593
a
(SOL
1
) is energized, the shutter plate
592
is brought to the second position indicated by the two-dot chain line in
FIG. 37
where the floatation nozzles
505
are closed and the separation nozzles
506
are opened. Accordingly, the air sent by the fan
6
to the air duct
5
is jetted out from the separation nozzles
506
only. The thus jetted air enters into between the uppermost paper adsorbed by the lower surfaces of the conveyer belts
34
and the second paper to separate the second and subsequent papers from the uppermost paper.
When the electromagnetic solenoid
593
a
(SOL
1
) is energized and the timer
104
(T) is set to a predetermined set time (T
1
) at step S
5
, the program in the control means
100
proceeds to step S
6
where it is checked whether the passage of time (TS) has reached the set time (T
1
) or not. The set time (T
1
) has been set to be, for example, 5 to 10 seconds. When the passage of time (TS) has not reached the set time (T
1
) at step S
6
, it is in a standby state. When the passage of time (TS) has reached the set time (T
1
), the program in the control means
100
proceeds to step S
7
to drive the electric motor
300
(M
1
) that rotates the rotary shaft
311
of the suction/feed means
3
. As a result, the drive roller
31
of the suction/feed means
3
is rotated in the direction indicated by the arrow
310
and the conveyer belts
34
move in the direction indicated by the arrow
30
; i.e., the uppermost paper adsorbed by the conveyer belts
34
is fed in the direction indicated by the arrow
30
. Thus, the paper fed by the suction/feed means
3
is conveyed to the image-forming unit through the pair of conveyer rollers
11
.
When the electric motor
300
(M
1
) is driven at step S
7
, the program of the control means
100
proceeds to step S
8
where it is checked whether the paper adsorption detecting sensor
39
(SW
4
) is turned off. When the paper adsorption detecting sensor
39
(SW
4
) is not turned off, the uppermost paper adsorbed by the conveyer belts
34
has not been delivered, and it is in a standby state. When the paper adsorption detecting sensor
39
(SW
4
) is turned off, it is so judged that the uppermost paper is delivered, and the program in the control means
100
proceeds to step S
9
to discontinue the drive of the electric motor
300
(M
1
) and to de-energize the electromagnetic solenoid
593
a
(SOL
1
) thereby to bring the shutter plate
592
of the air blow change-over mechanism
59
to the first position indicated by the solid line in FIG.
37
. The program in the control means
100
then returns back to step S
1
.
As described above, the illustrated embodiment is equipped with the air blow change-over mechanism
59
for selectively changing over the air jetted from the floatation nozzles
505
or the separation nozzles
506
. The separation nozzles
506
are closed and the air is jetted from the floatation nozzles
505
only until the paper is adsorbed by the conveyer belts
34
. After the paper is adsorbed by the conveyer belts
34
, the floatation nozzle
505
is closed and the air is jetted from the separation nozzles
506
only. Despite the air is sent in decreased amounts by the fan
6
, therefore, the air is jetted in sufficient amounts from the flowing nozzles
505
and the separation nozzles
506
, i.e., the air is jetted in air amounts sufficient for floating and separating the papers. Thus, the fan
6
of a small capacity can be employed making it possible to manufacture the whole apparatus at a decreased cost and to constitute the whole apparatus in a compact size.
Next, another embodiment of the air-blowing means will be described with reference to
FIGS. 40
to
42
. In the embodiment shown in
FIGS. 40
to
42
, the same members as those of the embodiment of
FIGS. 36 and 37
are denoted by the same reference numerals but their description is not repeated.
In the embodiment shown in
FIGS. 40
to
42
, the shutter plates
594
is constituted to slide in the air blow change-over mechanism
59
to selectively change over the air that is jetted from the floatation nozzles
505
or the separation nozzles
506
formed in the air duct
5
. The shutter plate
594
is formed nearly in an L-shape having a side wall
501
forming the air duct
5
, a vertical wall
594
a
and a horizontal wall
594
b
formed along the outer peripheral surface of the upper wall
503
. The shutter plate
594
is formed of a suitable synthetic resin, and has plural first openings
549
c
formed in the vertical wall
594
a
to correspond to the floatation nozzles
505
, and plural second openings
594
d
formed in the connection portion between the vertical wall
594
a
and the horizontal wall
594
b
to correspond to the separation nozzles
506
. Referring to
FIG. 42
, the thus constituted shutter plate
594
is fitted at the lower end of the vertical wall
594
a
to the guide groove
501
b
formed in the side wall
501
forming the air duct
5
, and is fitted at the right end portion of the horizontal wall
594
b
to the guide groove
503
b
formed in the upper wall
503
forming the air duct
5
, and is allowed to slide in the lengthwise direction of the air duct
5
.
The shutter plate
594
thus mounted on the air duct
5
to freely slide is operated by the drive mechanism
59
a
. The drive mechanism
59
a
includes an electromagnetic solenoid
595
a
, an operation lever
595
d
coupled at its one end to a plunger
595
c
disposed in a solenoid body
595
b
that constitutes the electromagnetic solenoid
595
a
, and a link
595
e
coupled at its one end to the other end of the operation lever
595
d
and is coupled at its other end to the other end of the shutter plate
594
. The operation lever
595
d
is rotatably supported at its intermediate portion by a support shaft
595
f
. An elongated hole
595
g
is formed in the other end portion of the operation lever
595
d
. A pin
585
h
attached to the link
585
e
is fitted into the elongated hole
595
g
. In the illustrated embodiment, a coil spring
596
is stretched between an end of the shutter plate
594
and an engaging piece attached to the connection duct
8
so as to urge the shutter
594
toward the left in
FIGS. 40 and 41
at all times.
When the electromagnetic solenoid
595
a
has not been energized, the thus constituted drive mechanism
59
a
brings the shutter plate
594
to the first position shown in
FIG. 40
by resilient force of the coil spring
596
. When the shutter plate
594
is brought to the first position, the separation nozzles
506
formed in the air duct
5
are closed by the shutter plate
594
, and the floatation nozzles
505
overlap the first openings
594
c
formed in the shutter plate
594
and are opened. When the shutter plate
594
is brought to the first position shown in
FIG. 40
, therefore, the air sent to the air duct
5
is jetted from the floatation nozzles
505
only. When the electromagnetic solenoid
595
a
of the drive mechanism
59
a
is energized, the plunger
595
c
is pulled leftward as shown in
FIG. 41
, whereby the operation lever
595
d
turns clockwise on the support shaft
595
f
to move the shutter plate
594
toward the right via the link
595
e
until it is brought to the second position shown in FIG.
41
. When the shutter plate
594
is brought to the second position, the floatation nozzles
505
formed in the air duct
5
are closed by the shutter plate
594
, whereby the separation nozzles
506
overlap the second openings
594
d
formed in the shutter plate
594
and are opened. When the shutter plate
594
is brought to the second position shown in
FIG. 41
, therefore, the air sent to the air duct
5
is jetted from the separation nozzles
506
only. The electromagnetic solenoid
595
a
of the drive mechanism
59
a
is controlled by the control means
100
like the embodiment shown in
FIGS. 36 and 37
.
In the illustrated embodiment, the electromagnetic solenoid is used as a drive source of the drive mechanism for actuating the shutter plate
592
and the shutter plate
594
. However, it is also allowable to use an electric motor.
As described above, the embodiment shown in
FIGS. 34
to
42
is equipped with the air-blowing means having an air duct that is provided with plural floatation nozzles for jetting out the air against the front upper portion of the papers stacked on the paper-stacking means and plural separation nozzles for jetting out the air toward the lower surface of the suction/feed means, and the air blow change-over mechanism for selectively changing over the air jetted from the floatation nozzles or from the separation nozzles. To float the papers, the separation nozzles are closed and the air is jetted out from the floatation nozzles only. To separate the papers, the floatation nozzles are closed and the air is jetted from the separation nozzles only. Despite the air is sent in decreased amounts by the fan, therefore, the air is jetted out from the floatation nozzles and the separation nozzles in air amounts sufficient for floating and separating the papers. Thus, the fan of a small capacity can be employed making it possible to manufacture the whole apparatus at a decreased cost and to constitute the whole apparatus in a compact size.
Next, an eighth embodiment of the paper feeder constituted according to the invention will be described with reference to
FIGS. 43
to
46
. In the embodiment shown in
FIGS. 43
to
46
, the same members as those of the embodiment of
FIGS. 14
to
27
are denoted by the same reference numerals but their description is not repeated.
In the embodiment shown in
FIGS. 43
to
46
, the frame
21
constituting the paper-placing means
2
is mounted to move back and forth (in the direction perpendicular to the surface of the paper in
FIG. 43
, or in the right-and-left direction in
FIG. 44
) substantially horizontally via a suitable mounting means, and is selectively brought to the acting position shown in
FIGS. 43 and 44
and to the non-acting position drawn forward (rightward in
FIG. 44
) from the acting position. The paper-stacking plate
22
which may be a rectangular flat plate extending substantially horizontally, is mounted in the frame
21
so as to be moved up and down via a suitable mounting means (not shown). To the paper-stacking plate
22
is connected a lift means (not shown) which may be an electric motor via a suitable transmission means (not shown), and the paper-stacking plate
22
is moved up and down by the action of the lift means. The frame
21
is drawn out to the non-acting position where plural pieces of papers P are stacked on the paper-stacking plate
22
. Thereafter, the frame
21
is moved to the acting position shown in
FIGS. 43 and 44
.
In the embodiment shown in
FIGS. 43
to
46
, a means
60
for holding down the rear end of the papers and for detecting the height of the papers is different from the means
23
for holding down the rear end of the papers and for detecting the height of the papers of the embodiment shown in
FIGS. 14
to
27
.
Described below is the means
60
for holding down the rear end of the papers and for detecting the height of the papers. In the illustrated embodiment, an upright base wall
61
is disposed at a rear portion of the housing (not shown) of the image-forming machine. Referring to
FIG. 45
, a pair of brackets
62
and
63
are secured to the base wall
61
at a distance apart from each other in the up-and-down direction. A guide shaft
64
is secured to the brackets
62
and
63
extending from the base wall
61
, and an externally threaded shaft
65
is mounted thereon so as to rotate. The guide shaft
64
and the externally threaded shaft
65
extend substantially horizontally and in parallel with each other. The externally threaded shaft
65
is externally threaded as designated at
66
. The means
60
for holding down the rear end of the papers and for detecting the height of the papers includes a moving member
67
which has both side walls
68
,
69
and a rear wall
70
. The guide shaft
64
extends penetrating through both side walls
68
and
69
of the moving member
67
which moves along the guide shaft
64
. Thus, the moving member
67
is mounted on the guide shaft
64
to move in the direction for delivering the papers P. Internally threaded blocks
71
and
72
are secured to both side walls
68
and
69
of the moving member
67
, and internally threaded holes are formed in the internally threaded blocks
71
and
72
extending in the direction for delivering the papers P. The externally threaded shaft
65
extends through the internally threaded blocks
71
and
72
, and is screwed into the internally threaded holes of the internally threaded blocks
71
and
72
. The externally threaded shaft
65
is drivably coupled to the electric motor
73
which is favorably a pulse motor via a suitable transmission means. When the electric motor
73
is energized to rotate the externally threaded shaft
65
, the moving member
67
moves along the guide shaft
64
and the externally threaded shaft
65
. On the side wall
68
of the moving member
67
is integrally formed a to-be-detected piece
75
protruding downward in FIG.
45
. An optical detector
76
constituted by a light-emitting element and a light-receiving element is secured to the bracket
62
. As clearly illustrated in
FIG. 45
, when the moving member
67
is brought to a reference position indicated by a solid line in
FIG. 45
, the to-be-detected piece
75
is located between the two elements of the optical detector
76
. It is thus detected that the moving member
67
is at the reference position.
With further reference to
FIGS. 44 and 45
, a support member
77
is mounted on the moving member
67
. The support member
77
that is illustrated is made by cutting, bending and machining a thin metal plate, and has a belt-like wall
78
extending in the direction of width of the papers P or in the right-and-left direction in FIG.
45
. The support member
77
further has both side walls
79
and
80
extending upward substantially vertically from both ends of the belt-like wall
78
, the rear ends of both side walls
79
and
80
being disposed between both side walls
68
and
69
of the moving member
67
and being mounted on the guide shaft
64
so as to rotate. The support member
77
has a hanging wall
81
that hangs down from the rear end of the belt-like wall
78
. The rear wall
70
of the moving member
67
extends downward beyond the lower edges of both side walls
68
and
69
. A resilient urging means
82
which may be a compression coil spring is interposed between the hanging wall
81
and the rear wall
70
which face to each other. As clearly shown in
FIG. 44
, a contact piece
83
is protruding substantially horizontally and backward from the rear surface of the frame
21
in the paper-stacking means
2
in relation to the hanging wall
81
of the support member
77
. As the frame
21
moves to the acting position shown in
FIG. 44
, the contact piece
83
comes in contact with the hanging wall
81
of the support member
77
, thereby to move the support member
77
to the pushing/detecting position indicated by a solid line in
FIG. 44
against the resilient urging action of the resilient urging means
82
. When the support member is at the pushing/detecting position, the belt-like wall
78
extends substantially horizontally. When the frame
21
of the paper-stacking means
2
moves toward the right in FIG.
44
and the contact piece
83
separates away from the hanging wall
81
of the support member
77
, the support member
77
moves to a separated position indicated by a two-dot chain line in
FIG. 44
by resilient urging action of the resilient urging means
82
.
Referring to
FIGS. 43
to
45
, a mounting means is disposed at the front edge of the belt-like wall
78
of the support member
77
, and a pushing member
84
is mounted on the mounting means. The mounting means includes an upright wall
85
extending upward from the front edge of the belt-like wall
78
, a side wall
86
extending forward from the side edge of the upright wall
85
, and an upper wall
87
extending horizontally from the upper edge of the side wall
86
. A guide block
88
is secured to the lower half portion of the upright wall
85
. A through guide hole is perforated in the guide block
88
. The guide hole may have a circular shape in cross section. A circular hole is also formed in the upper wall
87
to be in match with the guide hole in the guide block
88
. The pushing member
84
in the illustrated embodiment is formed of a round rod member that passes through the hole in the upper wall
87
and through the guide hole in the guide block
88
. It is desired that the pushing member
84
has a semispherical lower end (the reason will be described later). A flange
89
is formed at an intermediate portion of the pushing member
84
, the flange
89
having an outer diameter larger than the inner diameter of the guide hole in the guide block
88
. A resilient pushing means
90
which may be a compression coil spring is fitted to the upper part of the pushing member
84
. The resilient pushing means
90
is interposed between the upper wall
87
and the flange
89
, and resiliently urges the pushing member
84
downward. The downward movement of the pushing member
84
is limited as the flange
89
comes into contact with the upper surface of the guide block
88
. The flange
89
of the pushing member
84
is provided with a to-be-detected piece
91
on the left side in FIG.
43
and extending downward in FIG.
45
. An optical detector
92
constituted by a light-emitting element and a light-receiving element is secured to the inner surface of the side wall
86
of the mounting means. As will be further described later, the to-be-detected piece
91
passes through between the light-emitting element and the light-receiving element of the detector
92
at the time when the pushing member
84
moves up and down.
With further reference to the
FIGS. 43 and 45
, in the illustrated embodiment, plural pieces of papers P are stacked on the paper-stacking plate
22
of the paper-stacking means
2
by putting the front edges of the papers into the predetermined position of the paper-stacking plate
22
and at the same time, bringing the center of the papers P in the direction of width into the predetermined position of the paper-stacking plate
22
, irrespective of the size of the papers P.
FIGS. 43 and 44
illustrate a state in which the papers P of the A4-size of JIS standard are stacked on the paper-stacking plate
22
in so-called lengthwise side position, i.e., in the lengthwise direction of the papers P being perpendicular to the direction in which the papers P are delivered (direction perpendicular to the surface of the paper in
FIG. 43
or right-and-left direction in FIG.
44
). When the frame
21
in which plural pieces of papers P are stacked on the paper-stacking plate
22
is to be moved from the non-acting position to the acting position, the support member
77
of the means
60
for holding down the rear end of the papers and for detecting the height of the papers is at the separated position indicated by a two-dot chain line in
FIG. 44
by resilient urging action of the resilient urging means
82
, and the movement of the plural pieces of papers P stacked on the paper-stacking plate
22
is not interfered or interrupted by the pushing member
84
. When the frame
21
is moved up to the acting position shown in
FIGS. 43 and 44
, the contact piece
83
disposed on the frame
21
acts on the hanging wall
81
of the support member
77
, whereby the support member
77
is turned from the separated position indicated by the two-dot chain line in
FIG. 44
to the pushing/detecting position indicated by a solid line in
FIGS. 43 and 44
. At this time, when a sufficiently large number of pieces of papers P are stacked on the paper-placing plate
22
, the uppermost paper P is located between a height designated at P
1
and a height designated at P
0
in
FIG. 43
, and the pushing member
84
pushes the uppermost paper P by urging action of the resilient pushing means
90
. When the uppermost paper P is located under the position designated at P
0
, the to-be-detected piece
91
attached to the pushing member
84
is located under the detection region covered by the detector
92
. In this case, the paper-placing plate
22
is elevated until the to-be-detected piece
91
passes through the detection region covered by the detector
92
and arrives at an upper side thereof (i.e., until the detector
92
once detects the to-be-detected piece
91
and, then, no longer detects the to-be-detected piece
91
). Then, the uppermost paper P on the paper-stacking plate
22
is brought to the height designated at P
1
in FIG.
44
. When a considerable number of pieces of papers P are delivered from the paper-stacking plate
22
, and the position of the uppermost position P becomes as designated at P
0
in
FIG. 43
, the to-be-detected piece
91
of the pushing member
84
passes through the detection region covered by the detector
92
and arrives at the lower side thereof. Then, the paper-stacking plate
22
is elevated again until the uppermost paper P on the paper-stacking plate
22
arrives at the height designated at P
1
in FIG.
43
. As will be comprehended from
FIG. 44
, when the frame
21
of the paper-stacking means
2
is brought to the acting position and the support member
77
of the means
60
for holding down the rear end of the papers and for detecting the height of the papers is brought to the pushing/detecting position, the pushing member
84
is pushed onto the uppermost paper P on the paper-stacking plate
22
at the center of the paper P in the direction of width of the paper P, i.e., in a direction (right-and-left direction in
FIG. 44
) perpendicular to the direction of delivery. Even when the papers P of different sizes are stacked on the paper-stacking plate
22
, the centers of the papers P are brought into the predetermined position at all times as described above, and the pushing member
84
is pushed onto the paper P at the center in the direction of width of the paper P.
According to the present inventors' experience, it has been revealed that the following are important for performing smooth and stable feed of the papers as desired: (1) the pushing force of the pushing member
84
exerted on the uppermost paper P on the paper-stacking plate
22
, (2) contact area between the uppermost paper P on the paper-stacking plate
22
and the lower end of the pushing member
84
, and (3) the length in the direction in which the paper is delivered, from the rear edge of the uppermost paper P on the paper-stacking plate
22
to a position where the lower end of the pushing member
84
comes in contact.
Referring, first, to the pushing force, the present inventors have learned through their experience that the pushing force of the pushing member
84
exerted on the uppermost paper P on the paper-stacking plate
22
is desirably 10 to 80 g and, particularly, 20 to 60 g. When the pushing force is too small, the second paper P from the top or the subsequent several pieces of papers P, in addition to the above second paper P, tend to move backward when the air-blowing means
4
and the suction/feed means
3
are operated. When the pushing force becomes too large, on the other hand, the contact between the uppermost paper P and the second paper P becomes too large, and the second paper P is delivered together with the uppermost paper P, which is the overlapped paper feeding, or the uppermost paper P is not delivered due to excessive pushing force, which is the defective paper feeding.
It is desired that the contact area between the uppermost paper P on the paper-stacking plate
22
and the lower end of the pushing member
84
is as small as possible, say, not more than 100 mm
2
. When the contact area becomes too large and in particular, when the contact length in the direction of width of the paper P increases, the air that flows between the uppermost paper P and the second paper P to separate them apart is excessively blocked and hence, the second paper P tends to be delivered together with the uppermost paper P, which is the overlapped feeding of papers. It is desired to form the lower end of the pushing member
84
in nearly a semispherical shape in order to minimize the contact area between the uppermost paper P and the lower end of the pushing member
84
and to reliably avoid damage to the paper P caused by the contact of the lower end of the pushing member
84
.
It is further desired that the length L from the rear end of the uppermost paper P on the paper-stacking plate
22
to a position where the lower end of the pushing member
84
comes in contact in the direction of conveying the paper P is not more than 50 mm and particularly, not more than 30 mm. When the length L becomes too large, the length at which the uppermost paper P and the second paper are contacted with each other inevitably increases at the back of the position where the lower end of the pushing member
84
pushes the uppermost paper P. Accordingly, the second paper P tends to be delivered together with the uppermost paper P, which is the overlapped paper feeding. As described already, in the illustrated embodiment, the papers P are stacked on the paper-stacking plate
22
by bringing the front edges of the papers P into match with the predetermined position of the paper-stacking plate
22
, irrespective of the size of the papers P. Therefore, the position of the rear edges of the papers P changes depending on the size of the papers P in the direction of delivery. In the paper feeder constituted according to the present invention, therefore, the position of the support member
77
on which the pushing member
84
is mounted is adjusted in the direction of delivering the paper P according to the size of the papers P on the paper-stacking plate
22
. In the illustrated embodiment, the electric motor
73
is actuated to turn the externally threaded shaft
65
, thereby to move the moving member
67
, on which the support member
77
is mounted, along the guide shaft
64
to adjust the position of the pushing member
84
. When the papers P of the A4-size of the JIS standard are stacked on the paper-stacking plate
22
in such a manner that the lengthwise direction of the papers P is the direction of width of the paper-stacking plate
22
(direction perpendicular to the delivery direction), the pushing member
84
is at the position indicated by the solid line in
FIGS. 43 and 45
. When the papers P of the B5-size of the JIS standard are stacked on the paper-stacking plate
22
in such a manner that the lengthwise direction of the papers P is the direction of width of the paper-stacking plate
22
(direction perpendicular to the delivery direction), the pushing member
84
is moved to the position indicated by the two-dot chain line in
FIGS. 43 and 45
. In the illustrated embodiment, the electric motor
73
is actuated to move the moving member
67
to automatically adjust the position of the pushing member
84
. As desired, however, the moving member
67
may be moved by hand to a required position to adjust the position of the pushing member
84
.
FIG. 46
illustrates a modified embodiment in which is disposed a push-release means
95
for selectively releasing the pushing force of the pushing member
84
exerted on the uppermost paper P on the paper-stacking plate
22
. In this embodiment, the support member
77
in the paper holding/detecting means
60
is secured to the moving member
67
(as desired, the support member
77
may be formed integrally with the moving member
67
). A support bracket
951
is secured to the end of the support member
77
, and the push-release means
95
includes an electromagnetic solenoid
952
mounted on the support bracket
951
. A support pin
953
is secured to the support bracket
951
, and a link member
954
is pivotably mounted on the support pin
953
. The link member
954
has the first arm
956
and the second arm
957
, the first arm
956
extending to the lower side of the flange
89
and the second arm
957
being pivotably coupled to the output pin
958
of the electromagnetic solenoid
952
. The electromagnetic solenoid
952
is in a de-energized state at the time of moving the frame
21
(
FIGS. 43 and 44
) stacking plural pieces of papers P on the paper-stacking plate
22
to the acting position. In this state, the link member
954
is urged to the push-release position indicated by a two-dot chain line by resilient urging action of the coil spring
959
disposed in the electromagnetic solenoid
952
, the first arm
56
of the link member
954
elevates the pushing member
84
to the separated position indicated by the two-dot chain line against the resilient urging action of the resilient pushing means
90
, and the lower end of the pushing member
84
is separated away above the maximum height of the uppermost paper P on the paper-stacking plate
22
. When the frame
21
is to be moved to the acting position, therefore, the papers P stacked on the paper-stacking plate
22
are not interfered by the pushing member
84
. When the frame
21
is moved to the acting position, it is detected by a suitable detector (not shown), whereby the electromagnetic solenoid
952
is energized and the link member
954
is turned to a position indicated by a solid line. Thereby, the first arm
956
of the link member
954
moves down to separate away from the flange
89
of the pushing member
84
. In this state, the release action of the push-release means
95
extinguishes, the pushing member is resiliently urged downward by the action of the resilient pushing means
90
, and the lower end of the pushing member
84
is pushed onto the uppermost paper P on the paper-stacking plate
22
. At the time of drawing out the frame
21
from the acting position to the non-acting position, when the front door of the housing (not shown) of the image-forming machine is opened prior to drawing out the frame
21
, this state is also detected by a suitable detector (not shown) to de-energize the electromagnetic solenoid
952
. Accordingly, the first arm
956
of the link member
954
elevates the pushing member
84
so as to separate away from the uppermost paper P on the paper-stacking plate
22
. At the time of drawing out the frame
21
to the non-acting position from the acting position, too, therefore, the papers P on the paper-stacking plate
22
are not interfered by the pushing member
84
. In the illustrated modified embodiment, the electromagnetic solenoid
952
is de-energized when the pushing member
84
is to be elevated and separated away from the papers P on the paper-stacking plate
22
, and is energized when the pushing member
84
is to be pushed onto the papers P on the paper-stacking plate
22
. If desired, however, the electromagnetic solenoid
952
may be energized when the pushing member
84
is to be elevated so as to be separated away from the papers P on the paper-stacking plate
22
, and may be de-energized when the pushing member
84
is to be pushed onto the papers P on the paper-stacking plate
22
.
Claims
- 1. A paper feeder comprising:a paper-stacking means having a paper-stacking plate on which papers are to be stacked, and a width-limiting member for limiting the position in the width direction of the papers stacked on said paper-stacking plate; a suction/feed means having a drive roller and a driven roller arranged above said paper-stacking means in parallel with each other and spaced out in a direction in which the papers are conveyed, a suction duct arranged between said drive roller and said driven roller and having suction ports, and conveyer belts arranged wrapped around said drive roller, said driven roller and said suction duct and having plural holes; an air-blowing means disposed on a front side of said paper-stacking means in the direction in which the papers are conveyed, and including an air duct that extends in a direction at right angles with the direction in which the papers are conveyed, plural nozzles for jetting air against an upper portion at the front end of papers stacked on said paper-stacking means, and a fan connected to an end of said air duct, said width-limiting member being provided with a closure member for closing the nozzles on the outer sides of said width-limiting member among said plural nozzles; a paper size detection means for detecting the position of said width-limiting member and providing a detection signal indicative thereof; and a control means for controlling an amount of air from said fan based on a detection signal from said paper size detection means.
- 2. The paper feeder according to claim 1, wherein said control means decreases the rotational speed of said fan when the paper size is small.
- 3. The paper feeder according to claim 1, wherein said control means reduces the amount of air from said fan when the size of paper on said paper-stacking plate is small.
Priority Claims (6)
Number |
Date |
Country |
Kind |
11-181645 |
Jun 1999 |
JP |
|
11-208572 |
Jul 1999 |
JP |
|
11-211840 |
Jul 1999 |
JP |
|
11-216817 |
Jul 1999 |
JP |
|
11-216818 |
Jul 1999 |
JP |
|
11-244420 |
Aug 1999 |
JP |
|
US Referenced Citations (7)