Paper feeder

Information

  • Patent Grant
  • 6595511
  • Patent Number
    6,595,511
  • Date Filed
    Thursday, March 28, 2002
    22 years ago
  • Date Issued
    Tuesday, July 22, 2003
    20 years ago
Abstract
A paper feeder comprises a paper-stacking mechanism having a paper-stacking plate on which the papers are to be stacked, and a width-limiting member for limiting the position of the papers stacked on said paper-stacking plate in the direction of width of the papers; a suction/feed mechanism disposed above the paper-stacking mechanism to feed by suction the uppermost paper stacked on the paper-stacking plate; and an air-blowing mechanism disposed on the front side of the paper-stacking means in the direction in which the papers are conveyed and including an air duct extending in a direction at right angles with the direction in which the paper is conveyed, said air duct having plural nozzles for jetting out the air against an upper portion at the front end of the papers stacked on said paper-stacking means, and a fan connected to an end of said air duct. The width-limiting member is provided with a closure member for closing the nozzles located on the outer sides of the width-limiting member, of the plural nozzles.
Description




FIELD OF THE INVENTION




The present invention relates to a paper feeder mounted in an image-forming machine such as copier, facsimile or printer to feed a paper toward an image-forming unit.




DESCRIPTION OF THE PRIOR ART




The conventional image-forming machine is equipped with a paper feeder which takes out, piece by piece, papers stacked on a paper-feed tray starting from the uppermost one, and feeds it toward the image-forming unit. The paper feeder that is widely and practically used is of the type in which a feed roller is brought into contact with the paper at the uppermost position stacked on the paper-feed tray to feed the paper by frictional force. In the paper feeder of the type in which the feed roller is brought into contact with the paper to feed it, however, slipping occurs between the feed roller and the paper when the feed roller is worn out, thereby causing the paper to be contaminated. Furthermore, when the feed roller is worn out to a great extent, the paper is not fed smoothly. Therefore, a problem resides in the durability of the feed roller.




The paper feeder is further equipped with a paper separation means for separating the paper at the uppermost position from the second and subsequent papers stacked on the paper-feed tray. The paper separation means is generally of a pawl separation type, friction pad type or gate type. However, none of them is capable of reliably separating a paper from the subsequent papers, and there occurs often feeding of plural pieces of papers at one time in an overlapped manner or occurrence of clogging of paper.




In order to solve the problems of the paper feeder equipped with the above-mentioned feeder roller and the paper separation mechanism, Japanese Unexamined Patent Publication (Kokai) No. 107347/1994 (JP-A 6-107347) discloses a paper feeder of the air suction type. The paper feeder of the air suction type comprises a paper-stacking means for stacking the papers; a suction/feed means having a drive roller and a driven roller arranged above the paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed, a suction duct arranged between the drive roller and the driven roller and having a suction port in the bottom wall thereof, and a conveyer belt arranged being wrapped round the drive roller, driven roller and suction duct and having plural holes formed therein; and an air-blowing means disposed on the front side of the paper-stacking means in the direction in which the papers are conveyed, which includes an air duct equipped with plural floatation nozzles to jet out the air against an upper portion at the front end of the papers stacked on the paper-stacking means and plural separation nozzles for jetting out the air toward the lower surface of the suction/feed means. The air jetted out from the floatation nozzles is blown to the upper portion of the papers stacked on the paper-stacking means to float several pieces of upper papers. The paper at the uppermost position thus floated is sucked and conveyed by a feed belt of the suction/feed means. On the other hand, the thus floated papers other than the uppermost paper are separated from the uppermost paper by the air that is jetted out from the separation nozzles and enters between the uppermost paper and the second paper. In order to reliably separate one paper from the other, the air must be reliably introduced between the uppermost paper and the second and subsequent papers. For this purpose, according to the paper feeder disclosed in Japanese Unexamined Patent Publication (Kokai) No. 107347/1994, a protrusion is provided on the lower surface of the bottom wall of the suction duct to come into contact with the conveyer belt thereby to give a curve to the conveyer belt, so that the paper adsorbed by the conveyer belt is caused to have undulation. Consequently, the air can easily enters between the uppermost paper and the second paper.




The above paper-stacking means comprises a frame that is mounted to freely move between an acting position and a non-acting position drawn out from the acting position, and a paper-stacking plate mounted on the frame to freely move up and down. The frame is drawn out to the non-acting position, and plural papers are stacked on the paper-stacking plate as required. Then, the frame is returned back to the acting position so that the plural papers stacked on the paper-stacking plate are positioned as required with respect to the air-blowing means and the suction/feed means.




The paper feeder further includes a means for holding down the rear end of the papers and for detecting the height of the papers. The means for holding down the rear end of the papers and for detecting the height of the papers includes a support member, a pushing member mounted on the support member so as to move over a predetermined range in a direction toward the paper-stacking plate and in a direction to separate away therefrom, and a detector for detecting the position of the pushing member. The pushing member is pushed at its lower end to the uppermost paper of the plural papers on the paper-stacking plate to prevent the papers on the paper-stacking plate from moving backward by the air sent from the air-blowing means. Further, the position or height of the pushing member is detected by the detector to detect the height of the uppermost paper on the paper-stacking plate, that is pushed by the lower end of the pushing member. As a considerable number of pieces of papers on the paper-stacking plate are consumed and the height of the uppermost paper on the paper-stacking plate becomes lower than a predetermined threshold value, the paper-stacking plate is elevated by a required amount.




In the conventional paper feeder of the air suction type, plural floatation nozzles and separation nozzles provided in the air duct constituting the air-blowing means are arranged in a range corresponding to a maximum paper size. When the papers of small sizes are used, therefore, the air jetted from the nozzles also act onto both sides of the papers placed on the paper-stacking means. As a result, there arises a problem that there occurs a so-called overlapped paper feeding in which the papers are excessively floated and plural papers are fed at one time.




In the paper feeder disclosed in the above Japanese Unexamined Patent Publication (Kokai) No. 107347/1994, the protrusions are provided on the side of the suction ports. Therefore, the paper adsorbed by the conveyer belt is excessively undulated due to the mutual action between the protrusions and the suction. Consequently, the undulation remains on the paper even after being conveyed and it is liable to cause a paper clogging (jamming) in the subsequent conveyance.




Further, even when the uppermost paper and the second and subsequent papers are relatively smoothly separated, there often occurs the so-called overlapped paper feeding in which plural pieces of papers are fed at one time when there is some distance between the feed belt and the separation nozzles.




Desirably, the plural floatation nozzles and separation nozzles provided in the air duct constituting the air-blowing means are selected for their number and arrangement according to the size of the papers and the quality (weight) of the papers. In the conventional paper feeder, however, the floatation nozzles and the separation nozzles are formed in one member that constitutes the air duct. To cope with the papers of various sizes and various qualities, therefore, there must be provided air ducts of several kinds having floatation nozzles and separation nozzles in various numbers and in various arrangements, resulting in an increase in the cost.




In the above-mentioned paper feeder of the air suction type, the papers stacked on the paper-stacking means float in different conditions based on the velocity of the air blown from the plural floatation nozzles provided in the air duct constituting the air-blowing means. That is, when the air velocity is set to be adapted to thick and heavy papers, the thin papers are excessively floated giving rise to the occurrence of the so-called overlapped paper feeding. When the air velocity is set to be adapted to the thin papers, on the other hand, the thick papers are not floated as desired, and no feeding of paper will occur.




In the above-mentioned conventional paper feeder, the air is simultaneously jetted out from the plural floatation nozzles and separation nozzles provided in the air duct constituting the air-blowing means. To supply the air simultaneously jetted out from the plural floatation nozzles and separation nozzles, however, a fan of a large capacity is required, resulting in an increase in the cost and in hindrance for realizing the apparatus in a compact size as a whole.




In the above-mentioned conventional paper feeder of the air suction type, the frame must be drawn out from the acting position to the non-acting position when the papers stacked on the paper-stacking plate are to be replaced by the papers of a different size. At this time, the pushing member pushing the uppermost paper stacked on the paper-stacking plate must be moved upward to be separated away from the uppermost paper prior to drawing out the frame. Also when the frame is to be returned from the non-acting position back to the acting position after the plural pieces papers have been stacked on the paper-stacking plate, it becomes necessary to move the pushing member upward so that the pushing member will not act on the uppermost paper on the paper-stacking plate. Otherwise, the uppermost paper is hindered from moving since it is pushed by the pushing member at the time when the paper-stacking plate is moved following the drawing out of the frame, and it drops from the paper-stacking plate and, in some cases, the subsequent several pieces of papers, too, drop from the paper-stacking plate. However, the conventional paper feeder is not equipped with any suitable means for moving the pushing member upward so as to be separated away from the uppermost paper on the paper-stacking plate and hence, cumbersome manual operation is needed for moving the pushing member upward.




Further, the conventional paper feeder often causes the so-called overlapped paper feeding in which the uppermost piece of paper and the second piece or several pieces of papers on the paper-stacking plate are fed simultaneously, or often causes a defective paper feeding in which the uppermost paper is not fed from the paper-stacking plate despite the air-blowing means and the suction/feed means are actuated.




SUMMARY OF THE INVENTION




It is the first object of the present invention to provide a paper feeder equipped with an air-blowing means which is capable of floating the papers properly correspondingly to their sizes and preventing the overlapped paper feeding beforehand.




It is the second object of the present invention to provide a paper feeder which is capable of enhancing the paper separation performance by undulating the paper adsorbed by conveyer belts and of eliminating the undulation of the paper after it is conveyed.




The present invention further provides a paper feeder capable of preventing the so-called overlapped paper feeding in which plural pieces of papers are fed at one time.




It is the third object of the present invention to provide a paper feeder equipped with an air-blowing means having an air duct capable of easily changing the number and arrangement of the floatation nozzles and separation nozzles depending upon the size and the quality of the papers.




It is the fourth object of the present invention to provide a paper feeder equipped with an air-blowing means capable of suitably adjusting the velocity of the air jetted out from plural floatation nozzles provided in the air duct.




It is the fifth object of the present invention to provide a paper feeder which can reduce the capacity of a fan constituting the air-blowing means.




It is the sixth object of the present invention to provide a novel and improved paper feeder which enables a pushing member to be automatically located at an elevated position at the time when a frame of the paper-stacking means is moved from an acting position to a non-acting position or from the non-acting position to the acting position.




It is the seventh object of the present invention to provide a novel and improved paper feeder which scarcely permits occurrence of the overlapped paper feeding in which plural pieces of papers are fed at one time from the paper-stacking plate or occurrence of defective paper feeding in which no paper is fed from the paper-stacking plate.




In order to accomplish the above-mentioned first object according to the present invention, there is provided a paper feeder comprising:




a paper-stacking means having a paper-stacking plate on which the papers are to be stacked, and a width-limiting member for limiting the position in the width direction of the papers stacked on said paper-stacking plate;




a suction/feed means having a drive roller and a driven roller arranged above said paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed, a suction duct arranged between said drive roller and said driven roller and having suction ports, and conveyer belts arranged wrapped round said drive roller, driven roller and suction duct and having plural holes; and




an air-blowing means disposed on the front side of the paper-stacking means in the direction in which the papers are conveyed and including an air duct that extends in a direction at right angles with the direction in which the paper is conveyed and has plural nozzles for jetting out the air against an upper portion at the front end of the papers stacked on said paper-stacking means, and a fan connected to an end of said air duct; wherein




said width-limiting member is provided with a closure member for closing the nozzles located on the outer sides of said width-limiting member, of said plural nozzles.




According to the present invention, there is further provided a paper feeder comprising a paper size detection means for detecting the position of said width-limiting member, and a control means for controlling the air amount of said fan based on a detection signal sent from said paper size detection means.




In order to accomplish the above-mentioned second object according to the present invention, there is provided a paper feeder comprising:




a paper-stacking means on which the papers are to be stacked;




a suction/feed means having a drive roller and a driven roller arranged above said paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed, a suction duct arranged between said drive roller and said driven roller and having suction ports in the bottom wall thereof, and conveyer belts arranged wrapped round said drive roller, driven roller and suction port in said suction duct and having plural holes; and




an air-blowing means disposed on the front side of the paper-stacking means in the direction in which the papers are conveyed and including an air duct extending in a direction at right angles with the direction in which the paper is conveyed to jet out the air against an upper portion at the front end of the papers stacked on said paper-stacking means, and a fan connected to an end of said air duct; wherein




said suction duct has ribs formed on the lower surface of the bottom wall on the upstream sides of said suction ports in the direction in which the paper is conveyed to come into contact with the conveyer belts.




The suction ports are formed in a plural number in the direction at right angles with the direction in which the paper is conveyed, and the ribs are formed on the upstream sides of the plural suction ports in the direction in which the paper is conveyed. It is desired that the ribs protrude by an amount of 1.5 to 3.5 mm from the lower surface of the bottom wall of the suction duct.




In order to accomplish the above-mentioned second object according to the present invention, there is further provided a paper feeder comprising:




a paper-stacking means on which the papers are to be stacked;




a suction/feed means having a drive roller and a driven roller arranged above said paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed, a suction duct arranged between said drive roller and said driven roller and having suction ports in the bottom wall thereof, and conveyer belts arranged wrapped round said drive roller, said driven roller and said suction ports in said suction duct and having plural holes; and




an air-blowing means including an air duct with plural floatation nozzles for jetting the air against an upper portion at the front end of the papers stacked on said paper-stacking means and plural separation nozzles for jetting the air toward the lower surface of said suction/feed means, and a fan connected to an end of said air duct; wherein




a paper-limiting member made of a flexible elastic material is provided at a positioned near the lower surfaces of said conveyer belts on the downstream side of the papers stacked on said paper-stacking means in the direction in which the paper is conveyed.




It is desired that a gap between the upper end of the paper-limiting member and the lower surfaces of said conveyer belts is set to be 0.5 to 3 mm.




In order to accomplish the above-mentioned second object according to the present invention, there is further provided a paper feeder comprising:




a paper-stacking means on which the papers are to be stacked;




a suction/feed means having a drive roller and a driven roller arranged above said paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed, a suction duct arranged between said drive roller and said driven roller and having suction ports in the bottom wall thereof, and plural conveyer belts arranged wrapped round said drive roller, driven roller and suction ports in said suction duct and having plural holes; and




an air-blowing means including an air duct with plural floatation nozzles for jetting out the air against an upper portion at the front end of the papers stacked on said paper-stacking means and plural separation nozzles for jetting out the air toward the lower surface of said suction/feed means, and a fan connected to an end of said air duct; wherein




ribs are formed protruding downward on the lower surface of the bottom wall of said suction duct to come into contact with said conveyer belts; and




a paper-limiting member made of a flexible elastic material is provided being arranged between said conveyer belt and said conveyer belt on the downstream side of the papers stacked on said paper-stacking means in the direction in which the paper is conveyed.




It is desired that the upper end of said paper-limiting member is not lower than the lowermost point but is not higher than the uppermost point of the paper that is undulated by being adsorbed by said conveyer belts.




In order to accomplish the above-mentioned third object according to the present invention, there is provided a paper feeder comprising:




a paper-stacking means on which the papers are to be stacked;




a suction/feed means having a drive roller and a driven roller arranged above said paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed, a suction duct arranged between said drive roller and said driven roller and having suction ports, and conveyer belts arranged wrapped round said drive roller, driven roller and suction duct and having plural holes; and




an air-blowing means disposed on the front side of the paper-stacking means in the direction in which the papers are conveyed and including an air duct having plural floatation nozzles for jetting out the air against an upper portion at the front end of the papers stacked on said paper-stacking means and plural separation nozzles for jetting out the air toward the lower surface of said suction/feed means; wherein




said air duct of said air-blowing means is constituted by a base board extending in a direction at right angles with the direction in which the paper is conveyed and plural blocks mounted on said base board to form an air passage together with said base board; and




said plural blocks include the first blocks having said floatation nozzles and the second blocks having said separation nozzles.




According to the present invention, further, there is provided a paper feeder wherein said plural blocks include the first blocks having said floatation nozzles and the third blocks having said floatation nozzles as well as said separation nozzles.




According to the present invention, further, there is provided a paper feeder wherein said plural blocks include the first blocks having said floatation nozzles, the second blocks having said separation nozzles, and the third blocks having said floatation nozzles as well as said separation nozzles.




It is desired that said plural blocks include space blocks having neither said floatation nozzle nor said separation nozzle, and both sides of said air duct are constituted by said space blocks.




In order to accomplish the above-mentioned fourth object according to the present invention, there is provided a paper feeder comprising:




a paper-stacking means on which the papers are to be stacked;




a suction/feed means having a drive roller and a driven roller arranged above said paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed, a suction duct arranged between said drive roller and said driven roller and having suction ports, and conveyer belts arranged wrapped round said drive roller, driven roller and suction duct and having plural holes; and




an air-blowing means disposed on the front side of the paper-stacking means in the direction in which the papers are conveyed and including an air duct extending in a direction at right angles with the direction in which the paper is conveyed to jet the air against an upper portion at the front end of the papers stacked on said paper-stacking means, and a fan connected to an end of said air duct; wherein




said air duct has plural floatation nozzles for jetting the air against an upper portion at the front end of the papers stacked on said paper-stacking means, an air-escape hole, and an escape hole-shutter mechanism for changing the opening area of said air-escape hole.




The floatation nozzles are formed in a side wall that constitutes the air duct, and the air-escape hole is formed in an end wall that constitutes the air duct. It is desired that the air duct has plural separation nozzles for jetting out the air toward the lower surface of said suction/feed means.




In order to accomplish the above-mentioned fourth object according to the present invention, there is further provided a paper feeder comprising:




a paper-stacking means on which the papers are to be stacked;




a suction/feed means having a drive roller and a driven roller arranged above said paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed, a suction duct arranged between said drive roller and said driven roller and having suction ports, and conveyer belts arranged wrapped round said drive roller, driven roller and suction duct and having plural holes; and




an air-blowing means disposed on the front side of the paper-stacking means in the direction in which the papers are conveyed and including an air duct extending in a direction at right angles with the direction in which the paper is conveyed to jet out the air against an upper portion at the front end of the papers stacked on said paper-stacking means, and a fan connected to an end of said air duct; wherein




said air duct has plural floatation nozzles formed in the side wall for jetting out the air against an upper portion at the front end of the papers stacked on said paper-stacking means, an air-escape hole, and a nozzle shutter mechanism for changing the opening area of said plural nozzle.




It is desired that said air duct has plural separation nozzles for jetting out the air toward the lower surface of said suction/feed means, and said nozzle shutter mechanism changes the opening areas of the separation nozzles.




In order to accomplish the above-mentioned fifth object, the present inventors have found through experiment that the floatation of the papers by the air jetted from the floatation nozzles and the separation of the uppermost paper and the second and subsequent papers by the air jetted from the separation nozzles are not always necessary to execute simultaneously, i.e., the separation of the papers may be executed at a moment when the uppermost paper is sucked by the conveyer belts of the suction/feed means after the papers are floated, and that the capacity of the fan can be made small by selectively changing over the timing for jetting the air through the floatation nozzles and the timing for jetting the air through the separation nozzles.




That is, in order to accomplish the above-mentioned fifth object according to the present invention, there is provided a paper feeder that solves the above technical problem, comprising:




a paper-stacking means on which the papers are to be stacked;




a suction/feed means having a drive roller and a driven roller arranged above said paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed, a suction duct arranged between said drive roller and said driven roller and having suction ports, and conveyer belts arranged wrapped round said drive roller, driven roller and suction duct and having plural holes; and




an air-blowing means including an air duct with plural floatation nozzles for jetting out the air against an upper portion at the front end of the papers stacked on said paper-stacking means and plural separation nozzles for jetting out the air toward the lower surface of said suction/feed means; wherein




said air-blowing means is equipped with an air blow change-over mechanism for suitably changing over the air jetted through said floatation nozzles or said separation nozzles.




The air blow change-over mechanism includes a shutter plate for selectively closing said floatation nozzles or said separation nozzles, and a drive mechanism that moves said shutter plate to the first position to close said separation nozzles and open said floatation nozzles, and to the second position to close said floatation nozzles and open said separation nozzles. Said shutter plate is mounted on a rotary shaft disposed in said air duct, and said drive mechanism pivots the rotary shaft in one direction or in the other direction so that the shutter plate is brought to said first position or said second position. Further, the shutter plate is arranged to slide along the outer peripheral surface of said air duct, and said drive mechanism moves the shutter plate in one direction or in the other direction so that the shutter plate is brought to said first position or said second position.




In order to accomplish the above-mentioned fifth object according to the present invention, there is further provided a paper feeder comprising:




a paper-stacking means on which the papers are to be stacked;




a suction/feed means having a drive roller and a driven roller arranged above said paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed, a suction duct arranged between said drive roller and said driven roller and having suction ports, and conveyer belts arranged wrapped round said drive roller, driven roller and suction duct and having plural holes; and




an air-blowing means including an air duct with plural floatation nozzles for jetting out the air against an upper portion at the front end of the papers stacked on said paper-stacking means and plural separation nozzles for jetting out the air toward the lower surface of said suction/feed means; wherein




said air-blowing means includes a shutter plate for selectively closing said floatation nozzles or said separation nozzles, an air blow change-over mechanism that moves said shutter plate to the first position to close said separation nozzles and open said floatation nozzles and moves said shutter plate to the second position to close said floatation nozzles and open said separation nozzles, a paper adsorption detection means for detecting whether the paper is adsorbed by the conveyer belts of said suction/feed means, and a control means for controlling the operation of said air blow change-over mechanism based on a detection signal from said paper adsorption detection means; and




based on the detection signal from said paper adsorption detection means, said control means so controls said air blow change-over means that said shutter plate is brought to said first position when no paper is adsorbed by said conveyer belts and that said shutter plate is brought to said second position when a paper is adsorbed by said conveyer belts.




In order to accomplish the above-mentioned sixth object according to the present invention, there is provided a paper feeder comprising:




a paper-stacking means including a paper-stacking plate on which the papers are to be stacked and which moves up and down;




an air-blowing means for blowing the air onto an upper portion at the front end of plural papers stacked on said paper-stacking plate;




a suction/feed means for sucking and feeding the uppermost paper of the plural papers stacked on said paper-stacking plate; and




a means for holding down the rear end of the papers and for detecting the height of the papers, which includes a support member, a pushing member mounted on said support member to move in a direction toward said paper-stacking plate and in a direction to separate away therefrom within a predetermined range, and a detector for detecting the position of said pushing member; wherein




said paper-stacking means includes a frame that freely moves between an acting position and a non-acting position drawn out from said acting position, said paper-stacking plate being mounted on said frame;




said support member of said means for holding down the rear end of the papers and for detecting the height of the papers is mounted to move between a pushing/detecting position and a separated position;




when said frame of said paper-stacking means moves to said acting position, said support member of said paper holding/detecting means is brought to said pushing/detecting position where said pushing member is pushed onto the uppermost paper of the papers stacked on said stacking plate; and




when said frame of said paper-stacking means moves from said acting position to said non-acting position, said support member of said means for holding down the rear end of the papers and for detecting the height of the papers moves to said separated position from said pushing/detecting position, and said pushing member separates upward away from the uppermost paper of the papers stacked on said paper-stacking plate.




In the preferred embodiment, the paper holding/detecting means includes a resilient urging member for resiliently urging said support member to the separated position. When the frame of the paper-stacking means is moved to the acting position, the frame comes in contact with the support member to move the support member to the pushing/detecting position against the resilient urging action of the resilient urging means. The frame of the paper-stacking means is drawn forward substantially horizontally from the acting position to move to the non-acting position. A contact piece is disposed on the frame to protrude backward from the back surface thereof. When the frame of the paper-stacking means moves to the acting position, the contact piece comes in contact with the support member. The support member of the means for holding down the rear end of papers and for detecting the height of the papers is allowed to turn between the pushing/detecting position and the separated position.




In order to accomplish the above-mentioned sixth object according to the present invention, there is provided a paper feeder comprising:




a paper-stacking means including a paper-stacking plate on which plural pieces of papers are to be stacked and which moves up and down;




an air-blowing means for blowing the air onto an upper portion at the front end of plural papers stacked on said paper-stacking plate;




a suction/feed means for sucking and feeding the uppermost paper of the plural papers stacked on said paper-stacking plate; and




a means for holding down the rear end of the papers and for detecting the height of the papers, which includes a support member, a pushing member mounted on said support member to move in a direction toward said paper-stacking plate and in a direction to separate away therefrom within a predetermined range, and a detector for detecting the position of said pushing member; wherein




said paper-stacking means includes a frame that moves between an acting position and a non-acting position drawn out from said acting position, said paper-stacking plate being mounted on said frame;




said means for holding down the rear end of the papers and for detecting the height of the papers includes a push-release means which is selectively actuated to move said pushing member in a direction to separate away from said paper-stacking plate;




when said frame of said paper-stacking means moves to said acting position, the release action of said push-release means extinguishes and said pushing member is pushed onto the uppermost paper of the papers stacked on said paper-stacking plate; and




when said frame of said paper-stacking means moves from said acting position to said non-acting position, said pushing member separates upward away from the uppermost paper of the papers stacked on said paper-stacking plate due to the release action of said push-release means.




It is desired that the push-release means is constituted by an electromagnetic solenoid.




In order to accomplish the above-mentioned seventh object according to the present invention, there is provided a paper feeder comprising:




a paper-stacking means including a paper-stacking plate on which plural pieces of papers are to be stacked and which moves up and down;




an air-blowing means for blowing the air onto an upper portion at the front end of plural papers stacked on said paper-stacking plate;




a suction/feed means for sucking and feeding the uppermost paper of the plural papers stacked on said paper-stacking plate; and




a means for holding down the rear end of the papers and for detecting the height of the papers, which includes a support member, a pushing member mounted on said support member to move in a direction toward said paper-stacking plate and in a direction to separate away therefrom within a predetermined range, and a detector for detecting the position of said pushing member; wherein




plural kinds of papers of different sizes are selectively placed on said paper-stacking plate of said paper-stacking means, and front edges are aligned to a predetermined position irrespective of the kinds of the papers that are stacked on said paper-stacking plate; and




said support member of said means for holding down the rear end of the papers and for detecting the height of the papers can be freely adjusted for its position on said paper-stacking plate in the direction in which the paper is conveyed.




In a preferred embodiment, said means for holding down the rear end of the papers and for detecting the height of the papers includes an electric motor for moving said support member on said paper-stacking plate in the direction in which the sheet-like paper is conveyed and in the direction opposite thereto. The electric motor is drivably coupled to said support member through an externally threaded shaft extending on the paper-stacking plate in the direction in which the sheet-like paper is conveyed and in the opposite direction, and through internally threaded blocks screwed onto said externally threaded shaft.




In order to accomplish the above-mentioned seventh object according to the present invention, there is further provided a paper feeder comprising:




a paper-stacking means including a paper-stacking plate on which plural pieces of papers are to be stacked and which moves up and down;




an air-blowing means for blowing the air onto an upper portion at the front end of plural papers stacked on said paper-stacking plate;




a suction/feed means for sucking and feeding the uppermost paper of the plural papers stacked on said paper-stacking plate; and




a means for holding down the rear end of the papers and for detecting the height of the papers, which includes a support member, a pushing member mounted on said support member to move in a direction toward said paper-stacking plate and in a direction to separate away therefrom within a predetermined range, and a detector for detecting the position of said pushing member; wherein




said pushing member of said means for holding down the rear end of the papers and for detecting the height of the papers is pushed onto the uppermost paper of the sheet-like papers on said paper-stacking plate with a pressure of 10 to 80 g, and/or the contact area between the lower end of said pushing member of said means for holding down the rear end of the papers and for detecting the height of the papers and the uppermost paper of the sheet-like papers on said paper-stacking plate is not larger than 100 mm


2


; and/or said pushing member of said means for holding down the rear end of the papers and for detecting the height of the papers is pushed onto the uppermost paper on said paper-stacking plate at a position within 50 mm from the rear edge of the paper as viewed in the direction in which the paper is delivered from said paper-stacking plate.




Preferably, the pushing member of said means for holding down the rear end of the papers and for detecting the height of the papers is pushed onto the uppermost paper of the papers on said paper-stacking plate with a pressure of from 20 to 60 g. It is desired that the means for holding down the rear end of the papers and for detecting the height of the papers includes a resilient pushing means for resiliently urging the pushing member toward the paper-stacking plate. Preferably, the pushing member of said means for holding down the rear end of the papers and for detecting the height of the papers has a lower end of nearly a semispherical shape. Preferably, the pushing member of said means for holding down the rear end of the papers and for detecting the height of the papers is pushed onto the uppermost paper on said paper-stacking plate at a position within 30 mm from the rear edge of the paper as viewed in the direction in which the paper is delivered from said paper-stacking plate.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a sectional view schematically illustrating the constitution of a paper feeder according to the first embodiment of the present invention;





FIG. 2

is a plan view of a suction/feed means constituting the paper feeder shown in

FIG. 1

;





FIG. 3

is a perspective view of an air-blowing means constituting the paper feeder shown in

FIG. 1

according to the embodiment;





FIG. 4

is a plan view illustrating major portions of a paper-stacking means and the air-blowing means constituting the paper feeder shown in

FIG. 1

;





FIG. 5

is a sectional view along the line A—A in

FIG. 4

;





FIG. 6

is a block diagram of a control means in the paper feeder shown in

FIG. 1

;





FIG. 7

is a sectional view schematically illustrating the constitution of the paper feeder according to a second embodiment of the present invention;





FIG. 8

is a plan view of a suction/feed means constituting the paper feeder shown in

FIG. 7

;





FIG. 9

is a sectional view along the line B—B of the suction/feed means shown in

FIG. 2

;





FIG. 10

is a perspective view of an air-blowing means constituting the paper feeder shown in

FIG. 7

according to the embodiment;





FIG. 11

is a sectional view schematically illustrating the constitution of a paper feeder according to a third embodiment of the present invention;





FIG. 12

is a sectional view along the line C—C of the paper feeder shown in

FIG. 11

;





FIG. 13

is a sectional view schematically illustrating the constitution of a paper feeder according to a fourth embodiment of the present invention;





FIG. 14

is a sectional view schematically illustrating the constitution of a paper feeder according to a fifth embodiment of the present invention;





FIG. 15

is a front view of an air-blowing means constituting the paper feeder shown in

FIG. 14

;





FIG. 16

is a perspective view of a base board constituting an air duct of the air-blowing means shown in

FIG. 15

;





FIG. 17

is a perspective view illustrating the first block that constitutes the air duct of the air-blowing means shown in

FIG. 15

;





FIG. 18

is a sectional view illustrating a state where the first block shown in

FIG. 17

is mounted on the base board;





FIG. 19

is a perspective view illustrating a second block that constitutes the air duct of the air-blowing means shown in

FIG. 15

;





FIG. 20

is a sectional view illustrating a state where the second block shown in

FIG. 19

is mounted on the base board;





FIG. 21

is a perspective view illustrating a third block that constitutes the air duct of the air-blowing means shown in

FIG. 15

;





FIG. 22

is a sectional view illustrating a state where the third block shown in

FIG. 21

is mounted on the base board;





FIG. 23

is a perspective view illustrating a space block constituting the air duct of the air-blowing means shown in

FIG. 15

;





FIG. 24

is a sectional view illustrating a state where the space block shown in

FIG. 23

is mounted on the base board;





FIG. 25

is a front view illustrating an example of the air duct constituted by a combination of the first blocks, the third blacks and the space blocks;





FIG. 26

is a front view illustrating an example of the air duct constituted by a combination of the first blocks, the second blocks, the third blocks and the space blocks;





FIG. 27

is a front view illustrating another example of the air duct constituted by a combination of the first blocks, the second blocks, the third blocks and the space blocks;





FIG. 28

is a sectional view schematically illustrating the constitution of the paper feeder according to a sixth embodiment of the present invention;





FIG. 29

is a perspective view of an air-blowing means constituting the paper feeder shown in

FIG. 28

according to the embodiment;





FIG. 30

is a sectional view illustrating major portions of an air duct of the air-blowing means shown in

FIG. 29

;





FIG. 31

is a front view illustrating an air-blowing means constituted according to a further embodiment of the invention, and illustrates the first operation condition;





FIG. 32

is a front view illustrating the second operation condition of the air-blowing means shown in

FIG. 31

;





FIG. 33

is a sectional view along the line D—D of the air-blowing means shown in

FIG. 31

;





FIG. 34

is a sectional view schematically illustrating the constitution of the paper feeder according to a seventh embodiment of the present invention;





FIG. 35

is a plan view of a suction/feed means constituting the paper feeder shown in

FIG. 34

;





FIG. 36

is a perspective view illustrating an embodiment of an air-blowing means constituting the paper feeder shown in

FIG. 34

in a partly cut-away manner;





FIG. 37

is a sectional view illustrating a major portion of an air duct of the air-blowing means shown in

FIG. 36

;





FIG. 38

is a block diagram of a control means constituting the air-blowing means shown in

FIG. 36

;





FIG. 39

is a flowchart illustrating the operation of the control means shown in

FIG. 38

;





FIG. 40

is a front view illustrating an air-flowing means constituted according to a further embodiment of the invention, and illustrates the first operation condition;





FIG. 41

is a front view illustrating the second operation condition of the air-blowing means shown in

FIG. 40

;





FIG. 42

is a sectional view along the line E—E of the air-blowing means shown in

FIG. 40

;





FIG. 43

is a sectional view schematically illustrating the constitution of the paper feeder according to an eighth embodiment of the present invention;





FIG. 44

is a sectional view schematically illustrating the paper feeder shown in

FIG. 43

;





FIG. 45

is a partial plan view illustrating a paper holding/detecting means disposed in the paper feeder shown in

FIG. 43

; and





FIG. 46

is a partial front view illustrating a modified embodiment of the paper holding/detecting means.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Preferred embodiments of the paper feeder constituted according to the present invention will now be described in detail with reference to the accompanying drawings.





FIG. 1

is a sectional view schematically illustrating the constitution of a paper feeder mounted on an image-forming machine. The paper feeder is equipped with a paper-stacking means


2


on which papers will be stacked. The paper-stacking means


2


shown in the embodiment includes a frame


21


, a paper-stacking plate


22


disposed in the frame


21


and holding sheet-like papers P stacked thereon, and a means


23


for pushing the rear end of the papers P stacked on the paper-stacking plate


22


and for detecting the height of the papers P. The paper-stacking plate


22


is allowed to move up and down in

FIG. 1

along the frame


21


, using a plate elevation mechanism (not shown). A pair of width-limiting members


24


and


24


are disposed on the paper-stacking plate


22


. The width-limiting members


24


and


24


will be described later in detail.




The means


23


for holding down the rear end of the papers and for detecting the height of the papers include a bracket


232


disposed above the frame


21


and secured to a mounting plate


231


, a pushing member


233


mounted to the bracket


232


so as to slide up and down in

FIG. 1

, a coil spring


234


for urging to move the pushing member


233


downward in

FIG. 1

, a photo sensor


235


(SW1) constituted by a light-emitting element and a light-receiving element mounted on the bracket


232


, and a light-shielding plate


236


mounted on the pushing member


233


to pass through between the light-emitting element and the light-receiving element of the photo sensor


235


(SW1) with the movement of the pushing member


233


. The pushing member


233


of the thus constituted means


23


for holding down the rear end of the papers and for detecting the height of the papers comes at its lower end into contact with the uppermost paper of the papers P stacked on the paper-stacking plate


22


, and pushes the paper with a predetermined pushing force by resilient force of the coil spring


234


. The pushing member


233


moves between the first position indicated by a solid line at which its lower end comes in contact with an upper-limit position P1 of the papers P stacked on the paper-stacking plate


22


and the second position indicated by a two-dot chain line at which its lower end comes in contact with a lower-limit position P0 of the papers P. The light-shielding plate


236


of the means


23


for holding down the rear end of the papers and for detecting the height of the papers is positioned above the photo sensor


235


(SW1) when the pushing member


233


is located at the first position indicated by the solid line, and is brought to a position between the light-emitting element and the light-receiving element of the photo sensor


235


(SW1) to shut off light when the pushing member


233


is brought to the second position indicated by the two-dot chain line. The photo sensor


235


(SW1) sends a signal ON to a control means that will be described later until the pushing member


233


arrives at the second position indicated by the two-dot chain line from the first position indicated by the solid line, and sends a signal OFF to the control means when the pushing member


233


has arrived at the second position indicated by the two-dot chain line. In response to the signal OFF sent from the photo sensor


235


(SW1), the control means that will be described later actuates the plate elevation mechanism that is not shown to elevate the paper-stacking plate


21


. When the paper-stacking plate


21


is elevated and the height of the papers P stacked on the paper-stacking plate


22


reaches the position P1, the pushing member


233


reaches the first position indicated by the solid line and the light-shielding plate


236


is brought to a position on the upper side of the photo sensor


235


(SW1) as indicated by a solid line. As a result, the photo sensor


235


(SW1) produces a signal ON, and the control means halts the operation of the plate elevation mechanism in response to the signal ON.




A suction/feed means


3


is disposed on a front upper side of the paper-stacking means


2


in a direction in which the paper is conveyed as indicated by an arrow


30


. The suction/feed means


3


will now be described with reference to

FIGS. 1 and 2

. The suction/feed means


3


in the illustrated embodiment includes a drive roller


31


and a driven roller


32


arranged in parallel and spaced out in the direction in which the paper is conveyed as indicated by the arrow


30


in

FIG. 1

, a suction duct


33


arranged between the drive roller


31


and the driven roller


32


, and conveyer belts


34


arranged wrapping round the drive roller


31


, driven roller


32


and suction duct


33


.




The drive roller


31


includes a rotary shaft


311


rotatably supported by support plates


35


,


36


arranged at a predetermined distance in the back-and-forth direction (up-and-down direction in FIG.


2


), and four rollers


312


mounted on the rotary shaft


311


. The rotary shaft


311


is rotated in a direction indicated by an arrow


310


in

FIG. 1

by the drive force of an electric motor


300


(M1) via a rotary drive mechanism that is not shown. The driven roller


32


includes a rotary shaft


321


rotatably supported by the support plates


35


,


36


, and four rollers


322


mounted on the rotary shaft


321


. The four rollers


312


of the drive roller


31


and the four rollers


322


of the driven roller


32


are disposed at positions facing each other.




The suction duct


33


includes an upper wall


331


, a lower wall


332


, a left side wall


333


, a right side wall


334


, a front end wall


335


and a rear end wall


336


. In the illustrated embodiment, the suction duct


33


is molded as a unitary structure using a synthetic resin. In the lower wall


332


constituting the suction duct


33


are formed four suction ports


332




a


at positions corresponding to the rollers


312


and


322


of the drive roller


31


and of the driven roller 32 in a direction at right angles with the direction indicated by the arrow


30


in which the paper is conveyed. In the illustrated embodiment, the four suction ports


332




a


are formed at a front portion in the direction, in which the paper is conveyed, indicated by the arrow


30


in

FIG. 1. A

connection cylinder


337


is molded integrally with the front end wall


335


, and a suction fan


38


driven by an electric motor


37


(M2) is mounted to the connection cylinder


337


. An air intake port


336




a


is formed in the rear end wall


336


.




The conveyer belt


34


is formed of a synthetic rubber having a thickness of about 0.5 to about 1.5 mm in an endless form. The conveyer belt


34


has plural holes


34




a


formed therein. In the illustrated embodiment, the holes


34




a


have a diameter of 5 mm and are arranged in four columns at a hole pitch of 10 mm, the distance between the hole


34




a


and another hole


34




a


being 13.5 mm.




An air-blowing means


4


is disposed at a front lower portion of the thus constituted suction/feed means


3


in the direction indicated by the arrow


30


in which the paper is conveyed. As shown in

FIG. 3

, the air-blowing means


4


of the illustrated embodiment includes an air duct


5


that extends in a direction (perpendicular to the surface of the paper in

FIG. 1

) at right angles with the direction in which the paper is conveyed, a fan


6


connected to an end of the air duct


5


via a connection duct


8


, and an electric motor


7


(M3) for rotating the fan


6


. The electric motor


7


(M3) for rotating the fan


6


is constituted to change its speed by controlling a voltage applied, using a control means that will be described later.




The air duct


5


will now be described with reference to

FIGS. 3 and 4

. The air duct


5


in the illustrated embodiment is molded in the shape of a rectangular parallelopiped by using a suitable synthetic resin, and includes side walls


501


,


502


, an upper wall


503


and a bottom wall


504


. The side wall


501


constituting the air duct


5


is provided with plural floatation nozzles


505


for jetting out the air against an upper portion of the papers P stacked on the paper-stacking plate


22


of the paper-stacking means


2


. The plural floatation nozzles


505


having a form elongated in the up-and-down direction are formed at predetermined distances in the lengthwise direction of the side wall


501


. Plural separation nozzles


506


are formed in the connection portion between the side wall


501


and the upper wall


503


forming the air duct


5


to jet out the air onto the lower surface of the suction/feed means


3


. The separation nozzles


506


are formed being elongated in the lengthwise direction of the side wall


501


. In the illustrated embodiment, two floatation nozzles


505


are respectively formed on both sides of the side wall


501


, and separation nozzles


506


and the floatation nozzles


505


are alternately formed on the inner side of the above two floatation nozzles


505


. An end wall


507


separately formed is fitted to the other end of the thus constituted air duct


5


.




In the illustrated embodiment, of the floatation nozzles


505


and separation nozzles


506


formed in the air duct


5


, floatation nozzles


505


located on the outer sides of the width-limiting members


24


,


24


are so constituted as can be closed as shown in FIG.


4


.




Referring to

FIGS. 4 and 5

, a pair of width-limiting members


24


and


24


arranged on the paper-stacking plate


22


are moved and secured at positions corresponding to the size of the papers stacked on the paper-stacking plate


22


. That is, the paper-stacking plate


22


is provided with threaded holes


221


,


222


for securing the width-limiting members


24


and


24


at positions corresponding to the size of the papers at a predetermined distance in a direction (right-and-left direction in

FIG. 4

) at right angles with the direction in which the paper is conveyed. In the illustrated embodiment, the threaded holes


221


are set to the lengthwise side of an A4 size, and the threaded holes


222


are set to the lengthwise side of a B5 size. The width-limiting members


24


and


24


are provided with mounting portions


241


and


241


formed by bending their lower ends outward. Screw insertion holes


242


,


242


are formed in the mounting portions


241


,


241


so as to correspond to the threaded holes


221


,


222


. The width-limiting members


24


,


24


are moved to positions corresponding to the size of the papers to be used, screws


25


are inserted in the screw insertion holes


242


and are screwed into the threaded holes


221


or the threaded holes


222


. Thus, the width-limiting members


24


are secured to the positions corresponding to the size of the papers to be used. In the illustrated embodiment, the width-limiting members


24


and


24


are located to the positions of the lengthwise side of the A4 size indicated by solid lines in

FIGS. 4 and 5

secured by the position of the threaded hole


221


and to the position of the lengthwise side of the B5 size indicated by two-dot chain lines in

FIGS. 4 and 5

secured by the position of the threaded hole


222


.




On the thus constituted pair of width-limiting members


24


and


24


are mounted closure members


240


,


240


for closing floatation nozzles


505


located on the outer sides of the width-limiting members


24


,


24


, of the floatation nozzles


505


and the separation nozzles


506


formed in the air duct


5


. The closure members


240


and


240


are formed by bending the support portions


243


and


243


formed by the upper ends of the width-limiting members


24


and


24


that protrude beyond the front end of the paper-stacking plate


22


. In the illustrated embodiment, when the width-limiting members


24


and


24


are located at the positions of the lengthwise side of the A4 size indicated by solid lines in

FIGS. 4 and 5

, neither the floatation nozzle


505


nor the separation nozzle


506


formed in the air duct


5


exists on the outer sides of the width-limiting members


24


and


24


. Therefore, the closure members


240


and


240


do not close the floatation nozzles


505


formed in the air duct


5


. On the other hand, when the width-limiting members


24


and


24


are brought to the positions of the lengthwise side of the B5 size indicated by two-dot chain lines in

FIGS. 4 and 5

, the closure members


242


and


242


close the floatation nozzles


505


on both extreme sides of the air duct


5


.




The illustrated embodiment is equipped with a paper size detection means


26


for detecting the position of the width-limiting members


24


. The paper size detection means


26


of the illustrated embodiment is constituted by the first detection switch


261


(SW2) for detecting the lengthwise side of the A4 size and the second detection switch


262


(SW3) for detecting the lengthwise side of the B5 size. The first detection switch


261


(SW2) and the second detection switch


262


(SW3) are disposed at positions corresponding to the threaded holes


221


and


222


in the paper-stacking plate


22


. The first detection switch


261


(SW2) sends a signal ON to the control means that will be described later when the width-limiting members


24


are brought to the positions of the lengthwise side of the A4 size indicated by solid lines in

FIGS. 4 and 5

. The second detection switch


262


(SW3) sends a signal ON to the control means that will be described later when the width-limiting members


24


are brought to the positions of the lengthwise side of the B5 size indicated by two-dot chain lines in

FIGS. 4 and 5

.




Reverting to

FIG. 1

, a pair of guide plates


10


and a pair of conveyer rollers


11


are disposed on the downstream side of the suction/feed means


3


in the direction in which the paper is conveyed. The paper feeder in the illustrated embodiment is equipped with a control means


100


shown in FIG.


6


. The control means


100


is constituted by a microcomputer and comprises a central processing unit (CPU)


101


that executes an arithmetic processing according to a control program, a read-only memory (ROM)


102


for storing the control program, a random access memory (RAM)


103


capable of reading and writing for storing the operated results, a timer


104


(T), an input interface


105


and an output interface


106


. The input interface


106


of the thus constituted control means


100


receives detection signals from the photo sensor


235


(SW1), the first detection switch


261


(SW″) and the second detection switch


262


(SW3) of the paper size detection means


26


. The control means


100


sends control signals to the electric motor


300


(M1), electric motor


37


(M2) and electric motor


7


(M3) through the output interface


106


.




The paper feeder of the illustrated embodiment is constituted as described above. Described below is its operation.




The pair of width-limiting members


24


and


24


disposed on the paper-stacking plate


22


of the paper-stacking means


2


are brought to the positions of a lengthwise side of the A4 size indicated by solid lines in

FIGS. 4 and 5

or brought to the positions of a lengthwise side of the B5 size indicated by two-dot chain lines in

FIGS. 4 and 5

to meet the size of the papers to be used. Here, at the time when the machine is delivered, the width-limiting members


24


and


24


are, in many cases, set by a serviceman to meet the size of the papers that will be most used. Plural pieces of papers P are stacked on the paper-stacking plate


22


in a state where the pair of width-limiting members


24


and


24


are located at predetermined positions corresponding to the size of the papers to be used and the frame


21


is brought to a predetermined position. Then, in response to a signal that has detected this state, the control means


100


actuates the plate elevation mechanism (not shown) to elevate the paper-stacking plate


21


. When the height of the papers P stacked on the paper-stacking plate


22


reaches the position P1 shown in

FIG. 1

, the photo sensor


235


(SW1) produces a signal ON as described above. In response to this signal, the control means


100


discontinues the operation of the plate elevation mechanism in a state shown in FIG.


1


.




When a paper-feed signal is produced in a state shown in

FIG. 1

, the control means


100


drives the electric motor


7


(M3) of the air-blowing means


4


and the electric motor


37


(M2) of the suction/feed means


3


. The electric motor


7


(M3) of the air-blowing means


4


is controlled for its rotational speed according to the positions of the width-limiting members


24


and


24


brought to predetermined positions depending upon the size of the papers to be used. That is, the control means


100


controls the voltage applied to the electric motor


7


(M3) based on a detection signal from the first detection switch


261


(SW2) or the second detection switch


262


(M3) of the paper size detection means


26


that detects the positions of the width-limiting members


24


. When the signal ON is received from the first detection switch


261


(SW2), the control means


100


controls a drive circuit that is not shown so as to apply, to the electric motor


7


(M3), a predetermined first voltage that allows the fan


6


to produce the air flow rate suitable to floating and separating the papers of the A4 size with lengthwise side. Further, when the signal ON is received from the second detection switch


262


(SW3), the control means


100


controls the drive circuit that is not shown so as to apply a predetermined second voltage smaller than the first voltage to the electric motor


7


(M3) that allows the fan


6


to produce the air flow rate suitable to floating and separating the papers of the B5 size with lengthwise side.




When the electric motor


7


(M3) is driven, the fan


6


sends the air to the air duct


5


and the air is jetted out through the floatation nozzles


505


and the separation nozzles


506


. The air jetted from the floatation nozzles


505


is blown to the upper portion of the papers P stacked on the paper-stacking plate


22


, whereby the upper several pieces of papers are caused to float. Here, when the papers to be used are of the B5 size with lengthwise side, the width-limiting members


24


and


24


are brought to the positions of lengthwise side of the B5 size indicated by two-dot chain lines in

FIGS. 4 and 5

, whereby the floatation nozzles


505


,


505


located on the outer sides of the width-limiting members


24


,


24


are closed by the closure members


240


and


240


. Accordingly, the air jetted from the floatation nozzles


505


,


505


do not act on the papers from both sides thereof; i.e., the papers are not excessively floated thereby to prevent the occurrence of the so-called overlapped paper feeding in which plural pieces of papers are fed at one time. Further, when the width-limiting members


24


,


24


are brought to the positions of lengthwise side of the B5 size indicated by two-dot chain lines in

FIG. 4

, and the floatation nozzles


505


,


505


on both extreme sides are closed by the closure members


240


and


240


, the number of the nozzles for jetting the air decreases, and the fan


6


needs send the air at a decreased rate. Here, when the width-limiting members


24


and


24


are brought to the positions of the lengthwise side of the B5 size indicated by two-dot chain lines in

FIGS. 4 and 5

, the second detection switch


262


(SW3) produces a signal ON. In response to this signal, the control means


100


so works that the predetermined second voltage is applied to the electric motor


7


(M3). Therefore, the fan


6


is driven by the electric motor


7


(M3) at a decreased speed, whereby the air flow rate decreases and the fan becomes more silent.




When the electric motor


37


(M2) is driven, the suction fan


38


of the suction/feed means


3


operates to suck the air through the suction duct


33


, suction ports


332




a


and holes


34




a


provided in the conveyer belts


34


. As a result, the lower side of the conveyer belts


34


is decompressed, and the uppermost paper that is floated is adsorbed by the lower surfaces of the conveyer belts


34


. Here, when the second paper adheres to the uppermost paper, the air jetted from the separation nozzles


506


enters between the uppermost paper and the second paper, whereby the second and subsequent papers are separated from the uppermost paper. The drive roller


31


of the suction/feed means


3


is driven in the direction indicated by an arrow


310


to cause to run the conveyer belts


34


in the direction indicated by the arrow


30


. Therefore, the uppermost paper is fed in the direction indicated by the arrow


30


in which the paper is to be conveyed while being adsorbed by the conveyer belts


34


. Thus, the paper fed by the suction/feed means


3


is conveyed to the image-forming unit through the pair of conveyer rollers


11


.




In the embodiment shown in

FIGS. 1

to


6


, the pair of width-limiting members


24


and


24


disposed on the paper-stacking plate


22


are secured to the positions of lengthwise side of the A4 size or to the positions of lengthwise side of the B5 size. They, however, may be constructed to be secured to plural positions corresponding to other paper sizes.




According to the embodiment shown in

FIGS. 1

to


6


, as described above, the width-limiting members for limiting the positions of the papers stacked on the paper-stacking plate in the direction of width are provided with the closure members for closing the nozzles existing on the outer sides of the width-limiting members, of plural nozzles provided in the air duct that constitutes the air-blowing means. When the papers of a small size are to be used, therefore, the air jetted from the nozzles do not act on the papers from both sides thereof, whereby there can be prevented the occurrence of the so-called overlapped paper feeding in which the papers are excessively floated and plural pieces of papers are fed at one time.




Further, according to the embodiment shown in

FIGS. 1

to


6


, a paper size detection means for detecting the positions of the width-limiting members and a control means for controlling the air amount of the fan based on a detection signal from the paper size detection means are provided and controls the air flow amount of the fan depending on the size of the papers to be used. When the papers of a small size are used, therefore, the fan is rotated at a decreased speed to decrease the air amount and, hence, the fan can be more silent.




Next, a second embodiment of the paper feeder constituted according to the present invention will be described with reference to

FIGS. 7

to


10


. In the embodiment shown in

FIGS. 7

to


10


, the same members as those of the embodiment of

FIGS. 1

to


6


are denoted by the same reference numerals but their description is not repeated.




In the embodiment shown in

FIGS. 7

to


10


, the suction duct


33


constituting the suction/feed means


3


is different from that of the embodiment shown in

FIGS. 1

to


6


. That is, in the embodiment shown in

FIGS. 7

to


10


, ribs


332




b


are formed on the lower surface of the bottom wall 332 constituting the suction duct


33


to protrude downward on the upstream sides (left sides in

FIG. 7

) of the four suction ports


332




a


in the direction in which the paper is conveyed. The protrusion amount H of the ribs


332




b


protruding from the lower surface of the bottom wall


332


is set to be 1.5 to 3.5 mm in the illustrated embodiment. The connection cylinder


337


is molded at the front end wall


335


integrally therewith. The suction fan


38


driven by the electric motor


37


is mounted in the connection cylinder


337


. The air intake port


336




a


is formed in the rear end wall


336


.




The conveyer belt


34


is made of a synthetic rubber having a thickness of about 0.5 to about 1.5 mm in an endless form like in the embodiment shown in

FIGS. 1

to


6


. The conveyer belt


34


has plural holes


34




a


formed therein. In the illustrated embodiment, the holes


34




a


have a diameter of 5 mm and are arranged in four columns at a hole pitch of 10 mm, the distance between the hole


34




a


and another hole


34




a


being 13.5 mm. The thus constituted conveyer belts


34


are disposed at positions corresponding to the above four suction ports


332




a


and come in contact with the ribs


332




b.






The embodiment shown in

FIGS. 7

to


10


is substantially the same as the constitution of the suction duct


33


constituting the above-mentioned suction/feed means


3


except that the arrangement of the floatation nozzles


511


and the separation nozzles


551


formed in the air duct


5


of the air-blowing means


4


shown in

FIG. 10

is slightly different from those of the embodiment shown in

FIGS. 1

to


6


.




The paper feeder of the embodiment shown in

FIGS. 7

to


10


is constituted as described above. Now, described below is its operation.




When plural pieces of papers P are stacked on the paper-stacking plate


22


of the paper-stacking means


2


and are brought to a predetermined position of the frame


21


, this state is detected in the same manner as in the above-mentioned embodiment shown in

FIGS. 1

to


6


, whereby the plate elevation mechanism that is not shown is actuated to elevate the paper-stacking plate


21


. When the height of the papers P stacked on the paper-stacking plate


22


reaches the position P1, the photo sensor


235


produces a signal ON and the actuation of the plate elevation mechanism is halted in a state shown in

FIG. 7

, as described above.




When a paper-feed signal is produced in a state shown in

FIG. 7

, the control means


100


drives the electric motor


7


of the air-blowing means


4


and the electric motor


37


of the suction/feed means


3


. When the electric motor


7


of the air-blowing means


4


is driven, the fan


6


is actuated and sends the air to the air duct


5


, and the air is jetted out through the floatation nozzles


505


and the separation nozzles


506


. The air jetted from the floatation nozzles


505


is blown against the upper portion of the papers P stacked on the paper-stacking plate


22


, whereby the upper several pieces of papers are caused to float. When the electric motor


37


of the suction/feed means


3


is driven, the suction fan


38


of the suction/feed means


3


operates to suck the air through the suction duct


33


, suction ports


332




a


and holes


34




a


provided in the conveyer belts


34


. As a result, the lower side of the conveyer belts


34


is decompressed, and the uppermost paper that is floated is adsorbed by the lower surfaces of the conveyer belts


34


. At this moment, the conveyer belts


34


are curved by the ribs


332




b


that protrude beyond the lower surface of the bottom wall


332


constituting the suction duct


33


as shown in

FIG. 9 and

, hence, the uppermost paper adsorbed by the lower surfaces of the conveyer belts


34


is undulated. Therefore, a gap is formed between the uppermost paper adsorbed by the lower surfaces of the conveyer belts


34


and the second paper, and the air jetted from the separation nozzles


551


enters into the gap, so that the uppermost paper is reliably separated from the second and subsequent papers. The drive roller


31


of the suction/feed means


3


is driven in the direction indicated by an arrow


310


to cause to run the conveyer belts


34


in the direction indicated by the arrow


30


. Therefore, the uppermost paper is fed in the direction indicated by the arrow


30


in which the paper is to be conveyed while being adsorbed by the conveyer belts


34


. Thus, the paper fed by the suction/feed means


3


is conveyed to the image-forming unit through the pair of conveyer rollers


11


.




Described below are the results of experiment concerning performance for separating the papers by a change in the protrusion amounts H of the ribs


332




b


protruding beyond the lower surface of the lower wall


332


constituting the suction duct


33


. The suction/feed means


3


having four conveyer belts


34


was used as shown in

FIGS. 7

to


9


. The ribs


332




b


were 30 mm long in the direction in which the paper is conveyed, and 5 mm wide, and the experiment was conducted by changing the protrusion amount H. As the papers were used those which were generally used as copy papers weighing 60 g/m


2


and having an A4-size and those called thick papers weighing 200 g/m


2


and having the A4-size. The experimental results are shown in Table 1 in which “o” represents favorable separation, and “x” represents poor separation resulting in the so-called overlapped paper feeding in which plural pieces of papers are fed at one time.


















TABLE 1









H




1 mm




1.5 mm




2 mm




3 mm




3.5 mm




4 mm











 60 g/m


2






x































200 g/m


2






x
























x














As shown in Table 1, when the protrusion amount H of the ribs


332




b


was 1.5 to 3.5 mm, the papers of both 60 g/m


2


and 200 g/m


2


were smoothly separated without occurrence of the so-called overlapped paper feeding. When the protrusion amount H of the ribs


332




b


was 1 mm or less, the papers of both 60 g/m


2


and 200 g/m


2


were fed in an overlapped manner. When the protrusion amount H of the ribs


332




b


was 4 mm or more, it happened that no paper was fed in the case of the papers of 200 g/m


2


, though neither occurrence of the overlapped paper feeding nor feeding of no paper were caused in the case of the papers of 60 g/m


2


. It is, therefore, desired that the protrusion amount H of the ribs


332




b


is 1.5 to 3.5 mm. Since the ribs


332




b


are formed on the upstream sides of the suction ports


332




a


in the direction in which the paper is conveyed, the conveyer belts


34


are gently curved with the ribs


332




b


as vertexes as shown in FIG.


9


. Therefore, the paper adsorbed by the conveyer belts


34


is not so strongly undulated unlike the one that occurs when the ribs are formed by the sides of the suction ports as done in the prior art, but is gently undulated. The gentle undulation formed in the paper disappears after the paper is conveyed and hence, the occurrence of paper clogging (jamming) is prevented in the subsequent conveyance.




Next, a third embodiment of the paper feeder constituted according to the invention will be described with reference to

FIGS. 11 and 12

. In the embodiment shown in

FIGS. 11 and 12

, the same members as those of the embodiment of

FIGS. 7

to


10


are denoted by the same reference numerals but their description is not repeated.




In the embodiment shown in

FIGS. 11 and 12

, paper-limiting members


12


are disposed at positions close to the lower surfaces of each the four conveyer belts


34


constituting the suction/feed means


3


on the upstream side (right side in

FIG. 11

) of the papers P stacked on the paper-stacking plate


22


of paper-stacking means


2


, in the direction in which the paper is conveyed. The paper-limiting members


12


are made of a flexible elastic material such as a polyethylene terephthalate resin (PET) film or the like, and are attached at their lower ends to a side plate


211


, on the right side in

FIG. 11

, constituting the frame


21


of the paper-stacking means


2


, by using fastening means such as double-sided adhesive tape or the like. It is desired that a gap S is set to be 0.5 to 3 mm between the upper ends of the paper-limiting members


12


and the lower surfaces of the conveyer belts


34


. When the gap S is too small, there may often occur that no paper is fed. When the gap S is too large, there may occur the so-called overlapped paper feeding in which plural pieces of papers are fed at one time.




Described below are the results of experiment concerning the paper-feeding performance by a change in the gap S between the upper ends of the paper-limiting members


12


and the lower surfaces of the conveyer belts


34


. In this experiment, a paper-limiting members


12


made of a polyethylene terephthalate resin (PET) film and having a thickness of 0.05 to 0.25 mm and a width W of 20 mm was used. As the papers were used those which were usually used as copy papers weighing 60 g/m


2


and having the A4-size and those called thick papers weighing 200 g/m


2


and having the A4-size. The experimental results are as shown in Table 2 in which “o” represents favorable paper feeding, and “x” represents no paper feeding or poor separation resulting in the so-called overlapped paper feeding in which plural pieces of papers were fed at one time.


















TABLE 2









S




0 mm




0.5 mm




1 mm




2 mm




3 mm




3.5 mm











 60 g/m


2






x
























x






200 g/m


2































x














As shown in Table 2, when the gap S between the upper ends of the paper-limiting members


12


and the lower surfaces of the conveyer belts


34


was 0.5 to 3 mm, the papers of both 60 g/m


2


and 200 g/m


2


were smoothly fed without occurrence of the so-called overlapped paper feeding. When the gap S was smaller than 0.5 mm, the papers of 60 g/m


2


were not often fed. Further, when the gap S was 3.5 mm or more, the papers of both 60 g/m


2


and 200 g/m


2


were fed in an overlapped manner. It is therefore desired that the gap S between the upper ends of the paper-limiting members


12


and the lower surface of the conveyer belts


34


is set to be 0.5 to 3 mm.




In the embodiment shown in

FIGS. 11 and 12

, the ribs


332




b


are provided on the lower surface of the bottom wall


332


of the suction duct


33


. The invention, however, does not necessarily require the ribs


332




b.






Next, a fourth embodiment of the paper feeder constituted according to the invention will be described with reference to FIG.


13


. In the embodiment shown in

FIG. 13

, the same members as those of the embodiment of

FIGS. 11 and 12

are denoted by the same reference numerals but their description is not repeated.




In the embodiment shown in

FIG. 13

, the paper-limiting members


12


of the embodiment of

FIGS. 11 and 12

are disposed between the respective four conveyer belts


34


constituting the suction/feed means


3


. The paper-limiting members


12


are made of a flexible elastic material such as a polyethylene terephthalate resin (PET) film or the like, having a thickness of 0.05 to 0.25 mm and a width W of 20 mm. The thus constituted paper-limiting members


12


are attached at their lower ends to the side plate


211


constituting the frame


21


of the paper-stacking means


2


by using a fastening means such as double-sided adhesive tape or the like in the same manner as in the embodiment shown in

FIGS. 11 and 12

. The upper ends of the paper-feeding members


12


are flush with the lower surfaces of the conveyer belts


34


or protrude upward beyond the lower surfaces of the conveyer belts


34


. That is, the upper ends of the paper-limiting members


12


are set to be higher than the lowermost point of the uppermost paper but is not higher than the uppermost point of the uppermost paper that is undulated being absorbed by the conveyer belts


34


as shown in FIG.


13


. Accordingly, the paper-limiting members


12


permit the conveyance of the uppermost paper adsorbed by the conveyer belts


34


but blocks the movement of the second and subsequent papers to the direction of conveyance, thereby reliably preventing the occurrence of the so-called overlapped paper feeding in which plural pieces of papers are fed at one time.




According to the embodiments shown in

FIGS. 7

to


13


as described above, the suction duct constituting the suction/feed means is provided with ribs that come in contact with the conveyer belts, the ribs being formed on the lower surface of the bottom wall on the upstream sides of the suction ports formed in the bottom wall in the direction in which the paper is conveyed. Therefore, the conveyer belts are curved by the ribs, and the uppermost paper adsorbed by the lower surfaces of the conveyer belts is caused to undulate. Accordingly, a gap is formed between the uppermost paper adsorbed by the lower surfaces of the conveyer belts and the second paper, and the air jetted from the separation nozzles enter into the gap to reliably separate the uppermost paper from the second and subsequent papers.




The ribs are formed on the upstream sides of the suction ports in the direction in which the paper is conveyed and, hence, the conveyer belt is gently curved with the ribs as vertexes. Therefore, the paper adsorbed by the conveyer belts is not so largely undulated as the one would occur with the prior art in which the ribs are provided by the sides of the suction ports; i.e., the paper is gently undulated. The gentle undulation formed in the paper disappears after the paper is conveyed, preventing the occurrence of paper clogging (jamming) in the subsequent conveyance.




According to the embodiments shown in

FIGS. 7

to


13


, the paper-limiting members made of a flexible elastic material are provided at the position close to the lower surfaces of the conveyer belts on the downstream sides of the papers stacked on the paper-stacking means in the direction in which the paper is conveyed. Therefore, a reliable paper-separating function is accomplished and prevents the occurrence of the so-called overlapped paper feeding in which plural pieces of papers are fed at one time.




According to the embodiments shown in

FIGS. 7

to


13


, further, since the paper-limiting members made of a flexible elastic material are provided being disposed between the conveyer belts on the downstream sides of the papers stacked on the paper-stacking means in the direction in which the paper is conveyed, a reliable paper-separating function is accomplished with the result that the occurrence of the so-called overlapped paper feeding in which plural pieces of papers are fed at one time can be surely prevented.




Next, a fifth embodiment of the paper feeder constituted according to the invention will be described with reference to

FIGS. 14

to


27


. In the embodiment shown in

FIGS. 14

to


27


, the same members as those of the embodiment of

FIGS. 1

to


6


are denoted by the same reference numerals but their description is not repeated.




In the embodiment shown in

FIGS. 14

to


27


, the air duct


5


constituting the air-blowing means


4


is different from that of the embodiment shown in

FIGS. 1

to


6


. In other respects, however, the constitution of this embodiment is substantially the same as the embodiment shown in

FIGS. 1

to


6


. In the embodiment shown in

FIGS. 14

to


27


, the air duct


5


is constituted by a base board


51


, and plural blocks


52


mounted on the base board


51


to form a duct together with the base board


51


.




In the illustrated embodiment as shown in

FIG. 16

, the base board


51


has a bottom wall


511


, a side wall


512


extending upward from an edge of the bottom wall


511


, and an upper wall


513


extending outward in a horizontal direction from the upper edge of the side wall


512


. The base board


51


is formed by press-molding a steel plate. Plural engaging grooves


511




a


are formed in the lengthwise direction at the other edge portion of the bottom wall


511


. In the upper wall


513


threaded holes


513




a


, fitting holes


513




b


and elongated fitting holes


513




c


are formed at positions corresponding to the engaging grooves


511




a.


The threaded holes


513




a


are formed at positions corresponding to the centers of the engaging grooves


511




a


, the fitting holes


513




b


are formed on one side of the threaded holes


513




a


, and the elongated fitting holes


513




c


are formed on the other side of the threaded holes


513




a.






In the embodiment shown in

FIG. 15

, the plural blocks


52


include the first blocks


53


, the second blocks


54


and space blocks


56


, these blocks having the same size in the direction of width. The illustrated embodiment further includes the third blocks


55


shown in

FIGS. 21 and 22

.




As shown in

FIGS. 17 and 18

, the first block


53


includes a side wall


531


, an upper wall


532


and end walls


533


,


534


which are molded as a unitary structure using a suitable synthetic resin. A floatation nozzle


531




a


is formed in an upper part of the side wall


531


to jet out the air against an upper portion of the papers P stacked on the paper-stacking plate


22


of the paper-stacking means


2


. The floatation nozzle


531




a


extends in the up-and-down direction at a central portion in the direction of width of the side wall


531


. Further, an engaging portion


531




b


protrudes downward from the lower end of the side wall


531


at a central portion thereof. The upper wall


532


includes a horizontal portion


532




a


connected to the side wall


531


, an inclined portion


532




b


inclining downward from the edge of the horizontal portion


532




a


, and a mounting portion


532




c


extending in a horizontal direction from an end of the inclined portion


532




b


. The mounting portion


532




c


has a screw insertion hole


532




d


, and positioning protuberances


532




e


and


532




f


protruding downwards on both sides of the screw insertion hole


532


. The distances between the screw insertion hole


532




d


and each positioning protuberances


532




e


,


532




f


correspond to the distances between the threaded hole


513




a


and each of fitting hole


513




b


and elongated fitting hole


513




c


formed in the base board


51


. The end walls


533


and


534


close both ends of space surrounded by the upper part of the side wall


531


, horizontal portion


532




a


and inclined portion


532




b


of the upper wall


532


. To mount the thus constituted first block


53


on the base board


51


, the positioning protuberances


532




e


and


532




f


formed on the mounting portion


532




c


are fitted into the fitting hole


513




b


and the elongated fitting holes


513




c


formed in the upper wall


513


of the base board


51


while inserting the engaging portion


531




b


formed at the lower end of the side wall


531


in the engaging groove


511




a


formed in the bottom wall


511


of the base board


51


. In this state, the first block


53


is positioned, and the screw insertion hole


532




d


formed in the mounting portion


532




c


faces the threaded hole


513




a


formed in the upper wall


513


of the base board


51


. Therefore, by screwing a screw


535


to the threaded hole


513




a


through the screw insertion hole


532




d


, the first block


53


is mounted on the base board


51


.




Referring to

FIGS. 19 and 20

, the second block


54


includes a side wall


541


, an upper wall


542


and end walls


543


,


544


which are molded as a unitary structure using a suitable synthetic resin. The side wall


541


has an engaging portion


541




b


protruding downward from the lower end at the central portion thereof. The upper wall


542


includes a first inclined portion


542




a


connected to the side wall


541


and is inclined downward, a second inclined portion


542




b


connected to the first inclined portion


542




a


and is inclined downward, and a mounting portion


542




c


extending horizontally from the end of the second inclined portion


542




b


. A separation nozzle


542




g


is formed at a portion where the first inclined portion


542




a


connects to the side wall


541


to jet out the air onto the lower surface of the suction/feed means


3


. The separation nozzle


542




g


is formed elongatingly in the horizontal direction (direction of width of the first inclined portion


542




a


). The mounting portion


542




c


has a screw insertion hole


542




d


, and positioning protuberances


542




e


,


542




f


that protrude downward on both sides of the screw insertion hole


542


.




The distances between the screw insertion hole


542




d


and each positioning protuberances


542




e


,


542




f


correspond to the distances between the threaded hole


513




a


and each of the fitting hole


513




b


and the elongated fitting hole


513




c


formed in the base board


51


. The end walls


543


and


544


close both ends of space surrounded by the upper part of the side wall


541


, first inclined portion


542




a


and second inclined portion


542




b


of the upper wall


542


. To mount the thus constituted second block


54


on the base board


51


, the positioning protuberances


542




e


and


542




f


formed on the mounting portion


542




c


are fitted into the fitting hole


513




b


and the elongated fitting holes


513




c


formed in the upper wall


513


of the base board


51


while inserting the engaging portion


541




b


formed at the lower end of the side wall


541


in the engaging groove


511




a


formed in the bottom wall


511


of the base board


51


. In this state, the second block


54


is positioned, and the screw insertion hole


542




d


formed in the mounting portion


542




c


faces the threaded hole


513




a


formed in the upper wall


513


of the base board


51


. Therefore, by screwing a screw


545


into the threaded hole


513




a


through the screw insertion hole


542




d


, the second block


54


is mounted on the base board


51


.




The third block


55


shown in

FIGS. 21 and 22

includes a side wall


551


, an upper wall


552


and end walls


553


,


554


which are molded as a unitary structure using a suitable synthetic resin. A floatation nozzle


551




a


is formed in an upper part of the side wall


551


to jet out the air against the upper portion of the papers P stacked on the paper-stacking plate


22


of the paper-stacking means


2


. The floatation nozzle


551




a


is formed being elongated in the up-and-down direction at a central portion in the direction of width of the side wall


551


. The side wall


551


has an engaging portion


551




b


protruding downward from the lower end at the central portion thereof. The upper wall


552


includes the first inclined portion


552




a


connected to the side wall


551


and is inclined downward, the second inclined portion


552




b


connected to the first inclined portion


552




a


and is inclined downward, and a mounting portion


552




c


extending horizontally from the end of the second inclined portion


552




b


. At a portion where the first inclined portion


552




b


is connected to the side wall


551


, a separation nozzle


552




g


is formed to jet out the air toward the lower surface of the suction/feed means


3


. The separation nozzle


552




g


is formed elongating in the horizontal direction (direction of width of the first inclined portion


552




b


). The mounting portion


552




c


has a screw insertion hole


552




d


, and positioning protuberances


552




e


,


552




f


that protrude downward on both sides of the screw insertion hole


552


. The distances between the screw insertion hole


552




d


and each positioning protuberances


552




e


,


552




f


correspond to the distances between the threaded hole


513




a


and each of the fitting hole


513




b


and the elongated fitting hole


513




c


formed in the base board


51


. The end walls


553


and


554


close both ends of space surrounded by the upper part of the side wall


551


, first inclined portion


552




a


and second inclined portion


552




b


of the upper wall


552


. To mount the thus constituted third block


55


on the base board


51


, the positioning protuberances


552




e


and


552




f


formed on the mounting portion


552




c


are respectively fitted into the fitting hole


513




b


and the elongated fitting holes


513




c


formed in the upper wall


513


of the base board


51


while inserting the engaging portion


551




b


formed at the lower end of the side wall


551


into the engaging groove


511




a


formed in the bottom wall


511


of the base board


51


. In this state, the third block


55


is positioned, and the screw insertion hole


552




d


formed in the mounting portion


552




c


faces the threaded hole


513




a


formed in the upper wall


513


of the base board


51


. Therefore, by putting a screw


555


into the threaded hole


513




a


through the screw insertion hole


552




d


, the third block


55


is mounted on the base board


51


.




Referring to

FIGS. 23 and 24

, the space block


56


includes a side wall


561


, an upper wall


562


and end walls


563


,


564


which are molded as a unitary structure using a suitable synthetic resin. The side wall


561


has an engaging portion


561




b


protruding downward from the lower end at the central portion thereof. The upper wall


562


includes a horizontal portion


562




a


connected to the side wall


561


, an inclined portion


562




b


inclined downward from the end of the horizontal portion


562




a


, and a mounting portion


562




c


extending horizontally from the end of the inclined portion


562




b


. The mounting portion


562




c


has a screw insertion hole


562




d


, and positioning protuberances


562




e


,


562




f


that protrude downward on both sides of the screw insertion hole


562


. The distances between the screw insertion hole


562




d


and each of positioning protuberances


562




e


,


562




f


correspond to the distances between the threaded hole


513




a


and each of the fitting hole


513




b


and the elongated fitting hole


513




c


formed in the base board


51


. The end walls


563


and


564


close both ends of space surrounded by the upper part of the side wall


561


, horizontal portion


562




a


and inclined portion


562




b


of the upper wall


562


. The thus constituted space block


56


has neither the floatation nozzle


531




a


formed in the first block


53


nor the separation nozzle


542




g


formed in the second block


54


. To mount the space block


56


on the base board


51


, the positioning protuberances


562




e


and


562




f


formed on the mounting portion


562




c


are respectively fitted into the fitting hole


513




b


and into the elongated fitting holes


513




c


formed in the upper wall


513


of the base board


51


while inserting the engaging portion


561




b


formed at the lower end of the side wall


561


into the engaging groove


511




a


formed in the bottom wall


511


of the base board


51


. In this state, the space block


56


is positioned, and the screw insertion hole


562




d


formed in the mounting portion


562




c


faces the threaded hole


513




a


formed in the upper wall


513


of the base board


51


. Therefore, by putting a screw


565


into the threaded hole


513




a


through the screw insertion hole


562




d,


the space block


56


is mounted on the base board


51


.




The above-mentioned first blocks


53


, second blocks


54


, third blocks


55


and space blocks


56


are mounted on the base board


51


in a suitable combination to constitute the air duct


5


that corresponds to the papers of a size and a quality to be used. The embodiment shown in

FIG. 15

uses four first blocks


53


, four second blocks


54


and two space blocks


56


in combination so as to be adapted to, for example, a common paper of the A4-size. An embodiment shown in

FIG. 25

uses four first blocks


53


, four third blocks


55


and two space blocks


56


so as to be adapted to, for example, a heavy paper of the A4-size. An embodiment shown in

FIG. 26

uses four first blocks


53


, two second blocks


54


, two third blocks


55


and two space blocks


56


so as to be adapted to, for example, a relatively heavy paper of the A4-size. An embodiment shown in

FIG. 27

uses two first blocks


53


, two second blocks


54


, two third blocks


55


and four space blocks


56


so as to be adapted to, for example, a relatively heavy paper of the B5-size.




Thus, the air duct


5


of the air-blowing means


4


can be easily and optimally constituted so as to be adapted to size and quality of the papers that are to be used by combining the base board


51


and two to four kinds of blocks. Accordingly, a proper air duct corresponding to the size and quality of the papers to be used can be provided without necessity of providing plural kinds of air ducts, for which the number or arrangement of the floatation nozzles and separation nozzles is changed. This contributes toward greatly decreasing the cost.




As shown in

FIG. 15

, an end of the thus constituted air duct


5


is connected to a connection duct


8


, and a fan


6


is connected to the connection duct


8


. The other end of the air duct


5


is provided with a closing plate


50


.




The paper feeder of the embodiments shown in

FIGS. 14

to


27


are constituted as described above. Described below is the operation.




Plural pieces of papers P are set on the paper-stacking plate


22


of the paper-stacking means


2


and are brought to a predetermined position of the frame


21


. Upon detecting this state, the plate elevation mechanism is actuated to elevate the paper-stacking plate


21


. When the height of the papers P stacked on the paper-stacking plate


22


reaches the position P1, the photo sensor


235


produces a signal ON as described earlier, and the operation of the plate elevation mechanism is halted in a state shown in FIG.


14


.




When a paper-feed signal is produced in a state shown in

FIG. 14

, the control means actuates the electric motor


7


of the air-blowing means


4


and the electric motor


37


of the suction/feed means


3


. When the electric motor


7


of the air-blowing means


4


is actuated, the fan


6


is actuated to send the air to the air duct


5


, whereby the air is jetted from the floatation nozzles


531




a


(


551




a


) and the separation nozzles


542




g


(


552




g


). The air jetted from the floatation nozzles


531




a


(


551




a


) is blown against an upper portion of the papers P stacked on the paper-stacking plate


22


, and the upper several pieces of papers are caused to float. When the electric motor


37


is driven, on the other hand, the suction fan


38


of the suction/feed means


3


is actuated to suck the air through the suction duct


33


, suction ports


332




a


and holes


34




a


formed in the conveyer belts


34


. As a result, the lower side of the conveyer belt


34


is decompressed, and the uppermost paper that floats is adsorbed by the lower surfaces of the conveyer belts


34


. When the second paper is adhered to the uppermost paper, the air jetted from the separation nozzles


542




g


(


552




g


) enters between the uppermost paper and the second paper to separate them apart. Here, the drive roller


31


of the suction/feed means


3


is rotatingly driven in a direction indicated by an arrow


310


and the conveyer belts


34


are actuated to move in a direction indicated by an arrow


30


. Accordingly, the uppermost paper adsorbed by the conveyer belts


34


is fed in a direction in which the paper is to be conveyed indicated by the arrow


30


. Thus, the paper fed by the suction/feed means


3


is conveyed to the image-forming unit through the pair of conveyer rollers


11


.




According to the embodiments shown in

FIGS. 14

to


27


, as described above, the air duct of the air-blowing means can be easily and optimally constituted to be suited for size and quality of the papers to be used by combining the base board, the first blocks having floatation nozzles, second blocks having separation nozzles or third blocks having floatation nozzles and separation nozzles. Accordingly, a proper air duct corresponding to the size and quality of the papers to be used can be provided without necessity of providing plural kinds of air ducts, for which the number and arrangement of the floatation nozzles and the separation nozzles are changed. This contributes toward greatly decreasing the cost.




Next, a sixth embodiment of the paper feeder constituted according to the present invention will be described with reference to

FIGS. 28

to


33


. In the embodiment shown in

FIGS. 28

to


33


, the same members as those of the embodiment of

FIGS. 1

to


6


are denoted by the same reference numerals but their description is not repeated.




In the embodiment shown in

FIGS. 28

to


33


, the air duct


5


constituting the air-blowing means


4


is different from that of the embodiment shown in

FIGS. 1

to


6


. In other respects, however, the constitution of this embodiment is substantially the same as the embodiment shown in

FIGS. 1

to


6


. First, described below is the air duct


5


of the air-blowing means


4


according to the embodiment shown in FIGS.


29


to


30


. In the embodiment shown in

FIGS. 29 and 30

, the air duct


5


is molded in a rectangular parallelopiped shape using a suitable synthetic resin, and includes side walls


501


,


502


, an upper wall


503


, a bottom wall


504


, and an inclined wall


508


connecting the side wall


501


to the upper wall


503


. The one side wall


501


forming the air duct


5


is provided with plural floatation nozzles


505


for jetting out the air against the upper portion of the papers P stacked on the paper-stacking plate


22


of the paper-stacking means


22


. The plural floatation nozzles


505


are formed, being elongated up and down, at a predetermined distance in the lengthwise direction of the side wall


501


. The upper inclined wall


508


forming the air duct


5


has plural separation nozzles


506


formed therein to jet the air toward the lower surface of the suction/feed means


3


. The separation nozzles


506


are formed being elongated in the lengthwise direction of the side wall


501


.




The air duct


5


in the illustrated embodiment has an end wall


507


for closing the other end thereof. Referring to

FIG. 30

, the end wall


507


has a fitting protrusion


507




a


with an outer peripheral surface that corresponds to the inner peripheral surfaces of the side walls


501


,


502


, upper wall


503


, bottom wall


504


and inclined wall


508


. The fitting protrusion


507




a


is fitted to the other end of the air duct


5


, and is attached thereto by securing means such as adhesive. The end wall


507


is provided with an air-escape hole


507




b


formed in the shape of a fan. In the illustrated embodiment, it is equipped with an escape hole-shutter mechanism


57


for changing the opening area of the air-escape hole


507




b.


The escape hole-shutter mechanism


57


includes a shutter shaft


571


rotatably supported by the end wall


507


, of which the one end protrudes inward and the other end protrudes outward, a shutter plate


572


mounted to an end of the shutter shaft


571


and arranged along the inner surface of the end wall


507


, a snap ring


573


attached to an end of the shutter shaft


571


to prevent the shutter plate


572


from escaping, an operation knob


574


attached to the other end of the shutter shaft


571


to turn the shutter shaft


571


, and a coil spring


575


disposed between the operation knob


574


and the outer surface of the end wall


507


to urge the operation knob


574


toward the left in

FIG. 30

at all times. In the illustrated embodiment, the shutter plate


572


is formed in the shape of a fan larger than the air-escape hole


507




b


, and is turned by the operation knob


574


about the shutter shaft


571


to change the opening area of the air-escape hole


507




b


. The shutter plate


572


is brought into contact with the inner surface of the end wall


507


with a predetermined pushing force produced by the coil spring


575


, and is maintained at any rotational position by the frictional force. When the opening area of the air-escape hole


507




b


is decreased by the thus constituted escape hole-shutter mechanism


57


, the amount of the air discharged from the air-escape hole


507




b


decreases, and the velocity of the air jetted out from the floatation nozzles


505


and separation nozzles


506


increases, i.e., the intensity of the wind acting on the papers increases. When the opening area of the air-escape hole


507




b


is increased, on the other hand, the amount of the air discharged from the air-escape hole


507




b


increases, and the velocity of the air jetted out from the floatation nozzles


505


and separation nozzles


506


decreases, i.e., the intensity of the wind acting on the papers decreases.




The paper feeder of the embodiment shown in

FIGS. 28

to


30


is constituted as described above. Described below is the operation.




Plural pieces of papers P are set on the paper-stacking plate


22


of the paper-stacking means


2


and are brought to a predetermined position of the frame


21


. Upon detecting this state, the plate elevation mechanism is actuated to elevate the paper-stacking plate


21


. When the height of the papers P stacked on the paper-stacking plate


22


reaches the position P1, the photo sensor


235


produces a signal ON as described earlier, and the operation of the plate elevation mechanism is halted in a state shown in FIG.


28


.




When a paper-feed signal is produced in a state shown in

FIG. 28

, the control means actuates to drive the electric motor


7


of the air-blowing means


4


and the electric motor


37


of the suction/feed means


3


. When the electric motor


7


of the air-blowing means


4


is driven, the fan


6


is actuated to send the air into the air duct


5


, whereby the air is jetted out from the floatation nozzles


505


and the separation nozzles


506


. The air jetted from the floatation nozzles


505


is blown against an upper portion of the papers P stacked on the paper-stacking plate


22


, and the upper several pieces of papers are caused to float. At this moment, the velocity of the air jetted through the floatation nozzles


505


and the separation nozzles


506


can be adjusted by turning the operation knob


574


of the escape hole-shutter mechanism


57


to operate the shutter plate


572


thereby to change the opening area of the air-escape hole


507




b


. That is, when heavy and thick papers are to be used, the opening area of the air-escape hole


507




b


is decreased to increase the velocity of the air jetted from the floatation nozzles


505


and separation nozzles


506


. It is thus allowed to float the papers by the air jetted out from the floatation nozzles


505


as required and to reliably separate the second and subsequent papers from the uppermost paper by the air jetted out from the separation nozzles


506


. When light and thin papers are to be used, on the other hand, the opening area of the air-escape hole


507




b


is increased to decrease the velocity of the air jetted from the floatation nozzles


505


and the separation nozzles


506


, in order to prevent the papers from being excessively floated, i.e., to prevent many pieces of papers from being floated.




When the electric motor


37


is actuated, further, the suction fan


38


of the suction/feed means


3


is driven to suck the air through the suction duct


33


, suction ports


332




a


and holes


34




a


formed in the conveyer belts


34


. As a result, the lower side of the conveyer belt


34


is decompressed, and the uppermost paper that floats is adsorbed by the lower surfaces of the conveyer belts


34


. When the second paper is adhered to the uppermost paper, the air jetted from the separation nozzles


506


enters into between the uppermost paper and the second paper to separate them apart. Here, the drive roller


31


of the suction/feed means


3


is rotatingly driven in a direction indicated by an arrow


310


and the conveyer belts


34


are actuated to move in a direction indicated by an arrow


30


. Accordingly, the uppermost paper adsorbed by the conveyer belts


34


is fed in a direction in which the paper is to be conveyed as indicated by the arrow


30


. Thus, the paper fed by the suction/feed means


3


is conveyed to the image-forming unit through the pair of conveyer rollers


11


.




Next, a further embodiment of the air-blowing means


4


will be described with reference to

FIGS. 31

to


33


. In the embodiment shown in

FIGS. 31

to


33


, the same members as those of the embodiment of

FIGS. 29 and 30

are denoted by the same reference numerals but their description is not repeated.




In the embodiment shown in

FIGS. 31

to


33


, the plural floatation nozzles


505




a


formed in a side wall


501


of the air duct


5


have a size larger in the direction of width than the floatation nozzles


505


of the embodiment shown in

FIGS. 29 and 30

. Further, plural separation nozzles


506




a


formed in the inclined wall


508


forming the air duct


5


have a size larger in the lengthwise direction that the separation nozzles


506


of the embodiment shown in

FIGS. 29 and 30

. The embodiment shown in

FIGS. 31

to


33


, however, has no air-escape hole in the end wall


507


that close other end of the air duct


5


.




The embodiment shown in

FIGS. 31

to


33


is equipped with a nozzle shutter mechanism


58


for changing the opening areas of the floatation nozzles


505




a


and of the separation nozzles


506




a


. The nozzle shutter mechanism


58


includes a side wall


501


forming the air duct


5


, a vertical wall


581


formed along the outer peripheral surfaces of an upper wall


503


and of an inclined wall


508


, and a nearly L-shaped shutter plate


580


having a side wall


582


and an inclined wall


583


. The shutter plate


580


is molded by using a suitable synthetic resin, and has plural first openings


581




a


formed in the vertical wall


581


, the plural first openings


581




a


having a size larger than the floatation nozzle


505




a


in the direction of width, and further has plural second openings


583




a


formed in the inclined wall


583


, the plural second openings


583




a


having a size larger than the separation nozzles


506




a


in the lengthwise direction. Further, a rack


584


is attached to an end of the shutter plate


580


, the rack


584


being formed together with the shutter plate


580


as a unitary structure. Referring to

FIG. 33

, the thus constituted shutter plate


580


is fitted at the lower end of the vertical wall


581


to a guide groove


501




b


formed in one side wall


501


constituting the air duct


5


and fitted at the right end of the side wall


582


to a guide groove


503




b


formed in the upper wall


503


constituting the air duct


5


. The shutter plate


580


is thus mounted to freely slide in the lengthwise direction of the air duct


5


.




A pinion gear


585


is in mesh with the rack


584


attached to the shutter plate


580


that is mounted on the air duct


5


to freely slide. The pinion gear


585


is attached to an end of a rotary shaft


587


rotatably supported by a bracket


586


mounted on the air duct


5


. An operation knob


588


is attached to the other end of the rotary shaft


587


. When the pinion gear


585


is turned by moving the operation knob


588


, the shutter plate


580


mounting the rack


584


in mesh with the pinion gear


585


moves in the lengthwise direction of the air duct


5


. When the shutter plate


580


is brought to the position of

FIG. 31

, the floatation nozzles


505




a


, separation nozzles


506




a


, first openings


581




a


and second openings


583




a


are overlapped in small amounts; i.e., the floatation nozzles


505




a


and separation nozzles


506




a


have small opening areas. When the shutter plate


850


is brought to the position of

FIG. 32

, on the other hand, the floatation nozzles


505




a


, separation nozzles


506




a


, first openings


581




a


and second openings


583




a


are overlapped in large amounts; i.e., the floatation nozzles


505




a


and separation nozzles


506




a


have large opening areas. When the floatation nozzles


505




a


and separation nozzles


506




a


have small opening areas, the air is jetted at an increased speed through the floatation nozzles


505




a


and the separation nozzles


506




a


. When the floatation nozzles


505




a


and separation nozzles


506




a


have large opening areas, the air is jetted at a decreased speed through the floatation nozzles


505




a


and the separation nozzles


506




a


. Therefore, when heavy and thick papers are to be used, the opening areas of the floatation nozzles


505




a


and of the separation nozzles


506




a


are decreased, while when light and thin papers are to be used, the opening areas of the floatation nozzles


505




a


and of the separation nozzles


506




a


are increased. Thus, the floatation and separation of the papers can be properly optimized.




In the illustrated embodiment, the shutter plate


572


and the shutter plate


580


are operated by hand. They, however, may be constructed to be actuated by step motors which are automatically actuated depending on the quality of the papers to be used.




According to the embodiment shown in

FIGS. 28

to


33


as described above, the air duct constituting the air-blowing means of the paper feeder includes plural floatation nozzles for jetting out the air toward the front upper end portion of the papers stacked on the paper-stacking means, air-escape hole, and escape hole-shutter mechanism for changing the opening area of the air-escape hole. By changing the opening area of the air-escape hole, therefore, it is allowed to adjust the velocity of the air jetted from the floatation nozzles. Accordingly, when heavy and thick papers are to be used, the opening area of the air-escape hole is decreased to increase the velocity of the air jetted from the floatation nozzles to float the papers as desired. When light and thin papers are to be used, on the other hand, the opening area of the air-escape hole is increased to decrease the velocity of the air jetted from the floatation nozzles, so that the papers will not be excessively floated, i.e., so that floating of many pieces of papers can be prevented.




According to the embodiment shown in

FIGS. 28

to


33


, further, the air duct constituting the air-blowing means of the paper feeder includes plural floatation nozzles for jetting out the air toward the front upper end portion of the papers stacked on the paper-stacking means and the nozzle shutter mechanism for changing the opening areas of the plural floatation nozzles. Accordingly, by changing the opening areas of the floatation nozzles, it is allowed to adjust the velocity of the air jetted from the floatation nozzles. When heavy and thick papers are to be used, therefore, the opening areas of the floatation nozzles are decreased to increase the velocity of the air jetted from the floatation nozzles. When light and thin papers are to be used, on the other hand, the opening areas of the floatation nozzles are increased to decrease the velocity of the air jetted from the floatation nozzles, so that the papers are properly floated.




Next, a seventh embodiment of the paper feeder constituted according to the present invention will be described with reference to

FIGS. 34

to


42


. In the embodiment shown in

FIGS. 34

to


42


, the same members as those of the embodiment of

FIGS. 1

to


6


are denoted by the same reference numerals but their description is not repeated.




In the embodiment shown in

FIGS. 34

to


42


, the suction/feed means


3


is equipped with a paper adsorption detecting sensor


39


(SW4) as a detection means for detecting whether the paper is adsorbed by the conveyer belts


34


. In the illustrated embodiment, the paper adsorption detecting sensor


39


(SW4) is a microswitch and mounted to the lower wall


332


of the suction duct


33


. The paper adsorption detecting sensor


39


(SW4) sends, to a control means that will be described later, a signal OFF when no paper is adsorbed by the conveyer belts


34


of the suction/feed means


3


and a signal ON when a paper is adsorbed by the conveyer belts


34


. The paper adsorption detecting sensor


39


(SW4) works as a component constituting the air-blowing means that will be described later.




The air-blowing means


4


is disposed under the front end portion of the thus constituted suction/feed means


3


in the direction in which the paper is conveyed as indicated by the arrow


30


. In the embodiment as shown in

FIG. 36

, the air-blowing means


4


includes an air duct


5


extending in a direction (in a direction perpendicular to the surface of the paper in

FIG. 34

) at right angles with the direction in which the paper is conveyed, a fan


6


connected to an end of the air duct


5


through a connection duct


8


, and an electric motor


7


(M3) for rotating the fan


6


.




The air duct


5


will now be described with reference to

FIGS. 36 and 37

. The air duct


5


in the illustrated embodiment is molded in a rectangular parallelopiped shape using a suitable synthetic resin, and includes side walls


501


,


502


, an upper wall


503


and a bottom wall


504


. The one side wall


501


forming the air duct


5


is provided with plural floatation nozzles


505


for jetting the air against an upper portion of the papers P stacked on the paper-stacking plate


22


of paper-stacking means


2


. The plural floatation nozzles


505


are formed being elongated up and down and at a predetermined distance in the lengthwise direction of the side wall


501


. Further, plural separation nozzles


506


are formed in a portion where the above side wall


501


forming the air duct


5


is connected to the upper wall


503


to jet the air toward the lower surface of the suction/feed means


3


. The separation nozzles


506


are formed being elongated in the lengthwise direction of the side wall


501


. An end wall


507


separately formed is attached to the other end of the air duct


5


.




The air-blowing means


4


in the illustrated embodiment includes an air blow change-over mechanism


59


for suitably changing over the air jetted from the floatation nozzles


505


or the separation nozzles


506


. The air blow change-over mechanism


59


includes a rotary shaft


591


, a shutter plate


592


attached to the rotary shaft


591


, and a drive mechanism


593


for suitably turning the rotary shaft


591


. The rotary shaft


591


is disposed on the upper side of the floatation nozzles


505


along the inside of the side wall


501


of the air duct


5


, and is supported at its one end by a boss portion


50


formed at an end of the air duct


5


and at the other end by the end wall


507


so as to rotate. The shutter plate


592


attached to the rotary shaft


591


is brought to the first position indicated by a solid line in FIG.


37


and to the second position indicated by a two-dot chain line in

FIG. 37

as the rotary shaft


591


turns in one direction or in the other direction. When the shutter plate


592


is brought to the first position, the separation nozzles


506


are closed and the floatation nozzles


505


are opened, so that the air blown by the fan


6


is jetted from the floatation nozzles


505


only. When the shutter plate


592


is brought to the second position, on the other hand, the floatation nozzles


505


are closed and the separation nozzles


506


are opened, so that the air blown by the blower ran


6


is jetted from the separation nozzles


506


only.




The drive mechanism


503


which selectively turns the rotary shaft


591


includes an electromagnetic solenoid


593




a


(SOL1), a rack


593




b


moved by the electromagnetic solenoid


593




a


(SOL1), and a pinion gear


593




c


attached to the other end of the rotary shaft


591


and is in mesh with the rack


593




b


. The electromagnetic solenoid


593




a


(SOL1) includes a solenoid body


593




d


, a plunger


593




e


disposed in the solenoid body


593




d


, and a coil spring


593




f


which always urges the plunger


593




e


in a direction to protrude from the solenoid body


593




d


. The plunger


593




e


is coupled to the rack


593




b


. When the thus constituted electromagnetic solenoid


593




a


(SOL1) has not been energized, the plunger


593




e


is pushed out from the solenoid body


593




d


by the resilient force of the coil spring


593




f


to push the rack


593




b


, in order to turn the rotary shaft


591


in one direction via the pinion gear


593




c


thereby to bring the shutter plate


592


to the first position indicated by a solid line in FIG.


37


. When the electromagnetic solenoid


593




a


(SOL1) is energized, the plunger


593




e


is attracted by the solenoid body


593




d


against the resilient force of the coil spring


593




f


and pulls the rack


593




b


to rotate the rotary shaft


591


in the other direction via the pinion gear


593




c


thereby to bring the shutter plate


592


to the second position indicated by a two-dot chain line in FIG.


37


.




The paper feeder in the illustrated embodiment is equipped with a control means


100


shown in FIG.


38


. The control means


100


is constituted by a microcomputer and includes a central processing unit (CPU)


101


for executing the arithmetic operation according to a control program, a read-only memory (ROM)


102


for storing the control program, a random access memory (RAM)


103


capable of reading and writing data and storing the operated results, a timer


104


(T), an input interface


105


and an output interface


106


. The input interface


106


of the thus constituted control means


100


receives detection signals from the photo sensor


235


(SW1), the paper adsorption detecting sensor


39


(SW4) and a copy start switch


110


(SW5). Further, the control means


100


sends control signals through its output interface


106


to the electric motor


300


(M1), electric motor


37


(M2), electric motor


7


(M3) and electromagnetic solenoid


593




a


(SOL1).




The paper feeder of the illustrated embodiment is constituted as described above. Described below is its operation.




Plural pieces of papers P are set on the paper-stacking plate


22


of the paper-stacking means


2


and are brought to a predetermined position of the frame


21


. Then, in response to a detection signal, the control means


100


actuates the plate elevation mechanism that is not shown to elevate the paper-stacking plate


21


. When the height of the papers P stacked on the paper-stacking plate


22


reaches the position P1, the photo sensor


235


(SW1) produces a signal ON as described earlier. In response to this signal, the control means


100


ceases to actuate the plate elevation mechanism in a state shown in FIG.


34


.




When the copy start switch


110


(SW5) is closed and a paper-feed signal is generated in a state shown in

FIG. 34

, the paper-feed operation is executed. The operation of the paper feeder will now be described with also reference to a flow chart shown in FIG.


39


.




The control means


100


checks at step S


1


whether the copy start switch


110


(SW5) is turned on. When the copy start switch


110


(SW5) has not been turned on, the program in the control means


100


proceeds to step S


2


to discontinue the drive of the electric motor


300


(M1), electric motor


37


(M2) and electric motor


7


(M3) and to de-energize the electromagnetic solenoid


580


(SOL1), and then, returns back to step S


1


.




When the copy start switch


110


(SW5) is turned on at step S


1


, the program in the control means


100


proceeds to step S


3


to drive the electric motor


37


(M2) of the suction/feed means


3


and the electric motor


7


(M3) of the air-blowing means


4


. When the electric motor


7


(M3) of the air-blowing means


4


is driven, the fan


6


is actuated to send the air to the air duct


5


. At this time, since the electromagnetic solenoid


593




a


(SOL1) has not been energized, the shutter plate


592


of the air blow change-over mechanism


59


has been brought to the first position indicated by the solid line in

FIG. 37

, and the separation nozzles


506


are closed and the floatation nozzles


505


are opened. Accordingly, the air sent by the fan


6


to the air duct


5


is jetted from the floatation nozzles


505


only and is blown to the upper portion of the papers P stacked on the paper-stacking plate


22


. As a result, upper several pieces of papers P stacked on the paper-stacking plate


22


are caused to float. On the other hand, when the electric motor


37


(M2) of the suction/feed means


3


is driven, the suction fan


38


of the suction/feed means


3


is operated to suck the air through the suction duct


33


, suction ports


332




a


and holes


34




a


formed in the conveyer belts


34


. As a result, the lower side of the conveyer belts


34


is decompressed, and the uppermost paper that floats is adsorbed by the lower surfaces of the conveyer belts


34


.




When the electric motor


37


(M2) of the suction/feed means


3


and the electric motor


7


(M3) of the air-blowing means


4


are driven at step S


3


, the program in the control means


100


proceeds to step S


3


where it is checked whether the paper adsorption detecting sensor


39


(SW4) is turned on, i.e., whether the paper is adsorbed by the lower surfaces of the conveyer belts


34


. When the paper adsorption detecting sensor


39


(SW4) is not turned on, no paper has been adsorbed by the lower surfaces of the conveyer belts


34


, and it is in a standby state. When the paper adsorption detecting sensor


39


(SW4) is turned on, the control means


100


so judges that the paper is adsorbed by the lower surfaces of the conveyer belts


34


. The program then proceeds to step S


5


where the electromagnetic solenoid


593




a


(SOL1) of the air blow change-over mechanism


57


is energized and the timer


104


(T) is set to a predetermined set time (T1). When the electromagnetic solenoid


593




a


(SOL1) is energized, the shutter plate


592


is brought to the second position indicated by the two-dot chain line in

FIG. 37

where the floatation nozzles


505


are closed and the separation nozzles


506


are opened. Accordingly, the air sent by the fan


6


to the air duct


5


is jetted out from the separation nozzles


506


only. The thus jetted air enters into between the uppermost paper adsorbed by the lower surfaces of the conveyer belts


34


and the second paper to separate the second and subsequent papers from the uppermost paper.




When the electromagnetic solenoid


593




a


(SOL1) is energized and the timer


104


(T) is set to a predetermined set time (T1) at step S


5


, the program in the control means


100


proceeds to step S


6


where it is checked whether the passage of time (TS) has reached the set time (T1) or not. The set time (T1) has been set to be, for example, 5 to 10 seconds. When the passage of time (TS) has not reached the set time (T1) at step S


6


, it is in a standby state. When the passage of time (TS) has reached the set time (T1), the program in the control means


100


proceeds to step S


7


to drive the electric motor


300


(M1) that rotates the rotary shaft


311


of the suction/feed means


3


. As a result, the drive roller


31


of the suction/feed means


3


is rotated in the direction indicated by the arrow


310


and the conveyer belts


34


move in the direction indicated by the arrow


30


; i.e., the uppermost paper adsorbed by the conveyer belts


34


is fed in the direction indicated by the arrow


30


. Thus, the paper fed by the suction/feed means


3


is conveyed to the image-forming unit through the pair of conveyer rollers


11


.




When the electric motor


300


(M1) is driven at step S


7


, the program of the control means


100


proceeds to step S


8


where it is checked whether the paper adsorption detecting sensor


39


(SW4) is turned off. When the paper adsorption detecting sensor


39


(SW4) is not turned off, the uppermost paper adsorbed by the conveyer belts


34


has not been delivered, and it is in a standby state. When the paper adsorption detecting sensor


39


(SW4) is turned off, it is so judged that the uppermost paper is delivered, and the program in the control means


100


proceeds to step S


9


to discontinue the drive of the electric motor


300


(M1) and to de-energize the electromagnetic solenoid


593




a


(SOL1) thereby to bring the shutter plate


592


of the air blow change-over mechanism


59


to the first position indicated by the solid line in FIG.


37


. The program in the control means


100


then returns back to step S


1


.




As described above, the illustrated embodiment is equipped with the air blow change-over mechanism


59


for selectively changing over the air jetted from the floatation nozzles


505


or the separation nozzles


506


. The separation nozzles


506


are closed and the air is jetted from the floatation nozzles


505


only until the paper is adsorbed by the conveyer belts


34


. After the paper is adsorbed by the conveyer belts


34


, the floatation nozzle


505


is closed and the air is jetted from the separation nozzles


506


only. Despite the air is sent in decreased amounts by the fan


6


, therefore, the air is jetted in sufficient amounts from the flowing nozzles


505


and the separation nozzles


506


, i.e., the air is jetted in air amounts sufficient for floating and separating the papers. Thus, the fan


6


of a small capacity can be employed making it possible to manufacture the whole apparatus at a decreased cost and to constitute the whole apparatus in a compact size.




Next, another embodiment of the air-blowing means will be described with reference to

FIGS. 40

to


42


. In the embodiment shown in

FIGS. 40

to


42


, the same members as those of the embodiment of

FIGS. 36 and 37

are denoted by the same reference numerals but their description is not repeated.




In the embodiment shown in

FIGS. 40

to


42


, the shutter plates


594


is constituted to slide in the air blow change-over mechanism


59


to selectively change over the air that is jetted from the floatation nozzles


505


or the separation nozzles


506


formed in the air duct


5


. The shutter plate


594


is formed nearly in an L-shape having a side wall


501


forming the air duct


5


, a vertical wall


594




a


and a horizontal wall


594




b


formed along the outer peripheral surface of the upper wall


503


. The shutter plate


594


is formed of a suitable synthetic resin, and has plural first openings


549




c


formed in the vertical wall


594




a


to correspond to the floatation nozzles


505


, and plural second openings


594




d


formed in the connection portion between the vertical wall


594




a


and the horizontal wall


594




b


to correspond to the separation nozzles


506


. Referring to

FIG. 42

, the thus constituted shutter plate


594


is fitted at the lower end of the vertical wall


594




a


to the guide groove


501




b


formed in the side wall


501


forming the air duct


5


, and is fitted at the right end portion of the horizontal wall


594




b


to the guide groove


503




b


formed in the upper wall


503


forming the air duct


5


, and is allowed to slide in the lengthwise direction of the air duct


5


.




The shutter plate


594


thus mounted on the air duct


5


to freely slide is operated by the drive mechanism


59




a


. The drive mechanism


59




a


includes an electromagnetic solenoid


595




a


, an operation lever


595




d


coupled at its one end to a plunger


595




c


disposed in a solenoid body


595




b


that constitutes the electromagnetic solenoid


595




a


, and a link


595




e


coupled at its one end to the other end of the operation lever


595




d


and is coupled at its other end to the other end of the shutter plate


594


. The operation lever


595




d


is rotatably supported at its intermediate portion by a support shaft


595




f


. An elongated hole


595




g


is formed in the other end portion of the operation lever


595




d


. A pin


585




h


attached to the link


585




e


is fitted into the elongated hole


595




g


. In the illustrated embodiment, a coil spring


596


is stretched between an end of the shutter plate


594


and an engaging piece attached to the connection duct


8


so as to urge the shutter


594


toward the left in

FIGS. 40 and 41

at all times.




When the electromagnetic solenoid


595




a


has not been energized, the thus constituted drive mechanism


59




a


brings the shutter plate


594


to the first position shown in

FIG. 40

by resilient force of the coil spring


596


. When the shutter plate


594


is brought to the first position, the separation nozzles


506


formed in the air duct


5


are closed by the shutter plate


594


, and the floatation nozzles


505


overlap the first openings


594




c


formed in the shutter plate


594


and are opened. When the shutter plate


594


is brought to the first position shown in

FIG. 40

, therefore, the air sent to the air duct


5


is jetted from the floatation nozzles


505


only. When the electromagnetic solenoid


595




a


of the drive mechanism


59




a


is energized, the plunger


595




c


is pulled leftward as shown in

FIG. 41

, whereby the operation lever


595




d


turns clockwise on the support shaft


595




f


to move the shutter plate


594


toward the right via the link


595




e


until it is brought to the second position shown in FIG.


41


. When the shutter plate


594


is brought to the second position, the floatation nozzles


505


formed in the air duct


5


are closed by the shutter plate


594


, whereby the separation nozzles


506


overlap the second openings


594




d


formed in the shutter plate


594


and are opened. When the shutter plate


594


is brought to the second position shown in

FIG. 41

, therefore, the air sent to the air duct


5


is jetted from the separation nozzles


506


only. The electromagnetic solenoid


595




a


of the drive mechanism


59




a


is controlled by the control means


100


like the embodiment shown in

FIGS. 36 and 37

.




In the illustrated embodiment, the electromagnetic solenoid is used as a drive source of the drive mechanism for actuating the shutter plate


592


and the shutter plate


594


. However, it is also allowable to use an electric motor.




As described above, the embodiment shown in

FIGS. 34

to


42


is equipped with the air-blowing means having an air duct that is provided with plural floatation nozzles for jetting out the air against the front upper portion of the papers stacked on the paper-stacking means and plural separation nozzles for jetting out the air toward the lower surface of the suction/feed means, and the air blow change-over mechanism for selectively changing over the air jetted from the floatation nozzles or from the separation nozzles. To float the papers, the separation nozzles are closed and the air is jetted out from the floatation nozzles only. To separate the papers, the floatation nozzles are closed and the air is jetted from the separation nozzles only. Despite the air is sent in decreased amounts by the fan, therefore, the air is jetted out from the floatation nozzles and the separation nozzles in air amounts sufficient for floating and separating the papers. Thus, the fan of a small capacity can be employed making it possible to manufacture the whole apparatus at a decreased cost and to constitute the whole apparatus in a compact size.




Next, an eighth embodiment of the paper feeder constituted according to the invention will be described with reference to

FIGS. 43

to


46


. In the embodiment shown in

FIGS. 43

to


46


, the same members as those of the embodiment of

FIGS. 14

to


27


are denoted by the same reference numerals but their description is not repeated.




In the embodiment shown in

FIGS. 43

to


46


, the frame


21


constituting the paper-placing means


2


is mounted to move back and forth (in the direction perpendicular to the surface of the paper in

FIG. 43

, or in the right-and-left direction in

FIG. 44

) substantially horizontally via a suitable mounting means, and is selectively brought to the acting position shown in

FIGS. 43 and 44

and to the non-acting position drawn forward (rightward in

FIG. 44

) from the acting position. The paper-stacking plate


22


which may be a rectangular flat plate extending substantially horizontally, is mounted in the frame


21


so as to be moved up and down via a suitable mounting means (not shown). To the paper-stacking plate


22


is connected a lift means (not shown) which may be an electric motor via a suitable transmission means (not shown), and the paper-stacking plate


22


is moved up and down by the action of the lift means. The frame


21


is drawn out to the non-acting position where plural pieces of papers P are stacked on the paper-stacking plate


22


. Thereafter, the frame


21


is moved to the acting position shown in

FIGS. 43 and 44

.




In the embodiment shown in

FIGS. 43

to


46


, a means


60


for holding down the rear end of the papers and for detecting the height of the papers is different from the means


23


for holding down the rear end of the papers and for detecting the height of the papers of the embodiment shown in

FIGS. 14

to


27


.




Described below is the means


60


for holding down the rear end of the papers and for detecting the height of the papers. In the illustrated embodiment, an upright base wall


61


is disposed at a rear portion of the housing (not shown) of the image-forming machine. Referring to

FIG. 45

, a pair of brackets


62


and


63


are secured to the base wall


61


at a distance apart from each other in the up-and-down direction. A guide shaft


64


is secured to the brackets


62


and


63


extending from the base wall


61


, and an externally threaded shaft


65


is mounted thereon so as to rotate. The guide shaft


64


and the externally threaded shaft


65


extend substantially horizontally and in parallel with each other. The externally threaded shaft


65


is externally threaded as designated at


66


. The means


60


for holding down the rear end of the papers and for detecting the height of the papers includes a moving member


67


which has both side walls


68


,


69


and a rear wall


70


. The guide shaft


64


extends penetrating through both side walls


68


and


69


of the moving member


67


which moves along the guide shaft


64


. Thus, the moving member


67


is mounted on the guide shaft


64


to move in the direction for delivering the papers P. Internally threaded blocks


71


and


72


are secured to both side walls


68


and


69


of the moving member


67


, and internally threaded holes are formed in the internally threaded blocks


71


and


72


extending in the direction for delivering the papers P. The externally threaded shaft


65


extends through the internally threaded blocks


71


and


72


, and is screwed into the internally threaded holes of the internally threaded blocks


71


and


72


. The externally threaded shaft


65


is drivably coupled to the electric motor


73


which is favorably a pulse motor via a suitable transmission means. When the electric motor


73


is energized to rotate the externally threaded shaft


65


, the moving member


67


moves along the guide shaft


64


and the externally threaded shaft


65


. On the side wall


68


of the moving member


67


is integrally formed a to-be-detected piece


75


protruding downward in FIG.


45


. An optical detector


76


constituted by a light-emitting element and a light-receiving element is secured to the bracket


62


. As clearly illustrated in

FIG. 45

, when the moving member


67


is brought to a reference position indicated by a solid line in

FIG. 45

, the to-be-detected piece


75


is located between the two elements of the optical detector


76


. It is thus detected that the moving member


67


is at the reference position.




With further reference to

FIGS. 44 and 45

, a support member


77


is mounted on the moving member


67


. The support member


77


that is illustrated is made by cutting, bending and machining a thin metal plate, and has a belt-like wall


78


extending in the direction of width of the papers P or in the right-and-left direction in FIG.


45


. The support member


77


further has both side walls


79


and


80


extending upward substantially vertically from both ends of the belt-like wall


78


, the rear ends of both side walls


79


and


80


being disposed between both side walls


68


and


69


of the moving member


67


and being mounted on the guide shaft


64


so as to rotate. The support member


77


has a hanging wall


81


that hangs down from the rear end of the belt-like wall


78


. The rear wall


70


of the moving member


67


extends downward beyond the lower edges of both side walls


68


and


69


. A resilient urging means


82


which may be a compression coil spring is interposed between the hanging wall


81


and the rear wall


70


which face to each other. As clearly shown in

FIG. 44

, a contact piece


83


is protruding substantially horizontally and backward from the rear surface of the frame


21


in the paper-stacking means


2


in relation to the hanging wall


81


of the support member


77


. As the frame


21


moves to the acting position shown in

FIG. 44

, the contact piece


83


comes in contact with the hanging wall


81


of the support member


77


, thereby to move the support member


77


to the pushing/detecting position indicated by a solid line in

FIG. 44

against the resilient urging action of the resilient urging means


82


. When the support member is at the pushing/detecting position, the belt-like wall


78


extends substantially horizontally. When the frame


21


of the paper-stacking means


2


moves toward the right in FIG.


44


and the contact piece


83


separates away from the hanging wall


81


of the support member


77


, the support member


77


moves to a separated position indicated by a two-dot chain line in

FIG. 44

by resilient urging action of the resilient urging means


82


.




Referring to

FIGS. 43

to


45


, a mounting means is disposed at the front edge of the belt-like wall


78


of the support member


77


, and a pushing member


84


is mounted on the mounting means. The mounting means includes an upright wall


85


extending upward from the front edge of the belt-like wall


78


, a side wall


86


extending forward from the side edge of the upright wall


85


, and an upper wall


87


extending horizontally from the upper edge of the side wall


86


. A guide block


88


is secured to the lower half portion of the upright wall


85


. A through guide hole is perforated in the guide block


88


. The guide hole may have a circular shape in cross section. A circular hole is also formed in the upper wall


87


to be in match with the guide hole in the guide block


88


. The pushing member


84


in the illustrated embodiment is formed of a round rod member that passes through the hole in the upper wall


87


and through the guide hole in the guide block


88


. It is desired that the pushing member


84


has a semispherical lower end (the reason will be described later). A flange


89


is formed at an intermediate portion of the pushing member


84


, the flange


89


having an outer diameter larger than the inner diameter of the guide hole in the guide block


88


. A resilient pushing means


90


which may be a compression coil spring is fitted to the upper part of the pushing member


84


. The resilient pushing means


90


is interposed between the upper wall


87


and the flange


89


, and resiliently urges the pushing member


84


downward. The downward movement of the pushing member


84


is limited as the flange


89


comes into contact with the upper surface of the guide block


88


. The flange


89


of the pushing member


84


is provided with a to-be-detected piece


91


on the left side in FIG.


43


and extending downward in FIG.


45


. An optical detector


92


constituted by a light-emitting element and a light-receiving element is secured to the inner surface of the side wall


86


of the mounting means. As will be further described later, the to-be-detected piece


91


passes through between the light-emitting element and the light-receiving element of the detector


92


at the time when the pushing member


84


moves up and down.




With further reference to the

FIGS. 43 and 45

, in the illustrated embodiment, plural pieces of papers P are stacked on the paper-stacking plate


22


of the paper-stacking means


2


by putting the front edges of the papers into the predetermined position of the paper-stacking plate


22


and at the same time, bringing the center of the papers P in the direction of width into the predetermined position of the paper-stacking plate


22


, irrespective of the size of the papers P.

FIGS. 43 and 44

illustrate a state in which the papers P of the A4-size of JIS standard are stacked on the paper-stacking plate


22


in so-called lengthwise side position, i.e., in the lengthwise direction of the papers P being perpendicular to the direction in which the papers P are delivered (direction perpendicular to the surface of the paper in

FIG. 43

or right-and-left direction in FIG.


44


). When the frame


21


in which plural pieces of papers P are stacked on the paper-stacking plate


22


is to be moved from the non-acting position to the acting position, the support member


77


of the means


60


for holding down the rear end of the papers and for detecting the height of the papers is at the separated position indicated by a two-dot chain line in

FIG. 44

by resilient urging action of the resilient urging means


82


, and the movement of the plural pieces of papers P stacked on the paper-stacking plate


22


is not interfered or interrupted by the pushing member


84


. When the frame


21


is moved up to the acting position shown in

FIGS. 43 and 44

, the contact piece


83


disposed on the frame


21


acts on the hanging wall


81


of the support member


77


, whereby the support member


77


is turned from the separated position indicated by the two-dot chain line in

FIG. 44

to the pushing/detecting position indicated by a solid line in

FIGS. 43 and 44

. At this time, when a sufficiently large number of pieces of papers P are stacked on the paper-placing plate


22


, the uppermost paper P is located between a height designated at P1 and a height designated at P0 in

FIG. 43

, and the pushing member


84


pushes the uppermost paper P by urging action of the resilient pushing means


90


. When the uppermost paper P is located under the position designated at P0, the to-be-detected piece


91


attached to the pushing member


84


is located under the detection region covered by the detector


92


. In this case, the paper-placing plate


22


is elevated until the to-be-detected piece


91


passes through the detection region covered by the detector


92


and arrives at an upper side thereof (i.e., until the detector


92


once detects the to-be-detected piece


91


and, then, no longer detects the to-be-detected piece


91


). Then, the uppermost paper P on the paper-stacking plate


22


is brought to the height designated at P1 in FIG.


44


. When a considerable number of pieces of papers P are delivered from the paper-stacking plate


22


, and the position of the uppermost position P becomes as designated at P0 in

FIG. 43

, the to-be-detected piece


91


of the pushing member


84


passes through the detection region covered by the detector


92


and arrives at the lower side thereof. Then, the paper-stacking plate


22


is elevated again until the uppermost paper P on the paper-stacking plate


22


arrives at the height designated at P1 in FIG.


43


. As will be comprehended from

FIG. 44

, when the frame


21


of the paper-stacking means


2


is brought to the acting position and the support member


77


of the means


60


for holding down the rear end of the papers and for detecting the height of the papers is brought to the pushing/detecting position, the pushing member


84


is pushed onto the uppermost paper P on the paper-stacking plate


22


at the center of the paper P in the direction of width of the paper P, i.e., in a direction (right-and-left direction in

FIG. 44

) perpendicular to the direction of delivery. Even when the papers P of different sizes are stacked on the paper-stacking plate


22


, the centers of the papers P are brought into the predetermined position at all times as described above, and the pushing member


84


is pushed onto the paper P at the center in the direction of width of the paper P.




According to the present inventors' experience, it has been revealed that the following are important for performing smooth and stable feed of the papers as desired: (1) the pushing force of the pushing member


84


exerted on the uppermost paper P on the paper-stacking plate


22


, (2) contact area between the uppermost paper P on the paper-stacking plate


22


and the lower end of the pushing member


84


, and (3) the length in the direction in which the paper is delivered, from the rear edge of the uppermost paper P on the paper-stacking plate


22


to a position where the lower end of the pushing member


84


comes in contact.




Referring, first, to the pushing force, the present inventors have learned through their experience that the pushing force of the pushing member


84


exerted on the uppermost paper P on the paper-stacking plate


22


is desirably 10 to 80 g and, particularly, 20 to 60 g. When the pushing force is too small, the second paper P from the top or the subsequent several pieces of papers P, in addition to the above second paper P, tend to move backward when the air-blowing means


4


and the suction/feed means


3


are operated. When the pushing force becomes too large, on the other hand, the contact between the uppermost paper P and the second paper P becomes too large, and the second paper P is delivered together with the uppermost paper P, which is the overlapped paper feeding, or the uppermost paper P is not delivered due to excessive pushing force, which is the defective paper feeding.




It is desired that the contact area between the uppermost paper P on the paper-stacking plate


22


and the lower end of the pushing member


84


is as small as possible, say, not more than 100 mm


2


. When the contact area becomes too large and in particular, when the contact length in the direction of width of the paper P increases, the air that flows between the uppermost paper P and the second paper P to separate them apart is excessively blocked and hence, the second paper P tends to be delivered together with the uppermost paper P, which is the overlapped feeding of papers. It is desired to form the lower end of the pushing member


84


in nearly a semispherical shape in order to minimize the contact area between the uppermost paper P and the lower end of the pushing member


84


and to reliably avoid damage to the paper P caused by the contact of the lower end of the pushing member


84


.




It is further desired that the length L from the rear end of the uppermost paper P on the paper-stacking plate


22


to a position where the lower end of the pushing member


84


comes in contact in the direction of conveying the paper P is not more than 50 mm and particularly, not more than 30 mm. When the length L becomes too large, the length at which the uppermost paper P and the second paper are contacted with each other inevitably increases at the back of the position where the lower end of the pushing member


84


pushes the uppermost paper P. Accordingly, the second paper P tends to be delivered together with the uppermost paper P, which is the overlapped paper feeding. As described already, in the illustrated embodiment, the papers P are stacked on the paper-stacking plate


22


by bringing the front edges of the papers P into match with the predetermined position of the paper-stacking plate


22


, irrespective of the size of the papers P. Therefore, the position of the rear edges of the papers P changes depending on the size of the papers P in the direction of delivery. In the paper feeder constituted according to the present invention, therefore, the position of the support member


77


on which the pushing member


84


is mounted is adjusted in the direction of delivering the paper P according to the size of the papers P on the paper-stacking plate


22


. In the illustrated embodiment, the electric motor


73


is actuated to turn the externally threaded shaft


65


, thereby to move the moving member


67


, on which the support member


77


is mounted, along the guide shaft


64


to adjust the position of the pushing member


84


. When the papers P of the A4-size of the JIS standard are stacked on the paper-stacking plate


22


in such a manner that the lengthwise direction of the papers P is the direction of width of the paper-stacking plate


22


(direction perpendicular to the delivery direction), the pushing member


84


is at the position indicated by the solid line in

FIGS. 43 and 45

. When the papers P of the B5-size of the JIS standard are stacked on the paper-stacking plate


22


in such a manner that the lengthwise direction of the papers P is the direction of width of the paper-stacking plate


22


(direction perpendicular to the delivery direction), the pushing member


84


is moved to the position indicated by the two-dot chain line in

FIGS. 43 and 45

. In the illustrated embodiment, the electric motor


73


is actuated to move the moving member


67


to automatically adjust the position of the pushing member


84


. As desired, however, the moving member


67


may be moved by hand to a required position to adjust the position of the pushing member


84


.





FIG. 46

illustrates a modified embodiment in which is disposed a push-release means


95


for selectively releasing the pushing force of the pushing member


84


exerted on the uppermost paper P on the paper-stacking plate


22


. In this embodiment, the support member


77


in the paper holding/detecting means


60


is secured to the moving member


67


(as desired, the support member


77


may be formed integrally with the moving member


67


). A support bracket


951


is secured to the end of the support member


77


, and the push-release means


95


includes an electromagnetic solenoid


952


mounted on the support bracket


951


. A support pin


953


is secured to the support bracket


951


, and a link member


954


is pivotably mounted on the support pin


953


. The link member


954


has the first arm


956


and the second arm


957


, the first arm


956


extending to the lower side of the flange


89


and the second arm


957


being pivotably coupled to the output pin


958


of the electromagnetic solenoid


952


. The electromagnetic solenoid


952


is in a de-energized state at the time of moving the frame


21


(

FIGS. 43 and 44

) stacking plural pieces of papers P on the paper-stacking plate


22


to the acting position. In this state, the link member


954


is urged to the push-release position indicated by a two-dot chain line by resilient urging action of the coil spring


959


disposed in the electromagnetic solenoid


952


, the first arm


56


of the link member


954


elevates the pushing member


84


to the separated position indicated by the two-dot chain line against the resilient urging action of the resilient pushing means


90


, and the lower end of the pushing member


84


is separated away above the maximum height of the uppermost paper P on the paper-stacking plate


22


. When the frame


21


is to be moved to the acting position, therefore, the papers P stacked on the paper-stacking plate


22


are not interfered by the pushing member


84


. When the frame


21


is moved to the acting position, it is detected by a suitable detector (not shown), whereby the electromagnetic solenoid


952


is energized and the link member


954


is turned to a position indicated by a solid line. Thereby, the first arm


956


of the link member


954


moves down to separate away from the flange


89


of the pushing member


84


. In this state, the release action of the push-release means


95


extinguishes, the pushing member is resiliently urged downward by the action of the resilient pushing means


90


, and the lower end of the pushing member


84


is pushed onto the uppermost paper P on the paper-stacking plate


22


. At the time of drawing out the frame


21


from the acting position to the non-acting position, when the front door of the housing (not shown) of the image-forming machine is opened prior to drawing out the frame


21


, this state is also detected by a suitable detector (not shown) to de-energize the electromagnetic solenoid


952


. Accordingly, the first arm


956


of the link member


954


elevates the pushing member


84


so as to separate away from the uppermost paper P on the paper-stacking plate


22


. At the time of drawing out the frame


21


to the non-acting position from the acting position, too, therefore, the papers P on the paper-stacking plate


22


are not interfered by the pushing member


84


. In the illustrated modified embodiment, the electromagnetic solenoid


952


is de-energized when the pushing member


84


is to be elevated and separated away from the papers P on the paper-stacking plate


22


, and is energized when the pushing member


84


is to be pushed onto the papers P on the paper-stacking plate


22


. If desired, however, the electromagnetic solenoid


952


may be energized when the pushing member


84


is to be elevated so as to be separated away from the papers P on the paper-stacking plate


22


, and may be de-energized when the pushing member


84


is to be pushed onto the papers P on the paper-stacking plate


22


.



Claims
  • 1. A paper feeder comprising:a paper-stacking means on which the papers are to be stacked; a suction/feed means having a drive roller and a driven roller arranged above said paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed, a suction duct arranged between said drive roller and said driven roller and having suction ports in the bottom wall thereof, and conveyer belts arranged wrapped round said drive roller, said driven roller and said suction port in said suction duct and having plural holes; and an air-blowing means including an air duct with plural floatation nozzles for jetting the air against an upper portion at the front end of the papers stacked on said paper-stacking means and plural separation nozzles for jetting the air toward the lower surface of said suction/feed means, and a fan connected to an end of said air duct; wherein said suction duct has ribs formed on the lower surface of the bottom wall on the upstream sides of said suction ports in the direction in which the paper is conveyed to come into contact with the conveyer belts.
  • 2. A paper feeder according to claim 1, wherein said suction ports are formed in a plural number in the direction at right angles with the direction in which the paper is conveyed, and said ribs are formed on the upstream sides of the plural suction ports in the direction in which the paper is conveyed.
  • 3. A paper feeder according to claim 1, wherein said ribs protrude by an amount of 1.5 to 3.5 mm from the lower surface of the bottom wall of said suction duct.
  • 4. A paper feeder according to claim 1, further comprising a paper-limiting member made of a flexible elastic material disposed under said conveyer belts and having an upper end close to the lower surfaces of said conveyer belts on the downstream side of the papers stacked on said paper-stacking means in the direction in which the paper is conveyed.
  • 5. A paper feeder according to claim 4, wherein the gap between the upper end of said paper-limiting member and the lower surfaces of said conveyer belts is set to be 0.3 to 3 mm.
  • 6. A paper feeder according to claim 1, further comprising a paper-limiting member made of a flexible elastic material arranged between said conveyer belt and said conveyer belt on the downstream side of the papers stacked on said paper-stacking means in the direction in which the paper is conveyed.
  • 7. A paper feeder according to claim 6, wherein the upper end of said paper-limiting member is not lower than the lowermost point but is not higher than the uppermost point of the paper that is undulated by being adsorbed by said conveyer belts.
  • 8. A paper feeder comprising:a paper-stacking means on which the papers are to be stacked; a suction/feed means having a drive roller and a driven roller arranged above said paper-stacking means in parallel with each other and spaced out in a direction in which the paper is conveyed; a suction duct arranged between said drive roller and said driven roller and having suction ports in the bottom wall thereof; conveyor belts arranged wrapped around said drive roller, said driven roller and said suction ports in said suction duct, and having plural holes; and an air-blowing means including an air duct having plural flotation nozzles for jetting the air against an upper portion at the front end of the papers stacked on said paper-stacking means and plural separation nozzles for jetting the air toward the lower surface of said suction/feed means, and a fan connected to an end of said air duct, wherein a paper-limiting member made of a flexible elastic material is provided at a position near the lower surfaces of said conveyor belts on the downstream side of the papers stacked on said paper-stacking means in the direction in which the paper is conveyed, and wherein a gap between the upper end of said paper-limiting member and the lower surfaces of said conveyor belts is set to be 0.5 to 3 mm.
CROSS REFERENCE TO RELATED APPLICATION

This application is a division of Ser. No. 09/599,512, filed Jun. 23, 2000 and is being incorporated herein by reference.

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5150892 Shimizu Sep 1992 A
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5184812 Namba Feb 1993 A
5344133 Jantsch et al. Sep 1994 A
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5634634 Dobbertin et al. Jun 1997 A
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