This application claims priority under 35 U.S.C. ยง119(a) from Korean Patent Application No. 2010-0001994, filed on Jan. 8, 2010 in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference.
1. Field of the Invention
Embodiments of the present general inventive concept relate to a paper feeding device functioning to sense a paper size and an image forming apparatus having the same and a control method thereof.
2. Description of the Related Art
Generally, image forming apparatuses, such as copiers, printers and fax machines, include a paper feeding device in which a plurality of sheets of paper is received, the paper feeding device serving to sequentially feed the received paper into a body of an image forming apparatus.
The paper feeding device includes a paper tray in which paper is loaded, and paper guides arranged to come into contact with both ends of loaded paper so as to guide the paper in a paper feeding direction. The paper guides are slidably coupled to the paper tray to accommodate various sizes of paper. An image forming apparatus is generally connected to a computer. The computer designates the size of paper, on which an image edited by the computer will printed. The image forming apparatus receives information related to the designated paper size and prepares a printing operation corresponding to the designated paper size. If the size of paper loaded in the paper tray is inconsistent with the designated paper size, this causes printing defects. To prevent printing defects due to inconsistent paper size, a device to sense the size of paper loaded in the paper tray may be provided. There are various paper sizes of A4, A3, B5, B4, letter and other user designated sizes, and a photo sensor may be used to sense the size of a paper. To sense an arbitrary paper size value between an allowable upper limit and an allowable lower limit of a specific image forming apparatus, it may be necessary to install photo sensors on a per paper size basis. This increases manufacturing costs in proportion to the number of photo sensors and is uneconomical.
Therefore, it is an feature of the present general inventive concept to provide a paper feeding device which may sense the size of paper according to a sensing voltage output from a single sensor and an image forming apparatus having the same and a control method thereof.
Additional features of the present general inventive concept will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the general inventive concept.
In accordance with one feature of the present general inventive concept, a paper feeding device includes a paper tray in which paper is loaded, at least one paper guide that guides a left or right end of the paper loaded in the paper tray in a paper feeding direction, a position of the paper guide being adjusted according to a width of the paper, a light reflector installed to be moved in linkage with the paper guide and having a stepped reflection surface, and a sensor that emits light to the light reflector and receives the light reflected by the light reflector and outputs a sensing voltage corresponding to the received light, to enable calculation of a size of the paper.
The at least one paper guide may include a pair of paper guides to guide the left and right ends of the paper in the paper feeding direction, and the paper feeding device may further include first and second racks connected respectively to the pair of paper guides to allow the pair of paper guides to be moved in linkage with each other, and a pinion gear-engaged with the first and second racks.
The light reflector may be coupled to one of the first rack and the second rack and may be moved in linkage with the paper guides.
The light reflector may be injection-molded or assembled to one of the first rack and the second rack.
The sensor may include a light emitting element to emit light and a light receiving element to receive the light, and the light emitting element and the light receiving element may be integrally formed with each other or may be separated from each other.
In accordance with another feature of the present general inventive concept, an image forming apparatus includes a body in which an image is printed on paper, at least one paper tray in which the paper is loaded, and a paper feeding device including at least one paper guide that guides a left or right end of the paper loaded in the paper tray in a paper feeding direction, a position of the paper guide being adjusted according to a width of the paper, a light reflector installed to be moved in linkage with the paper guide and having a stepped reflection surface, a sensor that emits light to the light reflector and receives the light reflected by the light reflector, and a controller that calculates a size of the paper according to a sensing voltage output from the sensor.
The at least one paper guide may include a pair of paper guides to guide the left and right ends of the paper in the paper feeding direction, and the paper feeding device may further include first and second racks connected respectively to the pair of paper guides to allow the pair of paper guides to be moved in linkage with each other, and a pinion gear-engaged with the first and second racks.
The light reflector may be coupled to one of the first rack and the second rack and may be moved in linkage with the paper guides.
The light reflector may be injection-molded or assembled to one of the first rack and the second rack.
The sensor may include a light emitting element to emit light and a light receiving element to receive the light, and the light emitting element and the light receiving element may be integrally formed with each other or are separated from each other.
The at least one paper tray may include one or more of a first paper tray pivotally rotatably coupled to the body and a second paper tray inserted into the body in a drawer manner.
In a further feature of the present general inventive concept, a control method of an image forming apparatus includes confirming whether or not paper is loaded in at least one paper tray, emitting light to a light reflector if the paper is loaded in the paper tray, the light reflector being moved in linkage with a paper guide installed to the paper tray and having a stepped reflection surface, detecting a size of the paper according to a magnitude of a sensing voltage if a sensor installed at a side of the paper tray outputs the sensing voltage corresponding to the quantity of light reflected by the reflection surface, and performing a printing operation according to the detected paper size.
The at least one paper tray may include one or more of a first paper tray pivotally rotatably coupled to the body and a second tray inserted into the body in a drawer manner, and the control method may further include confirming that paper is newly loaded into the paper tray if paper inside the first paper tray is not initially detected, but is detected later, or if the second paper tray is separated and thereafter, is reinstalled.
A paper tray to receive paper, comprising at least one paper guide that is adjustable according to a width of the paper, a light reflector having a reflective portion to reflect light and coupled to the at least one paper guide to be moved in linkage with the paper guide, and a sensor that emits light to the light reflector and receives the light reflected by the light reflector and outputs a sensing voltage corresponding to the received light.
A paper tray to receive paper, comprising first and second paper guides that are adjustable according to a width of the paper to center the paper along a center axis of the paper tray extending in a paper feed direction, a light emitting element that emits light along a light path following the center axis of the paper tray, a light reflector moveable into the light path in response to adjusting the first and second paper guides to reflect emitted light, and a light receiving element that receives the reflected emitted light from the light reflector and outputs a sensing voltage corresponding to the received light.
These and/or other features of the present general inventive concept will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
Reference will now be made in detail to the embodiments of the present general inventive concept, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout. The embodiments are described below in order to explain the present general inventive concept by referring to the figures.
Referring to
The paper feeding device includes paper trays 120 and 220 in which the paper P to be fed is loaded, a pair of paper guides 110a and 110b and a pair of paper guides 210a and 210b provided respectively at the paper trays 120 and 220 to center the paper about a center axis (A) of the paper tray 120 and 220 extending in a paper feed direction and to guide left and right ends of the paper P loaded in the paper trays 120 and 220 in the paper feeding direction. Sensors 150 and 250 are included with the paper tray 120 and 220 to sense the size of the paper P loaded in the paper tray 120 and 220 by sensing positions of the paper guides 110a, 110b, 210a and 210b, as discussed in greater detail below.
The paper trays 120 and 220 include a first paper tray 120 pivotally rotatably coupled to the body 100 of the image forming apparatus, and a second paper tray 220 slidably inserted into the body 100 of the image forming apparatus in a drawer manner. Various sizes of paper P may be placed on the first paper tray 120 so that both lateral ends of the paper P come into contact with and are supported by the paper guides 110a and 110b. The first paper tray 120 is a multi-purpose tray. The second paper tray 220 takes the form of a paper cassette to be inserted into or separated from the image forming apparatus, and a plurality of sheets of paper P having a specific size is loaded in the second paper tray 220. If necessary, a plurality of first paper trays 120 and a plurality of second paper trays 220 may be installed. Also, any one or both of the first paper tray 120 and the second paper tray 220 may be provided.
As illustrated in
The paper guides 110a and 110b are connected respectively to distal ends of the first and second racks 111a and 111b so as to come into close contact with both lateral ends of the paper during movement of the first and second racks 111a and 111b. A user may adjust a distance between the paper guides 110a and 110b according to a corresponding paper size.
The light reflector 112 is coupled to at least one of the first rack 111a and the second rack 111b. The light reflector 112 may be coupled to the first rack 111a and the second rack 111b via injection molding, or may be previously fabricated and assembled to the first rack 111a or the second rack 111b. The reflection portion 114 may be formed to reflect light at a plurality of distances different from one another based on an area of the reflective portion 114 that reflects the light, as discussed in greater detail below. It is possible that paper guides 110a and 110b move with respect to the center axis (A) according to a moved at least one paper guide 110a and 110b. It is also possible that one of the paper guides 110a and 110b moves with respect to the other paper guide 110a and 110b. In this case, one of the paper guides 110a and 110b is stationary or fixed with respect to the tray, and the other paper guide 110a 110b is moveable.
In at least one exemplary embodiment, the light reflector 112 has a stepped configuration. With this configuration, when the user adjusts the distance between the paper guides 110a and 110b, it may be possible to change the quantity of light to be reflected according to the adjusted distance.
For example, as illustrated in
The sensor 150 or 250 includes a light emitting element 152 or 252 and a light receiving element 154 or 254. When the light emitting element 152 or 252 emits a predetermined quantity of light upon receiving power from a power source, the light is reflected by the light reflector 112 or 212. The light receiving element 154 or 254 senses the reflected light and outputs a voltage signal corresponding to the quantity of reflected light. Referring to
The following Table 1 represents a relationship between a paper width (half the actual width), a sensing width, a distance between the sensor 150 and the light reflector 112, and a sensing voltage.
Referring to
For example, when A3 size paper is placed on the first paper tray 120 and the distance between the paper guides 110a and 110b is adjusted to correspond to the A3 size paper, the light emitted from the light emitting element 152 of the sensor 150 is reflected by the light reflector 112 that is spaced apart from the sensor 150 by the distance x of 6.2 mm and is introduced into the light receiving element 154 of the sensor 150. In this case, the sensing voltage of the light receiving element 154 is about 0.75V.
Referring now to
Although
Referring now to alternative exemplary embodiment illustrated in
As illustrated in
The memory 410 stores the sensing voltages of the light receiving elements 154 and 254 according to distances between the light reflector 112 and the sensor 150 and between the light reflector 212 and the sensor 250. The memory 410 also stores paper size data corresponding to the sensing voltages. For example, according to the data stored in the memory 410, a paper size corresponding to the sensing voltage of 0.75V is an A3 size (see Table 1). Also, the memory 410 stores an error range of the sensing voltage. Accordingly, if the sensing voltage slightly differs from the stored value, but falls within the error range, it may be determined that the sensing voltage designates a corresponding paper size.
The controller 420 confirms whether or not paper is newly loaded in the paper trays 120 and 220. If loading of new paper is confirmed, the controller 420 controls the light emitting elements 152 and 252 to emit light to the light reflectors 112 and 212.
The image forming apparatus may also include a paper detecting sensor and a paper cassette entrance/exit detecting sensor, to confirm whether or not paper is newly loaded on the first paper tray 120 or the second paper tray 220. The paper detecting sensor (not shown) is installed to the body 100 of the image forming apparatus so as to be located at an upper lateral side of the first paper tray 120. If the sensor emits light to paper and senses the light reflected by the paper, the presence of paper is determined. On the other hand, if the sensor fails to receive light emitted therefrom (because the emitted light passes a hole (not shown) formed in the first paper tray 120 in which no paper is loaded, the absence of paper is determined. The controller 420 determines loading of new paper if paper is not initially detected from the first paper tray 120, but is detected later. The paper cassette detecting sensor (not shown) is provided in the body 100 of the image forming apparatus to interfere with the second paper tray 220. The paper cassette detecting sensor may be a contact type or non-contact type sensor to interfere with the second paper tray 220 and is adapted to sense separation/reinstallation of the second paper tray 220. If separation/reinstallation of the second paper tray 220 is confirmed based on a signal transmitted from the paper cassette detecting sensor, the controller 420 determines that paper is newly loaded into the second paper tray 220. The paper detecting sensor and the paper cassette detecting sensor are known technologies and thus, detailed descriptions thereof will be omitted herein.
The light emitted from the light emitting element 152 or 252 is reflected by the light reflector 112 or 212 that has been moved in linkage with the paper guides 110a and 110b or 210a and 210b as the user adjusts the distance between the paper guides according to a paper width. The light reflected by the light reflector 112 or 212 is introduced into the light receiving element 154 or 254 of the sensor 150 or 250 and in turn, the light receiving element 154 or 254 outputs the sensing voltage, corresponding to the quantity of received light, to the controller 420. The controller 420 reads paper size information corresponding to the sensing voltage from the memory 410, thereby confirming a paper size. For example, if the sensing voltage of 0.9V is input from the light receiving element 154 or 254 to the controller 420, the controller 420 confirms that the paper loaded into the paper tray 120 or 220 is B4 size paper (see Table 1). Also, if the sensing voltage of 0.28V is input from the light receiving element 154 or 254 to the controller 420, the controller 420 confirms that the paper loaded into the paper tray 120 or 220 is A5 size paper. Here, it is noted that the controller 420 may confirm a paper size corresponding to the sensing voltage even if the sensing voltage slightly differs from a value stored in the memory 410, but falls within a preset error range.
As illustrated in
Next, after confirming loading of new paper into the paper trays 120 and 220, the controller 420 controls the sensors 150 and 250 so that the sensors 150 and 250 emit light and receive the light reflected by the light reflectors 112 and 212. The light reflectors 112 and 212 are moved respectively in linkage with the paper guides 110a and 110b and the paper guides 210a and 210b, and have any one of various stepped configurations, including forward and reverse stepped configurations, to change the quantity of light to be reflected according to the adjusted distances between the paper guides 110a and 110b and between the paper guides 210a and 210b (510).
Next, the sensors 150 and 250 output sensing voltages, corresponding to the quantity of light reflected by the light reflectors 112 and 212, to the controller 420. The smaller the distance between the sensor 150 and the light reflector 112 or between the sensor 250 and the light reflector 212, the greater the quantity of light introduced into the sensor 150 or 250. In turn, the greater the quantity of light introduced into the sensor 150 or 250, the greater the sensing voltage. The sensors 150 and 250 respectively include the light emitting elements 152 and 252 and the light receiving elements 154 and 254, which may be integrally formed with each other or may be separated from each other (520).
Next, the controller 420 determines the size of paper loaded into the paper trays 120 and 220 according to the sensing voltages output from the sensors 150 and 250. The sensing voltages and corresponding paper sizes are previously stored in the memory 410. The controller 420 may determine a paper size corresponding to the sensing voltage if the sensing voltage is equal to a value stored in the memory 410 or falls within an error range of the value (530).
Next, the controller 420 stores the determined paper size in the memory 410 and controls driving of the image forming apparatus according to the stored paper size information during a printing operation (540).
As apparent from the above description, according to an embodiment of the present general inventive concept, a paper feeding device includes a light reflector having a stepped reflection surface corresponding to various paper widths. Accordingly, the size of paper may be recognized using a single sensor and the light reflector without requiring a plurality of sensors, resulting in reduction in cost and volume.
Although a few embodiments of the present general inventive concept have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the general inventive concept, the scope of which is defined in the claims and their equivalents.
Number | Date | Country | Kind |
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2010-1994 | Jan 2010 | KR | national |