Patent Grant
8136808
This application claims priority on Patent Application No. 2008-066194 filed in Japan on Mar. 14, 2008, the entire contents of which are hereby incorporated by reference.
The present invention relates to paper feeding devices that can be applied in apparatuses such as image forming apparatuses that carry out predetermined processing on sheets such as papers, and particularly relates to paper feeding devices and image forming apparatuses provided with these in which sheets from a loading member in which sheets can be loaded and stacked are supplied to outside the loading member.
Generally a sheet housing portion, such as a paper feeding cassette or a paper feeding tray accommodating a plurality of sheets, is installed in a paper feeding portion in apparatuses such as image forming apparatuses that carry out predetermined processing on sheets. The paper feeding device is provided in a paper feeding portion, and this paper feeding device is provided with a paper feeding mechanism that supplies the sheet positioned at an uppermost portion of the sheets housed in the sheet housing portion in order sheet by sheet toward a transport path.
Ordinarily, a loading member in which sheets can be loaded is provided in the paper feeding device to facilitate the feeding of the sheets by the paper feeding mechanism.
In this regard, when sheets such as papers are left exposed to open air (for example, when loaded in the sheet housing portion), the sheets sometimes curl (for example, they may curl such that end portions gradually become higher than central portions in a sheet transport direction) due to the effect of humidity or temperature or the like. When this happens, the following problems may occur.
In ordinary ambient environment conditions (for example, a low temperature and low humidity (more specifically, 10° C., 20% RH) or a high temperature and high humidity (more specifically, 30° C., 85% RH)), sheets such as papers tend to curl easily. In particular, in cases where curling has occurred in sheets having a certain thickness having a basis weight (grammage) of 100 g/m2 or greater such as firm cardboards and glossy papers or the like, problems occur of sheet blockages (hereinafter referred to as jamming).
Hereinafter, description is given regarding problems caused by sheet curling using as an example a case in which a rotating board is used as the loading member.
In this case, the rotating board is rotatable around an axis along a horizontal direction orthogonal to the sheet transport direction. Mechanisms that are known for moving this rotating board include for example a mechanism in which the rotating board is rotationally moved upwards using a drive portion such as a lift up motor so that an area near a sheet transport direction downstream side end portion (hereinafter referred to as leading edge portion) of the sheets accommodated in the sheet housing portion is biased upwards (see JP H06-87543A and JP H07-187452A).
And although JP 2002-104677A (hereinafter referred as patent document 3) discloses a paper feeding device configured such that skewing or faulty paper feeding tends not to occur even with curled papers, it can hardly be said that this paper feeding device is capable of reliably preventing paper feeding problems caused by curling.
In a paper feeding device 200′ described in patent document 3, when an elevator platform 201′ is caused to rotate from the state shown in
On the other hand, in the case where the sheets P have curled due to the effect of humidity or temperature or the like, when the bundle of curled sheets P is raised by the elevator platform 201′ from the state shown in
However, when a transport guide member 206 is provided between the first paper feeding roller 202 and the second paper feeding roller 203, for example to smoothly guide the sheets P from the first paper feeding roller 202 to the second paper feeding roller 203, at least a portion of the transport guide member 206 may be positioned below the upper portion guide 205, which is intended to prevent contact of the sheets P. When this happens, in the paper feeding device described in patent document 3, although contact of the sheets P to the upper portion guide 205 can be prevented as shown in
The present invention has been devised in light of these problems and it is an object thereof to provide a paper feeding device and an image forming apparatus provided with this that are capable of reliably preventing paper feeding problems such paper feeding delays and jamming caused by curling even for sheets that have curled.
In order to address these issues, the present invention provides first and second configurations of a paper feeding device and an image forming apparatus.
(1) Paper Feeding Device of First Configuration
A paper feeding device is provided with a loading member in which a plurality of sheets can be loaded and stacked, and a central bending section configured to upwardly raise a central area in a sheet transport direction of the sheets stacked in the loading member.
(2) Paper Feeding Device of Second Configuration
A paper feeding device is provided with a loading member in which a plurality of sheets can be loaded and stacked, a curl detection section configured to upwardly raise a central area in a sheet transport direction of the sheets stacked in the loading member, and a central bending drive section for driving the central bending section, wherein in the case where it has been determined that a sheet is curled based on a state of curling of the sheet detected by the curl detection section, the central area of the sheets stacked in the loading member is upwardly raised due to an operation of the central bending section by the central bending drive section.
(3) Image Forming Apparatus
An image forming apparatus is provided with a paper feeding device according to the present invention.
With the paper feeding device according to the first configuration of the present invention, the central area of the sheets stacked in the loading member can be upwardly raised by the central bending section. In this way, even if the sheets are curled, the state of curling of the sheets can be effectively mitigated. Accordingly, it is possible to reliably prevent paper feeding problems such as paper feeding delays and jamming or the like caused by curling, even for curled sheets. This is particularly effective and desirable, for example, in the case where thick papers such as cardboards and glossy papers are used as the sheets.
Further still, in the second configuration, even when initially the sheets are in a regular (not curled) state, then curl due to changes in the ambient environment conditions or the like, the central area of the sheets stacked in the loading member can be automatically upwardly raised due to an operation of the central bending section by the central bending drive section in the case where it has been determined that a sheet is curled based on a state of curling of the sheet detected by the curl detection section. In this way, even without the user being aware of the state of curling of the sheets, paper feeding problems such as paper feeding delays and jamming caused by curling can be reliably prevented.
An example configuration of the present invention can be illustrated that is provided with an uptake section for pulling out an uppermost positioned sheet of the sheets stacked in the loading member, and a separation transport section for transporting sheet by sheet the sheets pulled out by the uptake section. In this configuration it is preferable that the curl detection section is provided between the uptake section and the separation transport section, and detects a state of curling of the sheet pulled out from the loading member by the uptake section.
In the present invention, a rotating board that is rotatable around an axis along a direction orthogonal to a sheet transport direction can be used as the loading member. An example of this configuration can be illustrated in which the central bending section is provided with a cam shaped cam member that rotates around an axis along a direction orthogonal to a sheet transport direction, and the central area of the sheets stacked in the loading member is upwardly raised by causing the cam member to rotate around the axis.
Hereinafter, embodiments of the present invention are described with reference to the accompanying drawings. It should be noted that the following embodiments are single specific examples of the present invention and are not of a nature that limits the scope of the present invention.
Overall Configuration of Image Forming Apparatus
First, description is given regarding the overall configuration of an image forming apparatus 1A with reference to
The image forming apparatus 1A forms a monochrome (single color) image on the paper P in accordance with image data read from an original or image data received from an external device not shown. Broadly divided, the configuration of the image forming apparatus 1A is constituted by an apparatus main unit 1A1 and an automatic document processing device 1A2. The apparatus main unit 1A1 is provided with an image forming portion 14, a paper transport path 59, a paper transport portion 7, and a paper feeding portion 8.
An original stage 21 constituted by transparent glass where originals are placed is provided at an upper surface portion of the apparatus main unit 1A1, and the automatic document processing device 1A2 is provided above the original stage 21 so as to readily swing open upwards.
The automatic document processing device 1A2 is provided with an automatic document feeding device 22a that transports originals (not shown in drawings) along an original transport path F and a scanner portion 22b that acts as an original reading portion that reads image information of an original that has been transported in or an original that has been positioned.
The image forming portion 14 and a discharge tray 9 are arranged below the scanner portion 22b, and below that is arranged the paper feeding portion 8, which accommodates a plurality of sheets P.
The image forming portion 14 is for recording an image onto the paper P based on the image data, and is provided with the aforementioned photosensitive drum 3, the charging unit 4, the exposing unit 1, the development unit 2, the transfer unit 10, the neutralizing device 41, the cleaning unit 5, and the fixing unit 6.
Here, the photosensitive drum 3 is presented as cylindrical in shape, arranged below the exposing unit 1, and is rotated in a predetermined direction (direction of arrow D in the diagrams) by a drive section (not shown). Along an outer circumferential surface of the photosensitive drum 3 and toward a downstream side of the rotation direction D of the photosensitive drum, using as a reference the positioning after completion of image transfer, are arranged a paper separation claw 31, the cleaning unit 5, the charging unit 4 that acts as an electric field generating portion, the development unit 2, and the neutralizing device 41 in this order.
The paper separation claw 31 is arranged so as to be capable of being brought into and out of contact with the outer circumferential surface of the photosensitive drum 3 by a solenoid 32. When it has been brought in contact with the outer circumferential surface of the photosensitive drum 3, the paper separation claw 31 separates any paper P that has become stuck to the surface of the photosensitive drum 3 when the unfixed toner image on the photosensitive drum 3 is transferred to the paper P.
It should be noted that instead of the solenoid 32, a drive motor or the like may also be employed as a drive section of the paper separation claw 31, and it is also possible to select other drive section.
The charging unit 4 acts as a charging section for uniformly charging the surface of the photosensitive drum 3 to a predetermined electric potential and is arranged above the photosensitive drum 3 in close proximity to the outer circumferential surface thereof. In the present embodiment, the charging unit 4 is a charger type component. It should be noted that the charging unit 4 may also be a roller type or brush type unit that makes contact with the photosensitive drum 3.
In the present embodiment, the exposing unit 1 is a laser scanning unit (LSU) provided with two laser irradiation portions 11, and two mirror groups 12. The exposing unit 1 launches laser light in response to the image data (image information for printing), which is outputted from an image processing portion 57 (not shown in
The development unit 2 supplies toner to the surface of the photosensitive drum 3 to develop (make visible) the electrostatic latent image and form a toner image on the surface of the photosensitive drum 3. The development unit 2 is arranged substantially horizontally (on the right side in the diagrams) on a downstream side from the charging unit 4 in the rotation direction D of the photosensitive drum 3 in close proximity to the photosensitive drum 3.
By applying from the transfer unit 10 an electric field of an opposite polarity to the charge of the electrostatic latent image, which has been made a manifest image on the photosensitive drum 3, to the paper P that is transported in, the toner image on the photosensitive drum 3 is transferred onto the paper P.
In the present embodiment, the transfer unit 10 is provided with a transfer belt 103, a drive roller 101, an idler roller 102, and an elastic conductive roller 105. The transfer belt 103 spans the rollers 101, 102, and 105. The transfer unit 10 is arranged below the photosensitive drum 3 such that the surface of the transfer belt 103 touches a portion of the outer circumferential surface of the photosensitive drum 3. Due to the transfer belt 103, the paper P is pressed against the photosensitive drum 3 while being transported.
The surface of the transfer belt 103 moves due to rotation of the rollers 101, 102, and 105, thereby transporting the paper P that has been placed on that surface. The transfer belt 103 has a predetermined resistance value (for example, 1×109 to 1×1013 Ω/cm). The elastic conductive roller 105, to which can be applied a transfer electric field of a different conductivity to the drive roller 101 and the idler roller 102, is arranged at a contact area 104 between the photosensitive drum 3 and the transfer belt 103. The elastic conductive roller 105 presses against the surface of the photosensitive drum 3 through the transfer belt 103. Due to this, the paper P on the surface of the transfer belt 103 can be pressed against the surface of the photosensitive drum 3. The transfer electric field having an opposite polarity to the charge of the toner image on the surface of the photosensitive drum 3 is applied to the elastic conductive roller 105. Due to this transfer electric field of an opposite polarity, the toner image on the surface of the photosensitive drum 3 can be transferred to the paper P on the transfer belt 103. For example, when the toner image has a charge of a negative (−) polarity, the polarity of the transfer electric field applied to the elastic conductive roller 105 is a positive (+) polarity. In this transfer unit 10, the elastic conductive roller 105 is constituted by a soft material such as elastic rubber or a foam resin or the like. Due to the elasticity of the elastic conductive roller 105, the photosensitive drum 3 and the transfer belt 103 do not make line contact, but rather make surface contact having a predetermined width (referred to as a so-called transfer nip) 104. Due to this, the transfer efficiency onto the transported paper P can be improved.
Further still, at a downstream side in the paper transport direction (arrow X direction in the diagrams) from the transfer region of the transfer belt 103, a neutralizing roller 106 is arranged touching a rear surface of the transfer belt 103 (a surface on an opposite side from the surface where the papers P are transported). The neutralizing roller 106 neutralizes the electric field that has been applied to the transported paper P at the transfer region and ensures that transport to subsequent processing is carried out smoothly. Furthermore, a neutralizing mechanism 108 is arranged at the transfer unit 10. The neutralizing mechanism 108 carries out neutralization on a belt cleaning unit 107, which removes toner from the transfer belt 103, and on the transfer belt 103. A technique of performing grounding via the apparatus or a technique of actively applying an opposite polarity to the polarity of the transfer electric field are available as techniques that can be used for carrying out neutralization in the neutralizing mechanism 108.
The electrostatic image (unfixed toner) that has been transferred to the paper P by the transfer unit 10 is transported to the fixing unit 6 where it undergoes pressure and heating such that the unfixed toner melts and becomes fixed onto the paper P.
The fixing unit 6 applies heat and pressure to the paper P to cause the toner image to thermally fix onto the paper P. Specifically, the fixing unit 6 is provided with a hot roller 6a and a pressure roller 6b, and the hot roller 6a is rotated while the paper P is being sandwiched by the hot roller 6a and the pressure roller 6b so as to pass between the hot roller 6a and the pressure roller 6b, thereby melting and fixing the toner image that had been transferred to the paper P.
Transport rollers 16 that transport the paper P are arranged on a downstream side in the paper transport direction X of the fixing unit 6.
A paper separation claw 611, a roller surface temperature detection member (thermistor) 612, and a roller surface cleaning member 613 are arranged on an outer circumferential surface of the hot roller 6a. A heat source 614 is provided on an inner side of the hot roller 6a in order to heat the surface of the hot roller 6a to a predetermined temperature (fixing temperature: approximately 160° C. to 200° C.). Furthermore, a pressure-applying member not shown in the drawings is arranged at both ends of the pressure roller 6b so that the pressure roller 6b is pressed into contact with the hot roller 6a with a predetermined pressure. A pressure-applying member 621 capable of pressing the pressure roller 6b against the hot roller 6a with a predetermined amount of pressure is arranged at both ends of the pressure roller 6b, and further still, a paper separation claw 622 and a roller surface cleaning member 623 are arranged on an outer circumferential surface of the pressure roller 6b in the same manner as the outer circumferential surface of the hot roller 6a.
When the paper P is transported to a pressing portion (referred to as a so-called fixing nip portion) 600 between the hot roller 6a and the pressure roller 6b, the fixing unit 6 subjects the unfixed toner image on the paper P to thermal melting and pressure while the paper P is being transported by the rollers 6a and 6b. Due to this, the unfixed toner image can be fixed onto the paper P.
The neutralizing device 41 serves as a pre-transfer neutralizing section for reducing the surface electric potential of the photosensitive drum 3 so that the toner image formed on the surface of the photosensitive drum 3 is easily transferred to the paper P. The neutralizing device 41 is arranged on a downstream side from the development unit 2 in the rotation direction D of the photosensitive drum in close proximity to the photosensitive drum 3.
It should be noted that in the present embodiment, the neutralizing device 41 is configured using a neutralizing electrode, but a neutralizing lamp may be used instead of a neutralizing electrode, and it is also possible to perform neutralization using other methods.
The cleaning unit 5 removes and collects toner that is residual on the surface of the photosensitive drum 3 after development and transfer. The cleaning unit 5 is arranged substantially horizontally (left side in the diagrams) lateral to the photosensitive drum 3 in a position substantially opposing the development unit 2 sandwiching the photosensitive drum 3.
The paper transport path 59 guides the paper P from a paper housing portion 80 in the paper feed portion 8 to the image forming portion 14. Specifically, a plurality of pairs of transport rollers 84 and a pair of registration rollers 15 are provided on the paper transport path 59 in order to transport the paper P. The pair of registration rollers 15 are operated by an unshown drive section so as to transport the papers P from the plurality of pairs of transport rollers 84 between the photosensitive drum 3 and the transfer belt 103 in synchronization with the electrostatic latent image on the photosensitive drum 3. The pair of registration rollers 15 is arranged on an upstream side from the photosensitive drum 3 in the paper transport direction X and on a downstream side from the plurality of pairs of transport rollers 84.
In the present embodiment, the paper housing portion 80 and paper feeding devices 200 are provided in the paper feeding portion 8. The paper housing portion 80 is constituted by a large capacity cassette (LCC) 81, a manual feeding tray 82, and a plurality of paper feeding trays 83. The plurality of pairs of transport rollers 84 in the paper transport path 59 are configured to take in the papers P from the paper feed trays 83 using the paper feeding devices 200, and transport the paper P until a leading edge portion of the paper P reaches the registration rollers 15. That is, the plurality of pairs of transport rollers 84 are configured to transport the paper P such that the leading edge portion of the paper P reaches and contacts the registration rollers 15, which are temporarily stopped, until the paper P bends there. Due to an elastic force of the bent paper P, the leading edge portion of the paper P can be aligned parallel to the registration rollers 15. After this, due to the registration rollers 15 being rotationally driven, the paper P is transported to the transfer unit 10 of the image forming portion 14.
The paper transport portion 7 is configured such that the paper P, which has undergone image forming by the image forming portion 14, is transported by discharge rollers 17 to the discharge tray 9.
It should be noted that paper detection sensors 171 constituting paper transport detection devices 170 (not shown in
The paper feeding devices 200 are provided corresponding to the plurality of paper feeding trays 83 that constitute the paper housing portion 80.
The paper feeding trays 83 are components for accumulating multiple sheets of the papers P on which image information has been outputted (printed), and are mounted on the paper feeding portion 8 below the image forming portion 14.
Since an object of the image forming apparatus 1A in the present embodiment is high speed image forming, each of the paper feeding trays 83 ensures a capacity capable of storing from 500 to 1,500 sheets of standard size papers P such as A4, A3, B4, and the like.
Also, the large capacity cassette (LCC) 81 and the manual feeding tray 82 are provided on a lateral surface of the image forming apparatus 1A. The large capacity cassette 81 is capable of housing a large amount of multiple types of papers P. The manual feeding tray 82 is mainly for supplying nonstandard sizes and/or small amounts of the papers P.
The discharge tray 9 is arranged at a lateral surface of the image forming apparatus 1A on an opposite side to the manual feeding tray 82. Instead of the discharge tray 9, the image forming apparatus 1A can be configured such that post processing devices for discharged papers (for example, post processing devices for stapling, punching or the like) or a plurality of levels of discharge trays are arranged as options.
In the above-described image forming apparatus 1A, the papers P that are supplied from the paper housing portion 80 are transported sheet by sheet by the paper transport portion 7 between the photosensitive drum 3 and the transfer unit 10, and the toner image that has been formed on the photosensitive drum 3 is transferred to the paper P. Then, the unfixed toner image is fixed to the paper P by the fixing unit 6. After this, the paper P on which the toner image has been fixed is processed in accordance with a specified processing mode and discharged to the discharge tray 9.
Control System of Image Forming Apparatus
Next, description is given regarding a control system of the image forming apparatus 1A shown in
As shown in
The ROM 55 stores control programs, which are procedures for processing to be executed by the main control portion 54. The RAM 56 provides a work area for operations.
The main control portion 54 uses a temporary storage section such as the RAM 56 to execute processing such as image reading processing, image processing, image forming processing, and transport processing for the papers P in accordance with programs stored in advance in the ROM 55.
It should be noted that storage section such as a HDD (hard disk drive) can be used instead of semiconductor memories such as the ROM 55 and the RAM 56.
In the image forming apparatus 1A, image information (original image data) of the original read by the scanner portion 22b, or original image information that has been sent from any of various terminal devices that are connected by an unshown communications network is inputted to the image processing portion 57 via a communications processing portion 58.
The image processing portion 57 uses the aforementioned programs to process the original image information stored in the storage portion 53 such as the RAM 56 into image information for printing suited to printing (image forming onto the papers P). The image information for printing is inputted to the image forming portion 14.
The image forming portion 14, the paper transport portion 7 that carries out various types of detection and control of the papers P in the paper transport path 59 or the like, the fixing unit 6 and a paper discharge processing portion 60 that carries out various types of detection and control of the papers P in the discharge rollers 17 work in cooperation with a drive control portion 62.
Through a printing process (a process of printing the image information in the image forming portion 14) and thereafter a fixing process (fixing unit 6) on the paper that has undergone the print processing, the paper P that is transported by the paper transport portion 7 is discharged to the discharge tray 9, which is a paper discharge portion.
It should be noted that in the paper transport portion 7, detection signals of a pre-registration detection switch 596, the paper detection sensors 171, an unshown fixing detection switch, and a discharge detection switch and the like are inputted to an input system of the main control portion 54.
The pre-registration detection switch 596 is a switch that detects whether or not the paper P has reached the registration rollers 15. The fixing detection switch is a switch that detects whether or not the paper P has reached the fixing unit 6. The discharge detection switch is a switch that detects whether or not the paper P has been discharged. Furthermore, a transport status of the paper P transported on the paper transport path 59 is detected by the paper detection sensors 171.
And the main control portion 54 is configured to carry out timing control of members such as motors, solenoids, and lamps and the like that are connected to its output system based on input signals from members such as various sensors and switches and the like connected to its input system.
Furthermore, an operational condition setting portion 77 is provided in the image forming apparatus 1A. The operational condition setting portion 77 is for setting operational conditions such as image forming or transport conditions of the image forming apparatus 1A in response to image forming requests set by a user using various operating switches 76 or image forming conditions of various types of papers P.
Furthermore, the image forming apparatus 1A carries out operations of an original reading drive portion 64, a paper transport drive portion 66, a print processing drive portion 68, a fixing drive portion 70, and a paper discharge drive portion 72 using the control of the drive control portion 62 in accordance with the operating conditions that have been set. These operations are carried out in synchronization in accordance with instructions of the main control portion 54 based on the programs stored in the ROM 55.
The original reading drive portion 64 is an actuator for driving the scanner portion 22b. The paper transport drive portion 66 is an actuator for driving the paper transport portion 7 and here is a motor for driving the paper transport portion 7. More specifically, the paper transport drive portion 66 is a motor for driving an uptake member 230, which is described later, and the registration rollers 15 of the paper feeding devices 200, which are described later, arranged on a paper transport direction X upstream side from the paper transport path 59. The print processing drive portion 68 is an actuator for driving the image forming portion 14 and here is a motor for driving the photosensitive drum 3. The fixing drive portion 70 is an actuator for driving the fixing unit 6 and here is a motor for driving the hot roller 6a and the pressure roller 6b of the fixing unit 6. The paper discharge drive portion 72 is an actuator for driving the paper discharge processing portion 60 and here is a motor for driving the discharge rollers 17 and the like.
The drive motors of these drive portions can be configured using an appropriate power transmission mechanism, using as a drive source the same or different motors.
Further still, post processing devices (stapling devices, punching devices, multilevel discharge trays, shifters, and the like) and automatic original reading devices (the automatic document processing device 1A2 or the like) can be arranged as optional configurations 74 for the image forming apparatus 1A, and these optional configurations 74 are configured to have their timings adjusted to be in synchronization with the apparatus via the communications processing portion 58 while having their own control portions 74a inside the optional configurations 74 separate from the main control portion 54 of the image forming apparatus 1A.
Paper Feeding Device Configuration
Next, description is given regarding the paper feeding devices 200 according to an embodiment of the present invention with reference to
The paper feeding tray 83 is provided with a housing container 831 that houses papers P, a first restraining member 832 that restrains the papers P housed in the housing container 831 from moving backward from a paper transport direction X upstream side end portion P3, and second restraining members 833a and 833b that restrain a position of the papers P housed in the housing container 831 in a horizontal direction (arrow Y direction in
The paper feeding device 200 is provided with a loading member 201. The loading member 201 is capable of being stacked with a plurality of the papers P.
In the present embodiment, the loading member 201 is capable of being stacked with a plurality of the papers P and is capable of elevating vertically at least a leading edge portion P1 in the paper transport direction X, and here is configured as a rotating board rotatable around an axis along a direction Y orthogonal to the paper transport direction X. Specifically, the housing container 831 and the loading member 201 (hereinafter referred to as rotating board 201) are both rectangular as viewed from above and the rotating board 201 is housed inside the housing container 831.
The paper feeding device 200 is further provided with a paper feeding mechanism 220. The paper feeding mechanism 220 is provided with a pickup roller 230 as an uptake member that acts as an uptake section for pulling out the uppermost positioned paper P stacked in the rotating board 201 and housed in the paper feeding tray 83, a separation transport mechanism 240 that acts as a separation transport section for transporting sheet by sheet the papers P that have been pulled out by the pickup roller 230, an elevating device 280 that vertically elevates at least the leading edge portion P1 side of the rotating board 201, and the upper limit position detection device 270 that detects an upper limit position of the rotating board 201. In the present embodiment, the elevating device 280 is provided with an elevating mechanism 250 that vertically elevates the leading edge portion P1 of the rotating board 201 on a rotation shaft Q1 arranged along the direction Y orthogonal to the paper transport direction X, and an elevation drive portion 260 that drives the elevating mechanism 250. The elevation drive portion 260 here is an actuator for elevation driving such as a lift-up motor or the like. And the paper feeding device 200 uses the drive of the elevation drive portion 260 to sequentially pull out (pick up) with the pickup roller 230 the uppermost positioned paper P among the papers P placed in the rotating board 201, which has been raised by the elevating mechanism 250 and sort the paper P using the separation transport mechanism 240, thereby performing sheet by sheet supply to the paper transport path 59.
The pickup roller 230 is arranged at an upper portion on the paper discharge (paper P leading edge portion P1) side of the paper feeding tray 83. The separation transport mechanism 240 is provided with a paper feeding roller 241 arranged at an upper surface side of the paper P pulled out by the pickup roller 230 and a separation roller 242 that serves as a separation member in opposition to the paper feeding roller 241.
The pickup roller 230 readily swivels on an axis of the paper feeding roller 241. Furthermore, the pickup roller 230 is rotationally driven in the same direction as the paper feeding roller 241. And a transport guide member 206 is provided between the pickup roller 230 and the paper feeding roller 241 to smoothly guide the paper P from the pickup roller 230 to the paper feeding roller 241. The transport guide member 206 readily swivels on an axis of the paper feeding roller 241 and supports the pickup roller 230 to readily rotate on an axis.
The rotating board 201 is supported to readily rotate on the rotation shaft Q1 at support members 831a and 831b (see
The support members 831a and 831b are side panels on either side of the housing container 831 in the direction Y orthogonal to the paper transport direction X, and these side panels 831a and 831b support the rotation shafts Q1 respectively. The rotating board 201 has engaging fulcrum portions 201a that extend upward at side edge portions in the direction Y orthogonal to the paper transport direction X at side edge portions opposite the paper discharge side. Pass-through holes 201b that pass through in the direction Y orthogonal to the paper transport direction X are arranged on the engaging fulcrum portions 201a. And the rotation shafts Q1 insert into the pass-through holes 201b to readily rotate on their axes. In this way, the rotating board 201 is supported by the side panels 831a and 831b via the rotation shafts Q1 to readily rotate on the rotation shafts Q1.
The elevating mechanism 250 is provided with an elevating member 251 that vertically elevates the rotating board 201 at the paper discharge side through rotation on the rotation shafts Q1.
The elevating member 251 is provided with a rotation shaft Q2 arranged along the direction Y orthogonal to the paper transport direction X and a rotation portion 251a that is supported on this rotation shaft Q2, and is arranged between the rotating board 201 and a bottom panel 831c of the housing container 831. The rotation shaft Q2 is supported to readily rotate on its axes at the side panels 831a and 831b of the housing container 831. Furthermore, the rotation shaft Q2 has a protruding portion Q2a that protrudes outwardly from the side panel 831a on one side of the housing container 831. That is, a pass-through hole 831a′ that passes through in the direction Y orthogonal to the paper transport direction X is arranged on the side panel 831a on one side of the housing container 831. And the rotation shaft Q2 inserts into the pass-through holes 831a′ to readily rotate on it axis.
Furthermore, an engaging portion Q2b that engages with a movable portion 260a of the elevation drive portion 260 is securely connected to the protruding portion Q2a of the rotation shaft Q2. It should be noted that at least one of the engaging portion Q2b of the rotation shaft Q2 and the movable portion 260a of the elevation drive portion 260 readily moves along the rotation shaft Q2 and applied with a biasing force to the other side. And when mounting or after mounting the engaging portion Q2b of the rotation shaft Q2 and the movable portion 260a of the elevation drive portion 260 to the paper feeding portion 8 of the paper feeding tray 83, by rotating the movable portion 260a with the engaging portion Q2b and the movable portion 260a engaging with each other in a concavo-convex manner, the engaging portion Q2b rotates accompanying rotation of the movable portion 260a.
The rotation portion 251a is provided extending toward an outer side in a diameter direction of the rotation shaft Q2 at one portion of the circumferential direction of the rotation shaft Q2. By contacting and sliding along a bottom surface 201d′ of the rotating board 201 due to the axial rotation of the rotation shaft Q2, the rotation portion 251a is capable of achieving a lowered posture, in which the rotating board 201 is in a parallel state with the bottom panel 831c of the housing container 831, and a raised posture, in which the paper discharge side of the rotating board 201 rises to put the rotating board 201 into a tilted state. And by causing the rotation shaft Q2 to rotate by the movable portion 260a via the engaging portion Q2b, the elevation drive portion 260 is capable of vertically elevating the rotating board 201 by the rotation portion 251a on the rotation shafts Q1 on the paper discharge portion side.
The upper limit position detection device 270 is provided with a first detection member 271, which is secured in a predetermined position, and a second detection member 272, which is installed at a portion that elevates due to the driving of the elevation drive portion 260. The first and second detection members 271 and 272 are put into a detection state (here, an ON state) by movement of the second detection member 272 accompanying the driving of the elevation drive portion 260, thereby making the upper limit position detection device 270 capable of detecting a predetermined standard upper limit position of the rotating board 201. Here, the standard upper limit position refers to a position at which a straight path β extending from the uppermost positioned regular (uncurled) paper P stacked on the rotating board 201 along a surface of this uppermost position passes through a nip portion γ between the paper feeding roller 241 and the separation roller 242 (see
Here, the first detection member 271 is configured as a photosensor secured at a predetermined position on the paper feeding portion 8. Furthermore, the second detection member 272 is configured as a detection piece installed on the transport guide member 206 arranged between the pickup roller 230 and the paper feeding roller 241. By having the first detection member 271 detect the second detection member 272 due to the movement of the transport guide member 206 accompanying the raising of the rotating board 201, the thus-configured upper limit position detection device 270 is capable of detecting that the rotating board 201 is positioned in the aforementioned standard upper limit position. Due to this detection, the main control portion 54 is configured to stop operation of the elevation drive portion 260 and stop the raising of the rotating board 201. It should be noted that the main control portion 54 is configured to, when there becomes fewer papers P on the rotating board 201 and the detection of the first detection member 271 by the second detection member 272 is cleared by the transport guide member 206 moving downward, operate the elevation drive portion 260 of the elevating device 280 so that the rotating board 201 is raised to a position where the first and second detection member 271 and 272 are put into a detection state.
Description of Characteristic Aspects of Embodiments of the Present Invention
The paper feeding device 200 is further provided with central bending mechanism (one example of a central bending section) 210. The central bending mechanism 210 is configured to upwardly raise a central area P2 of the papers P stacked on the rotating board 201 in the paper transport direction of the papers P. In this paper feeding device 200, the central area P2 of the papers P stacked in the rotating board 201 can be upwardly raised by the central bending mechanism 210 (see
In the present embodiment, the central bending mechanism 210 is provided with a cam shaped cam member 211, a rotation shaft Q3 that is arranged along a direction orthogonal to the paper transport direction X and that supports the cam member 211, and a rotational mechanism 212 that causes the cam member 211 to rotate on the rotation shaft Q3. By causing the cam member 211 to rotate accompanying rotation of the rotation shaft Q3 due to the rotational mechanism 212, the central area P2 of the papers P stacked in the rotating board 201 can be upwardly raised. In this way, even if the papers P are curled, the curled state of the papers P can be effectively mitigated. For example, even with curled papers P, the papers P can be reliably transported to the nip portion γ between the paper feeding roller 241 and the separation roller 242.
In the present embodiment, the paper feeding device 200 is further provided with a central bending drive portion 213 that serves as a central bending drive section for driving the central bending mechanism 210. The central bending drive portion 213 here is configured as an actuator for rotational driving such as a drive motor, and causes the cam member 211 to rotate by rotationally driving the rotational mechanism 212. By causing the cam member 211 to rotate on the rotation shaft Q3 by rotationally driving the rotational mechanism 212 by the central bending drive portion 213, the central bending mechanism 210 is capable of upwardly raising the central area P2 of the papers P stacked in the rotating board 201.
Furthermore, the paper feeding device 200 is further provided with a curl detection device 215 that serves as a curl detection section for detecting a state of curling of the papers P. And the main control portion 54 is configured (see
In the case where it has been determined that the papers P are curled based on a state of curling detected by the curl detection device 215, the main control portion 54 is configured to give instruction to the central bending drive portion 213 such that by causing the cam member 211 to rotate on the rotation shaft Q3 by the rotational driving of the rotational mechanism 212 in accordance with the central bending drive portion 213, the central area P2 of the papers P stacked in the rotating board 201 is upwardly raised. With the thus-configured paper feeding device 200, in the case where it has been determined that the papers P are curled based on a state of curling detected by the curl detection device 215 even when initially the papers P are in a regular (not curled) state, then the papers P curl due to subsequent changes in the ambient environment conditions or the like, the central area P2 of the papers P stacked in the rotating board 201 can be automatically raised upwardly by the cam member 211. In this way, even without the user being aware of the state of curling of the papers P, paper feeding problems caused by curling can be reliably prevented.
The cam member 211 is configured such that a distance from its rotational center to an outer circumference during one rotation becomes gradually shorter for a first half of its rotation, and becomes gradually longer for the remaining half of its rotation. Here, there are multiple cam members 211 (here, four). These multiple cam members 211 are arranged along the axial direction of the rotation shaft Q3 extending across a region corresponding to at least the papers P that are stacked. Furthermore, openings 201c are provided in the rotating board 201 that allow each of the cam members 211 to protrude upward from an upper surface 201d of the rotating board 201. Multiple openings 201c are provided at positions corresponding to the multiple cam members 211 of the rotating board 201. And the cam members 211 are provided so as to move to a position of the upper surface 201d of the rotating board 201 or a position retracted below the upper surface 201d (hereinafter referred to as a retracted position) while rotating until at most 180 degrees from a position at which they most protrude from the upper surface 201d of the rotating board 201 (hereinafter referred to as most protruding position). Furthermore, here, an opening 831c′ is provided at the bottom panel 831c of the housing container 831 so that no contact is made with the cam members 211. It should be noted that a single cam member 211 may be provided extending in the axial direction of the rotation shaft Q3.
The rotational mechanism 212 is configured as a drive transmission mechanism that transmits the rotational drive of the central bending drive portion 213 to the rotation shaft Q3 provided for the cam members 211.
The rotational mechanism 212 includes a first coupled gear 212a as a first coupled member to which the driving force from a movable portion 213a of the central bending drive portion 213 is transmitted, a second coupled gear 212b as a second coupled member that is coupled to the rotation shaft Q3, and a third coupled gear 212c and a fourth coupled gear 212d as third coupled members that transmit drive from the first coupled gear 212a to the second coupled gear 212b. It should be noted that the third coupled member may be an endless belt or a chain. In this case, the first coupled member and the second coupled member can be achieved as a pulley or a sprocket.
The first coupled gear 212a is coupled to a rotation shaft Q4 that is coupled to the movable portion 213a of the central bending drive portion 213. Here, one of the two rotation shafts Q1 that support the rotating board 201 to be readily rotatable also serves as the rotation shaft Q4. Furthermore, the first coupled gear 212a is configured as a circular arc shaped rack gear. It should be noted that an opening 831c″ is provided at the bottom panel 831c of the housing container 831 so that no contact is made with the first coupled gear 212a.
The one rotation shaft Q1 (Q4) is supported to readily rotate on its axis at the one side panel 831a of the side panels 831a and 831b of the housing container 831. Furthermore, the other rotation shaft Q1 has a protruding portion Q1a that protrudes outwardly from the side panel 831a on one side of the housing container 831. That is, a pass-through hole 831a″ that passes through in the direction Y orthogonal to the paper transport direction X is arranged on the side panel 831a on one side of the housing container 831. And the rotation shaft Q1 inserts into the pass-through hole 831a″ to readily rotate on it axis. In this manner, the rotation shaft Q1 is supported to readily rotate on its axis at the side panel 831a on one side.
Furthermore, an engaging portion Q1b that engages with the movable portion 213a of the central bending drive portion 213 is securely connected to the protruding portion Q1a of the rotation shaft Q1. It should be noted that at least one of the engaging portions Q1b of the rotation shaft Q1 and the movable portion 213a of the central bending drive portion 213 readily moves along the rotation shaft Q1 and applied with a biasing force to the other side. And when mounting or after mounting the engaging portion Q1b of the rotation shaft Q1 and the movable portion 213a of the central bending drive portion 213 to the paper feeding portion 8 of the paper feeding tray 83, by rotating the movable portion 213a with the engaging portion Q1b and the movable portion 213a engaging with each other in a concavo-convex manner, the engaging portion Q1b rotates accompanying rotation of the movable portion 213a.
On the other hand, the rotation shaft Q3 is arranged between the rotating board 201 and the bottom panel 831c of the housing container 831 along the direction Y orthogonal to the paper transport direction X so as to be positioned at the central area P2 of the papers P stacked in the rotating board 201. The end portions of the rotation shaft Q3 are supported to readily rotate on their axes at the two restraining members 833a and 833b of the housing container 831.
In the rotational mechanism 212, the second coupled gear 212b is coupled to the rotation shaft Q3 that is provided with the cam members 211. Here, the second coupled gear 212b is coupled to an end portion Q3a of one of the rotation shaft Q3 protruding outward from the restraining member 833a of one side of the two restraining members 833a and 833b.
The third and fourth coupled gears 212c and 212d intermesh, while the third coupled gear 212c meshes with the first coupled gear 212a and the fourth coupled gear 212d meshes with the second coupled gear 212b. Here, the third and fourth coupled gears 212c and 212d are supported to readily rotate on their axes at support shafts Q5 and Q6 respectively, which are supported on the restraining member 833a on one side. Due to this, the third and fourth coupled gears 212c and 212d are capable of transmitting the rotational driving force of the central bending drive portion 213 from the first coupled gear 212a coupled to the rotation shaft Q1 to the cam members 211 via the rotation shaft Q3 coupled to the second coupled gear 212b.
It should be noted that when engaging portion Q1b of the rotation shaft Q1 and the movable portion 213a of the central bending drive portion 213 are not engaged (that is, when the paper feeding tray 83 is not mounted to the paper feeding portion 8), the first coupled gear (here, a circular arc shaped rack gear) 212a becomes positioned at a predetermined initial position due to its own weight. At this time, the cam members 211 are configured to become positioned at the predetermined home position (here, the aforementioned retracted position).
The cam position detection device 214 is provided with a first detection member 214a, which is secured in a predetermined position, and a second detection member 214b, which is installed at a member of the rotational mechanism 212 that rotates due to the driving of the central bending drive portion 213 (here, the first coupled gear 212a). The first and second detection members 214a and 214b are put into a detection state by movement of the second detection member 214b accompanying the driving of the elevation drive portion 213 (here, the rotation of the first coupled gear 212a), thereby making the cam position detection device 214 capable of detecting that the cam members 211 are positioned at the home position (here, the aforementioned retracted position).
The first detection member 214a is configured as a photosensor secured at a predetermined position on the paper feeding tray 83. Furthermore, the second detection member 214b is configured as a detection piece arranged at the first coupled gear 212a. By having the first detection member 214a detect the second detection member 214b due to the rotation of the first coupled gear 212a, the thus-configured cam position detection device 214 is capable of detecting that the cam members 211 are positioned in the aforementioned home position. With this detection, in the case where it is determined that the papers P are curled based on the detection result of the curl detection device 215, the main control portion 54 controls a rotation angle of the first coupled gear 212a from the home position (see the chain line in
In the present embodiment, the curl detection device 215 is configured mainly to detect the state of curling of the papers P that have curled such that both edge portions P1 and P3 have become gradually higher compared to the central area P2 in the paper transport direction X. The curl detection device 215 here is configured as a contact or a proximity sensor, and is capable of detecting whether or not a portion of the paper P curled has contacted or approached to a detection portion 215a until a predetermined close position.
As shown in
Paper Feeding Device Operation
In the above-described paper feeding device 200, when a job request is preformed at the image forming apparatus 1A, the rotating board 201 is caused to rotate by the elevation drive portion 260 from the state shown in
At this time, for example under environment conditions of a low temperature and low humidity (10° C., 20% RH) or a high temperature and high humidity (30° C., 85% RH), the papers P tend to curl easily, in particular in the case of papers having a certain thickness such as where the basis weight (grammage) is 100 g/m2 or greater as for firm cardboards and glossy papers or the like, when the papers P in a state of curling is fed while in contact with the transport guide member 206 as shown in
In regard to this point, in the paper feeding device 200 according an embodiment of the present invention, by rotationally driving the movable portion 213a of the central bending drive portion 213 by an instruction signal being sent from a manually operated operation section or from the curl detection device 215 to main control portion 54 for the central bending mechanism 210 in which the cam members 211 are in the aforementioned retracted state, the engaging portion Q1b engaged to the movable portion 213a is caused to rotate, which causes the rotation shafts Q1 to rotate. When this happens, the rotational force of the rotation shafts Q1 are transmitted to the rotation shaft Q3 via the rotational mechanism 212 (here, the first to fourth coupled gears 212a to 212d), and due to this, the cam members 211 rotate and become positioned in the aforementioned most protruding position as shown in
With the paper feeding device according to the embodiment of the present invention, the central area P2 of the papers P stacked in the rotating board 201 is upwardly raised by the cam members 211, which protrude upward from the upper surface 201d of the rotating board 201, and therefore the state of curling is mitigated and the papers P can be reliably transported to the nip portion γ between the paper feeding roller 241 and the separation roller 242.
Further still, in the case where a state of curling has been detected by the curl detection device 215 and the main control portion 54 has determined that the papers P are curled, the central area P2 of the papers P stacked in the rotating board 201 can be automatically raised upwardly by driving the central bending drive portion 213 that drives the central bending mechanism 210 so as to rotate the cam members 211 of the central bending mechanism 210 via the rotational mechanism 212 by a predetermined rotation angle (for example, 180 degrees) from the retracted position such that the cam members 211 protrude by a predetermined amount from the upper surface 201d of the rotating board 201. In this way, even if the user does not confirm the state of curling of the papers P and manually operate the central bending mechanism 210 prior to executing a job, the papers P can be reliably transported to the nip portion γ between the paper feeding roller 241 and the separation roller 242.
Then, at the completion of the job, the main control portion 54 again drives the central bending drive portion 213 to operate the central bending mechanism 210 (here, to rotate the cam members 211 by 180 degrees), thereby enabling the cam members 211 to be returned to the initial state (home position). It should be noted that the configuration for returning the cam members 211 to the initial state is not limited to this configuration, and for example it is possible to leave the cam members 211 in the protruding state and when the engagement of the movable portion 213a of the drive portion 213 and the engaging portion Q1b of the rotation shaft Q1 (the coupling for linking to the main unit) is released as a result of pulling out the paper feeding tray 83 from the paper feeding portion 8, the first coupled gear (here, the circular arc shaped rack gear) 212a returns to the predetermined initial position due to its own weight, thereby returning the cam members 211 to their initial positions.
Furthermore, in the case where a state of curling of the paper P has been detected by the curl detection device 215, the main control portion 54 may allow the detected paper P to continue being transported as it is, then after the transport of this paper P, the central bending mechanism 210 is caused to operate before the commencement of supplying the next paper P to be supplied.
Furthermore, in the present embodiment, the main control portion 54 causes the central bending mechanism 210 to operate with timing by which the state of curling of the paper P has been detected by the curl detection device 215, thereby carrying out mitigation of the state of curling as shown in
Furthermore, the curl detection device 215 is used in the present embodiment, but instead of this it is possible to provide a paper transport detection section such as a paper detection sensor such that in the case where a transport timing of the papers is detected by the paper transport detection section and a determination has been made that the detected timing is delayed from a predetermined standard timing, the main control portion 54 determines that the delay is an influence of an increased transport load due to paper in a curled state, and causes the central bending mechanism 210 to operate. For example, the paper transport detection section can be provided near the nip portion γ between the paper feeding roller 241 and the separation roller 242.
Furthermore, in the present embodiment, components including the cam members 211 are used as the central bending mechanism, but components including the guide member may also be used.
As shown in
A central bending guide plate, which has a half-folded structure using a portion 211a′ corresponding to the central area P2 of the papers P stacked in the rotating board 201 as a reference, can be given as an example of the guide member 211a. The central bending guide member 211a is configured such that its edges in the paper transport direction X slide and move in contact with the rotating board 201 so that a flexing portion 211a′ is upwardly raised, and in this way it is possible for the central area P2 of the papers P stacked in the rotating board 201 to be upwardly raised. In this case, the guide member 211a can be raised upwardly by an appropriate elevation section. It should be noted that it may also be raised upwardly by the foregoing cam member.
The paper feeding device 200 according to the embodiment of the present invention can be applied to any form of paper housing portion as long as it is provided with a loading member in which paper is stacked, for example, it may also be applied to the large capacity cassette 81 and the manual feeding tray 82 provided in the image forming apparatus 1A according to the present embodiment.
The present invention can be embodied and practiced in other different forms without departing from the spirit and essential characteristics thereof. Therefore, the above-described working examples are considered in all respects as illustrative and not restrictive. The scope of the invention is indicated by the appended claims rather than by the foregoing description. All variations and modifications falling within the equivalency range of the appended claims are intended to be embraced therein.
| Number | Date | Country | Kind |
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| 2008-066194 | Mar 2008 | JP | national |
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| Number | Date | Country | |
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| 20090230608 A1 | Sep 2009 | US |
