Information
-
Patent Grant
-
6702275
-
Patent Number
6,702,275
-
Date Filed
Tuesday, April 3, 200123 years ago
-
Date Issued
Tuesday, March 9, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Walsh; Donald P.
- Miller; Jonathan R
Agents
-
CPC
-
US Classifications
Field of Search
US
- 271 98
- 271 106
- 271 311
-
International Classifications
-
Abstract
In a paper-leaves separating/supplying apparatus comprising a rotary separating/supplying belt, a vacuum suction device and a separating/supplying device, the vacuum suction device takes up one by one a plurality of paper leaves set together and conveyed as far as a position at which they come into contact with a belt surface of the separating/supplying belt so that the paper leaf is attached onto the belt surface and is fed toward the downstream side in accordance with the rotary motion of the separating/supplying belt. The belt surface of the separating/supplying belt is placed in a state perpendicular to a traveling plane of the paper leaves or in a state inclined toward the paper leaves. With this construction, when the paper leaves are fed successively, the preceding paper leaf coming previously into contact with the belt surface is attracted and held on the separating/supplying belt in a state parallel with or inclined toward the succeeding paper leaf so that the weight of the succeeding paper leaf hardly fall on the preceding paper leaf. This minimizes the contact pressure between the preceding paper leaf and the succeeding paper leaf, thus achieving smooth feeding of the paper leaves.
Description
BACKGROUND OF THE INVENTION
1) Field of the Invention
The present invention relates to a paper-leaves separating/supplying method and apparatus suitable for use in a paper-leaves division system and properly employable in separating a plurality of paper leaves such as mail, deposited together in a bundle, to convey them one by one to a partitioning section.
2) Description of the Related Art
In the recent years, a mail division apparatus, which includes a recognizing function for reading a bar-code attached to mail or a character recognizing function for reading destination information such as a postal code to divide the mail automatically on the basis of these destination information, has been put in practical use. Such a paper-leaves division apparatus, which is made to handle mail or the like (which will be referred to hereinafter to “paper leaves (sheets)”), has been required to meet requirements such as space-saving, labor-saving, cost reduction and fast operation (speed-up). A means to realize the fast operation of these requirements has been required to eliminate the occurrence of troubles such as overlap transportation in the middle of the conveyance and further to accomplish the conveyance and the partitioning operation promptly and accurately.
In general, such a type of paper-leaves division apparatus is designed to separate a plurality of paper leaves to be divided, deposited together in a bundle in a stand-up condition, from each other in a separating/supplying section and subsequently send them successively toward the downstream side. Accordingly, if the separating/supplying section cannot achieve the separation of the paper leaves properly and promptly, then this has great influence on the subsequent reading of the address information and the accuracy and speed of the partitioning operation. In addition, the proper and prompt separation in the separating/supplying section provides an effect to enhance the handling ability of a large number of paper leaves. Accordingly, for achieving the fast separation of the paper leaves, a simple-structure paper-leaves arrival detecting means is provided at a paper-leaves feeding (transferring) position to detect the arrival of the paper leaves.
Meanwhile, the fast and continuous conveyance of a large quantity of paper leaves may cause slight operational discordance in the paper-leaves conveyance path to develop instability factors so that the interval between one paper leaf and the subsequent another paper leaf lengthens and shortens, thus leading to the occurrence of overlap transportation so that difficulty is experienced in correctly conducting the partitioning operation of the paper leaves to be done after the conveyance. One of the instability factors is that, in a case in which paper leaves are fed in a collectively set condition and in a stand-up condition, if a paper leaf (which will be referred to hereinafter as a “succeeding paper leaf”) traveling afterward falls down to lean against a paper leaf (which will be referred to hereinafter as a “preceding paper leaf”) running ahead of the succeeding paper leaf, the weight of the succeeding paper leaf is placed on the preceding paper leaf, thus generating a contact pressure between the preceding paper leaf and the succeeding paper leaf. In addition, this contact pressure develops a load at the feed of the preceding paper leaf to hinder the smooth feeding operation, or the succeeding paper leaf is dragged by the preceding paper leaf to fall into an irregular condition so that the further feeding of the succeeding paper leaf can be conducted in an unstable state. Still additionally, the sucking paper leaf is dragged by the preceding paper leaf to be sent in a state where two pieces overlap with each other, that is, the so-called overlap transportation occurs. Accordingly, in order to solve these problems, there is a need to reduce the contact pressure between the preceding paper leaf and the succeeding paper leaf by as much as possible in feeding (letting out) the preceding paper leaf.
Furthermore, a key to fast and continuous conveyance of a large quantity of paper leaves is that the system accurately recognizes the arrival of paper leaves at a separating/feeding belt surface and appropriately feeds the paper leaves successively or continuously. A conventional mechanical paper-leaves arrival detecting means is placed immediately before the separation/supply section and is designed to make a decision on the arrival in a manner that a paper leaf is brought into point (or line) contact with the paper-leaves arrival detecting means. In addition, this paper-leaves arrival detecting means can fail to detect the arrival of the paper leaves depending upon situations such as the weight, thickness, surface roughness or supplying posture of the paper leaves, which interferes with the prompt separation/supply. In this respect, the conventional paper-leaves arrival detecting means does not fulfill its purpose sufficiently.
SUMMARY OF THE INVENTION
The present invention has been developed with a view to eliminating these problems, and it is therefore an object of the invention to provide a paper-leaves separating/supplying method and apparatus, capable of, in feeding paper leaves, reducing the contact pressure occurring between the preceding paper leaf and the succeeding paper leaf to certainly feed the paper leaves one by one for accomplishing the conveyance of the paper leaves with high accuracy without exerting adverse influence on the succeeding paper leaf, such as overlap transportation.
Another object of the invention is to a paper-leaves separating/supplying method and apparatus capable of precisely detecting the paper leaves conveyed up to a paper-leaves feeding position to successively feed the paper leaves with accuracy.
A further object of the present invention is to accurately accomplish the conveyance of paper leaves without troubles such as overlap transportation.
For these purposes, in accordance with a first aspect of the present invention, there is provided a paper-leaves separating/supplying method comprising the steps of placing a belt surface of a separating/supplying belt in a state substantially perpendicular to a conveying direction of a plurality of paper leaves set together and conveyed in a stand-up condition or in a state inclined toward the paper leaves conveyed, taking up the paper leaves, conveyed up to a position at which the paper leaves come into contact with the belt surface, by vacuum suction on the belt surface side so that the paper leaf adheres onto the belt surface, and feeding the one paper leaf taken up toward the downstream side in accordance with the rotary motion of the separating/supplying belt.
Thus, the preceding paper leaf coming previously into contact with the belt surface is attracted and held on the separating/supplying belt in a state parallel with or inclined toward the succeeding paper leaf, and then fed in accordance with the rotary motion of the separating/supplying belt. Accordingly, the weight of the succeeding paper leaf hardly fall on the preceding paper leaf when the preceding paper leaf is fed to the downstream side, thus minimizing the contact pressure between the preceding paper leaf and the succeeding paper leaf to achieve smooth feeding thereof. In addition, it is possible to prevent the succeeding paper leaf from being dragged by the preceding paper leaf to be disarranged in posture, which assures that the paper leaves are conveyed with accuracy without the occurrence of troubles.
Furthermore, in accordance with a second aspect of the present invention, there is provided a paper-leaves separating/supplying apparatus comprising a rotary separating/supplying belt, vacuum suction means for taking up a plurality of paper leaves, set together and conveyed in a stand-up condition, through the use of vacuum suction so that they are attached onto a belt surface of the separating/supplying belt, and separating/supplying means for feeding the paper leaves, attached onto the belt surface by the vacuum suction, one by one to the downstream side in accordance with the rotary motion of the separating/supplying belt, wherein the belt surface of the separating/supplying belt is placed in a state substantially perpendicular to a conveying direction of the paper leaves or in a state inclined toward the paper leaves. With this construction, the paper leaf (preceding paper leaf) coming previously into contact with the belt surface is sucked to be held on the separating/supplying belt in a state parallel to the paper leaf (succeeding paper leaf) coming afterward or in a state inclined toward the succeeding paper leaf, and fed by the rotary motion of the separating/supplying belt. Accordingly, the weight of the succeeding paper leaf hardly fall on the preceding paper leaf when the preceding paper leaf is fed to the downstream side; therefore, this minimizes the contact pressure between the preceding paper leaf and the succeeding paper leaf to enable the smooth feeding of the paper leaves. In addition, it is possible to prevent the succeeding paper leaf from being dragged together by the preceding paper leaf to be disarranged in posture, which assures that the paper leaves is conveyed with accuracy without the occurrence of troubles.
Still furthermore, in accordance with a third aspect of the present invention, there is provided a paper-leaves separating/supplying method comprising the steps of vacuum-sucking a plurality of paper leaves, set together and conveyed in a stand-up condition, one by one toward a belt surface of a separating/supplying belt of separating/supplying means, bringing a lower end portion of the paper leaf, conveyed to the belt surface, into contact with an auxiliary contact surface placed under the separating/supplying means for feeding the paper leaves to the downstream side in accordance with rotary motion of the separating/supplying belt, attracting the lower end portion of the paper leaf onto the auxiliary contact surface through the use of auxiliary vacuum suction means, and measuring a negative pressure of the auxiliary vacuum suction means for detecting that the paper leaf arrives at the belt surface.
With this method, even though a paper-leaves arrival sensor does not detects that the paper leaf has arrived at the position of the belt surface because it shifts during conveyance, when the paper leaf is brought into contact with the auxiliary contact surface and is attracted thereonto by vacuum suction, the negative pressure exceeds a predetermined value, so the arrival of the paper leaf is detectable on the basis of the measured negative pressure, which secures a continuous paper-leaves feeding operation by the separating/supplying means.
Moreover, in accordance with a fourth aspect of the present invention, there is provided a paper-leaves separating/supplying apparatus comprising separating/supplying means including a rotary separating/supplying belt and first vacuum suction means for vacuum-sucking each of a plurality of paper leaves, set together and conveyed in a stand-up condition, through a belt surface of the separating/supplying belt to suction-hold the paper leaf on the belt surface, with separating/supplying means feeding the paper leaves suction-held on the belt surface one by one to the downstream side in accordance with rotary motion of the separating/supplying belt, auxiliary separation means including an auxiliary contact surface placed under the separating/supplying means for receiving a lower end portion of the paper leaf transferred to the belt surface and second vacuum suction means for generating a vacuum suction force to attract the lower end portion of the paper leaf onto the auxiliary contact surface, a paper-leaves arrival detecting means for detecting the arrival of the paper leaf when the paper leaf is transferred to the belt surface, and negative pressure measuring means for measuring a negative pressure in the second vacuum suction means.
Also with this construction, even though a paper-leaves arrival sensor fails to detect that the paper leaf has arrived at the position of the belt surface because it shifts during conveyance, when the paper leaf is brought into contact with the auxiliary contact surface and is attracted thereonto by the second vacuum suction means, the negative pressure in the second vacuum suction means exceeds a specified value, so the arrival of the paper leaf is detectable on the basis of the measured negative pressure, which secures a continuous paper-leaves feeding operation by the separating/supplying means.
Still moreover, in accordance with a fifth aspect of the present invention, there is provided a paper-leaves separating/supplying method comprising the steps of vacuum-sucking a plurality of paper leaves, set together and conveyed up to a paper-leaves feeding position in a stand-up condition, one by one toward a belt surface of a separating/supplying belt of separating/supplying means, bringing a lower end portion of the paper leaf, transferred to the belt surface, into contact with an auxiliary contact surface placed under the separating/supplying means for feeding the paper leaves to the downstream side in accordance with rotary motion of the separating/supplying belt, attracting the lower end portion of the paper leaf onto the auxiliary contact surface through the use of auxiliary vacuum suction means, when the paper leaf is suction-attracted onto the auxiliary contact surface, making a central portion of the paper leaf protrude to the auxiliary contact surface side and making both sides of the paper leaf warp so that its horizontal cross section forms a generally arch-like configuration.
With this method, the preceding paper leaf is bent into an arch-like configuration so that its both end portions protrude toward the succeeding paper leaf, and at this time, this protrusion of both the end portions of the preceding paper leaf separates the succeeding paper leaf, conveyed in a state brought into contact with the preceding paper leaf, from the preceding paper leaf, thus preventing the overlap transportation of the paper leaves and securing regular conveyance thereof.
In addition, according to this paper-leaves separating/supplying method, air is supplied to the paper leaf, bent into the arch-like configuration, from the under to separate the succeeding paper leaf from the preceding paper leaf. Thus, in addition to the flipping or separation effect stemming from the protrusion of the preceding paper leaf, this air blowing can more certainly achieve the separation between the paper leaves, thus enabling more positively feeding the paper leaves one by one.
Furthermore, in accordance with a sixth aspect of the present invention, there is provided a paper-leaves separating/supplying apparatus comprising separating/supplying means including a rotary separating/supplying belt and first vacuum suction means for vacuum-sucking each of a plurality of paper leaves, set together and conveyed in a stand-up condition to a paper-leaves feeding position, through a belt surface of the separating/supplying belt to suction-hold the paper leaf on the belt surface, with separating/supplying means feeding the paper leaves suction-held on the belt surface one by one to the downstream side in accordance with rotary motion of the separating/supplying belt, and auxiliary separation means including an auxiliary contact surface placed under the separating/supplying means to confront a lower end portion of the paper leaf conveyed to the paper-leaves feeding position and second vacuum suction means for generating a vacuum suction force in the inside of the auxiliary contact surface to attract the lower end portion of the paper leaf onto the auxiliary contact surface, wherein the auxiliary contact surface has an irregular member whereby, when the paper leaf is attracted onto the auxiliary contact surface, a central portion of the paper leaf protrudes toward the auxiliary contact surface side and both end portions thereof protrude toward the succeeding paper leaf coming afterward so that a horizontal cross section of the paper leaf is formed into a generally arch-like configuration.
Likewise, with this construction, the preceding paper leaf is bent into an arch-like configuration so that its both end portions protrude toward the succeeding paper leaf, and at this time, this protrusion of both the end portions of the preceding paper leaf separates the succeeding paper leaf, conveyed in a state brought into contact with the preceding paper leaf, from the preceding paper leaf, thus preventing the overlap transportation of the paper leaves and securing regular conveyance thereof.
In addition, according to this paper-leaves separating/supplying apparatus, the auxiliary contact surface is disposed to make a predetermined angle between the auxiliary contact surface and the belt surface of the separating/supplying belt so that the paper leaf attracted onto the auxiliary contact surface is bent toward the succeeding paper leaf. Accordingly, the paper leaf bent into the arch-like configuration is further bent into a doglegged configuration to form a gap with respect to the succeeding paper leaf, thereby more positively securing the separation between the preceding paper leaf and the succeeding paper leaf.
Still additionally, the irregular member of the auxiliary contact surface is formed so that its lower end portion has a flat configuration. This structure makes a larger gap between the lowermost portion of the paper leaf attracted onto the auxiliary contact surface and the succeeding paper leaf, which enables more efficient separation of the preceding paper leaf from the succeeding paper leaf when air is supplied into the enlarged gap between the preceding paper leaf and the succeeding paper leaf.
Furthermore, in accordance with a sixth aspect of the present invention, there is provided a paper-leaves separating/supplying apparatus comprising separating/supplying means including a rotary separating/supplying belt and first vacuum suction means for vacuum-sucking each of a plurality of paper leaves, set together and conveyed in a stand-up condition to a paper-leaves feeding position, through a belt surface of the separating/supplying belt to suction-hold the paper leaf on the belt surface, with separating/supplying means feeding the paper leaves suction-held on the belt surface one by one to the downstream side in accordance with rotary motion of the separating/supplying belt, and auxiliary separation means including an auxiliary contact surface placed under the separating/supplying means to confront a lower end portion of the paper leaf conveyed to the paper-leaves feeding position, second vacuum suction means for generating a vacuum suction force in the inside of the auxiliary contact surface to attract the lower end portion of the paper leaf onto the auxiliary contact surface and an irregular member whereby, when the paper leaf is attracted onto the auxiliary contact surface, a central portion of the paper leaf protrudes toward the auxiliary contact surface side and both end portions thereof protrude toward the succeeding paper leaf coming afterward so that a horizontal cross section thereof is warped in a generally arch-like configuration, and air blowing means for supplying air between the preceding paper leaf and the succeeding paper leaf from under the paper leaves to make separation between the preceding paper leaf, attracted onto the auxiliary contact surface, and the succeeding paper leaf.
With this construction, the preceding paper leaf is bent into an arch-like configuration so that its both end portions protrude toward the succeeding paper leaf, and at this time, this protrusion of both the end portions of the preceding paper leaf separates the succeeding paper leaf, conveyed in a state brought into contact with the preceding paper leaf, from the preceding paper leaf. In addition, air is supplied between the preceding paper leaf and the succeeding paper leaf, thus achieving more positive separation between the preceding paper leaf and the succeeding paper leaf and securing regular conveyance thereof.
Moreover, the irregular member is made so that its lowermost portion corresponding to the lowermost portion of the paper leaf brought into contact with the auxiliary contact surface has a flat configuration. This structure makes a larger gap between the lowermost portion of the paper leaf attracted onto the auxiliary contact surface and the succeeding paper leaf, which enables more efficient separation of the preceding paper leaf from the succeeding paper leaf when air is supplied into the enlarged gap between the preceding paper leaf and the succeeding paper leaf.
BRIEF DESCRIPTION OF THE DRAWINGS
Other objects and features of the present invention will become more readily apparent from the following detailed description of the preferred embodiments taken in conjunction with the accompanying drawings in which:
FIG. 1
is a perspective view showing the entire construction of a paper-leaves division system according to an embodiment of the present invention;
FIG. 2
is a plan view showing the entire construction of the paper-leaves division system according to this embodiment;
FIG. 3
is a schematic illustration of a composition of the interior of the paper-leaves division system according to the embodiment, viewed perceptively from a side direction;
FIG. 4
is a perspective view showing an essential construction of a paper-leaves supplying section of the paper-leaves division system according to the embodiment;
FIG. 5
is a perspective view showing an essential construction of the paper-leaves division system according to the embodiment;
FIG. 6
is a perspective view showing an essential construction of a depositing section of the paper-leaves division system according to the embodiment;
FIG. 7
is a schematic cross-sectional view taken along a line A—A of
FIG. 6
;
FIG. 8
is a perspective view entirely showing a paper-leaves conveying means of the paper-leaves division system according to the embodiment;
FIG. 9
is a perspective view showing an essential construction of the paper-leaves conveying means of the paper-leaves division system according to the embodiment;
FIG. 10
is a front elevational view showing the essential construction of the paper-leaves conveying means of the paper-leaves division system according to the embodiment;
FIG. 11
is an exploded perspective view showing the essential construction of the paper-leaves conveying means of the paper-leaves division system according to the embodiment;
FIG. 12
is a side elevational view showing a partitioning arm device of the paper-leaves conveying means of the paper-leaves division system according to the embodiment;
FIG. 13
is a perspective view showing the partitioning arm device of the paper-leaves conveying means of the paper-leaves division system according to the embodiment;
FIG. 14
is a perspective view showing the partitioning arm device of the paper-leaves conveying means of the paper-leaves division system according to the embodiment;
FIG. 15
is an exploded perspective view showing the partitioning arm device of the paper-leaves conveying means of the paper-leaves division system according to the embodiment;
FIG. 16
is an illustration of an operation of the partitioning arm device of the paper-leaves conveying means of the paper-leaves division system according to the embodiment;
FIG. 17
is an illustration of an operation of the partitioning arm device of the paper-leaves conveying means of the paper-leaves division system according to the embodiment;
FIG. 18
is a perspective view showing an essential construction of a depositing section of the paper-leaves division system according to the embodiment;
FIG. 19
is an exploded perspective view showing a paper-leaves vibrating device of the paper-leaves division system according to the embodiment;
FIGS. 20A and 20B
illustratively show a peripheral construction of a paper-leaves separating/supplying apparatus according to the embodiment;
FIG. 21
is a perspective view entirely showing the paper-leaves separating/supplying apparatus according to the embodiment;
FIG. 22
is a front elevational view showing the paper-leaves separating/supplying apparatus according to the embodiment;
FIG. 23
is a top view showing the paper-leaves separating/supplying apparatus according to the embodiment;
FIG. 24
is a perspective view showing an essential construction of a separation auxiliary device of the paper-leaves division system according to the embodiment;
FIG. 25
is a cross-sectional view taken along an arrow line B—B of
FIG. 24
;
FIG. 26
is a cross-sectional view taken along an arrow line C—C of
FIG. 24
;
FIG. 27
is an illustration useful for explaining an unacceptable posture detecting operation of the paper-leaves division system according to the embodiment;
FIG. 28
is a block diagram showing of the entire circuit arrangement of a paper-leaves conveying apparatus of the paper-leaves division system according to the embodiment;
FIGS. 29A and 29B
are parts of a flow chart showing an essential operation of the paper-leaves division system according to the embodiment; and
FIG. 30
is an illustrative view showing an essential construction of a paper-leaves separating/supplying apparatus according to the embodiment.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
An embodiment of the present invention will be described hereinbelow with reference to the drawings.
FIG. 1
is a perspective view showing the entire construction of a paper-leaves division system using a paper-leaves separating/supplying apparatus according to a first embodiment of the present invention,
FIG. 2
is a plan view showing the entire construction of this paper-leaves division system, and
FIG. 3
is a schematic illustration of a composition of the interior of this paper-leaves division system, viewed perceptively from a side direction.
(A) Entire Construction of Paper-Leaves Division System
In
FIGS. 1
to
3
, this paper-leaves division system is roughly made up of a paper-leaves supplying section
1
, a reading unit
2
, a paper-leaves partitioning section
3
, a paper-leaves conveying means
4
, a transfer truck
5
, a storage shelf
6
and others.
The paper-leaves supplying section
1
is for conveying a plurality of paper leaves
10
(see
FIGS. 3
,
20
A and
20
B), set together in a bundle and in a stand-up posture, to up a paper-leaves feeding position
8
, and a paper-leaves separating/supplying apparatus
9
, placed at the paper-leaves feeding position
8
, is for separating the paper leaves
10
from each other and feeds them successively to the downstream side at which the reading unit
2
exists. The reading unit
2
reads the destination information of a bar code (alternatively, a postal code or the like) attached to each of the paper leaves
10
separated from each other in the paper-leaves separating/supplying apparatus
9
, and sends that destination information to a computer.
The paper-leaves partitioning section
3
, in this embodiment, is constructed into a three-step arrangement in a vertical direction. The paper-leaves partitioning section
3
includes a plurality of (in this embodiment, 33) partitioning/stacking units
3
a
for temporarily accumulating and storing the paper leaves
10
divided and distributed on the basis of the destination information, in a state aligned in a horizontal direction.
The paper-leaves conveying means
4
is for conveying the paper leaves
10
, fed one by one from the paper-leaves separating/supplying apparatus
9
of the paper-leaves supplying section
1
, through the reading unit
2
to the paper-leaves partitioning section
3
. In front of (on the upstream side of) each of the partitioning/stacking units
3
a
of the paper-leaves partitioning section
3
, there is placed a distributing section (not shown) for distributing the paper leaves
10
to the partitioning/stacking unit
3
a
, disposed in the form of three stages, of the paper-leaves partitioning section
3
.
The transfer truck
5
accepts and accommodates the paper leaves
10
discharged from the partitioning/stacking units
3
a
of the paper-leaves partitioning section
3
, and a paper-leaves relaying passage
5
a
, constructed into a vertical three-step arrangement, is provided to each of the partitioning/stacking units
3
a
of the paper-leaves partitioning section
3
.
The storage shelf
6
is constructed into a three-stage arrangement according to the partitioning/stacking units
3
a
of the paper-leaves partitioning section
3
, and is such that paper-leaves storage passages
6
a
are lined up in a horizontal direction, with each line comprising eleven paper-leaves storage passages
6
a.
(A-1) Outline of Construction of Paper-Leaves Supplying Section
FIG. 4
is a perspective view showing an essential construction of the paper-leaves supplying section
1
, and
FIG. 5
is an partially enlarged and perspective view showing a construction around the paper-leaves feeding position
8
in the paper-leaves supplying section
1
. In
FIGS. 4 and 5
, the paper-leaves supplying section
1
is equipped with a depositing section
11
in which a plurality of paper leaves
10
bundled are deposited in a stand-up posture.
(A-2) Construction of Depositing Section
The depositing section
11
, as shown in
FIGS. 6 and 7
, is composed of a bottom wall
11
a
for supporting the bottom surfaces of the deposited paper leaves
10
and a back wall
11
b
for supporting the back surface portions of the paper leaves
10
. The bottom wall
11
a
and the back wall
11
b
are made to intersect with each other at generally right angles to form a generally L-shaped cross section, and the entire back wall
11
b
, together with the bottom wall
11
a
, is set in a state inclined or turned backwardly by θ degrees (approximately 15 degrees) (see FIGS.
3
and
7
).
FIG. 6
is a perspective view schematically showing an essential construction of the depositing section
11
, and
FIG. 7
is an illustrative cross-sectional view taken along a line A—A of FIG.
6
.
A further description will be given hereinbelow of a peripheral structure of the depositing section
11
.
On the back wall
11
b
side, a paper-leaves conveying means
12
is provided which is capable of sending the paper leaves
10
on the depositing section
11
toward the paper-leaves feeding position
8
horizontally in a stand-up condition. In addition, the back wall
11
b
is formed in a manner that three plates of an upper back plate
13
a
, an intermediate back plate
13
b
and a lower back plate
13
are combined into one back wall in a state where slits
14
a
and
14
b
are defined between the upper back wall
13
a
and the intermediate back plate
13
b
and between the intermediate back plate
13
b
and the lower back plate
13
c
, respectively. The back plates
13
a
to
13
c
are made to have different widths, that is, the upper back wall
13
a
is wider in width than the intermediate back plate
13
b
while the intermediate back plate
13
b
is wider than the lower back wall
13
c
. Still additionally, the back plates
13
a
to
13
c
are not placed on the same plane, but are, as shown in
FIG. 7
, disposed stepwise so that the intermediate back plate
13
b
is slightly set backwardly by a distance “t” with respect to the upper back plate
13
a
, while the lower back plate
13
c
is slightly set backwardly by a distance “t” with respect to the intermediate back plate
11
b
, that is, so that the back wall
11
b
recedes successively as it approaches the bottom wall
11
a
. The reason that the positions of the three back plates
13
a
to
13
c
having different widths and constituting the back wall
11
b
are successively shifted rearwardly in this way is to, when the paper leaves
10
being vibrated to be put in order jump up and then drop, prevent the corners (intersections between the bottom surfaces and the back surfaces) of the paper leaves
10
from being caught by the upper surfaces of the back plates
13
b
and
13
c
constituting the slits
14
a
and
14
b
to cause the paper leaves
10
to be put in disorder. That is, in a case in which the back plates
13
a
to
13
c
disposed to define the slits
14
a
and
14
b
are disposed on the same plane, the back plate
13
c
tends to develop a protrusive step, and when the paper leaves
10
drop along the back wall
11
b
in this state, the paper leaves
10
are blocked by the protrusive step so that they turn, thereby being put in disorder. On the other hand, in this embodiment, in a case in which the back plates
13
a
to
13
c
are disposed to stepwise recede more backwardly as the position in the back wall
11
b
approaches the bottom side, such a protrusive step disappears. Accordingly, the paper leaves
10
come down along the back plate
13
a
smoothly drop to the bottom wall
11
a
without being caught by the upper surfaces of the back plates
13
b
and
13
c
, thus certainly putting the paper leaves
10
in order without disorder during the arrangement thereof. Moreover, even if the paper leaves
10
are returned while being turned clockwise in
FIG. 7
, since each of the upper surfaces of the back plates
13
b
and
13
c
is shifted backwardly with respect to the back plate
13
a
or
13
b
just above, it is possible to prevent the paper leaves
10
from being caught by the corners thereof, which secures the certain arrangement of the paper leaves
10
without again disordering them during the arrangement.
Furthermore, on the bottom wall
11
a
side, there are provided a paper-leaves vibrating means
15
(see
FIGS. 4
,
5
and
19
) for vibrating the paper leaves
10
placed on the depositing section
11
to brought two edges (lower side edges and back side edges) of the paper leaves
10
into contact with the bottom wall
11
a
and the back wall
11
b
for arranging the paper leans
10
and a second paper-leaves conveying means
16
for horizontally sending the paper leaves
10
on the depositing section
11
to the paper-leaves feeding position
8
in a stand-up condition in cooperation with the paper-leaves conveying means
12
.
(A-3) Construction of Paper-Leaves Conveying Means
As
FIG. 8
shows generally, the aforesaid paper-leaves conveying means
12
is composed of an endless chain
21
for successively joining, through chains
20
, partitioning arm devices
19
, each having two upper and lower arms
18
a
and
18
b
passing through the slits
14
a
and
14
b
of the back wall
11
b
and forwardly protruding at generally right angles from the back wall
11
b
, into an endless condition and disposing them at a substantially equal interval, a driving means
22
for placing this endless chain
21
in rotary motion, a cam device
23
for controlling the advancing/retracting operations of the partitioning arm devices
19
in placing the endless chain
21
in rotary motion, and other components. The driving means
22
includes a motor
42
as a drive source. In addition, the partitioning arm devices
19
are for subdividing the paper leaves
10
, deposited together in the depositing section
11
, in the depositing section
11
and for supporting the subdivided paper leaves
10
from both the sides to hold them in a stand-up condition, and further conveying them to the paper-leaves feeding position
8
in this condition in cooperation with a second paper-leaves conveying means
16
which will be mentioned later. When positioned on the upper half side of the endless chain
21
by the rotary motion of the endless chain
21
, the arms
18
a
and
18
b
of each of the partitioning arm devices
19
pass through the slits
14
a
and
14
b
and move toward the paper-leaves feeding position
8
in a state protruding forwardly at generally right angles from the back wall
11
b
, and when arriving at a position (end portion
12
A) immediately before the paper-leaves feeding position
8
, retract backwardly from the back wall
11
b
. Thereafter, they are positioned on the lower half side of the endless chain
21
turned downwardly to move toward an end portion
12
B opposite to the paper-leaves feeding position
8
, and are again turned upwardly from the end portion
12
B. Still additionally, immediately before the end portion
12
B, the arms
18
a
and
18
b
of the partitioning arm device
19
are guided by the cam device
23
to again pass through the slits
14
a
and
14
b
for protruding forwardly from the back wall
11
b
, and then are guided to move toward the paper-leaves feeding position
8
on the upper half side of the endless chain
21
.
(A-4) Structure of Cam Device
As shown in detail in
FIGS. 9
to
11
, the cam device
23
is composed of a first cam
23
A disposed along the traveling path of the partitioning arm devices
19
guided on the upper half side of the endless chain
21
, and a second cam
23
B disposed along the traveling path of the partitioning arm device
19
at the end portion
12
B of the endless chain
21
opposite to the paper-leaves feeding position
8
. The second cam
23
B has a generally U-like configuration and an inclined surface
23
b
tilted so that it gradually protrudes forwardly as the turning to the upper side proceeds, and the inclined surface
23
b
is made to shows the maximum protrusion quantity at the time of the completion of the turning to the upper side. On the other hand, the first cam
23
A is made in the form of one rail member having a column-like configuration, and is disposed in a state continuously joined to an end portion (the maximum protruding portion of the inclined surface
23
b
) of the second cam
23
B and extends straight toward the paper-leaves feeding position
8
(end position
12
A) in a state where the maximum protrusion quantity is maintained. On the paper-leaves feeding position
8
side, the first cam
23
A is positioned so that a roller
40
of the partitioning arm device
19
is brought into contact therewith until the arms
18
a
and
18
b
of the partitioning arm device
19
moved to the nearest position to the paper-leaves feeding position
8
, accommodating one or more paper leaves
10
therebetween, come to a position immediately before coming into contact with a belt contact surface
67
a
of a separating/supplying belt
67
of the paper-leaves separating/supplying apparatus
9
. In the vicinity of the location of the first cam
23
A, a pair of guide bars
24
a
and
24
b
are placed along the first cam
23
A (see (FIGS.
10
and
11
). The pair of guide bars
24
a
and
24
b
are held in parallel with each other through a spacer
25
fixed on the apparatus body side to support, from the under, the upper half of the endless chain
21
traveling toward the paper-leaves feeding position
8
in a state brought into contact with the first cam
23
A after the completion of the turning from the lower side.
(A-5) Construction of Partitioning Arm Device
As shown in detail in
FIGS. 12
to
17
, the partitioning arm device
19
is composed of a fitting plate
26
fixedly secured to extend between a pair of chains
20
, a pair of guide bars
28
a
,
28
b
and center bar
29
whose both end portions are fixed to brackets
27
a
and
27
b
fixed to both end portions of the fitting plate
26
, a slider
30
attached to the guide bars
28
a
,
28
b
and the center bar
29
to be slidable forwardly and backwardly, an arm holder
31
fixedly secured onto the slider
30
, the aforesaid pair of arms
18
a
and
18
b
fixedly secured onto the arm holder
31
, and other components. The slider
30
, as shown in the exploded perspective view of
FIG. 15
, has through holes
30
a
and
30
b
made at right and left positions and a through-hole
30
c
made at a central position. A cylindrical slide bush
32
is inserted into each of the through holes
30
a
and
30
b,
and the slide bush
32
is fixed to the slider
30
through snap rings
33
mounted over the slide bush
32
before and after the slider
30
. In addition, the guide bars
28
a
and
28
b
penetrate the slider
30
after passing through the slide bushes
32
, and both end portions thereof fixedly secured to the brackets
27
a
and
27
b
by means of vises
34
so that the slider
30
is slidable forwardly and backwardly. In this case, when the slider
30
are fitted over the guide bars
28
a
and
28
b
, a ring-like spacer
35
is placed between the slider
30
and the bracket
27
b
in order to limit the sliding amount of the slider
30
. The center bar
29
penetrates the through hole
30
c
of the slider
30
and is disposed to be in parallel with the guide bars
28
a
and
28
b
, and both the end portions thereof penetrate the brackets
27
a
and
27
b
, respectively, and are positioned by E rings
36
in the exterior of the brackets
27
a
and
27
b
. Moreover, a coil spring
37
is set on the center bar
29
between the bracket
27
a
and the slider
30
in a state compressed to press the slider
39
against the bracket
27
b
side at all times (see FIGS.
12
and
13
). The arm holder
31
has a generally L-shaped configuration, and a vertical portion
31
a
is turned forwardly and a horizontal portion
31
b
bent backwardly from the lower end side of the vertical portion
31
a
at substantially right angles is fixedly secured onto the upper surface of the slider
30
. The pair of arms
18
a
and
18
b
separated vertically is fitted to the vertical portion
31
a
in a state of protruding forwardly at substantially right angles. On the other hand, the roller
40
is fitted to the rear end side of the horizontal portion
31
b
to be rotatable horizontally around a rotary shaft
39
extending upwardly at right angles from the horizontal portion
31
b
. This roller
40
is in conjunction with the first cam
23
A and the second cam
23
B, and is allowed to come into contact with the first cam
23
A and the second cam
23
B.
The driving means
22
is equipped with rotary drums
41
A and
41
B rotatably disposed separately right and left end portions of the depositing section
11
, with toothed wheels (not shown) to be engaged with the chains
20
being formed on the outer circumferences of the rotary drums
41
A and
41
B. In addition, on the rotation of the rotary drums
41
A and
41
B, the toothed wheels are successively engaged with the chains
20
so that the endless chain
21
, together with the partitioning arm devices
19
, travels endlessly in the rotating direction of the rotary drums
41
A and
41
B. Of the rotary drums
41
A and
41
B, the rotary drum
41
A acts as a driving drum while the rotary drum
41
B acts as an idler drum, and the rotary drum
41
A is made to rotate in response to a rotational driving force from a motor
42
. That is, the rotation of the motor
42
causes the rotation of the rotary drum
41
A, and makes the rotation of the rotary drum
41
B according to the rotation of the rotary drum
41
A through the chains
20
, thus accomplishing the endless rotation of the endless chain
21
.
Secondly, a description will be given hereinbelow of an operation of the partitioning arm device
19
in the construction of the aforesaid paper-leaves conveying means
12
.
When the partitioning arm device
19
confronts the first cam
23
A, the roller
40
is brought into contact with the first cam
23
A, and the slider
30
is pressed toward the bracket
27
a
against the repulsion of the coil spring
37
as shown in portions of
FIGS. 14 and 16
so that the arms
18
a
and
18
b
protrude forwardly a great deal from the back wall
11
B. In addition, the arms
18
a
and
18
b
are shifted from the end
12
B side to the end
12
A side (paper-leaves feeding position
8
) in the slits
14
a
and
14
b
in accordance with the rotary motion of the endless chain
21
in the protruding condition. At this time, the paper leaves
10
, subdivided between the partitioning arm devices
19
and
19
and supported by the arms
18
a
,
18
b
and the arms
18
a
,
18
b
from both the sides so that a plurality of paper leaves are deposited together in the depositing section
11
in a state stood in a bundle, are shifted toward the paper-leaves feeding position
8
, coupled with the conveyance due to the second paper-leaves conveying means
16
and the vibration due to the paper-leaves vibrating means
15
, which will be described hereinafter, in a state pressed by the arms
18
a
and
18
b
. Still additionally, when the partitioning arm device
19
is shifted to the paper-leaves feeding position
8
and the roller
40
is separated from the first cam
23
A, the slider
30
is instantaneously moved to the bracket
27
b
side by the repulsion of the coil spring
37
in a state guided by the guide bars
28
a
and
28
b
as shown partially in
FIGS. 12
,
13
and
16
. That is, with this movement, the tip portions of the arms
18
a
and
18
b
retreat to a position behind the back wall
11
b
.
FIG. 16
illustrates a peripheral structure around the paper-leaves feeding position
8
, and shows a state in which that arms
18
a
and
18
b
of the partitioning arm device
19
, which are not separated from the first cam
23
A, protrude forwardly and the arms
18
a
and
18
b
of the partitioning arm device
19
, separated from the first cam
23
A, retreat up to the position behind the back wall
11
b
.
Furthermore, at the paper-leaves feeding position
8
, the partitioning arm device
19
whose arms
18
a
and
18
b
retreat up to the position behind the back wall
11
b
is shifted up to the other end portion
12
b
through the endless chain
21
in a state where the arms
18
a
and
18
b
are retreated, and the roller
40
is brought into contact with a minimum height portion of an inclined surface
23
b
of the second cam
23
B immediately before the other end portion
12
B. Moreover, when the roller
40
is moved together with the endless chain
21
in a state brought into contact with the inclined surface
23
b
, the height of that inclined surface
23
b
becomes gradually higher and the cam action of the inclined surface
23
b
causes the slider
30
to be gradually shifted to the bracket
27
a
side while compressing the coil spring
37
so that the arms
18
a
and
18
b
again protrude forwardly a great deal with respect to the back wall
11
b
.
FIG. 17
is an illustration of a state in which the arms
18
a
and
18
b
protrude with the roller
40
being brought into contact with the inclined surface
23
b
of the second cam
23
B at the other end portion
12
B. This protrusion reaches a maximum at a portion adjacent to the first cam
23
A, and when arriving at an end of the second cam
23
B, they are shifted to the first cam
23
A and conveyed toward the paper-leaves feeding position
8
while being again brought into contact with the first cam
23
A. Immediately before shifting from the second cam
23
B to the first cam
23
A, the arms
18
a
and
18
b
again confront the slits
14
a
and
14
b
, and then pass through the slits
14
a
and
14
b
and reach the paper-leaves feeding position
8
.
Accordingly, in the construction according to this embodiment, when the roller
40
is moved in a state brought into contact with the first cam
23
A, the arms
18
a
and
18
b
are shifted toward the paper-leaves feeding position
8
in a state where they protrude from the back wall
11
b
, and when the partitioning arm device
19
approaches the paper-leaves feeding position
8
and the roller
40
separates from the first cam
23
A, the arms
18
a
and
18
b
, together with the slider
30
, retreat to the position behind the back wall
11
b
. In addition, the arms
18
a
and
18
b
are moved toward the other end portion
12
B in a state of the retreat, and when they approach the other end portion
12
B, the roller
40
comes into contact with the second cam
23
B. When they are shifted continuously, the same cycle takes place repeatedly, that is, the slider
30
, together with the arms
18
a
and
18
b
, is again carried to above the first cam
23
A while protruding forwardly. With this operation, the paper leaves
10
placed on the depositing section
11
are successively shifted toward the paper-leaves feeding position
8
.
In this construction according to this embodiment, the position of the first cam
23
A on the paper-leaves feeding position
8
side is set such that the arms
18
a
and
18
b
support the paper leaves
10
until reaching a position immediately before a position at which the last paper leaf
10
being carried toward the paper-leaves feeding position
8
can lightly touch the separating/supplying belt
67
of the paper-leaves separating/supplying apparatus
9
, which will be described later, at the paper-leaves feeding position
8
. Concretely, as mentioned above, the arms
18
a
and
18
b
are designed to retreat instantaneously when the paper leaves
10
lightly touch the paper-leaves separating/supplying apparatus
9
. With this structure, the last paper leaf is conveyed until lightly touching the belt contact surface
67
a
of the separating/supplying belt
67
of the paper-leaves separating/supplying apparatus
9
at the paper-leaves feeding position
8
, thus securing the certain delivery. On the other hand, the paper-leaves conveying means of the conventional apparatus cannot achieve the retreat of the arms immediately before the paper-leaves feeding position. In addition, since the mechanism is made to select the retreating operation, the traveling speed of the retreating arms to the paper-leaves feeding position increases or decreases with respect to the arms traveling behind to lengthen or shorten the arm interval, which can cause the overlap transportation of the paper leaves. Still additionally, the arms themselves cannot retreat instantaneously, but the arms gradually and slowly retreat before arriving at the paper-leaves feeding position. That is, since the arms of the paper-leaves conveying means of the conventional apparatus is not designed to reach a position immediately before the paper-leaves feeding position in a state where they protrude, the operator is required to directly support the paper leaves in order to bring the paper leaves, falling down rearwardly, into contact with a separating/feeding surface (belt contact surface), and this creates a problem on safety and a problem in that difficulty is encountered in performing the work by one person. The construction according to this embodiment, by contrast, is made such that the arms
18
a
and
18
b
protrude until reaching a position immediately a position at which the last paper leaf
10
comes into contact with the belt contact surface
67
a
of the paper-leaves separating/supplying apparatus
9
; therefore, it is possible to eliminate the transfer failures that the paper leaves
10
fall down rearwardly before coming into contact with the belt contact surface
67
a
. This can eliminate the need for the stationing of full-time operators who belong exclusively to this operation, which is required in the case of the conventional apparatus, and hence, it is possible to reduce the staff and further to slice the cost. In addition, with the construction according to this embodiment, the position of the first cam
23
A on the paper-leaves feeding position
8
side, that is, the position at which the roller
40
of the partitioning arm device
19
is separated from the first cam
23
A to allow the arms
18
a
and
18
b
to retreat, is arbitrarily adjustable.
Furthermore, a description will be given hereinbelow of a structure of the paper-leaves vibrating means
15
and a structure of the second paper-leaves conveying means
16
.
First, the description will start at the structure of the second paper-leaves conveying means
16
.
FIG. 18
illustrates the details of the structure of the second paper-leaves conveying means
16
.
The second paper-leaves conveying means
16
is composed of a pair of conveying belt means
43
A and
43
B extending in right and left directions in parallel with the endless chain
20
on the back wall
11
b
side, and a pair of auxiliary conveying belt means
44
A and
44
B extending in right and left directions between the pair of conveying belt means
43
A,
43
B and the paper-leaves feeding position
8
in a state partially overlapping with the conveying belt means
43
A,
43
B. The pair of auxiliary conveying belt means
44
A and
44
B are placed between the conveying belt means
43
A and
43
B.
Each of the conveying belt means
43
A and
43
B is composed of a driving pulley
46
a
, an idler pulley
46
b
and an endless belt
47
stretched between the driving pulley
46
a
and the idler pulley
46
b.
The endless belt
47
has a teeth-like configuration, and is disposed so that its upper surface protrudes upwardly from an opening
11
c
(see
FIG. 6
) of the bottom wall
11
a
of the depositing section
11
, and the endless belt
47
directly receives the paper leaves
10
put on the depositing section
11
, and the rotary motion of the endless belt
47
, together with the conveyance by the paper-leaves conveying means
12
, sends the paper leaves
10
toward the paper-leaves feeding position
8
. In addition, the driving pulley
46
a
rotates by receiving a driving force of the motor
42
, which drives the paper-leaves conveying means
12
, through a power conveying belt (not shown), and hence, the second paper-leaves conveying means
16
is operated at a speed synchronized fully with the paper-leaves conveying means
12
. In addition, the endless belt
47
and the idler pulley
46
b
are also driven rotationally in accordance with the rotation of the driving pulley
46
a.
Each of the auxiliary conveying belt means
44
A and
44
B is composed of a driving pulley
49
a,
an idler pulley
49
b
and an endless belt
50
extending between the driving pulley
49
a
and the idler pulley
49
b.
The surface of the endless belt
50
is made smooth unlike that of the endless belt
47
of the conveying belt means
43
A and
43
B in order to lessen the frictional force with respect to the paper leaves
10
. In addition, the endless belt
50
is disposed so that its upper surface protrudes upwardly from an opening
11
d
(see
FIG. 6
) of the bottom wall
11
a
of the depositing section
11
, and the endless belt
50
directly receives the paper leaves
10
put on the depositing section
11
, and the rotary motion of the endless belt
50
, together with the conveying by the paper-leaves conveying means
12
, transfers the paper leaves
10
toward the paper-leaves feeding position
8
. In this case, the endless belt
50
can also be revolved in a direction opposite to the normally feeding direction, that is, in a direction separating from the paper-leaves feeding position
8
. The rotary motion of the endless belt
50
depends upon that, when the driving pulley
49
a
is rotationally driven forwardly or backwardly by a driving force of a motor
51
rotatable in two directions of forward and reverse directions, the endless belt
50
and the idler pulley
49
b
are rotationally driven forwardly or backwardly in accordance with the rotation of the driving pulley
49
a
. The traveling speed of the endless belt
50
is the same as that of the paper-leaves conveying means
12
when the paper leaves
10
move toward the paper-leaves feeding position
8
, while it is set to be higher, irrespective of the speed of the paper-leaves feeding means
12
, when the paper leaves
10
separate from the paper-leaves feeding position
8
.
The reason for rotating the auxiliary conveying belt means
44
A and
44
B in the forward and reverse directions is because, when the paper leaves
10
are conveyed successively into an excessively pressed condition in the area of the paper-leaves feeding position
8
, the conveyance by the paper-leaves conveying means
12
and the conveying belt means
43
A and
43
B is ceased and the endless belt
50
is put in rotary motion in the reverse direction immediately before separation for once returning the paper leaves
10
to relieve the excessively pressed condition of the paper leaves
10
at the paper-leaves feeding position
8
. That is, normally, the paper-leaves conveying means
12
and the second paper-leaves conveying means
16
are put in rotary motion at a high speed (a speed higher than that at which the paper-leaves conveying means
12
and the conveying belt means
43
A and
43
B convey the paper leaves
10
) in the same direction (counterclockwise in
FIG. 20A
) as the direction in which the paper-leaves conveying means
12
and the second paper-leaves conveying means
16
transfer the paper leaves
10
, to produce the skidding with respect to the paper leaves
10
, and a counterclockwise force is also given to the paper leaves
10
immediately before the paper-leaves feeding position
8
so that the upper edge sides of the paper leaves
10
undergo a falling-down action toward the belt surface
67
a
of the separating/supplying belt
67
immediately before the paper-leaves feeding position
8
. Accordingly, the contact of the paper leaves
10
with the separating/supplying belt
67
becomes easy. In addition, when the first paper leaf
10
is pressed too strongly against the separating/supplying belt
67
for some reasons, an over-press sensor
94
, which will be mentioned later, detects this fact. If the over-press sensor
94
detects the excessively pressed condition, the motor
51
is driven rotationally in the reserve direction to place the endless belt
50
in rotary motion in the opposite direction (clockwise in FIG.
20
B), and when the endless belt
50
is revolved counterclockwise, the endless belt
50
is revolved at a high speed to produce the skidding with respect to the paper leaves
10
so that a counterclockwise force is likewise given to the paper leaves
10
pressed against the separating/supplying belt
67
so that the upper edge sides of the paper leaves
10
undergo a turning and falling-down action in a direction separating from the belt surface
67
a
of the separating/supplying belt
67
. Accordingly, the one paper leaf
10
is separated from the paper leaves
10
conveyed up to a position immediately before the separating/supplying belt
67
so that it becomes easy to take by the separating/supplying belt
67
, which will be mentioned hereinafter, and to feed toward the downstream side. The reason for forming a smooth surface of the endless belt
50
to relieve the frictional force with respect to the paper leaves
10
is because there is a possibility that a large frictional force damages the lower surfaces of the paper leaves
10
at the peeling-off since the endless belt
50
is placed in rotary motion at a speed higher than a speed, at which the paper-leaves conveying means
12
and the conveying belt means
43
A and
43
B transfer the paper leaves
10
, at all times as mentioned above, whereas the reduction of the friction due to the smooth surface solves this problem. In addition, in a case in which no skidding occurs with respect to the paper leaves
10
because of a large frictional force relative to the paper leaves
10
, when the endless belt
50
is placed in rotary motion in the same forward direction as the direction in which the paper-leaves conveying means
12
and the conveying belt means
43
A and
43
B transfer the paper leaves
10
, the lower edge portions of the paper leaves
10
is kicked so that the upper edge portions of the paper leaves
10
are turned in a direction separating from the separating/supplying belt
67
side immediately before the separating/supplying belt
67
, while when being turned in the opposite direction, it kicks the lower edge portions of the paper leaves
10
and travels while tripping them, which makes it difficult to separate the upper edge portions a great deal from the separating/supplying belt
67
.
Another reason for rotating the auxiliary conveying belt means
44
A and
44
B in the forward and reverse directions is because the paper leaves deposited in the depositing section
11
in a state tilted rearwardly does not reach a position at which the paper leaves
10
are sufficiently attracted by the belt contact surface
67
a
before being fed while still pressing the an arrival sensor
93
(which will be described herein later) connected to an arrival detecting means
106
and hence the arrival detecting means
106
makes a decision that the paper leaf
10
has arrived at the paper-leaves feeding position
8
and, although the higher-speed feeding operation is to be conducted, the feeding speed becomes lower by being synchronized with the feeding operation of the separating/supplying device
63
to cause the wasteful time which makes it difficult to promptly feed the paper leaves
10
, so the paper leaves
10
conveyed up to the paper-leaves feeding position
8
in a rearwardly inclined posture is shifted to the forwardly inclined condition for reducing this wasteful time. In addition, the reason that the surface of the endless belt
50
is made smooth to reduce the frictional force with respect to the paper leaves is because, in a case in which the paper leaves
10
deposited in the depositing section
11
in a rearwardly inclined posture are conveyed up to the paper-leaves feeding position
8
in this posture, there is a need to reverse only the endless belt
50
in a state where stopped are the paper-leaves conveying means
12
and the second paper-leaves conveying means
16
. That is, if the belt surface shows a large frictional force or has an irregular or teeth-like configuration, when the endless belt
50
is reversed at a high speed in a state where stopped are the paper-leaves conveying means
12
and the second paper-leaves conveying means
16
, the paper leaf
10
retreating from the paper-leaves feeding position
8
is interposed between the paper-leaves conveying means
12
, the second paper-leaves conveying means
16
and the endless belt
50
so that only the lower surface of the paper leaf
10
has nowhere to go, which naturally causes the paper leaf
10
to be separated from the belt surface. Although this separation or peeling can damage the lower surface of the paper leaf
10
, since the belt surface is made smooth to reduce the friction, it is possible to eliminate the possibility of the damages of the paper leaves.
(A-6) Structure of Paper-Leaves Vibrating Means
The paper-leaves vibrating means
15
is, as shown in detail in
FIG. 19
, composed of elongated vertically-movable members
52
a
and
52
b
extending in right and left directions in parallel with the endless belt
47
between the conveying belt means
43
A and
43
B, and a vibration generating means
53
for alternately and vertically moving the movable members
52
a
and
52
b
. Each of the movable members
52
a
and
52
b
is made to protrude a great deal from the bottom wall
11
a
through an opening
11
e
(see
FIG. 6
) made in the bottom wall
11
a
and to retreat therefrom.
The vibration generating means
53
includes a rotary shaft
54
which integrally has eccentric cams
54
a
and
54
b
on its circumferential surface, a driving means
55
for rotating this rotary shaft
54
, and cam rings
56
a
and
56
b
acting as a link member for transmitting the cam actions of the eccentric cams
54
a
and
54
b
to the movable members
52
a
and
52
b
. The cam ring
56
a
is rotatably fitted to the eccentric cam
54
a
, while the cam ring
56
b
is rotatably fitted to the eccentric cam
54
b
. In this embodiment, the eccentric cams
54
a
and
54
b
are disposed in a state shifted by 180 degrees from each other in the rotating direction. In addition, the cam rings
56
a
and
56
b
are connected through brackets
56
c
and rotary shafts
56
d
to the central portions of the movable members
52
a
and
52
b
, respectively. When the rotary shaft
54
is put in rotation so that the eccentric cams
54
a
and
54
b
vertically move the cam rings
56
a
and
56
b
, the movable members
52
a
and
52
b
are moved vertically in connection with the cam rings
56
a
and
56
b
. In addition, on both the right and left sides of each of the movable members
52
a
and
52
b
, pulling means
58
are provided each of which has a coil spring
57
for pulling the movable member
52
or
52
b
downwardly at all times.
The driving means
55
includes a motor
59
, a pulley
60
attached to an output shaft
59
a
of the motor
59
to be rotatable together, a pulley
61
fitted to the rotary shaft
54
to be rotatable together, and a power transmitting belt
62
set to extend between the pulley
60
and the pulley
61
. The rotation of the motor
59
is transferred to the output shaft
59
a
, the pulley
60
, the power transmitting belt
62
and the pulley
61
so that the rotary shaft
54
is rotatable together with the pulley
61
.
In the paper-leaves vibrating means
15
thus constructed, on the rotation of the rotary shaft
54
by the motor
59
, the movable members
52
a
and
52
b
are alternately moved vertically such that the eccentric cams
54
a
and
54
b
pushes up one of the movable members
52
a
and
52
b
through the cam rings
56
a
and
56
b
and pull down the other. That is, one of the movable members
52
a
and
52
b
passes through the opening
11
e
to protrude from the bottom wall
11
a
, while the other movable member
52
a
or
52
b
retreats downwardly with respect to the bottom wall
11
a
. In addition, the entire depositing section
11
is in a state inclined backwardly by approximately 15 degrees, and the self-weight of the paper leaf
10
is divided in the back surface direction and the bottom surface direction, and when the paper leaf
10
is pushed up from the under by the movable member
52
a
or
52
b
, the paper leaf
10
is vibrated in a state turned around the corner forming the intersection of the bottom surface and back surface thereof. Still additionally, since the two movable members
52
a
and
52
b
are disposed in a state separated from each other, they hit against the paper leaf
10
at different positions, and different amplitudes take place for when the front side movable member
52
b
protrudes to vibrate the paper leaf
10
and for when the rear side movable member
52
a
protrudes to vibrate the paper leaf
10
, and slight rotating force is given thereto, thus achieving proper arrangement with high efficiency in a short time.
(A-7) Construction of Paper-Leaves Separating/Supplying Apparatus
Furthermore, a description will be given hereinbelow of a construction of the paper-leaves separating/supplying apparatus
9
which is for separating the paper leaves
10
, conveyed as far as the paper-leaves feeding position
8
, from each other and for feeding them toward the paper-leaves conveying means
4
. The detail of the construction of the paper-leaves separating/supplying apparatus
9
is shown in
FIGS. 5 and 20A
to
23
.
FIG. 5
is a perspective view showing a peripheral structure of the paper-leaves separating/supplying apparatus
9
of the paper-leaves supplying section
1
at the paper-leaves feeding position
8
,
FIGS. 20A and 20B
illustratively show an operation of the peripheral construction of a paper-leaves separating/supplying apparatus
9
,
FIG. 21
is a perspective view entirely showing the paper-leaves separating/supplying apparatus
9
,
FIG. 22
is a front elevational view showing the paper-leaves separating/supplying apparatus
9
, and
FIG. 23
is a top view showing the paper-leaves separating/supplying apparatus
9
. In
FIGS. 5 and 20A
to
23
, the paper-leaves separating/supplying apparatus
9
is made up of a separating/supplying device
63
for taking up the paper leaves
10
, conveyed to the paper-leaves feeding position
8
in a stand-up condition by the paper-leaves conveying means
12
and the second conveying means
16
, one by one by vacuum suction and for conveying the paper leaf
10
in a generally perpendicular condition to the paper-leaves conveying means
4
existing on the downstream side, a separation auxiliary device
64
for facilitating the separation of the paper leaves
10
from each other in the separating/supplying device
63
, a paper-leaves detecting means (which is an abbreviation of paper-leaves arrival detecting means)
106
(see
FIG. 28
) for detecting the presence or absence of the paper leaf
10
conveyed to the paper-leaves feeding position
8
, and a paper-leaves excessive-pressing detecting means
105
(see FIG.
28
).
(A-8) Structure of Separating/Supplying Device
The separating/supplying device
63
is composed of an endless separating/supplying belt
67
stretched around three guide rollers
66
a
,
66
b
and
66
c,
a vacuum suction means
68
for vacuum-catching the paper leaves
10
, transferred up to this separating/supplying belt
67
, to hold them on the separating/supplying belt
67
, and three sensors
69
a
,
69
b
and
69
c
for detecting the size of the paper leaves
10
transferred to the separating/supplying device
63
, and the presence of paper leaves
10
transferred in a state put in posture disorder or placed in misarrangement, and for sending output information to a posture-disorder detecting means
115
(see FIG.
28
).
Of the three guide rollers
66
a
,
66
b
and
66
c,
the two guide rollers
66
a
and
66
b
are disposed in a state separated vertically along a direction of feeding the paper leaves
10
, while the remaining one guide roller
66
c
is located therebehind. Accordingly, a portion
67
a
(which will be referred to hereinafter as a “belt contact surface
67
a
”) of the separating/supplying belt
67
stretched by the three guide rollers
66
a
,
66
b
and
66
c,
confronting the paper-leaves feeding position
8
, is made to have a flat plane (perpendicular plane), thus straight traveling vertically. In addition, the guide rollers
66
a
and
66
b
are idler rollers rotatably attached to rotary shafts
70
a
and
70
b
, respectively, while the guide roller
66
c
is a driving roller fitted to a driving shaft
70
c
, rotated by a motor
71
, to be rotatable together. When the driving shaft
70
c
, together with the guide roller
66
c
, is rotated by the motor
71
, the separating/supplying belt
67
, together with the guide roller
66
c
, is revolved in accordance with the rotation of the guide rollers
66
a
and
66
b
. The rotating direction thereof is the counterclockwise direction in
FIGS. 5 and 20A
to
23
.
In addition, the driving shaft
70
c
is mounted on a movable holding plate
72
b
unlike a fixed holding plate
72
a
to which attached are the rotary shafts
70
a
and
70
b
for supporting the guide rollers
66
a
and
66
b
. This movable holding plate
72
b
, together with the motor
71
and the driving shaft
70
c
, is made to be movable in a direction approaching the guide rollers
66
a
and
66
b
, indicated by an arrow S in
FIG. 22
(direction to the interior of the separating/supplying belt
67
) and in a direction of separating therefrom, indicated by an arrow L in FIG.
22
. When it is moved in the separating direction indicated at the arrow L, the separating/supplying belt
67
around the guide rollers
66
a
,
66
b
and
66
c
is tightened, and when being moved in the approaching direction indicated at the arrow S, the separating/supplying belt
67
loses the tightness. In addition, the position of the movable holding plate
72
c
can be fixed, but releasable, by a locking means
73
having a locking lever
73
a
. Accordingly, with the structure of the separating/supplying device
63
according to this embodiment, when the movable holding plate
72
b
is released from the locked state by the locking means
73
and the guide roller
66
c
, together with the movable holding plate
72
b
, is shifted in the inside direction of the separating/supplying belt
67
so that the separating/supplying belt
67
loses the tightness, the replacement of the separating/supplying belt
67
or the like becomes possible in this state. After the replacement, the guide roller
66
c
, together with the movable holding plate
72
c
, is returned to the original position and locked there. Thus, it is possible to easily accomplish the replacement of the separating/supplying belt
67
or the like.
In the case of a conventional separating/supplying belt, in order to achieve certain separating/supplying operations, there is a need for the outer circumferential surface of the belt to have irregularities. Therefore, there may be a problem in that, in a case in which a tension roller is provided in the exterior of the belt to produce the inward tension, the irregularities on the outer circumferential surface of the belt can damage the tension roller. In addition, there has been known an auto-tension mechanism in which the tension roller is made to be movable and a spring is put to use. However, in this case, a continuous load acts on the spring itself so that the spring can be broken. Still additionally, in the case of a conventional belt replacement method, after the replacement, a belt tension depends on operator's sensation, and hence, a value is hard to set uniformly, or this requires a special tool. On the other hand, with the construction according to this embodiment, the movable holding plate
72
b
is released from the locked state by the locking means
73
, and the guide roller
66
c
, together with the movable holding plate
72
b
, is shifted to the inside of the separating/supplying belt
67
so that the separating/supplying belt
67
loses the tightness, which enables easy replacement of the separating/supplying belt
67
and others. In addition, after the replacement, since the guide roller
66
c
, together with the movable holding plate
72
b
, can be returned to the original state and locked there, it is possible to easily accomplish the replacement of the separating/supplying belt
67
, and others.
Furthermore, in the construction according to this embodiment, the guide rollers
66
a
and
66
b
forming the belt contact surface
67
a
pointing in the direction of conveying the paper leaves
10
are designed to take a fixed state after performing positional adjustment, which will be described later, in cooperation with the fixed holding plate
72
. That is, since the guide rollers
66
a
and
66
b
is designed not to move at the belt replacement, the location of the belt contact surface
67
a
does not shift even at the belt replacement. If the belt contact surface
67
a
shifts at the paper-leaves feeding position
8
, three is a need to again adjust the positional relationship between the aforesaid arms
18
a
and
18
b
of the paper-leaves conveying means
12
and the belt contact surface
67
a
, which causes the operation to become complicated. In the construction according to this embodiment, the position of the belt contact surface
67
a
does not shift at the belt replacement; therefore, it is maintainable at the same position and in the same state. In addition, the guide roller
66
c
is designed to be moved together with the motor
71
, the driving shaft
70
c
and the movable holding plate
52
c
, and irrespective of the movement of the guide roller
66
c
, the positional relationship with the motor
71
and the driving shaft
70
c
is securable at all times, which eliminates the need for re-adjusting (or re-assembling) the positional relationship with respect to the motor
71
and the driving shaft
70
c
after the replacement.
Moreover, the separating/supplying belt
67
is disposed so that the belt contact surface
67
a
is placed at right angles to the horizontal plane (bottom wall
11
a
) or placed in a state slightly (θ1) inclined toward the depositing section
11
side. The angular adjustment of the belt contact surface
67
a
can arbitrarily be made with respect to the bottom surface
11
a
by rotating the fixed holding plate
72
a
, which holds the guide roller
66
a
and
66
b
to allow them to be rotatable, clockwise or counterclockwise in FIG.
22
. Usually, this angular adjustment is made once at manufacturing and assembling, and thereafter, it is placed in a fixed condition. In the construction according to this embodiment, the reason that the belt contact surface
67
a
is placed at right angles to the bottom wall
11
a
or placed in a state inclined toward the depositing section
11
side is to eliminate the contact pressure between the preceding paper leaf
10
and the succeeding paper leaf
10
which occurs when, subsequent to the preceding paper leaf brought into contact with the belt contact surface
67
a
of the separating/supplying belt
67
, the succeeding paper leaf
10
come and the weight (self-weight) of the succeeding paper leaf
10
falls on the preceding paper leaf
10
. That is, in a case in which the preceding paper leaf
10
is held prependicularly or in a state inclined at the belt contact surface
67
a
, it is possible to prevent the weight of the succeeding paper leaf from being applied to the preceding paper leaf
10
. Accordingly, since the construction of the separating/supplying device
63
according to this embodiment can eliminate the external force which is a large contact pressure between the preceding paper leaf
10
and the succeeding paper leaf
10
occurring when the weight of the succeeding paper leaf
10
falls on the preceding paper leaf, the separating/supplying belt
67
can smoothly feed the preceding paper leaf
10
. In addition, it is possible to prevent the succeeding paper leaf
10
from being put in disorder because of being dragged by the preceding paper leaf
10
, and when the succeeding paper leaf
10
is fed subsequently, the succeeding paper leaf
10
is preventable from being fed in an unstable posture. This secures smooth feeding of the paper leaf
10
without the occurrence of troubles. Incidentally, two paper-leaves suction-holding members
67
b
each having a pair of suction windows
74
for attracting the paper leaves
10
by vacuum suction are placed on the separating/supplying belt
67
in a state disposed separately by 180 degrees, with no air communication being made at portions other than the suction windows
74
.
The vacuum suction means
68
of the separating/supplying device
63
has suction ducts
75
placed behind the belt contact surface
67
a
in the interior of the separating/supplying belt
67
, with the suction ducks
75
being connected to a vacuum pump
78
. In addition, the suction ducts
75
are placed to confront the suction windows
74
of the paper-leaves suction-holding members
67
b
of the separating/supplying belt
67
, and an intake opening is covered with the separating/supplying belt
67
when the separating/supplying belt
67
is placed in rotary motion so that the suction windows
74
disappear in front of the suction ducts
75
, and when the suction windows
74
arrive in front of the suction ducts
75
, the intake opening is opened so that air comes in the suction ducts
75
due to the suction force from the vacuum pump
78
. At this time, the paper leaf
10
transferred to a position adjacent to the paper-leaves suction-holding member
67
b
is taken up in a state adhering onto a surface of the paper-leaves suction-holding member
67
b
to again cover the intake opening, and is transferred by the separating/supplying belt
67
in an upward direction, that is, it is transferred vertically toward the paper-leaves conveying means
4
. The suction duct
75
has an elongated configuration in the traveling direction of the separating/supplying belt
67
, and the paper leaf
10
, being transferred upwardly with the separating/supplying belt
67
in a state attracted through the suction windows
74
, is carried until it is held between conveying belts
95
a
and
95
b
of the paper-leaves conveying means
4
. In addition, the separating/supplying belt
67
is not placed in rotary motion at all times, but commonly stands by at the home position where the paper-leaves suction-holding member
67
b
is separated from the front surface of the suction duct
75
, and it covers the front surface of the intake opening of the suction duct
75
. When a sensor (arrival sensor)
93
detects that the paper leaf
10
arrives at the paper-leaves feeding position
8
, the motor
71
is rotated to revolve the separating/supplying belt
67
, and when this separating/supplying belt
67
is revolved 180 degrees to reach the home position, the rotation of the motor
71
stops to cease the separating/supplying belt
67
. In addition, while the separating/supplying belt
67
makes 180-degree revolution, the suction windows
74
once pass by the suction ducts
75
, thus performing the feeding of the paper leaves
10
once. That is, one paper leaf
10
is fed according to 180-degree movement. Incidentally, in this embodiment, although two paper-laves suction-holding members
67
b
are provided on the separating/supplying belt
67
at an interval of 180 degrees, in the case of the use of one paper-leaves suction-holding member
67
b
, one paper leaf
10
is fed according to 360-degree revolution. Moreover, depending on the dimension of the separating/supplying belt
67
, it is also possible to use three or more paper-leaves suction-holding members
67
b.
The three sensors
69
a
,
69
b
and
69
c
for the posture-disorder detecting means
115
is of a reflection type, and as illustratively shown in
FIG. 27
, they are disposed to be scattered along the conveying direction in the substantially maximum width portion of a conveyance area
120
into which the paper leave
10
A available in this paper-leaves division apparatus is normally fed in a state attracted by the separating/supplying belt
67
. The posture-disorder detecting means
115
using these sensors
69
a
to
69
c
makes a decision that the paper leaf
10
A is in a properly positioned condition, indicated by a solid line in
FIG. 27
, when the three sensors
69
a
to
69
c
detect it simultaneously. On the other hand, the posture-disorder detecting means
115
makes a decision that the paper leaf
10
A is in a posture-disorder condition because of being pushed down or titled, as indicated by a dashed line or two-dot chain line in
FIG. 27
, when only one sensor
69
a
of the three sensors
69
a
to
69
c
detects it (the paper leaf
10
A indicated by the dashed line) or when only two sensors
69
a
and
69
b
detect it (the paper leaf
10
A indicated by the two-dot chain line). At this time, the output information from the posture-disorder detecting means
115
is forwarded to a system control section
100
(
FIG. 28
) which will be described later, and the system control section
100
issues alarm or the like and, at the same time, stops the apparatus, thus informing the operator of this trouble. Accordingly, it is possible to prevent the paper leaves
10
from being fed in a posture-disordered condition from the separating/supplying device
63
.
The separation auxiliary device
64
is positioned under the separating/supplying device
63
, and includes a housing
81
having an auxiliary suction window
80
(which will be referred to hereinafter as an “auxiliary contact surface
80
”) serving as an auxiliary contact surface open to a direction in which the paper leaves
10
are conveyed by the paper-leaves conveying means
12
, and an intake opening of a suction duct
84
a
acting as an auxiliary vacuum suction means
84
is made in the housing
81
. The suction duct
84
a
uses, as a suction source, the vacuum pump
78
as well as the suction ducts
75
of the vacuum suction means
68
, and the suction passage from the vacuum pump
78
is halfway branched into an intake passage extending to the suction duct
75
side and an intake passage extending to the suction duct
84
a
side. A negative-pressure sensor
87
is provided in the suction duct
84
a
to measure a negative pressure in the interior of the suction duct
84
a
. In addition, in the relationship between the intake area of the suction duct
84
a
in the auxiliary suction means
84
and the intake area of the suction duct
75
in the vacuum suction means
68
, the intake area of the suction duct
84
a
in the auxiliary suction means
84
is set to be larger than the intake area of the suction duct
75
in the vacuum suction means
68
. Still additionally, the auxiliary contact surface
80
is not arranged in a linear relation to the belt contact surface
67
a
of the separating/supplying belt
67
, but the lower side thereof somewhat protrudes toward the depositing section
11
side, and the contact surface
67
a
and the auxiliary contact surface
80
are disposed in a generally doglegged condition. Moreover, as shown in detail in
FIGS. 24
to
26
, a net
82
with an air permeability is placed in front of the auxiliary contact surface
80
to cover the front surface thereof, and a U-shaped frame
83
is placed outside. This frame
83
forms an irregular portion outside the auxiliary contact surface
80
, and the frame
83
makes a convexity while the internal area surrounded by the frame
83
makes a concavity. The lower end portion of the frame
83
is set not to reach a lower portion
83
a
of the auxiliary contact surface
80
.
When the paper leaf
10
arrives at the paper-leaves feeding position
8
, a lower end portion of the paper leaf
10
is vacuum-sucked by the suction duct
84
a
and is attracted to adhere onto the auxiliary contact surface
80
, which covers the intake opening of the suction duct
84
a
. Due to this attraction, the lower end portion thereof is bent as shown in
FIGS. 24
to
26
.
FIG. 24
is an exploded perspective view showing an essential construction, and showing a state in which a lower end portion of the paper leaf
10
is attracted by the auxiliary contact surface
80
,
FIG. 25
is a cross-sectional view taken along an arrow line B—B of
FIG. 24
, and
FIG. 26
is a cross-sectional view taken along an arrow line C—C of FIG.
24
. In
FIGS. 24
to
26
, since the frame
83
forms convex portions at the both end portions and upper portion of the auxiliary contact surface
80
, the central portion of the paper leaf
10
protrudes to the auxiliary contact surface
80
side and both the end portions of the paper leaf
10
protrude to the succeeding paper leaves
10
side, which forms a horizontal cross-section bent into a generally arch-like configuration to produce a warp. In this case, since the frame
83
is not placed at a lower end portion
80
a
of the auxiliary surface
80
to form a plane, the lowermost portion of the paper leaf
10
forms a flat portion
10
a.
If the flat portion
10
a
is made under the arched portion, a gap
88
established with respect to the succeeding paper leaf
10
is prolonged, and air for peeling, which will be described later, is given to this gap
88
. Accordingly, in the structure of the auxiliary contact surface
80
thus made, when the lower end portion of the paper leaf
10
conveyed to the paper-leaves feeding position
8
is suction-adhered to the auxiliary contact surface
80
to be warped, even if the succeeding paper leaf
10
is conveyed in an overlapping condition, the warping produces a flipping effect for the peeling and forms the gap
88
(see
FIGS. 25 and 26
) with respect to the succeeding paper leaf
10
, thus preventing the adhesion between the preceding paper leaf
10
and the succeeding paper leaf
10
. At the same time, since, at a portion
96
(see
FIGS. 26 and 30
) between the auxiliary contact surface
80
and the belt contact surface
67
of the separating/supplying belt
67
, an angle is made to form a doglegged configuration, the paper leaf
10
suction-adhered to the auxiliary contact surface
80
is bent between the auxiliary contact surface
80
and the belt contact surface
67
, and as illustratively shown in
FIGS. 25 and 30
, this bent portion
96
also defines a gap with respect to the succeeding paper leaf
10
.
In addition, a blast duct
85
associated with the gap
88
is located under the gap
88
portion to jet air toward the gap
88
. The air from the blast duct
85
strikes on the gap
88
from the under to positively make the separation between the paper leaves
10
and
10
so that the first paper leaf
10
is held and transferred by the separating/supplying belt
67
. Still additionally, since the aforesaid flat configuration is made at the lower end portion of the paper leaf
10
brought into contact with the auxiliary contact surface
80
to secure a large opening for accommodating air, the gap
88
can accept a large amount of air from the blast duct
85
, thus efficiently achieving the peeling of the succeeding paper leaf
10
. The blast duct
85
is connected through a valve
89
to an air blower
90
.
The paper-leaves detecting means
106
and the paper-leaves over-press detecting means
105
are located under the separation auxiliary device
64
. A contact
92
is placed to extend to the interior of the depositing section
11
in the paper-leaves conveying direction, and a paper-leaves sensor
93
for the paper-leaves detecting means
106
and an over-press sensor
94
for the paper-leaves over-press detecting means
105
are placed behind the contact
92
. In addition, a shade
92
a
for the paper-leaves sensor
93
and a shade
92
b
for the over-press sensor
94
are placed in a part of the contact
92
. When the paper leaf
10
is absent at the paper-leaves feeding position
8
, the contact
92
protrudes a great deal to the interior of the depositing section
11
, and each of the shades
92
a
and
92
b
is positioned at a position separated from each of the paper-leaves sensor
93
and the over-press sensor
94
. When the paper leaf
10
is conveyed to the paper-leaves feeding position
8
by means of the paper-leaves conveying means
12
and the second paper-leaves conveying means
16
and the contact
92
is pressed by that paper leaf
10
to retreat, and the shade
92
a
is first put in the interior of the paper-leaves sensor
93
so that the paper-leaves sensor
93
detects that the paper leaf
10
arrives at the paper-leaves feeding position
8
. The paper-leaves sensor
93
forwards a detection signal to the paper-leaves detecting means
106
(see FIG.
28
), thereby detecting the presence or absence of the paper leaf
10
. In addition, when the paper leaf
10
is transferred in a proper condition without being excessively pressed to the separating/supplying belt
67
side, the contact
92
is maintained in that state without further retreating. On the other hand, if the paper leaves
10
are conveyed successively in an overlapped condition and then stopped up, the contact
92
further retreats and the shade
92
a
advances to the interior of the over-press sensor
94
and, hence, the over-press sensor
94
detects the fact that the paper leaf
10
is in an excessively pressed condition, and sends a detection signal to the over-press detecting means
105
(see FIG.
28
). Thus, the over-press detecting means
105
detects the over-press condition.
(A-9) Construction of Paper-Leaves Conveying Means Side
The paper-leaves conveying means
4
includes a driving system side conveying belt means
95
a
and an idler system side conveying belt means
95
b
placed to be adjacent to the belt contact surface
67
a
of the separating/supplying belt
67
and to be in opposed relation to each other. This paper-leaves conveying means
4
is made such that the paper leaves
10
fed vertically by the separating/supplying belt
67
are led to between the driving system side conveying belt means
95
a
and the idler system side conveying belt means
95
b
to be carried through the reading unit
2
to the partitioning/stacking units
3
a
side.
In addition, inside the conveying belt means
95
b
, there is provided a thickness sensor
70
for the paper-leaves thickness detecting means
113
(see FIG.
28
), which is for detecting the thickness of the paper leaf
10
fed by the separating/supplying belt
67
to pass between the conveying belt means
95
a
and
95
b
. The thickness sensor
79
is of a reflection type, and is made to send, to the paper-leaves thickness detecting means
113
, a signal corresponding to a rising quantity of the belt of conveying belt means
95
b
when the paper leaf
10
passes between the conveying belt means
95
a
and
95
b
. The paper-leaves thickness detecting means
113
detects the thickness of the paper leave
10
on the basis of the output information from the thickness sensor
79
and sends the thickness information to the system control section
100
. The system control section
100
calculates, on the basis of the information from the paper-leaves thickness detecting means
113
, an optimum speed to be taken in continuously sending the paper leaves
10
to the paper-leaves feeding position
8
by means of the paper-leaves conveying means
12
and the second paper-leaves conveying means
16
, and performs feedback control on the basis of the calculation result. In this case, different gaps between the succeeding paper leaf
10
and the belt contact surface
67
a
take place at the paper-leaves feeding position
8
for when high-thickness paper leaves
10
are fed by the separating/supplying belt
67
and for when low-thickness paper leaves
10
are fed thereby. That is, among the paper leaves
10
being transferred, there are high-thickness paper leaves to low-thickness paper leaves. Accordingly, there is a need to execute the conveying speed control of the paper-leaves conveying means
12
for sending the paper leaves by a quantity corresponding to the thickness of the paper leaf
10
. If the paper-leaves conveying means
12
sends the paper leaves
10
at a given speed irrespective of the thickness information, it is required to uniformly send the paper leaves
10
at a conveying speed corresponding to the thinnest paper leaves
10
. However, in this case, when thick paper leaves are fed, a wasteful time, such as several seconds, is taken thereafter. For this reason, in order to enhance the mechanical handling ability, the thickness information is used for the control of the paper-leaves conveying means
12
. Thus, in the construction according to this embodiment, the thickness of the paper leaves
10
immediately after fed is detected to employ that thickness information for controlling the paper-leaves conveying means
12
, thus enhancing the mechanical handling ability.
(A-10) Circuit Arrangement
FIG. 28
is a block diagram showing the entire circuit arrangement of the paper-leaves conveying apparatus of the paper-leaves division system. In
FIG. 28
, the same reference numerals as those in
FIGS. 1
to
27
represent the same parts. In
FIG. 28
, the entire paper-leaves conveying apparatus is under control of the system control section (CPU)
100
, and to the system control section
100
there are connected the reading unit
2
, the paper-leaves partitioning section
3
, the paper-leaves conveying means
4
, the depositing section
11
and the paper-leaves separating/supplying apparatus
9
. In addition, the motor
42
for driving the endless chain
21
in the depositing unit
11
is also connected through a motor drive control unit
101
to the system control section
100
, while the motor
51
for operating the auxiliary conveying belt means
44
A and
44
B is connected through a motor control unit
103
to the system control section
100
, and further, the motor
59
operative to drive the paper-leaves vibrating means
15
is connected through a motor drive control unit
104
to the system control section
100
. Still additionally, in the paper-leaves separating/supplying apparatus
9
, the over-press sensor
94
is connected through the over-press detecting means
105
to the system control section
100
, the sensor
93
for detecting the presence or absence of the paper leaf
10
is connected through the paper-leaves detecting means
106
to the system control section
100
, the vacuum pump
78
is connected through a vacuum pump control means
110
to the system control section
100
, the air blower
90
is connected through an air blower control means
111
to the system control section
100
, the thickness sensor
79
for detecting the thickness of the paper leaves
10
is connected through the paper-leaves thickness detecting means
113
to the system control section
100
, and the motor
71
operative to drive the separating/supplying belt
67
of the separating/supplying device
63
is connected through a motor drive control unit
114
to the system control section
100
.
(A-11) Essential Part Control Operation
FIGS. 29A and 29B
are parts of a flow chart showing an operation of an essential part of the paper-leaves supplying section of the paper-leaves division system. Referring to the flow chart of
FIGS. 29A and 29B
, a description will be given hereinbelow of a paper-leaves supplying operation according to this embodiment.
Prior to the description of the operation, in the construction according to this embodiment, the suction source for the suction duct
75
(vacuum suction means
68
) on the separating/supplying device
63
side and the suction source for the suction duct
84
a
(auxiliary suction means
84
) on the separation auxiliary device
64
side are made using one supply source and the principle of the operation in this construction will first be described.
In this construction, the suction duct
75
and the suction duct
84
a
are halfway branched from the same suction source (vacuum pump
78
), and when the openings of the suction duct
75
and the suction duct
84
a
appear, both the suction block internal pressures are in the balanced condition and equal to each other. Even though an environment variation occurs, for example, even if any one of them falls into the open or closed condition, although the internal pressures become different from before, they instantaneously return to the balanced condition, that is, become equal to each other. In addition, when the intake opening of any one of them is in an open condition, since a large amount of air is supplied for the vacuum attraction at that intake opening, the vacuum attraction effect is neutralized so that both are balanced at the smaller internal pressure value. This is called leak or atmospheric pressure release.
Accordingly, the operation to be taken from when the paper leaf
10
arrives at the paper-leaves feeding position
8
until the paper leaf
10
is fed through the separating/supplying belt
67
toward the paper-leaves conveying means
4
is as follows (1) to (4). The separating/supplying belt
67
of the separating/supplying device
63
is placed at a position (which will be referred to hereinafter as a “home position”) where the suction window
74
of the paper-leaves suction-holding member
67
b
separates from the front surface of the suction duct
75
and a portion of the separating/supplying belt
67
other than the suction window
75
closes the suction opening of the suction duct
75
, until the paper leaf
10
is detected by the paper-leaves detecting means
92
or the negative-pressure detecting means
109
at the paper-leaves feeding position
8
.
(1) When the paper leaf
10
does not reach the paper-leaves feeding position
8
and the suction opening of the suction duct
75
is covered with the separating/supplying belt
67
, that is, the separating/supplying belt
67
is in the stand-by condition, since the suction duct
84
a
is open to the atmosphere, both the internal pressures are balanced at the smaller value. Therefore, an excessive load does not act on the vacuum pump
78
serving as the suction source.
(2) When the paper leaf
10
is conveyed to the paper-leaves feeding position
8
to come into contact with the auxiliary contact surface
80
, since the suction duct
75
and the suction duct
84
a
are in a hermetically sealed condition, both the internal pressures are balanced at the higher value. Following this, when the separating/supplying belt
67
is put in rotary motion so that the suction window
74
of the paper-leaves suction holding member
67
confronts the paper leaf
10
in front of the suction duct
75
, the paper leaf
10
is attracted by the suction window
74
to keep the covered condition of the front surface of the suction duct
75
. In this case, since the intake opening area of the suction duct
75
of the vacuum suction means
68
is set to be larger than the intake opening area of the suction duct
84
a
of the auxiliary suction means
84
, on the revolution of the separating/supplying belt
67
, the preceding paper leaf
10
is fed in a state adhered to the suction window
74
owing to a large attracting force generated by the vacuum suction means
68
(suction duct
75
). ((attracting force=(suction opening internal pressure)×(suction opening area))
(3) Since the preceding paper leaf
10
is fed in a state suction-adhered onto the separating/supplying belt
67
by the vacuum suction means
68
(suction duct
75
), when the separation of a bundle of paper leaves
10
starts, the suction duct
84
a
of the auxiliary suction means
84
is released from the hermetically sealed condition, slight atmospheric pressure release occurs to reduce the internal pressure. Therefore, it is possible to smoothly conduct the operation that the preceding paper leaf
10
is released from the attraction by the auxiliary suction means
84
.
(4) The succeeding paper leaf
10
transferred by the paper-leaves conveying means
12
, the conveying belt means
43
A and
43
B of the paper-leaves conveying means
16
and the auxiliary conveying belt means
44
A and
44
B immediately after that is brought into contact with the auxiliary contact surface
80
. Therefore, the suction duct
75
and the suction duct
84
a
fall into the hermetically sealed condition and, hence, both the internal pressures thereof are balanced at the higher value. Accordingly, the succeeding paper leaf
10
suction-attracted through the suction duct
84
a
is held so as not to be not fed at an unstable timing, and the preceding paper leaf
10
is separated and fed with a large force. In other words, the paper-leaves feeding is achieved by substantially valve opening/closure control using the paper leaf
10
itself.
Furthermore, when a plurality of paper leaves
10
are deposited together in a bundle in the depositing section
11
of the paper-leaves supplying section
1
, they are subdivided and set between the partitioning arm device
19
and the partitioning arm device
19
in a stand-up condition and supported from both the sides by the arms (
18
a
,
18
b
and
18
a
,
18
b
) of the partitioning arm devices
19
. When no paper leaf
10
is detected by the paper-leaves detecting means
92
or the negative-pressure detecting means
109
at the paper-leaves feeding position
8
, each of the paper-leaves conveying means
12
, the conveying belt means
43
a
,
43
B of the second paper-leaves conveying means
16
and the auxiliary conveying belt means
44
A,
44
B is operated at a higher speed than that in the ordinary state, and the paper leaves
10
deposited in the depositing section
11
undergo the vibrations by the paper-leaves vibrating means
15
to be put in order, and are conveyed to the paper-leaves feeding position
8
at the higher speed in the stand-up condition by means of the paper-leaves conveying means
12
, the conveying belt means
43
A,
43
B of the second paper-leaves conveying means
16
and the auxiliary conveying belt means
44
A,
44
B. When the paper leaf
10
is conveyed to the paper-leaves feeding position
8
at the higher speed and is detected by the paper-leaves detecting means
92
or the negative-pressure detecting means
109
, then the speed of the paper-leaves conveying means
12
, the conveying belt means
43
a
,
43
B of the second paper-leaves conveying means
16
and the auxiliary conveying belt means
44
A,
44
B is synchronized with that of the paper-leaves feeding operation in the separating/supplying device
63
.
On the other hand, the separating/supplying belt
67
of the separating/supplying device
63
, as mentioned above, stays at the home position until the paper leaf
10
arrives at the paper-leaves feeding position
8
and is detected by the paper-leaves detecting means
92
(paper-leaves arrival detecting means
106
) or the negative-pressure detecting means
109
, and a suction hole
75
is covered with the separating/supplying belt
67
of the separating/supplying device
63
in order to prevent the paper leaves from jumping to the suction hole
75
and being separated and fed. At this time, the output of the vacuum pump
78
is placed in a saving condition (low-speed operation). Thus, when the vacuum suction is not required actually, the output of the vacuum pump
78
is placed in the saving condition, thereby reducing unnecessary noise and the power consumption. At the same time, this can lengthen the life of the vacuum pump
78
. Accordingly, while the suction duct
75
is not required to conduct the suction operation, without lowering the suction force on the suction duct
84
side, it is possible to reduce the noise and avoid the waste on power consumption, and further to lengthen the life of the vacuum pump
78
. In addition, when the paper leaf
10
arrives at the paper-leaves feeding position
8
and is detected by the paper-leaves detecting means
92
(paper-leaves arrival detecting means
106
), the vacuum pump
78
is released from the output saving condition to enter in the ordinary operation. In addition, the separating/supplying belt
67
is placed in rotary motion to separate and feed the paper leaves
10
. On the other hand, when it is detected by the negative-pressure detecting means
109
, since both the intake openings of the suction ducts
75
and
84
a
are already in the covered condition so that the internal pressures become high, the separating/supplying belt
67
is put in rotary motion to feed the paper leaves
10
in a state where the vacuum pump
78
is kept in the saving condition (low-speed operation). Moreover, even when both the intake opening of the suction duct
75
and the intake opening of the suction duct
85
are put in the covered condition, the internal pressures increase rapidly and the negative pressure detecting means
109
detects the negative pressure so that a decision is made that the paper leaf
10
has arrived at the paper-leaves feeding position
8
, with the result that the vacuum pump
78
is released from the controlled output, and the separating/supplying belt
67
is put in the rotary motion to separate and feed the paper leaves
10
.
The control to be implemented thereafter involves handling (pattern A) to be taken for when the paper leaf
10
conveyed to the feeding position is detected by the paper-leaves detecting means
106
, handling (pattern B) to be conducted for when, although the paper leaf
10
is detected by the paper-leaves detecting means
106
, an over-press condition is detected by the paper-leaves over-press detecting means, and handling (pattern C) to be conducted for when, although the paper leaf
10
is not detected by the paper-leaves detecting means
106
, the negative-pressure sensor
87
indicates a negative pressure value exceeding a predetermined value and the negative-pressure detecting means
109
detects that negative pressure condition. The handling in these patterns A, B and C will be described hereinbelow.
(Pattern A)
When the paper leaf
10
arrives at the paper-leaves feeding position
8
and strikes on the contact
92
, the contact
92
is retracted so that the shade
92
a
enters the sensor
93
. At this time, the output information from the sensor
93
indicates the presence of the paper leaf
10
conveyed to the paper-leaves feeding position
8
. When the paper-leaves detecting means
106
detects the paper leaf
10
, the speed of conveyance by the paper-leaves conveying means
12
, the conveying belt means
43
A,
43
B of the second paper-leaves conveying means
16
and the auxiliary conveying belt means
44
A,
44
B is returned to the ordinary speed synchronized with the feeding operation of the paper leaves
10
by the separating/supplying belt
67
. Simultaneously, the vacuum pump
78
is released from the saving (limited) operation. In addition, the separating/supplying belt
67
is placed in rotary motion, and the paper leaves
10
are suction-held halfway by the paper-leaves suction-holding members
67
b
and are fed between the conveying belt means
95
a
and
95
b
of the paper-leaves conveying means
4
. While passing between the conveying belt means
95
a
and
95
b
of the paper-leaves conveying means
4
, the paper leaves
10
undergo the thickness detection on the basis of the output information from the paper-leaves thickness sensor
79
, and the system control section
100
corrects, on the basis of the thickness, the conveying speed of the paper-leaves conveying means
12
and the conveying belt means
43
A,
43
B of the second paper-leaves conveying means
16
, that is, the above-mentioned feedback control is implemented, thereby establishing the synchronization between the feeding by the separating/supplying belt
67
and the feeding by the paper-leaves conveying means
12
and the conveying belt means
43
A,
43
B of the second paper-leaves conveying means
16
. In this case, the feeding speeds of the paper-leaves conveying means
12
and the conveying belt means
43
A and
43
B of the second paper-leaves conveying means
16
are equal to each other, and are set to the feeding capability of the separating/supplying belt
67
. Incidentally, if the separating/supplying belt
67
fails to feed the paper leaves
10
, the paper-leaves conveying means
12
and the conveying belt means
43
A,
43
B of the second paper-leaves conveying means
16
are stopped, and the auxiliary conveying belt means
44
A and
44
B are reversed at a higher speed for a given period of time to once separate the paper leaf
10
from the belt contact surface
67
a
, and then the feeding operation is again conducted by the separating/supplying belt
67
. If this feeding operation fails several times, an alarm is issued to an operator for necessary handling.
(Pattern B)
When the contact
92
is pressed excessively (more than necessary) by the paper leaf
10
at the paper-leaves feeding position
8
and the shade
92
b
enters the interior of the sensor
94
, the over-press detecting means
105
detects, on the basis of the output information from the sensor
94
, that the paper leaf
10
is pressed excessively at the paper-leaves feeding position
8
. Upon this detection, the system control section
100
conducts the feeding operation of the paper leaves
10
through the use of the separating/supplying belt
67
in a state where stopped are the feeding by the paper-leaves conveying means
12
and the conveying belt means
43
A,
43
B of the second paper-leaves conveying means
16
and the feeding by the auxiliary conveying belt means
44
A and
44
B. When the feeding of the paper leaves
10
by the separating/supplying belt
67
is accomplished successfully, as with the case of the pattern A, the paper leaves
10
are transferred between the conveying belt means
95
a
and
95
b
to be conveyed to the downstream side while the thickness thereof is detected by the paper-leaves thickness sensor
79
on the way. On the other hand, if the feeding operation of the paper leaves
10
by the separating/supplying belt
67
fails, the higher-speed reverse revolution of the auxiliary conveying belt means
44
A and
44
B is made for a given period of time in a state where stopped are the paper-leaves conveying means
12
and the conveying belt means
43
A,
43
B of the second paper-leaves conveying means
16
, in order to once separate the paper leaf
10
from the belt contact surface
67
a
, and then the feeding operation by the separating/supplying belt
67
is again conducted. If this feeding operation fails several times, an alarm is issued to the operator for necessary handling.
(Pattern C)
In a case in which, although the paper leaf
10
arrives at the paper-leaves feeding position
8
, the paper leaf
10
somewhat shifts so that the paper-leaves detecting means
106
cannot detect the paper leaf
10
because it does not strike against the contact
92
but the paper leaf
10
comes into contact with the auxiliary contact surface
80
, the negative pressure in the interior of the suction duct
84
a
of the separation auxiliary device
64
exceeds a specified value. For this reason, when the negative pressure detected by the negative pressure sensor
87
is below the specified value, a decision is made that the paper leaf
10
does not arrive at the paper-leaves feeding position
8
yet, and the separating/supplying belt
67
and the vacuum pump
78
are placed in the stand-by condition. On the other hand, when the negative pressure exceeds the specified value, a decision is made that the paper leaf
10
exists thereat. Upon this decision, the feeding is conducted by the separating/supplying belt
67
in a state where stopped are the feeding by the paper-leaves conveying means
12
and the conveying belt means
43
A,
43
B of the second paper-leaves conveying means
16
and the feeding by the auxiliary conveying belt means
44
A and
44
B. Following this, as in the case of the pattern A, the paper leaf
10
is sent between the conveying belt means
95
a
and
95
b
and further conveyed to the downstream side while the thickness thereof is measured by the paper-leaves thickness sensor
79
on the way. The other operation is the same as that in the pattern A.
As described above, in accordance with the present invention, a belt surface of a separating/supplying belt is provided in a state perpendicular to a traveling plane of a plurality of paper leaves set together and conveyed in a stand-up condition or in a state inclined toward the paper leaves conveyed, and the paper leaves, conveyed as far as a position at which they come into contact with the belt surface, are taken up by one by vacuum suction on the belt surface side so that the paper leaf adheres onto the belt surface, and the one paper leaf taken up is fed toward the downstream side in accordance with the rotary motion of the separating/supplying belt. Thus, the preceding paper leaf coming previously into contact with the belt surface is attracted and held on the separating/supplying belt in a state parallel with or inclined toward the succeeding paper leaf and then fed in accordance with the rotary motion of the separating/supplying belt. Accordingly, the weight of the succeeding paper leaf hardly fall on the preceding paper leaf when the preceding paper leaf is fed to the downstream side; therefore, it is possible to provide a paper-leaves separating/supplying apparatus which is capable of minimizing the contact pressure between the preceding paper leaf and the succeeding paper leaf to achieve smooth feeding thereof. In addition, it is possible to prevent the succeeding paper leaf from being dragged by the preceding paper leaf to be disarranged in posture, which assures that the paper leaves are conveyed with accuracy without the occurrence of troubles.
In addition, as described above, in a paper-leaves separating/supplying apparatus according to the present invention, under a separating/supplying means for holding a plurality of paper leaves, set together and conveyed up to a position of a belt surface of a separating/supplying belt in a stand-up condition, one by one on the belt surface of the separating/supplying belt, put in rotary motion, by means of vacuum suction, there are placed an auxiliary contact surface for receiving a lower end portion of each of the paper leaves conveyed thereto and a second vacuum suction means for vacuum-sucking the lower end portion of the paper leaf to the auxiliary contact surface. Accordingly, even though a mechanical paper-leaves arrival sensor fails to detect that the paper leaf has arrived at the position of the belt surface and outputs no signal representative of the arrival of the paper leaves, the negative pressure in the second vacuum suction means is measured and, when the measured negative pressure exceeds a specified value, a decision is made to the arrival of the paper leaf on the basis of the measured negative pressure to implement the paper-leaves feeding operation by the separating/supplying means. Owing this construction and control, it is possible to provide a paper-leaves separating/supplying apparatus capable of detecting the paper leaves conveyed to the feeding position with higher accuracy than that of the conventional apparatus, and of continuously feeding the paper leaves properly and promptly.
Still additionally, according to the present invention, as described above, since the preceding paper leaf arriving previously at the paper-leaves feeding position is warped into an arch-like configuration so that both end portions thereof protrude toward the succeeding paper leaf, when the succeeding paper leaf is conveyed in a state brought into contact with the preceding paper leaf, this warping flips or pushes the succeeding paper leaf to set up the separation between the preceding paper leaf and the succeeding paper leaf, thus achieving regular conveyance of the paper leaves without the occurrence of overlap transportation.
Moreover, when air is supplied to the arched paper leaf from the under at the paper-leaves feeding position to set up the separation with respect to the succeeding paper leaf, the air supply more positively makes the separation between the preceding paper leaf and the succeeding paper leaf in cooperation with the protrusion of both the end portions of the preceding paper leaf.
It should be understood that the present invention is not limited to the above-described embodiment, and that it is intended to cover all changes and modifications of the embodiments of the invention herein which do not constitute departures from the spirit and scope of the invention.
Claims
- 1. A paper-leaves separating/supplying method comprising the steps of:placing a plurality of paper leaves on a paper-leaves conveying means composed of main conveying means and auxiliary conveying means so that planar surfaces of said plurality of paper leaves are substantially perpendicular to a paper-leaves supporting/conveying plane of said main conveying means of said paper-leaves conveying means to take a stand-up condition and said auxiliary conveying means receives said plurality of paper leaves from said main conveying means to convey said plurality of paper leaves to a belt surface of a separating/supplying belt placed in a state substantially perpendicular to a conveying direction of said plurality of paper leaves set together in a state inclined toward said plurality of paper leaves conveyed; taking up said plurality of paper leaves, conveyed up to a position at which said plurality of paper leaves come into contact with the belt surface, one by one by means of vacuum suction located on the belt surface side so that each paper leaf is attached onto the belt surface; and feeding said each paper leaf taken up toward the downstream side in accordance with rotary motion of said separating/supplying belt.
- 2. A paper-leaves separating/supplying apparatus comprising:a rotary separating/supplying belt; paper-leaves conveying means for conveying paper leaves toward said separating/supplying belt, said paper-leaves conveying means being composed of main conveying means for receiving said paper leaves set together and auxiliary conveying means for receiving said paper leaves from said main conveying means to convey said paper leaves to said separating/supplying belt; vacuum suction means for taking up said plurality of paper leaves, set together and conveyed by said paper-leaves conveying means, through the use of vacuum suction so that said paper leaves are attached onto a belt surface of said separating/supplying belt; and separating/supplying means for feeding said paper leaves, attached onto said belt surface by the vacuum suction, one by one to the downstream side in accordance with rotary motion of said separating/supplying belt, wherein planar surfaces of said plurality of paper leaves conveyed are substantially perpendicular to a paper-leaves supporting/conveying plane of said paper-leaves conveying means, to take a stand-up condition and said belt surface of said separating/supplying belt is placed in a state substantially perpendicular to a conveying direction of said paper leaves.
- 3. The paper-leaves separating/supplying apparatus according to claim 2, wherein when one of said paper leaves approaches said separating/supplying belt, said main conveying means are stopped while said auxiliary conveying means is once driven in a direction opposite to the paper-leaves conveying direction to return said paper leaf by a predetermined quantity for preventing said paper leaf from being excessively pressed against said separating/supplying belt.
- 4. The paper-leaves separating/supplying apparatus according to claim 3, further comprising thickness detecting means for detecting a thickness of said plurality of paper leaves so that a speed at which said paper-leaves conveying section conveys said plurality of paper leaves is controlled on the basis of the thickness detected by said thickness detecting means.
- 5. The paper-leaves separating/supplying apparatus according to claim 2, further comprising a paper leaves conveying section for conveying said plurality of paper leaves toward said separating/supplying belt in the stand-up condition, said paper-leaves conveying section including a back wall for supporting back surface portions of the plurality of paper leaves put therein, and said back wall being composed of a plurality of plates having different widths and disposed stepwise to successively retreat backwardly by a predetermined dimension.
- 6. The paper-leaves separating/supplying apparatus according to claim 2, further comprising separation auxiliary means placed under said separating/supplying belt to make a predetermined angle with respect to said separating/supplying belt, said separation auxiliary means being made to attract each paper leaf conveyed to said separating/supplying belt by means of vacuum suction, causing said each paper leaf to bend and have an arcuate cross section so that said each paper leaf is attached thereon to form a gap with respect to an immediately succeeding paper leaf.
- 7. A paper-leaves separating/supplying apparatus comprising:a rotary separating/supplying belt; paper-leaves conveying means for conveying paper leaves toward said separating/supplying belt, said paper-leaves conveying means being composed of main conveying means for receiving said paper leaves set together and auxiliary conveying means for receiving said paper leaves from said main conveying means to convey said paper leaves to said separating/supplying belt: vacuum suction means for taking up said plurality of paper leaves, set together and conveyed by paper-leaves conveying means, through the use of vacuum suction so that said paper leaves are attached onto a belt surface of said separating/supplying belt; and separating/supplying means for feeding said paper leaves, attached onto said belt surface by the vacuum suction, one by one to the downstream side in accordance with rotary motion of said separating/supplying belt, wherein planar surfaces of said plurality of paper leaves conveyed by paper-leaves conveying means are substantially perpendicular to a paper-leaves supporting/conveying plane of said paper-leaves conveying means, to take a stand-up condition and said belt surface of said separating/supplying belt is placed in a state inclined by a predetermined angle toward said paper leaves conveyed.
- 8. The paper-leaves separating/supplying apparatus according to claim 7, further comprising separation auxiliary means placed under said separating/supplying belt to make a predetermined angle with respect to said separating/supplying belt, said separation auxiliary means being made to attract each paper leaf conveyed to said separating/supplying belt by means of vacuum suction, causing said each paper leaf to bend and have an arcuate cross section so that said each paper leaf is attached thereon to form a gap with respect to an immediately succeeding paper leaf.
- 9. The paper-leaves separating/supplying apparatus according to claim 2, wherein when one of said paper leaves approaches said separating/supplying belt, said main conveying means are stopped while said auxiliary conveying means is once driven in a direction opposite to the paper-leaves conveying direction to return said paper leaf by a predetermined quantity for preventing said paper leaf from being excessively pressed against said separating/supplying belt.
- 10. The paper-leaves separating/supplying apparatus according to claim 9, further comprising thickness detecting means for detecting a thickness of said plurality of paper leaves so that a speed at which said paper-leaves conveying section conveys said paper leaves is controlled on the basis of the thickness detected by said thickness detecting means.
- 11. The paper-leaves separating/supplying apparatus according to claim 7, further comprising a paper-leaves conveying section for conveying said plurality of paper leaves toward said separating/supplying belt in the stand-up condition, said paper-leaves conveying section including a back wall for supporting back surface portions of the plurality of paper leaves put therein, and said back wall being composed of a plurality of plates having different widths and disposed stepwise to successively retreat backwardly by a predetermined dimension.
- 12. A paper-leaves separating/supplying method comprising the steps of:vacuum-sucking a plurality of paper leaves, set together and conveyed in a stand-up condition so that planar surfaces of said plurality of paper leaves conveyed are substantially perpendicular to a paper-leaves supporting/conveying plane of paper-leaves conveying means, one by one toward a belt surface of a separating/supplying belt of separating/supplying means; bringing a lower end portion of said paper leaf, conveyed to a position of said belt surface, into contact with an auxiliary contact surface placed under said separating/supplying means for feeding said paper leaves to the downstream side in accordance with rotary motion of said separating/supplying belt; attracting the lower end portion of said paper leaf onto said auxiliary contact surface through the use of auxiliary vacuum suction means; and measuring a negative pressure of said auxiliary vacuum suction means for detecting that said paper leaf arrives at the position of said belt surface.
- 13. The paper-leaves separating/supplying method according to claim 12, wherein, when the measured negative pressure in said auxiliary vacuum section exceeds a predetermined value, said plurality of paper leaves are fed by said separating/supplying means without waiting for a signal from a paper-leaves arrival detecting means placed in the vicinity of a position of said separating/supplying belt for directly detecting that said each paper leaf arrives at the position of said belt surface.
- 14. A paper-leaves separating/supplying apparatus comprising:separating/supplying means including a rotary separating/supplying belt and first vacuum suction means for vacuum-sucking each of a plurality of paper leaves, set together and conveyed by paper-leaves conveying means in a stand-up condition so that planar surfaces of said plurality of paper leaves conveyed are substantially perpendicular to a paper-leaves supporting/conveying plane of said paper-leaves conveying means, through a belt surface of said separating/supplying belt to suction-hold said paper leaf on said belt surface, said separating/supplying means feeding said paper leaves, suction-held on said belt surface, one by one to the downstream side in accordance with rotary motion of said separating/supplying belt; auxiliary separation means including an auxiliary contact surface placed under said separating/supplying means for receiving a lower end portion of said paper leaf conveyed to said belt surface and second vacuum suction means for generating a vacuum suction force to attract the lower end portion of said paper leaf onto said auxiliary contact surface; a paper-leave arrival detecting means for detecting the arrival of said paper leaf when said paper leaf is conveyed to said belt surface; negative pressure measuring means for measuring a negative pressure in said second vacuum suction means; and control means for implementing feeding operations of said paper leaves through the use of said separating/supplying means.
- 15. The paper-leaves separating/supplying apparatus according to claim 14, wherein, when the measured negative pressure in said auxiliary vacuum section exceeds a predetermined value, said control means controls said separating/supplying means to feed said each of a plurality of paper leaves irrespective of the presence or absence of an output of a detection signal from said paper-leaves arrival detecting means.
- 16. A paper-leaves separating/supplying method comprising the steps:vacuum-sucking a plurality of paper leaves, set together and conveyed up to a paper-leaves feeding position by paper-leaves conveying means in a stand-up condition so that planar surfaces of said plurality of paper leaves conveyed are substantially perpendicular to a paper-leaves supporting/conveying plane of said paper-leaves conveying means, one by one toward a belt surface of a separating/supplying belt of separating/supplying means; bring a lower end portion of said paper leaf, transferred to said belt surface, into contact with an auxiliary contact surface placed under said separating/supplying means for feeding the paper leaves to the downstream side in accordance with rotary motion of said separating/supplying belt; attracting the lower end portion of said paper leaf onto said auxiliary contact surface through the use of auxiliary vacuum suction means; and when said paper leaf is suction-attracted onto said auxiliary contact surface, making a central portion of said paper leaf protrude to said auxiliary contact surface side and making both sides of said paper leaf warp so that its horizontal cross section forms a generally arch-like configuration.
- 17. The paper-leaves separating/supplying method according to claim 16, wherein air is supplied to each warped paper leaf from below to separate said each warped paper leaf from an immediately preceding paper leaf.
- 18. A paper-leaves separating/supplying apparatus comprising:separating/supplying means including a rotary separating/supplying belt and first vacuum suction means for vacuum-sucking each of a plurality of paper leaves, set together and conveyed by paper-leaves conveying means in a stand-up condition so that planar surfaces of said plurality of paper leaves conveyed are substantially perpendicular to a paper-leaves supporting/conveying plane of said paper-leaves conveying means, to a paper-leaves feeding position, through a belt surface of said separating/supplying belt to suction-hold said paper leaf on said belt surface, with said separating/supplying means feeding said paper leaves suction-held on said belt surface one by one to the downstream side in accordance with rotary motion of said separating/supplying belt; and auxiliary separation means including an auxiliary contact surface placed under said separating/supplying means to confront a lower end portion of said paper leaf conveyed to said paper-leaves feeding position and second vacuum suction means for generating a vacuum suction force at a position behind said auxiliary contact surface to attract the lower end portion of said paper leaf onto said auxiliary contact surface, said auxiliary contact surface having an irregular member whereby, when said paper leaf is attracted onto said auxiliary contact surface, a central portion of said paper leaf protrudes toward the auxiliary contact surface side and both end portions thereof protrude toward the succeeding paper leaf coming afterward so that a horizontal cross section of said paper leaf is warped into a generally arch-like configuration.
- 19. The paper-leaves separating/supplying apparatus according to claim 18, wherein said auxiliary contact surface is disposed to make a predetermined angle between said auxiliary contact surface and said belt surface of said separating/supplying belt so that said each paper leaf attracted onto said auxiliary contact surface is bent toward the immediately succeeding paper leaf.
- 20. The paper-leaves separating/supplying apparatus according to claim 18, wherein said irregular member of said auxiliary contact surface is formed so that a lower end portion thereof is configured to be flat to enlarge a gap between the lower end portion of said each paper leaf attracted onto said auxiliary contact surface and the immediately succeeding paper leaf.
- 21. A paper-leaves separating/supplying apparatus comprising:separating/supplying means including a rotary separating/supplying belt and first vacuum suction means for vacuum-sucking each of a plurality of paper leaves, set together and conveyed by paper-leaves conveying means in a stand-up condition so that planar surfaces of said plurality of paper leaves conveyed are substantially perpendicular to a paper-leaves supporting/conveying plane of said paper-leaves conveying means, to a paper-leaves feeding position, through a belt surface of said separating/supplying belt to suction-hold said paper leaf on said belt surface, with said separating/supplying means feeding said paper leaves suction-held on said belt surface one by one to the downstream side in accordance with rotary motion of said separating/supplying belt; auxiliary separation means including an auxiliary contact surface placed under said separating/supplying means to confront a lower end portion of said paper leaf conveyed to said paper-leaves feeding position and second vacuum suction means for generating a vacuum suction force at a position behind said auxiliary contact surface to attract the lower end portion of said paper leaf onto said auxiliary contact surface and an irregular member whereby, when said paper leaf is attracted onto said auxiliary contact surface, a central portion of said paper leaf protrudes toward the auxiliary contact surface side and both end portions thereof protrude toward the succeeding paper leaf coming afterward so that a horizontal cross section thereof is warped into a generally arch-like configuration; and air blowing means for supplying air between the preceding paper leaf, attracted onto said auxiliary contact surface, and the succeeding paper leaf from under said paper leaves to make separation between the preceding paper leaf and the succeeding paper leaf.
- 22. The paper-leaves separating/supplying apparatus according to claim 21, wherein said irregular member is formed so that a lowermost portion thereof that corresponds to the lower end portion of said each paper leaf that is brought into contact with said auxiliary contact surface is configured to be flat to enlarge a gap between the lowermost portion of said each paper leaf attracted onto said auxiliary contact surface and the immediately succeeding paper leaf.
Priority Claims (3)
Number |
Date |
Country |
Kind |
2000-101626 |
Apr 2000 |
JP |
|
2000-101627 |
Apr 2000 |
JP |
|
2000-101638 |
Apr 2000 |
JP |
|
US Referenced Citations (9)