1. Field of the Invention
The present invention relates to a paper ring containing absolutely no plastics or metals, a calendar or printed material using such a ring, and a method for manufacture thereof.
2. Description of Related Art
In order to mount the ring-like linking member 43 on the calendar, first, an appropriate auxiliary member is used to expand the linking member 43 against the imparting force of the linking member 43 which is to be rounded (see an arrow in
Further, when the holding member 42 is mounted on the calendar, the folded portion 40a of the calendar cover 40 has to be engaged with the holding member 42. Therefore, as shown in
However, a problem associated with such a calendar is that it comprises plastic components and, therefore, cannot be easily burned. A specific feature of calendars is that they are generally discarded after 12 months in all the households on the earth. Therefore, it is very difficult to process them all in the incineration plants before the end of January, and incineration thereof could created environmental problems. Another problem associated with the conventional calendars was that they required manual operations, for example, as shown in FIGS. 11(b) and (c), production efficiency was poor, and therefore the production cost was high.
Furthermore, in self-composed works such as manuals that are produced in small quantities in industrial enterprises, inscriptions can be made, for example, with a pen on the front and rear covers, and none of such works allowed for simple and easy insertion of special pages.
The present invention was created to resolve the above-described problems and it is an object thereof to provide a paper ring that can be mechanically manufactured without manual operations and is composed entirely of paper. As a result, the discharge of toxic substances during waste treatment is eliminated and the ring is environmentally friendly. Another object is provide a calendar or printed material using such a ring, and a method for manufacture thereof.
In order to attain the above-described objects the present invention provides a paper ring, which is a linking paper member of a comb-like shape impregnated at least with sugar and composed of protruding portions and a base portion in an expanded state, wherein this linking paper member is formed to have a cylindrical shape having a central axis defined by the direction parallel to the direction along which the comb teeth are arranged and the two end portions of the linking paper member are not adhesively joined.
Sugar is selected as a material for impregnating the linking paper member because it is inexpensive and facilitates handling during ring production or recycling. Furthermore, because the molecular structure thereof is close to that of pulp cellulose, it can easily permeate into paper and effectively reduces the material shrinkage ratio during drying, thereby providing for increased processing accuracy. Another advantage thereof is that it hardly changes its properties after the completion of production. In accordance with the present invention, sucrose is the preferred sugar because it is easy to purchase and handle. Furthermore, it is preferred that granular sugar with a high sucrose purity be used in order to demonstrate fully the aforementioned effect. In the linking paper member that retains a cylindrical shape, the distal ends of the protruding portion can overlap the distal end of the opposing base portion. However, from the standpoint of operability and operation time, it is preferred that the distal end of the protruding portion of the linking paper member is at a distance of not less than 1 mm and no more than 3 mm from the distal end of the opposing base portion. More specifically, if this distance is less than 1 mm, then the operation of inserting into a printed material or calendar is made difficult, and if the distance is more than 3 mm, a long time is required to bond adhesively the two end portions of the ring.
Furthermore, the present invention also provides a printed material comprising a paper ring which is impregnated at least with a sugar and in which the distal ends of protruding portions in a cylindrical linking paper member of a comb-like shape in an expanded state and the distal end of the opposing base portion are adhesively bonded and a plurality of paper sheets provided with through holes into which the protruding portions of the linking paper member are inserted and which can move while being guided by the protruding portions after adhesive bonding.
Here, the printed material is, for example, a self-composed printed material such as a manual produced in an industrial enterprise and a private printed material for individual use. Those printed materials are manufactured with a production apparatus for automatic realization of a process comprising the steps of inserting into the through holes and forming into a ring-like shape by adhesively bonding the end portions of the linking paper member. In such a production apparatus, only the linking paper member formed to have an almost C-like cross section is supplied as a material, thereby simplifying he present invention. Furthermore, it is preferred that a process of mechanically forming all the through holes may be provided prior to the process of insertion into the through holes. Moreover, the through holes may have a round or elliptical shape, but from the standpoint of facilitating the insertion operation, it is preferred that they have a rectangular shape.
Furthermore, the present invention also provides a calendar comprising a paper ring which is impregnated at least with a sugar and in which the distal ends of protruding portions in a cylindrical linking paper member of a comb-like shape in an expanded state and the distal end of the opposing base portion are adhesively bonded and a plurality of paper sheets provided at one end side thereof with through holes into which the protruding portions of the linking paper member are inserted and which can move while being guided by the protruding portions after adhesive bonding, wherein
the aforementioned plurality of paper sheets include one calendar cover sheet and a plurality of calendar body sheets.
Here, in the calendars, the calendar cover may also serve as a calendar body sheet. Furthermore, the term “calendars”, in addition to articles that are used only as calendars, also includes various multipurpose articles such as small containers in which a calendar closed with a paper ring is retained as a covering with the ring as an apex point.
Further, it is also preferred that a fixing paper member of a U-like cross-section be adhesively bonded on the other end side of the calendar cover, among a plurality of paper sheet, and that a gap capable of accommodating the lower end portion of calendar body sheet be formed between the fixing paper member and the calendar cover.
Furthermore, the present invention also provides a method for the manufacture of a paper ring by which a linking paper member of a comb-like shape composed of protruding portions and a base portion in an expanded state is impregnated at least with a sugar and then molding is conducted by drying, while retaining a cylindrical shape having a central axis defined by the direction parallel to the direction along which the comb teeth are arranged.
Further, the present invention also provides a method for the manufacture of a printed material, comprising the steps of: forming through holes on one end side of a plurality of paper sheets, impregnating at least with a sugar a linking paper member which has a comb-like shape composed of protruding portions and a base portion in an expanded state, then drying while retaining a cylindrical shape, having a central axis defined by the direction parallel to the direction along which the comb teeth are arranged, and thereafter inserting the protruding portions of the linking paper member into the through holes and then adhesively bonding the distal ends of the protruding portions and the distal ends of the opposing base portions in the linking paper member to form a cylindrical shape.
Further, the present invention also provides a method for the manufacture of a calendar, comprising the steps of: forming through holes on one end side of a plurality of paper sheets, impregnating at least with a sugar a linking paper member which has a comb-like shape composed of protruding portions and a base portion in an expanded state, then drying while retaining a cylindrical shape having a central axis defined by the direction parallel to the direction along which the comb teeth are arranged, and thereafter inserting the protruding portions of the linking paper member into the through holes and then adhesively bonding the distal ends of the protruding portions and the distal ends of the opposing base portions in the linking paper member to form a cylindrical shape.
Here, the operation of inserting into the through holes is preferably implemented by rotating the linking paper member along the guiding member with at least part thereof having a cylindrical shape.
An embodiment of the present invention will be described below based on the working example thereof.
The calendar of the present working example uses absolutely no metal or plastic materials and the entire calendar is made from paper. Therefore, not only the production cost is low, but also the calendar can be burned without environmental concerns. Furthermore, the fixing paper member 3 or linking paper member 5 can be effectively used as printing surfaces for commercial ads or industrial information. Furthermore, because no metal hooks are used, there is no risk of the user getting hurt when using the calendar.
Further, the rear surface 10 of the calendar cover 1 is the image surface for the calendar body 2(1) for January and a photo or painting relating to January is placed thereon. Similarly, the rear surface of the calendar body 2(N) of the N-th month is the image surface for the calendar body 2(N+1) for the (N+1)-th month and a photo or painting relating to (N+1)-th month is placed thereon. When a transition is made from the N-th month to the (N+1)-th month, the calendar body 2(N) of the N-th month is torn off and the lower end portion thereof is clamped and held in the fixing paper member 3.
In the fixing member 3, through holes 30 for hanging the calendar in the central portion thereof are provided through the calendar cover 1. More specifically, the fixing paper member 3 is composed of a front lower end portion 3a, a local adhesive bonding portion 3b, a folded portion 3c, and a full-surface adhesive bonding portion 3d (see
The lower end portion of the highest November calendar body 2 (January to November) can be accommodated in a gap formed between the fixing paper member 3 and the rear surface 10 of the calendar cover 1 by establishing the prescribed height with the adhesive bonding portion 7 and appropriately bending and expanding the fixing paper member 3 (more specifically the local adhesive bonding portion 3b). In this case, because the full-surface adhesive bonding portion 3d and local adhesive bonding portion 3b have almost the same length, the lower end portion of the accommodated calendar body 2 can be held reliably.
As shown in
A method for the manufacture of the calendar of the working example will be explained below. First, adhesive bonding of the calendar cover 1 and fixing paper member 3 will be described with reference to
Then, the adhesive material 7 is intermittently disposed on the upper portion 1b of the front surface of the calendar cover 1. The intermittent disposition is not the only possible one, and the adhesive material may be also disposed along a line in the width direction of the calendar. Further, no specific limitation is placed on the adhesive material, but an adhesive material of a hot-melt type is preferably used. The fixing paper member 3 is folded in the folded portion 3c before the adhesive material 7 is cured, and the local adhesive bonding portion 3b is pressed against the calendar cover 1 to integrate them together.
Then, a through hole 30 for hanging the calendar is formed. Because all the operations are implemented mechanically, the production efficiency is good since no manual operations, as in the conventional processes, are required. It goes without saying, that even if manual operations are used, they are not difficult. Once the above-describe operations have been completed, the calendar cover 1 and calendar body 2 are laminated and a plurality of rectangular holes 4 are formed together in the prescribed positions. Further, the number of rectangular holes 4 is equal to the number of the protruding portions 9 of the linking paper member 5. It goes without saying that the size of the through holes should be sufficient to insert the protruding portions 9 of the linking paper member 5 and such as to enable the movement along the protruding portions 9 as guides after the adhesive bonding.
The linking paper member 5 is then inserted into the rectangular holes 4. The linking paper member 5 is formed in advance to assume a ring-like shape from the state with the comb-like shape shown in
The linking paper member 5 formed in the above-described manner to have an almost C-like cross section is positioned so as to face the rectangular holes 4 in the calendar cover 1 and calendar body 2, and the linking paper member 5 is then rotated to insert the distal ends of the protruding portions 9 into the rectangular holes 4 (
If the linking paper member 5 is rotated through the prescribed angle from the state shown in
In the present working example, such an application operation is used. Therefore, the adhesive material is prevented from adhering to other portions of the linking paper member 5. If the adhesive material sags on other portions of the linking paper member 5, then the adjacent sheets of the calendar body will be adhesively bonded to each other and the calendar body 2 will be impossible to tear off.
After the adhesive material has been disposed on the distal ends of the protruding portions 9 in the above-described manner, the linking paper member 5 is further rotated and makes a transition from the state shown in
The working example in which adhesive bonding is conducted by the method different from that of the method shown in
If the linking paper member 5 is rotated through the prescribed angle from the state shown in
Once the adhesive material has been disposed on the distal end surface of the base portion in the above-described manner, the linking paper member 5 is rotated in reverse and makes a transition from the state shown in
As described hereinabove, all the operations in the manufacture of the calendar shown in
If the linking paper member 5 formed to have an almost C-like shape is provided (see
With the manufacturing apparatus capable of implementing the manufacturing process shown in
With the manual shown in
Further, the embodiment of the present invention was described below in details, but the above-described embodiment is merely an example for realizing the present invention. For example,
Because the linking paper member 5 and fixing paper member 3 are manufactured only from paper, they can also demonstrate an aroma-therapeutic effect upon impregnation, for example, with a perfume.
As described hereinabove, the present invention makes it possible to realize a paper ring which is produced entirely from paper and, therefore, does not discharge toxic substances during waste treatment, produces no adverse effect on environment, and can be manufactured mechanically without manual operation, and also to realize a calendar or printed material using such a ring.