1. Field of the Invention
The present invention relates to a paper sheet handling device which reads division information described on paper sheets to sort and accumulate the paper sheets based on the read information.
2. Description of the Related Art
Heretofore, as a paper sheet handling device, there has been known a mail handling sorter having a large number of stackers for sorting postal matters. This sorter also has an overflow stacker (hereinafter referred to as an OVF) for accumulating postal matters which cannot be accumulated in the respective stackers.
When the stacker breaks during an operation of the sorter, the sorter cannot be used until the stacker has been repaired. Therefore, the postal matters distributed to the stacker incapable of accumulating the postal matters are accumulated in the OVF.
Since the postal matters accumulated in the OVF in this manner are a mixture of the postal matters having different divisions, an operator needs to manually sort the postal matters after completing the sorting. Alternatively, the postal matters need to be put into the sorter again. When many paper sheets are accumulated in the OVF, there is a problem that an operation efficiency drops.
In recent years, a multi-stacker system (see, e.g., Jpn. Pat. Appln. KOKAI Publication No. 2003-136022) has been adopted to solve the problem. In this multi-stacker system, from the start, a plurality of stackers are assigned for sorting the postal matters to be distributed to a specific district or corporation having a large handling amount of postal matters. When one stacker is filled, the postal matters are accumulated in the next stacker.
However, even in a case where this multi-stacker system is adopted, since the number of the stackers to be assigned first is fixed, the postal matters that cannot be accumulated owing to breakdown of the stacker or the like have to be accumulated in the OVF. After all of the stackers are filled, the postal matters are accumulated in the OVF. Therefore, even when the multi-stacker system is adopted, it is not possible to solve the above-described problem that the operation efficiency drops.
An object of the present invention is to provide a paper sheet handling device capable of largely reducing an amount of paper sheets which cannot be accumulated as assigned and which are accumulated in an OVF and capable of improving an operation efficiency.
To achieve the above-described object, in the present invention, a paper sheet handling device has: a plurality of accumulating sections arranged along a conveyance direction of paper sheets; a detecting section which detects incapability to accumulate the paper sheets into the accumulating sections; preliminary accumulating sections disposed between the plurality of accumulating sections; and a control section which accumulates the paper sheets to be accumulated in the accumulating sections into the nearest preliminary accumulating section on a downstream side of the accumulating section along the conveyance direction, when the detecting section detects the incapability to accumulate the paper sheets.
Moreover, in the present invention, the paper sheet handling device comprises: readout means for reading images of paper sheets; recognition means for recognizing division information constituted of a postal code or an address described in the read image read by this readout means; a sorting section having a stacker including a plurality of usual and preliminary stackers for sorting and accumulating the paper sheets based on a result of recognition of the division information by this recognition means, and a stacker display section which displays states of the paper sheets accumulated in the stacker; detection means disposed in this sorting section to detect an amount of the paper sheets accumulated in the stacker; full-state generation processing means for handling the paper sheets, when the detection means detects that the paper sheets accumulated in the usual stackers reach a predetermined amount; preliminary stacker checking means for detecting the state of the preliminary stacker; first preliminary stacker accumulation means for switching the usual stacker to the preliminary stacker to accumulate the paper sheets continuously conveyed to the usual stacker in the preliminary stacker based on a result of the full-state generation processing means, when vacancy of the preliminary stacker is detected based on the judgment result of the preliminary stacker checking means; full-state cancellation means for resetting the usual stacker, when the paper sheets accumulated in the usual stacker are removed in response to the display of the stacker display section; and second preliminary stacker accumulation means for switching the preliminary stacker to the usual stacker to accumulate the paper sheets continuously conveyed to the preliminary stacker in the usual stacker as a result of cancellation, thereby resetting the preliminary stacker.
Furthermore, the paper sheet handling device of the present invention comprises: readout means for reading images of paper sheets; recognition means for recognizing division information constituted of a postal code or an address described in the read image read by this readout means; a sorting section having a stacker including a plurality of usual and preliminary stackers for sorting and accumulating the paper sheets based on a result of recognition of the division information by this recognition means, and a stacker display section which displays states of the paper sheets accumulated in the stacker; breakdown processing means for detecting breakdown of the usual stacker from conveyed states of the paper sheets accumulated by the sorting section; preliminary stacker checking means for detecting the state of the preliminary stacker; first preliminary stacker accumulation means for switching the usual stacker to the preliminary stacker to accumulate the paper sheets continuously conveyed to the usual stacker in the preliminary stacker based on a result of the breakdown processing means, when vacancy of the preliminary stacker is detected based on the judgment result of the preliminary stacker checking means; breakdown cancellation means for resetting the usual stacker, when the paper sheets accumulated in the usual stacker are removed in response to the display of the stacker display section; and second preliminary stacker accumulation means for switching the preliminary stacker to the usual stacker to accumulate the paper sheets continuously conveyed to the preliminary stacker in the usual stacker as a result of breakdown cancellation, thereby resetting the preliminary stacker.
A mode for carrying out the present invention will be described hereinafter with reference to the drawings.
That is, OVIS reads an image of the postal matter, and recognizes delivery division information (hereinafter referred to simply as division information) such as a postal code and an address included in the read image. Moreover, the recognized division information is barcode-printed on the postal matter with an ink-jet printer (hereinafter referred to simply as an IJP) to accumulate the postal matter in a stacker designated as a delivery division.
Moreover, as the postal matter whose division information cannot be recognized, image data read from the postal matter is transmitted to a video coding system (hereinafter referred to as a VCS), and an operator inputs the postal code based on the image data. Moreover, the barcode is printed on the postal matter with the IJP based on the postal code input during conveyance of the postal matter, and the postal matter is accumulated in a stacker corresponding to the division.
To be more specific, as shown in
A plurality of postal matters are set into the supply section 1 by operator's manual operation, and taken out one by one onto a conveyance path (not shown) by the takeout section 2. In this case, postal matters containing foreign matters or non-standard-size postal matters are excluded to the discharge accumulating section 3. Among the postal matters taken out onto the conveyance path, barcodes applied beforehand to the postal matters which can be handled are read via the barcode readout section 4, and the character recognizing section 5 recognizes division information such as the postal codes and the addresses described on the postal matters. The postal matters which have passed the character recognizing section 5 are conveyed to the delay conveying section 6.
The delay conveying section 6 is disposed to save a time for subjecting the postal matter whose division information cannot be read by the character recognizing section 5 to VCS operation via a plurality of VCSs 11. That is, in the VCS 11, an image of the postal matter whose division information cannot be read is displayed in a monitor, and the operator key-inputs division information such as the postal code within a certain time.
Moreover, a special-format barcode is printed on the postal matter via the IJP 7 based on the division information acquired via the barcode readout section 4 and the character recognizing section 5, or the division information acquired by the above-described VCS operation. This barcode is verified and read via the barcode readout section 8.
Thereafter, the division of the postal matter is judged based on the division information of the postal matter, and accumulated in the stacker (described later) corresponding to the division. In the present embodiment, as to a plurality of stackers of the division accumulating section 10 which are accumulation destinations of the postal matters, two stages of 152 stackers are arranged along a conveyance direction of the postal matters, and the stackers are halfway turned back to an opposite direction. It is to be noted that the stacker on the most downstream side along the conveyance direction of the postal matter is assigned as an overflow stacker (OVF).
The postal matter whose division has been determined is divided to one of upper and lower stages via a gate (not shown) of the branching section 9, and accumulated in the stacker designated as the division among a large number of stackers disposed in the stages. The postal matter which cannot be accumulated in the designated stacker is accumulated in the OVF.
Each stacker 20a has: a gate 29 for directing, to the stacker, the postal matter conveyed along an arrow 25; a backup plate 26 for supporting the postal matter passed through the gate 29 and accumulated in the stacker so as to prevent the matter from falling; and two switches 27, 28 for detecting an amount of accumulated postal matters. One switch 27 is switched when the postal matter having an amount of 75% are accumulated in the stacker, and the other switch 28 is switched when the stacker is filled (100% accumulation).
The display section 20b has: a full-state lamp 21 for informing that two switches 27, 28 of the corresponding stacker are switched; an LCD 22 for displaying accumulation information such as a delivery district of the postal matter accumulated in the stacker; and a paper tag issuing switch 23 for issuing a paper tag on which the accumulation information is printed. Two stages of the full-state lamps 21, the LCDs 22, and the paper tag issuing switches 23 are disposed corresponding to two upper and lower stackers. It is to be noted that the paper tag issuing switch 23 is an illuminative switch which lights or blinks itself, and also functions as the paper tag lamp 23.
A control unit 30 which controls the operation of the OVIS has a takeout control unit 31 which controls operations of the supply section 1 and the takeout section 2; a foreign matter detection control unit 32 which controls an operation of the discharge accumulating section 3 to exclude the postal matter containing foreign matters and the non-standard-size postal matters; a readout section interface control unit 33 which transmits and receives information such as the postal code with respect to an external device (not shown); a printing control unit 34 which controls the IJP 7 to barcode-print the division information; a conveyance and division control unit 35 which shifts the postal matter to the designated stacker to accumulate the postal matter; and a panel control unit 36 which displays accumulation information of the postal matters and abnormality information of the OVIS via an operation panel.
The conveyance and division control unit 35 is connected to: a motor driving circuit 40; an encoder input circuit 41; a gate driving circuit 42; a switch control circuit 43; a lamp control circuit 44; an LCD control circuit 45; an a memory circuit 46. The motor driving circuit 40 drives and controls an inverter motor to run a conveyance belt which conveys the postal matters. The encoder input circuit 41 detects a driving speed of the conveyance belt via a rotary encoder. The gate driving circuit 42 drives and controls a gate (not shown) of the branching section 9 and the gate 29 disposed in each stacker. The switch control circuit 43 detects states of a plurality of shift sensors (not shown) arranged in the conveyance path of the postal matter, the switches 27, 28 disposed in each stacker 20a, and the paper tag issuing switch 23 in order to acquire a driving timing of each gate. The lamp control circuit 44 controls lighting and blinking of the full-state lamp 21 disposed in the display section 20b of each stacker 20a, and the paper tag lamp 23. The LCD control circuit 45 displays the accumulation information (postal code and address) via the LCD 22 disposed in the display section 20b of each stacker. The memory circuit 46 holds a data table in which various types of information are stored.
The postal matters which cannot be accumulated in the usual stacker on an upstream side of each preliminary stacker are temporarily accumulated in the preliminary stacker. In a case where the gate 29 of the usual stacker breaks or the stacker is filled with the accumulated postal matters, the postal matters cannot be accumulated in the usual stacker, and the subsequently sent postal matters are accumulated in the preliminary stacker. That is, the preliminary stacker can be disposed between the usual stackers to greatly reduce the amount of the postal matters accumulated in the OVF.
For example, the tenth preliminary stacker of the stage A can accumulate the postal matters which cannot be accumulated in the first to fourth usual stackers and the sixth to ninth usual stackers. The postal matters which cannot be accumulated in the first to fourth usual stackers can be accumulated in the fifth preliminary stacker of the stage A, and the postal matters which cannot be accumulated in the sixth to ninth usual stackers can be accumulated in the fifteenth or twentieth preliminary stacker of the stage A. However, it is effective to assign a new accumulation place to the preliminary stacker which is as close as possible to the usual stacker incapable of accumulating the postal matters in order to improve handling efficiency.
Such preliminary stacker assigning rule can be arbitrarily set, and the assigning method is predetermined for each division designating area. It is to be noted that the preliminary stacker does not have to be necessarily assigned for each division designating area, and there may be a division designating area in which any preliminary stacker is not assigned.
As to detailed data contents of this data table, the data table has: an area 51 to store the number n of the preliminary stackers assigned to the division designating area; an area 52 prepared for each preliminary stacker; an area 53 to store the stages A and B of the preliminary stacker; and an area 54 to store a stacker number of the preliminary stacker.
For example, assuming that the area number of the division designating area is m in a case where the postal matter to be delivered to the Kawasaki district is handled with the OVIS, the area number in a case where the postal matter to be delivered to the Yokohama district is handled is m+1 which is different from the area number m. It is to be noted that as to the information area 52 for each preliminary stacker, n areas are prepared as many as the preliminary stackers.
For reference,
There will be described hereinafter another data table stored in the memory circuit 46 of the conveyance and division control unit 35 with reference to FIGS. 7 to 10.
Each area 62 assigned to each preliminary stacker is constituted of: an area 621 for storing information on the preliminary stacker; and an area 622 for storing information on the usual stacker (full stacker) which designates the preliminary stacker as the temporary accumulation place.
The area 621 includes: an area 63 for storing the stage of the preliminary stacker; an area 64 for storing stacker No.; and an area 65 to set a use situation flag for judging whether or not the preliminary stacker is used for the tentative accumulation. The use situation flag is set to “1” in a case where the preliminary stacker is already assigned for the tentative accumulation, and the flag is set to “0” in a case where the stacker is not used for the tentative accumulation.
The area 622 includes: an area 66 for storing the stage of the usual stacker which has designated the preliminary stacker as the temporary accumulation place; an area 67 for storing stacker No. of the usual stacker; and an area 68 to set a full-state cancellation flag for judging whether or not the full state of the usual stacker is cancelled. The full-state cancellation flag is set to “1” in a case where the usual stacker is filled, and the flag is set to “0” in a case where the full state is cancelled.
In addition, the usual stacker filled with the postal matters has been described above as the stacker incapable of accumulating, but, for example, the usual stacker (breakdown stacker) whose gate 29 has broken can be the stacker incapable of accumulating. That is, when the above-described full stacker is considered as the breakdown stacker, handling at a breakdown generation time is possible in the same manner as in a full-state generation time. That is, the full-state cancellation flag turns to a breakdown cancellation flag. The flag is set to “1” in a case where the gate breakdown is generated. When the gate breakdown is repaired, and a state capable of accumulating is achieved, “0” is set (details will be described later).
In a case where the data is written into these areas 70, 71, any data is not written in the area 622 present in the data table of
When the accumulation destination of the postal matter being shifted becomes incapable of accumulating, and the preliminary stacker is assigned as a new accumulation destination, the stacker No. as the accumulation destination of the postal matter is replaced with the number of the preliminary stacker (area 79). Thereafter, the postal matter is shifted to the preliminary stacker having the rewritten stacker No., the postal matter to be originally accumulated in the OVF can be accumulated in the preliminary stacker, and the postal matters to be accumulated in the OVF can be remarkably reduced.
There will be described hereinafter a postal matter handling operation by means of the OVIS structured as described above with reference to FIGS. 11 to 13.
First, an operator inputs the area number m (see
Next, it is checked whether or not the device is operating (step 2). When the device is not operating (step 2; NO), the processing ends. While the device is operating (step 2; YES), the conveyed postal matter is shifted (step 3). That is, in a case where the device is not operating, even when the usual stacker is filled, there is not any postal matter to be conveyed next, and therefore the processing ends.
In the shift processing of the step 3, each postal matter is conveyed and accumulated in accordance with a detection result of the shift sensor (not shown) based on the accumulation information of each postal matter described with reference to
After shifting each postal matter, it is checked whether or not the postal matter is to be accumulated in each stacker (step 4). When the matter is other than an accumulation object (step 4; NO), the processing shifts to that of step 19 described later. When the matter is the accumulation object (step 4; YES), the processing shifts to full-state check processing (step 5).
In the full-state checking in the step 5, states of the switches 27, 28 disposed in the stacker 20a are checked. When the stacker is not full (step 6; NO), normal accumulation is performed (step 7), and the processing shifts to that of step 19. When the full state is generated (step 6; YES), full-state generation processing is performed.
In the full-state generation processing, the full-state information is written in the data table described with reference to
Furthermore, thereafter the preliminary stacker is checked to confirm the state of the preliminary stacker to accumulate the postal matters which cannot be accumulated in the full stacker (step 10). This preliminary stacker check processing will be described later in detail with reference to a flowchart shown in
Moreover, after the preliminary stacker check processing of the step 10, it is judged whether or not there exists a completely empty unused preliminary stacker or a preliminary stacker in which the postal matters are being accumulated (step 11). When there is not any usable preliminary stacker (step 11; NO), it is judged that there is not any stacker for tentative accumulation, and the postal matter to be accumulated in the full stacker is accumulated in the OVF (step 12).
On the other hand, when there exists the usable preliminary stacker (step 11; YES), the preliminary stacker is assigned to the accumulation destination to rewrite the information on the preliminary stacker (step 13).
When the preliminary stacker is unused, the information of the LCD 22 and the paper tag issuing switch 23 of the display section 20b of the preliminary stacker is rewritten into the same information as that of the full stacker. The information is already rewritten in the preliminary stacker in which the same type of postal matters are already accumulated. In this case, any processing is not performed (or the previously written information is again written).
Thereafter, to inform the operator that the preliminary stacker is being used, the paper tag lamp 23 of the preliminary stacker is turned on. Furthermore, to inform the operator of the presence of the usual stackers (full stackers) multi-connected to the preliminary stacker, the paper tag lamps 23 of the full stackers are turned on (step 14). Moreover, the postal matters are tentatively accumulated into the multi-connected preliminary stacker (step 15).
Next, there is performed the full-state cancellation processing of the full stacker switched to the preliminary stacker as described above. First, it is checked whether or not the full state of the full stacker has been canceled (step 16). The full-state cancellation is performed by turning on the paper tag issuing switch of the full stacker. As a result of the check of the step 16, when the full state is not cancelled (step 16; NO), the accumulation processing into the preliminary stacker is continued without performing anything. When the full state is cancelled (step 16; YES), the full-state lamp 21 of the full stacker is turned off, and the paper tag lamp 23 is also turned off (step 17).
When the full state of the full stacker is cancelled, the subsequently conveyed postal matter is conveyed and accumulated into the usual stacker whose full state has been cancelled instead of the preliminary stacker for use in the tentative accumulation. Therefore, the full-state lamp 21 and the paper tag lamp 23 of the preliminary stacker are blinked for the operator to remove the tentatively accumulated postal matters from the preliminary stacker (step 18). In this case, the only blinking of the paper tag lamp 23 is functionally sufficient, but the double blinking of the full-state lamp 21 and the paper tag lamp 23 can attract the operator's attention to remove the postal matters.
Moreover, it is checked whether or not the postal matters have been removed from the preliminary stacker (step 19). In this case, it is checked whether or not the blinked paper tag lamp 23 has been depressed. When the paper tag lamp 23 is not depressed (step 19; NO), it is judged that the tentatively accumulated postal matters are not removed to shift to device stop check of step 22 (step 22).
On the other hand, when the blinked paper tag issuing switch 23 has been depressed (step 10; YES), it is judged that the postal matters are removed from the preliminary stacker, the paper tag lamp 23 is turned off, and the full-state lamp 21 is turned off. Moreover, the paper tag indicating the same information as that of the full stacker is issued (step 20). Furthermore, to reuse the preliminary stacker, the LCD 22 and paper tag information of the display section 20b of the preliminary stacker are cleared (step 21).
Finally, the device stop check (step 22) is performed. When the device does not stop (step 22; NO), the processing returns to the shift processing of the step 3, and the processing loops until the device stops (step 22; YES). When the device stops (step 22; YES), the processing ends as such.
There will be described hereinafter the above-described preliminary stacker check processing of the step 10 with reference to
In this case, first there is confirmed the number n of the preliminary stackers present in the area 60 of the data table described with reference to
On the other hand, when there are preliminary stackers (step 30; NO), it is checked whether or not the preliminary stackers have already been assigned as multi-stackers for the full stacker (step 31). That is, it is checked whether or not the stage and the stacker No. stored in the areas 66 and 67 of the data table of
On the other hand, in a case where any preliminary stacker is not assigned to the full stacker (step 31; NO), in order to newly assign the preliminary stacker to the full stacker, there is checked the number of the preliminary stackers for use, stored in the area 61 of
In a case where none of the preliminary stackers are being used (step 34; NO), that is, there are usable preliminary stackers, it is checked whether or not there is any preliminary stacker in the same stage as that of the full stacker (step 35). When there is no preliminary stacker in the same stage (step 35; NO), it is judged that there is no preliminary stacker for the tentative accumulation, and a flag is set which indicates that there is not any preliminary stacker (step 39).
Furthermore, it is checked whether or not there is any usable preliminary stacker on the downstream side of the full stacker along the conveyance direction of the postal matters (step 36). That is, the stacker No. (full No.) of the full stacker is compared with the stacker No. (preliminary No.) of the preliminary stacker. As a result of this comparison, in a case where the preliminary No. is smaller than the full No., it is judged that there is no preliminary stacker on the downstream side of the full stacker (step 36; NO). Since the tentative accumulation is not possible, the flag is set which indicates that there is no preliminary stacker (step 39).
Moreover, as a result of the above-described comparison, in a case where the preliminary No. is larger than the full No., it is judged that the preliminary stacker exists on the downstream side of the full stacker in the same stage as that of the full stacker (step 36; YES), and the postal matters are accumulated in the preliminary stacker which is nearest to the full-state generation place. In this case, the information stored in the areas 63 and 64 of the data table of
In this case, the full-state cancellation flag (area 68) of the full stacker is set to “1”, and the use situation flag (area 65) of the corresponding preliminary stacker is also set to “1”. Moreover, a flag is set which indicates that there is an empty preliminary stacker (step 38).
Thereafter, the stacker No. stored in the area 79 of the data table of
There will be described hereinafter a typical example in which the full stacker is switched to the preliminary stacker with reference to FIGS. 14 to 17. Here, there will be described an example in which the preliminary stacker is assigned as in the preliminary stacker assigning example described with reference to
It is to be noted that an internal memory of the preliminary stacker A10 shown on the left side of each drawing indicates each area of the data table described with reference to
As shown in
Preliminary stacker 621: (stage 63)=1 . . . stage A
Full stacker 622: (stage 66)=0 . . . full stacker is not yet determined
As shown in
Preliminary stacker 621: (stage 63)=1 . . . stage A
Full stacker 622: (stage 66)=1 . . . stage A is determined
As shown in
Preliminary stacker 621: (stage 63)=1 . . . stage A
Full stacker 622: (stage 66)=1 . . . stage A is determined
As shown in
Preliminary stacker 621: (stage 63)=1 . . . stage A
Full stacker 622: (stage 66)=0 . . . full stacker is not yet determined
As described above, according to the present embodiment, when the usual stacker is filled, the postal matters to be accumulated in the usual stacker are tentatively accumulated in the preliminary stacker disposed between the usual stackers. Therefore, it is possible to greatly reduce the amount of the postal matters which cannot be accumulated and which are then accumulated in the OVF, a manual operation by the operator can be reduced, and an operation efficiency can be greatly improved.
Moreover, when the full state of the full stacker is cancelled, the tentative accumulation into the preliminary stacker is discontinued, and the postal matters can be accumulated in the original stacker. Therefore, many stackers do not have to be assigned as the same accumulation destination, and the stackers can be effectively used.
There will be described hereinafter a postal matter handling operation by means of the OVIS with reference to flowcharts shown in FIGS. 18 to 20. It is to be noted that here the handling operation will be described in a case where the gate 29 of the stacker 20a breaks during the handling of the postal matters.
First, the operator inputs the area number m (see
Next, it is checked whether or not the device is operating (step 41). When the device is not operating (step 41; NO), the processing ends. While the device is operating (step 41; YES), the conveyed postal matter is shifted (step 42). That is, in a case where the device is not operating, even when the gate 29 of the usual stacker breaks, there is not any postal matter to be conveyed next, and therefore the processing ends.
In the shift processing of the step 42, each postal matter is conveyed and accumulated in accordance with a detection result of the shift sensor (not shown) based on the accumulation information of each postal matter described with reference to
After shifting each postal matter, it is checked whether or not the postal matter is to be accumulated in each stacker (step 43). When the matter is other than an accumulation object (step 43; NO), the processing shifts to that of step 57 described later to initialize the preliminary stacker. When the matter is the accumulation object (step 43; YES), the gate 29 of the corresponding stacker 20a is operated (step 44), and the processing shifts to an accumulating operation.
Moreover, after switching the gate 29 in the step 44, it is checked whether or not the postal matter is conveyed by the shift sensor on the downstream side of the gate 29 (step 45). As a result of this check, unless the postal matter is detected with the shift sensor on the downstream side, it is judged that the matter is normally accumulated (step 46) in the stacker, thereby shifting to processing of step 57. On the other hand, when the postal matter is conveyed to the shift sensor on the downstream side (step 45; NO), it is judged that a gate distribution mistake is made owing to the breakdown of the gate 29, thereby setting a flag (step 47).
Next, the preliminary stacker is checked to confirm the state of the preliminary stacker to accumulate the postal matters which cannot be accumulated because the gate 29 breaks (step 48). This preliminary stacker check processing will be described later in detail with reference to a flowchart shown in
Moreover, after the preliminary stacker check processing of the step 48, it is judged whether or not there exists a completely empty unused preliminary stacker or a preliminary stacker in which the postal matters are being accumulated (step 49). When there is no usable preliminary stacker (step 49; NO), it is judged that there is no stacker for the tentative accumulation, and the postal matter to be accumulated in the breakdown stacker is accumulated in the OVF (step 50).
On the other hand, when there exists the usable preliminary stacker (step 49; YES), the preliminary stacker is assigned to the accumulation destination to rewrite the information on the preliminary stacker (step 51).
When the preliminary stacker is unused, the information of the LCD 22 and the paper tag issuing switch 23 of the display section 20b of the preliminary stacker is rewritten into the same information as that of the breakdown stacker. The information is already rewritten in the preliminary stacker in which the same type of postal matters are already accumulated. In this case, any processing is not performed (or the previously written information is again written).
Thereafter, to inform the operator that the preliminary stacker is being used, the paper tag lamp 23 of the preliminary stacker is turned on. Furthermore, to inform the operator of presence of the usual stackers (breakdown stackers) multi-connected to the preliminary stacker, the paper tag lamps 23 of the breakdown stackers are turned on (step 52). Moreover, the postal matters are tentatively accumulated into the multi-connected preliminary stacker (step 53).
Next, there is performed the breakdown cancellation processing of the breakdown stacker switched to the preliminary stacker as described above. First, it is checked whether or not the gate 29 of the breakdown stacker has been repaired (step 54). When the stacker is not repaired (step 54; NO), the processing shifts to that of step 57. When the stacker is repaired (step 54; YES), the paper tag lamp 23 of the breakdown stacker is turned off (step 55).
When the gate 29 of the breakdown stacker becomes operative, the subsequently conveyed postal matter is conveyed and accumulated into the usual stacker whose breakdown has been cancelled instead of the preliminary stacker for use in the tentative accumulation. Therefore, the full-state lamp 21 and the paper tag lamp 23 of the preliminary stacker are blinked for the operator to remove the tentatively accumulated postal matters from the preliminary stacker (step 56). In this case, the only blinking of the paper tag lamp 23 is functionally sufficient, but the double blinking of the full-state lamp 21 and the paper tag lamp 23 can attract the operator's attention to remove the postal matters.
Moreover, it is checked whether or not the postal matters have been removed from the preliminary stacker (step 57). In this case, it is checked whether or not the blinked paper tag lamp 23 has been depressed. When the paper tag lamp 23 is not depressed (step 57; NO), it is judged that the tentatively accumulated postal matters are not removed to shift to device stop check of step 60 (step 60).
On the other hand, when the blinked paper tag issuing switch 23 has been depressed (step 57; YES), it is judged that the postal matters are removed from the preliminary stacker, the full-state lamp 21 and the paper tag lamp 23 are turned off, and the paper tag indicating the same information as that of the breakdown stacker is issued (step 58). Furthermore, to reuse the preliminary stacker, the LCD 22 and paper tag information of the display section 20b of the preliminary stacker are cleared (step 59).
Finally, the device stop check (step 60) is performed. When the device does not stop (step 60; NO), the processing returns to the shift processing of the step 42, and the processing loops until the device stops (step 60; YES). When the device stops (step 60; YES), the processing ends as such.
There will be described hereinafter the above-described preliminary stacker check processing of the step 48 with reference to
First there is confirmed the number n of the preliminary stackers present in the area 60 of the data table described with reference to
On the other hand, when there are preliminary stackers (step 70; NO), it is checked whether or not the preliminary stackers have already been assigned as multi-stackers for the breakdown stacker (step 71). That is, it is checked whether or not the stage and the stacker No. stored in the areas 66 and 67 of the data table of
On the other hand, in a case where any preliminary stacker is not assigned to the breakdown stacker (step 71; NO), in order to newly assign the preliminary stacker to the breakdown stacker, there is checked the number of the preliminary stackers for use, stored in the area 61 of
In a case where all of the preliminary stackers are not being used (step 74; NO), that is, there are usable preliminary stackers, it is checked whether or not there is any preliminary stacker in the same stage as that of the breakdown stacker (step 75). When there is no preliminary stacker in the same stage (step 75; NO), it is judged that there is no preliminary stacker for the tentative accumulation, and a flag is set which indicates that there is no preliminary stacker (step 79).
Furthermore, it is checked whether or not there is any usable preliminary stacker on the downstream side of the breakdown stacker along the conveyance direction of the postal matters (step 76). That is, the stacker No. (breakdown No.) of the breakdown stacker is compared with the stacker No. (preliminary No.) of the preliminary stacker. As a result of this comparison, in a case where the preliminary No. is smaller than the breakdown No., it is judged that there is no preliminary stacker on the downstream side of the breakdown stacker (step 76; NO). Since the tentative accumulation is not possible, the flag is set which indicates that there is no preliminary stacker (step 79).
Moreover, as a result of the above-described comparison, in a case where the preliminary No. is larger than the breakdown No., it is judged that the preliminary stacker exists on the downstream side of the breakdown stacker in the same stage as that of the breakdown stacker (step 76; YES), and the postal matters are accumulated in the preliminary stacker which is nearest to the breakdown generation place. In this case, the information stored in the areas 63 and 64 of the data table of
In this case, the breakdown cancellation flag of the breakdown stacker is set to “1”, and the use situation flag of the preliminary stacker is also set to “1” (step 77). Moreover, a flag is set which indicates that there is an empty preliminary stacker (step 78).
Thereafter, the stacker No. stored in the area 79 of the data table of
As described above, even in the present embodiment, it is possible to greatly reduce the amount of the postal matters accumulated in the OVF owing to the breakdown of the stacker and improve a handling efficiency in the same manner as in the above-described full-state cancellation processing.
It is to be noted that the present invention is not limited to the above-described embodiment as such, and can be embodied by deforming constituting elements without departing from the scope in an implementation stage. Various types of invention can be formed by appropriately combining a plurality of constituting elements disclosed in the above-described mode for carrying out the invention. For example, several constituting elements may be deleted from all of the constituting elements described above in the mode for carrying out the invention. Furthermore, the constituting elements of different embodiments may be appropriately combined.
For example, in the above-described embodiment, there has been described the processing to tentatively accumulate the postal matters in the preliminary stacker in a case where the usual stacker is filled and the gate 29 of the stacker breaks. However, the present invention is not limited to this embodiment, and the present invention is applicable to a case where the postal matters cannot be accumulated in the usual stacker owing to another factor.
Moreover, in the usual processing by the above-described OVIS, both the full stacker and the breakdown stacker are generated in some case. Even in this case, the stackers are incapable of accumulating the postal matters, and can be similarly handled using the preliminary stacker disposed between the usual stackers as described above.
According to the present invention, preliminary stackers are not fixed as multi-stackers for a specific usual stacker, and they are arbitrarily and automatically multi-connected to a plurality of usual stackers, and used. Therefore, it is possible to reduce an amount of postal matters accumulated in an OVF when the usual stacker is filled or breaks. In consequence, it is possible to greatly reduce troublesome re-handlings of the postal matters accumulated in the OVF and improve operation efficiency.
Number | Date | Country | Kind |
---|---|---|---|
2004-176328 | Jun 2004 | JP | national |
This is a Continuation Application of PCT Application No. PCT/JP2005/010958, filed Jun. 15, 2005, which was published under PCT Article 21(2) in Japanese. This application is based upon and claims the benefit of priority from prior Japanese Patent Application No. 2004-176328, filed Jun. 15, 2004, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
Parent | PCT/JP05/10958 | Jun 2005 | US |
Child | 11376105 | Mar 2006 | US |