This invention is related to office equipment and the safe control of paper shredders, in particular touch-sensitive paper shredder control systems, responsive to a touch of a shredder blade.
Automated office appliances have proliferated in modern life and workspaces, and one of the most common appliances are paper shredders. Currently, paper shredders have entered into homes, some of them with automatic sensors. The sensors may be configured to detect objects inserted therein and signal the paper shredder to begin to work by grabbing the object and shredding them. Unless the paper shredder is turned off, the shredder may always be in stand-by mode. However, because paper shredders are destructive devices, if human users are not careful when using them, an injury may occur. Many current paper shredders do not have protective devices to prevent objects or body parts from entering into the throat of the shredder—potentially bringing a safety hazard into the office or home.
Among the present day paper shredders, there have been shredders using the technology of contact detection to stop the shredder's blades from injuring a person or pet. Referring to
When the function switch is set at the “off” position, the machine is not working. When the function switch is set at other positions and the wastepaper basket is separated from the machine, the machine is on but not capable of cutting paper. When the basket is detached from the machine body, the spring switch is open to cut power to the motor. The operation of the circuit for the breaking of the spring is as follows: pin 1 of U1 detects the break of the spring, pin 5 of U1 becomes “high”, Q3 and Q2 cutoff and the motor doesn't turn. The power indicator and touch/basket detach indicator are on because these two indicators, R7, R8, D9, and the motor thermal control switch form a current loop.
When the function switch is moved away from “off”, and the wastepaper basket is in position, the machine is ready to work. The sequence of circuit operation is as follows: pin 1 of U1 becomes “low” and Q3 and Q2 become conducting. At the same time, pin 6 of U1 becomes “low”, Q1 is on, and the relay RLY 1 is closed. Now if the function switch is set at “on”, the machine will cut the paper if there is paper in the throat, otherwise the shredder is on standby. Under these circumstances, if hands, metal, or living animals contact the metal part at the feed throat, AC power, circuit elements (R21, R19, R20,) and the contact will form a circuit, and turn off the motor because pin 8 of U1 now is “low” and pin 5 and 6 of U1 are “high”. To be more specific, as pin 6 of U1 is “high”, Q1 is off and the motor power is turned off. As pin 5 of U1 is “high” and Q2 and Q3 are cut off, the touch protection indicator is on. After the contact is removed from the feed throat, the shredder returns to normal operation.
The touch protection is achieved through the installment of conductive touch panel at the paper intake. When touching the conductive panel, the conductivity of human body provides a faint signal to the control circuit to activate the touch protection. In this case, two 2.2M ohm resistors largely decrease the current that flows through the human body and thus the circuit may not harm a human. By using this technique, a sensitive voltage detection integrated circuit is needed to monitor the status of the touch panel in real time. Thus the demand for a highly stable and sensitive integrated circuit is apparent. Circuit aging caused by long-term usage will also diminish or even cut the circuit's detection capability. As for the two resistors with high values, they limit the current that may flow through the human body, but they may also lose their capability in a humid environment. Moreover, a human may come in direct contact with AC power, causing electric shock or even endangering life.
The present invention solves the above-mentioned shortcomings by providing a touch-sensitive paper shredder control system making use of bioelectricity. The control process is safe and sensitive. The circuit is stable in performance, and can be applied in a wide degree of situations. To meet the above objectives, the touching device for paper shredders is constructed as below.
The touch-sensitive paper shredder control system may include a function module, power supply module, conductive touch panel, and a shredder mechanical component. The function module may include a touch detection circuit unit, motor reversal detection circuit unit, paper intake detection circuit unit, overload protection circuit unit, control circuit unit, and function switch having on, off, and reverse positions. All units in the function module may be connected directly to the control circuit unit except for the function switch, which, together with the control circuit unit, controls the motor driving circuit unit, and thus the shredder's mechanical components.
The power supply module may include an AC power interface switch, safety switch, fuse, control switch, power supply of control circuit unit, and motor driving circuit unit. The AC power interface switch, safety switch, fuse, and control switch may be connected in series and, through the control of the function switch, connect to the motor driving circuit unit. The control switch is a relay switch. The AC power, which flows through the fuse, is rectified, filtered and regulated to provide DC power to all circuit units.
The conductive touch panel may be connected to the touch detection circuit unit. The touch detection circuit unit consists of a bioelectricity controlled switching circuit and a ground switch circuit. The bioelectricity controlled switching circuit may be a transistor circuit with a first transistor where the touch panel is connected to the base of the first transistor via a first resistor. The base of the first transistor is also connected to ground via a parallel combination of a second resistor and a first capacitor. The emitter of the first transistor is connected to ground via a parallel combination of a third resistor and a second capacitor, and is also connected to the input of the ground switch circuit.
The collector of the first transistor drives in parallel, a power indicator LED and a touch indicator LED and is then connected to the power supply. The ground switching circuit is also a transistorized switching circuit having a second transistor. The base of the second transistor is connected to the output of the bioelectricity controlled switching circuit, the emitter is grounded, and the collector is connected to the input of the control circuit unit via an optical coupler and to the power supply via a fourth resistor.
The paper intake detection circuit unit is connected to the control circuit unit also. The paper intake detection circuit unit comprises a light emitting diode and a photosensitive diode. The emitting area of the former and the optics sensing part of the latter face each other and are installed on the walls of opposite sides of the feed throat. The overload protection circuit and the motor reversal detection circuit unit are connected to the control circuit unit.
The touch-sensitive paper shredder control system has adopted cascaded circuits to ensure human safety when a human touches the conductive touch panel. The electricity from the human body enables the bioelectricity controlled switching circuit, and then all the connected circuits. The control circuit unit disables the mechanical part of the shredder and it ensures human safety. Even if the power switch is turned on, the mechanical part of the shredder still doesn't work. The shredder realizes real time monitoring. The complete control process is both safe and sensitive. The machine performance is stable and reliable and easy to operate without human oversight.
In other embodiments of the touch-sensitive paper shredder control system, a shredder blade is configured to be sensitive to bioelectricity from a living being. When the bioelectricity is detected at the shredder blade, a control system responds by actuating a restraint to a shredder mechanical part, essentially halting a shredder blade. In yet other embodiments, the shredder motor is de-energized prior to actuating a restraint, reducing torque on driving and driven mechanical elements during deceleration of the shredder blade.
The invention is generally shown by way of reference to the accompanying drawings in which:
Some embodiments are described in detail with reference to the related drawings. Additional embodiments, features and/or advantages will become apparent from the ensuing description or may be learned by practicing the invention. In the figures, which are not drawn to scale, like numerals refer to like features throughout the description. The following description is not to be taken in a limiting sense, but is made merely for the purpose of describing the general principles of the invention.
In one embodiment, the touch-sensitive paper shredder control system may include the following components: a function module, a power supply module, and shredder mechanical parts. Referring to
The power supply module consists of an AC power interface unit 81, security switch 82, fuse 83, control switch 84, power supply of control circuit unit 85, and the motor driving circuit unit 2. The control switch is a relay switch, and the security switch is a door switch. The first four of the above-mentioned units are connected in series and, through the control of function switch 86, connected to motor driving circuit unit. The power, through the fuse, is connected to the power supply of control circuit unit, and then to the control circuit unit.
Turning to
The ground switching circuit is also a switching transistor circuit. The output from the bioelectricity controlled switching circuit is connected to the input of the ground switching circuit, i.e. the emitter of transistor Q2. Transistor Q2 has its emitter connected directly to ground, its collector connected to VCC through resistor R7, and its collector connected to the input of control circuit unit through an optical coupler U1.
Referring to
The ground switching circuit is also a transistor circuit. The output from the bioelectricity controlled switching circuit, i.e. the emitter of transistor Q3, is connected directly to the base of the switching transistor Q2. The emitter of transistor Q2 is connected directly to ground, and the collector is connected to the input of the control circuit unit 3.
Referring to
Referring back to
Referring now to
Referring back to
The power supply of the control circuit unit is described below. AC input power is divided, rectified, regulated, and filtered by the circuit consists of resistors R1 and R2, capacitors C1 and C2, diodes D5 and D6, and Zener diode ZD1. The regulated 24 volts DC power is the power source for the control circuit unit. It's far below the safety voltage to pass through human body and will do no harm to human or animals.
The power supply for the touch detection circuit unit is described below. The AC input power, going through a bridge rectifier, is regulated and filtered to provide 12 volts DC voltage. The circuits consists of diodes D1-D4, Zener diode ZD2, resistor R12 and capacitor C3.
When a human touches the metal panel, the bioelectricity from the human body goes to the base of the transistor Q4 via a 1 MegaOhm resistor. The bioelectricity triggers transistors Q4 and Q2 on, cuts off transistor Q3, and thus cuts the motor power so that the shredder automatically stops when people touch the feed throat.
Referring now to
The overload protection and door open LED indicating functions are implemented by the circuit consists of R18, R14, R13, R11, and R12, light emitting diodes LED1 and LED2, diodes D10, D9, and D6, Zener diode ZD2, capacitor C5 and silicon controlled rectifier SCR.
The power supply for the control circuit unit includes a circuit consisting of resistors R1 and R2, capacitors C1 and C2, diodes D1 and D2, Zener diode ZD1, and capacitor C2. The same regulated 24 volts DC power is used as the power source for the control circuit unit. It's far below the safety voltage to pass through a human body and will do no harm to human or animals.
The touching function is described below. When human touches the metal panel, the bioelectricity from a human body goes to the base of the transistor Q3 via resistors R6 and R7. The signal triggers Q3 and Q2 on, turns Q1 off, and cuts the power to the motor. The motor stops turning and people are protected. The touch detection circuit unit will be more stable if it uses an independent bridge power supply, and is isolated from the motor by an optical coupler.
When a human touches the panel, the touch of human on the metal part of the panel provides a triggering signal which via base bias circuit, turns Q3 on. The base bias circuit consists of resistors R7, R6 and R8, diode D4, and capacitor C3. With enough forward voltage from a human Q3 and Q2 are both turned on. When Q2 is on, its collector voltage drops and thus it turns on touch indicator via R5, turns off Q5 via D16, and turns off Q1 via D15. If the machine were turning reversely at this moment, Q5 would be on. But because of the touch voltage, Q5 is turned off and so is the motor. The other situation is when the machine is in a shredding state. In this case Q1 would be on to turn the motor in the forward direction. But because of human touch Q1 is turned off and motor is turned off, too. In either case, the machine is shut off to ensure the safety of human.
When a human no longer touches the machine's metal plate, transistor Q3 turns off because there is no trigger voltage and the machine returns to a normal working state. The working principle of the power on indicating circuit is as below. When the machine is in the shredding or reversal state as selected from the function switch, the power on indicator in on and when the machine is in a stopped state, the indicator is off. The indicator circuit includes an indicator lamp, resistors R17 and R16, and transistor Q4. When the machine is in the stop state, the indicator is off because transistor Q4 is not conducting. As for the reversal state, the emitter junction of transistor Q4, diode D12, and function switch complete a circuit and the power on indicator is on. While the machine is in the shredding state, the emitter of Q4, diode D13, and the function switch complete a circuit and the power indicator is on.
Persons with small hands, in particular, toddlers, may have fingers that are capable of circumventing mechanical safety systems of a paper shredder. Accordingly, embodiments of the present invention can encompass a paper shredder safety system that is substantially activated by shredder blade contact. Unlike proximity detectors, which actuate safety measures when a target comes with a predetermined distance of a shredder housing element, a shredder blade contact safety system described here is actuated by target contact with a shredder blade.
In general, when a touch-sensitive shredder blade control system is actuated by shredder blade contact, power is removed from the shredder motor. In particular, when a living being contacts the shredder blade, the bioelectric signal generated by the living being is sensed by a biosensor coupled to a shredder blade. The received bioelectric signal actuates a control circuit unit to cause a safety stop, in which at least the shredder motor is de-energized.
Turning to
When actuated and deployed, restraint 25 may engage a driving gear, a driven gear, or both. Upon contact with a shredder blade, the user bioelectric signal causes restraint 25 to be deployed between the meshing gear teeth 55 of a driving gear and a driven gear, rapidly decelerating and stopping the blades of the shredder. It is desirable that restraint 25 be constituted to absorb the residual rotational momentum force of the shredder blades, of a durable, resilient, wear-resistant, and shock absorbent material, such as, without limitation, high density polyethylene, although other material, such as a hardened natural rubber, also may be suitable. Materials for restraint 25 are preferred to be generally inexpensive and unlikely to damage meshing gear teeth 55. Restraint 25 can be in the form of a rubber chock, which can be mounted onto a quick-acting solenoid 27 for rapid, affirmative setting of restraint 25. The chock can be constituted of a durable, resilient, wear-resistant, and shock absorbent material, for example, a rubber material.
Typically, solenoid 27 could be in the form of a push-type solenoid, actuated by control circuit 35 in response to the bioelectric signal emanating from a living being in contact with shredder blade. Prior to deployment of restraint 25, the shredder motor can be deactivated, after which solenoid 27 can be actuated, thus interposing chock 25 between meshing gears 55 to effect a rapid, “soft stop.” A “soft stop” significantly reduces the likelihood that neither meshing gears or other mechanical power transmission system elements, nor the user contacting the shredder blade, will experience traumatic contact with the shredder blade.
Other embodiments can employ a clutch as mechanical power restraint 25 to stop moving shredder. For example, the clutch can disengage a gear from a rod connected to the gear thereby causing the rod to stop turning due to the frictional forces associated with the blade interactions. Another clutch example could be a clutch between the motor and a gear box that would disengage the torque delivered by the motor. Yet another embodiment could include a circuit that reverses the current flow to the motor to a degree that counteracts the direction of movement by the motor thereby causing a type of electromagnetic braking. Such a system may produce very little, if any, reverse direction by the motor.
In other embodiments, a single phase can be provided by the first sensing process, in which a shredder blade sensor senses contact with a living being by receiving a bioelectric signal from the living being in a manner indicating contact. A representation of the bioelectric signal then can be coupled to the control circuit unit. In response, the control circuit unit can de-energize the paper shredder motor and deploy a restrainer into the mechanical power transmission system, bringing the shredder blades to a rapid and complete stop.
In response to the sensed touch of a metal shredder blade by a living being, touch control system 810 can produce a signal 825 representative of the sensed bioelectricity by activation (ON) of cascaded transistors Q3 and Q4. Biosignal 825 can be coupled to Q2 of main control circuit 850 by way of an optoelectric coupler OPTO1. OPTO1 may further isolate the living being touching shredder blade 820 from the potentially lethal electric power being used to actuate motor 840. Transistor Q2 can operate as a switch, and when a representation of a biosignal is received from OPTO1, Q2 can be configured to turn OFF, actuating electromechanical restraint element 860. Electromechanical restraint element 860 can include a relay coil, which can de-energize motor 840, when Q2 is turned OFF. In addition, electromechanical restraint element 860 may include a solenoid coupled to a mechanical power transmission restraint.
In the context of
In other embodiments of the present invention, a standoff biosensor having a metalized contact element can be connected to an inner portion of a shredder assembly other than a shredder blade. When a living being contacts the metalized contact, the standoff biosensor actuates a control circuit unit to cause a safety stop. A safety stop can be characterized by de-energization of the shredder motor moving in the forward (shredding). Also, in a safety stop, a restraint may be deployed to substantially immediately stop motion of the shredder blades. Further, in a safety stop the shredder motor can be momentarily energized in the reverse direction to cause electromotive braking of the shredder blade.
Turning to
In selected ones of the non-limiting example embodiment of shredder 1000, at least a portion of at least one member of support frame 1030 can be metalized, forming a metalized contact element. The metalized contact element can be a portion of the metalized frame member. In certain selected embodiments support frame 1030 can be constituted of conductive metal members, such that essentially the entire support frame can be a metalized contact. Metalized support frame 1030 can be supported on shredder lower housing 1060. Frame 1030 can provide improved structural support for the shredder blade 1020 within shredder 1000 and, perhaps, for shredder motor 1090 and mechanical power transmission, represented by motor drive shaft 1095.
In general, the metalized contact element, such as represented by support frame member 1032 or 1034, stands off from (i.e., is not in contact with) shredder blade and may be interposed between an inlet to the shredder blade (in an upper housing, not shown) and shredder blade 1020 itself. Typically, the metalized contact element 1032 is coupled to a transducer 1050, which receives bioelectric signal 1052 from a living being (not shown) in contact with the metalized contact element 1032, and which produces a representation 1054 of the bioelectric signal. Metalized contact element 1032 coupled to transducer 1050 can be described as a standoff biosensor (in combination, standoff biosensor 1051) and a representation 1054 of the bioelectric signal can be described as a biosignal. Standoff biosensor 1051 can be actuated to couple biosignal 1054 to control circuit unit 1055. Standoff biosensor 1051 can be used to sense the proximate contact of a living being (not shown) relative to shredder blade 1020, without the living being making contact with shredder blade 1020.
In response to standoff biosensor 1051 detecting proximate contact, control circuit unit 1055 can effect a safety stop, bringing shredder blades 1020 to a rapid and complete stop. During a safety stop control circuit unit 1055 de-energizes power supply 1094 of paper shredder motor 1090, may deploy an aforementioned restraint into the mechanical power transmission system 1095, or both. In embodiments in which reverse motor motion is permitted, control circuit unit 1055 may momentarily energize paper shredder motor 1090 in a reverse direction to cause electromotive braking, which may further and more quickly reduce inertial shredder blade motion in the forward direction.
In non-limiting alternative example embodiments, also depicted in
In such an embodiment, a living being coming into contact with metalized element 1040 can actuate biosensor transducer 1050 to transmit biosignal 1054 to control circuit unit 1055. In turn, control circuit unit 1055 can perform a safety stop by de-energizing power supply 1094, and removing power from paper shredder motor 1090. During the safety stop, control circuit unit 1055 also may deploy an aforementioned restraint into the mechanical power transmission system 1095 bringing shredder blades 1020 to a rapid and complete stop. Where shredder motor 1090 is configured for reverse motion, control circuit unit 1055 can cause electromotive braking by energizing motor 1090 to turn in reverse direction. In some embodiments where electromotive braking is used, control circuit unit 1055 may deploy an aforementioned restraint generally concurrently with a momentary electromotive braking of sufficient duration to bringing shredder blades 1020 to a rapid and complete stop.
Combinations of aforementioned safety elements would be readily apparent to a person having ordinary skill in the art in light of the present teachings. In a first non-limiting example, plural metalized members of support frame 1010 can be electrically coupled to each other as well as to transducer 1050, so that control circuit unit 1055 may cause a safety stop in response to contact between a living being and a coupled surface of frame 1010. In a second non-limiting example, multiple ones of metalized spacers 1040 can be electrically coupled to transducer 1050, so that control circuit unit 1055 may cause a safety stop in response to contact between a living being and one of metalized spacers 1040. In a third non-limiting example, plural metalized members of support frame 1010 and multiple ones of metalized spacers 1040 can be electrically coupled to transducer 1050, so that control circuit unit 1055 may cause a safety stop in response to contact between a living being and at least one of a metalized member, a metalized spacer, or both.
One or both of blade shields 1111, 1112 may be electrically coupled to biosensor transducer 1150, forming in combination biosensor 1151. Blade shield 1111, 1112 receive bioelectric signal 1141 transmitted from a living being in contact with electrically coupled blade shield 1111, 1112, and can transmit bioelectric signal 1152 to transducer 1150, in response, transducer 1150 can generate biosignal 1154 which can be received by control circuit unit 1155. When a biosignal 1154 is received by control circuit unit 1155, control circuit unit 1155 can respond by effecting a safety stop. Similar to a safety stop corresponding to shredder 1000 in
Blade shield 1111, 1112 can improve structural strength and integrity of shredder 1100, and also provide enhanced product reliability, extended product service life, and reduced operational costs. Further, shield gap 1115 between blade shields 1111, 1112 may be adjusted in width such that the shield gap 1115 may approximately the same as a proximate, corresponding gap in a paper feed inlet opening (not shown) for shredder 1100. Also, shield gap 1115 may be disposed approximately equal to a proximate, corresponding gap in a paper feed inlet opening (not shown) for shredder 1100. In addition, shield gap 1115 may be disposed to be slightly narrower than proximate, corresponding gap in a paper feed inlet opening (not shown) for shredder 1100, while not impairing material being fed into blades 1120. In an example embodiment in which shield gap 1115 is slightly narrower than a proximate, corresponding gap in a paper feed inlet opening (not shown) for shredder 1100, touch contact between a living being and metalized contact sensor 1111, 1112 of biosensor 1151 can be more likely to cause a safety stop before the living being comes into contact with shredder blades 1120. Such an arrangement can enhance safety aspects of shredder 1100, even in environment where living beings are prone to direct probing of shredder 1100 internal mechanisms, or are engaged in maintenance or in testing of an energized shredder 1100.
In yet other alternative embodiments, safety stop apparatus and methods described relative to shredder 1000 in
Beneficial Uses
Embodiments of the present invention provide the following beneficial uses:
1. Enhanced product safety for living beings, including adult and child humans, and pets.
2. Improved structural support for shredder assembly elements
3. Improved structural integrity of shredder 1100
4. Enhanced product reliability
5. Extended product service life
6. Reduced product operational costs and maintenance.
As detailed above, the touch-sensitive paper shredder control system has adopted cascaded circuits. On the machine feed throat there is a blade touch sensor, which is connected to bioelectricity controlled switching circuit, ground switching circuit, control circuit unit, and then shredder mechanical part, including a blade restraint. All of these circuits ensure safety when a human, or other living being, touches the touch-sensitive shredder blade. The electricity from a human body actuates the bioelectricity-controlled switching circuit, followed by all of the connected circuits. The control circuit unit disables the shredder mechanical part and it ensures human safety. Even if the power switch is turned on, the mechanical part of the shredder still won't work if a human is touching the touch-sensitive shredder blade. As with the aforementioned touch-sensitive panel, the shredder can use the touch-sensitive shredder blade to realize real time monitoring with a control process that is both safe and sensitive. The machine performance is stable and reliable. It is easy to operate without human intervention, can be applied in wide situations, and brings safety assurance.
Although the present invention has been described by way of example with references to the circuit drawings, it is to be noted herein that various changes and modifications will be apparent to those skilled in the art. Therefore, unless such changes and modifications depart from the scope of the present invention, they should be construed as being included therein.
Number | Date | Country | Kind |
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2006 6 200439955 | Aug 2006 | CN | national |
This U.S. Patent Application claims priority to, and is a Continuation-in-Part of, co-pending U.S. patent application Ser. No. 12/576,493, entitled “Touch-Sensitive Paper Shredder Control System,” filed on Oct. 9, 2009, which is a Continuation of U.S. Pat. No. 7,622,831, entitled “Touch-Sensitive Paper Shredder Control System,” filed on Jul. 12, 2007 and issued on Nov. 24, 2009, which is a Continuation-in-Part of U.S. Pat. No. 7,471,017, which Patent being filed on Aug. 30, 2006 and issued on Dec. 30, 2008, with each Application and Patents being of the same inventor hereof, and each being assigned to the same Assignee hereof, and with each Application and Patents being respectively incorporated by reference in their entirety.
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