Information
-
Patent Grant
-
6206368
-
Patent Number
6,206,368
-
Date Filed
Monday, March 8, 199925 years ago
-
Date Issued
Tuesday, March 27, 200123 years ago
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Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 271 273
- 271 274
- 271 264
- 271 314
- 271 116
- 271 122
- 271 1013
- 271 1011
-
International Classifications
-
Abstract
In a paper transport device, a first roller serving as a separation roller is situated underneath a second roller serving as a document feed roller, together forming a roller pair. A rotary shaft of the separation roller is biased upward toward the document feed roller by means of an elastic element. One end of the rotary shaft is connected to a drive shaft via a coupler while a connecting bar is joined to the other end of the rotary shaft obliquely from above. An extreme end of the connecting bar opposite to the rotary shaft is attached to a support plate fixed to a main body of the paper transport device in such a way that the connecting bar can swing about pivot pin fixed to the support plate. In the paper transport device thus constructed, one end of the rotary shaft fitted to the coupler acts as a point of support, allowing the other end of the rotary shaft to move downward overwhelming an upward-lifting force of the elastic element when forced downward by the connecting bar. In this construction, the separation roller can be separated from and brought into contact with the document feed roller.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to paper transport devices applicable to document scanners, copying machines, printers, facsimile machines and like apparatus. More particularly, the invention pertains to paper transport devices in which paper, such as an original document or copying paper, is transported in a specified direction by at least one pair of rollers.
2. Description of the Background Art
Referring to
FIG. 1
, a conventional image forming apparatus, such as a copying machine or a facsimile machine, typically comprises a document tray
610
provided in an upper part of a main body
600
, a document feeder
620
which is provided at the right of the document tray
610
(as illustrated in
FIG. 1
) and has a top cover
621
, a scanner
630
provided beneath the document tray
610
, an optical unit
640
provided beneath the scanner
630
, an image forming unit
650
which is disposed beneath the optical unit
640
and includes a photosensitive drum
651
which produces a toner image from an original image exposed by laser light emitted from the optical unit
640
and transfers the toner image onto paper, a paper feed section
660
which is disposed beneath the image forming unit
650
and includes a paper cassette
661
, a fuser assembly
670
provided downstream of the paper feed section
660
, and a paper output section
680
provided downstream of the fuser assembly
670
, for example.
The original image is read, or scanned, in the following manner. An original document loaded on the document tray
610
is first transferred rearward (rightward as illustrated) as it is successively nipped by a plurality of roller pairs of the document feeder
620
. Then, the document feeder
620
reverses the feed direction of the document and ejects it back onto the document tray
610
. The scanner
630
scans the original image while the document is being transferred by the document feeder
620
.
If the document jams as it is transferred rearward by the document feeder
620
in the image forming apparatus thus constructed, it is necessary to open the cover
621
and remove the document from between the roller pairs located in an upper part of the document feeder
620
. If the document feeder
620
employs a multiple sheet feed assembly in which each successive sheet is separated and transported from multiple sheets of an original document stacked on the document tray
610
, for example, a jam could occur while a sheet is being transferred toward the rear side of the apparatus. Explained below is how this type of jam has conventionally been dealt with.
FIGS. 2
to
4
are diagrams showing a principal portion (multiple sheet feed assembly) of a conventional paper transport device. This paper transport mechanism is constructed such that a roller
643
f
rotatably mounted in a roller housing
647
can project outward and retract inward through an opening
647
b
formed in an upper surface of the roller housing
647
. In this construction, a cylindrical outer surface of the roller
643
f
is caused to partly protrude upward and push against another roller located above (not shown) to thereby grip and transport a sheet of paper. In the event of a paper jam, the roller
643
f
is retracted into the roller housing
647
so that the roller
643
f
is separated from the upper roller, making it possible to remove a sheet which has been seized between the rollers. The construction of this paper transport device is now described in further detail referring to
FIGS. 2
to
4
.
The roller housing
647
has a pair of side plates
647
a
attached to both ends, and a cover
648
which can be opened and closed is fitted to pivot pins
645
a
provided on both side plates
647
a.
As depicted in detail in
FIGS. 3 and 4
, the roller
643
f
is mounted on a roller shaft SF
1
which is fitted in vertically extending slots
647
c
formed in the side plates
647
a
attached to the opposite ends of the roller housing
647
so that the roller shaft SF
1
can move up and down. When the cover
648
is swung up about the pivot pins
645
a
, the cylindrical outer surface of the roller
643
f
which has partly protruded from the cover
648
through its opening
647
b
is fully retracted into the inner space of the roller housing
647
. More particularly, L-shaped levers
647
e
are provided inside the individual side plates
647
a
which are attached to the roller housing
647
, each L-shaped lever
647
e
being fitted swingably about a pivot pin
647
d
which is formed at an upper rear part of the corresponding side plate
647
a
, projecting from its inside surface, with one end of the L-shaped lever
647
e
extending toward the roller
643
f
and the other end directed downward. Each end of the roller shaft SF
1
is fitted in a hole
647
f
formed in one terminal portion of the L-shaped lever
647
e
that extends toward the roller
643
f
, while a spring
649
is hooked between a projecting pin
647
g
formed at the other terminal portion of the L-shaped lever
647
e
and a pin
648
d
formed on a fixing plate
648
c
, projecting inward from the inside surface of a rear part of the cover
648
. The roller shaft SF
1
fitted in the holes
647
f
formed in both side plates
647
a
is biased upward by springs
647
p
disposed below the roller shaft SF
1
at both ends thereof.
In this construction, when the cover
648
is closed as shown in
FIG. 3
(i.e., when the paper transport device is ready to feed the original document), the roller shaft SF
1
is pushed upward by the springs
647
p
and, therefore, the roller
643
f
is lifted and part of its cylindrical outer surface is exposed to the outside of the roller housing
647
. On the other hand, when the cover
648
is swung up about the pivot pins
645
a
as shown in
FIG. 4
, each fixing plate
648
c
of the cover
648
shifts rearward so that each spring
649
is pulled rearward and, thus, the downward-directed end (rear end) of each L-shaped lever
647
e
swings clockwise about the pivot pin
647
d
(as illustrated in FIG.
4
), overwhelming a pushing force exerted by the relevant spring
647
p
. As a consequence, the roller
643
f
is forced downward and the part of its cylindrical outer surface which has been exposed to the outside of the roller housing
647
is retracted into its inner space. Since the roller
643
f
is separated from its upper roller at this point, an operator can remove the sheet of the document jammed between the two rollers.
The paper transport device of the above-described construction is provided with complicated mechanisms on both sides of the roller
643
f
for moving the roller shaft SF
1
upward and downward in interlocked action with the opening and closing of the cover
648
. The result of this construction is an increase in overall costs of the paper transport device, and this is one of the factors of cost increase of the conventional image forming apparatus incorporating this type of paper transport device.
The foregoing discussion has focused on how a jam which occurs while the document feeder
620
is transferring a sheet of the original document toward the rear side of the apparatus is dealt with. Explained next is how a jam which occurs while a sheet of the document is being transferred forward is dealt with. When this type of jam has occurred, it is necessary to swing up the document tray
610
about its one side to expose a bottom part of the document feeder
620
and then remove the sheet which has jammed from between a pair of rollers located in the bottom part of the document feeder
620
. From this, it is recognized that the conventional paper transport device has required a very complicated procedure for dealing with this type of jam.
Although rollers of each roller pair are held in firm contact with each other in normal paper transport conditions, it is desirable to relieve the rollers of their firm contact when dealing with a jam. Then, after removing a sheet which has jammed in the paper transport device, the rollers of each roller pair must be brought back to firm contact again. Operations for relieving and reestablishing the firm contact have been so complicated because such operations should be performed for each individual roller pair.
It is to be understood that the aforementioned problems are not limited to paper transport devices for transporting an original document but would also occur in various paper transport devices for feeding copying paper, printing paper, or other types of paper.
SUMMARY OF THE INVENTION
In view of the aforementioned problems of the prior art, it is an object of the invention to provide a paper transport device which makes it possible to easily remove paper jammed in a roller pair at low cost.
It is another object of the invention to provide a paper transport device which makes it possible to easily deal with paper jams even when the device incorporates more than one roller pair.
To achieve the aforementioned objects, a paper transport device comprises a first roller mounted at a specified position; and a second roller mounted on a rotary shaft extending substantially parallel to a longitudinal direction of the first roller, one end of the rotary shaft being moved in a direction approximately perpendicular to the longitudinal direction of the first roller so that the second roller is separated from or brought into contact with the first roller.
In another form of the invention, a paper transport device comprises a first roller pair including two first rollers arranged parallel to each other, wherein the first rollers can be brought into tight contact with each other and relieved of their tight contact by external operation, and a second roller pair including two second rollers arranged parallel to each other, wherein the second rollers are brought into tight contact with each other when the first rollers are caused to go into tight contact with each other, and the second rollers are relieved of their tight contact when the first rollers are caused to be relieved of their tight contact.
These and other objects, features and advantages of the invention will become more apparent upon reading the following detailed description in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a diagram showing an image forming apparatus incorporating a conventional paper transport device;
FIG. 2
is a diagram showing a multiple sheet feed assembly employed in the conventional paper transport device;
FIGS. 3 and 4
are diagrams showing the operation of the multiple sheet feed assembly of
FIG. 2
;
FIG. 5
is a diagram showing an image forming apparatus provided with a document scanner which incorporates a paper transport device according to the invention;
FIG. 6
is a diagram showing the internal construction of the document scanner in some detail;
FIG. 7
is a perspective diagram showing the construction of a multiple sheet feed assembly which is one principal portion of the paper transport device according to a first embodiment of the invention;
FIGS. 8A and 8B
are diagrams showing the operation of the multiple sheet feed assembly of
FIG. 7
;
FIG. 9
is a diagram showing another principal portion of the paper transport device of the document scanner according to a second embodiment of the invention, in which a cover of the paper transport device is opened and rollers are in their loose positions; and
FIG. 10
is a diagram showing the portion of the paper transport device of
FIG. 9
, in which the cover is closed and the rollers are set to their nip positions.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION
A. General Construction of Image Forming Apparatus
FIG. 5
is a diagram showing an image forming apparatus provided with a document scanner which incorporates a paper transport device according to the invention. The document scanner comprises a document tray
10
on which an original document is loaded, a switchback path
65
provided above the document tray
10
for temporarily holding a sheet of the document when reversing its feed direction during switchback operation, an image scanning device
70
for scanning an image on the document and a document output tray
80
provided below the document tray
10
for receiving each sheet of the document output upon completion of image scanning operation. The document scanner thus constructed feeds each sheet of the document along document paths shown by broken lines in FIG.
5
and scans images written on the document. Designated by the numeral
100
in
FIG. 5
is an image forming unit combined with the document scanner having the aforementioned construction. Like the example of the prior art previously described with reference to
FIG. 1
, the image forming unit
100
incorporates the following constituent elements:
Paper feed section including a paper cassette
Fuser assembly provided downstream of the paper feed section
Paper output section provided downstream of the fuser assembly
FIG. 6
is a diagram showing the internal construction of the document scanner in some detail. Given below is a further description of the construction of the document scanner, followed by a detailed description of the construction of the paper transport device according to the invention.
B. Construction of Document Scanner
The document tray
10
is a document loading device on which multiple sheets of an original document, each sheet carrying image information on its one side or both sides, can be stacked. Referring to
FIG. 6
, a set document sensor
11
for sensing the document loaded on the document tray
10
is attached to a bottom part of the document tray
10
.
On an outlet side of the document tray
10
, there is provided a multiple sheet feed assembly
20
which is one principal portion of the paper transport device of the invention. The multiple sheet feed assembly
20
separates each successive sheet from a stack of the document loaded on the document tray
10
and feeds each sheet into a first document path
31
. More specifically, a forward feed roller
23
provided just above the document tray
10
rotates to push each successive sheet of the document toward a document feed roller
21
(hereinafter also referred to as a first roller) and a separation roller
22
(also referred to as a second roller). The document feed roller
21
rotates to feed each sheet of the document into the first document path
31
while the separation roller
22
pressed by the document feed roller
21
rotates in a specific direction in accordance with a pressure applied by the document feed roller
21
to separate the uppermost sheet from the stack of the document on the document tray
10
and advance it toward the first document path
31
. The separation roller
22
of this multiple sheet feed assembly
20
is a movable roller which can be brought into contact with and separated from the document feed roller
21
. A detailed description of this mechanism will be given later.
The first document path
31
extends from the multiple sheet feed assembly
20
down to the document output tray (document output section)
80
by way of the image scanning device
70
. There is provided a document reversing assembly
60
for turning a two-sided sheet of the document upside down between the multiple sheet feed assembly
20
and the image scanning device
70
. There is a first branch point
41
from where a later-described fourth document path
34
branches out between the image scanning device
70
and the document output tray
80
.
Now, the construction of individual elements of the document scanner is described along the first document path
31
, from the multiple sheet feed assembly
20
to the document output tray
80
. For the sake of explanation, the expression “upstream” is used to refer to the side of the first document path
31
closer to the multiple sheet feed assembly
20
while the expression “downstream” is used to refer to the side of the first document path
31
closer to the document output tray
80
.
A feed sensor
24
is provided at an inlet point of the first document path
31
, or in the vicinity of the multiple sheet feed assembly
20
. The feed sensor
24
detects the leading edge and the trailing edge of a sheet of the document which is fed from the multiple sheet feed assembly
20
into the first document path
31
.
On the downstream side of the feed sensor
24
, there are provided a driving registration roller
51
and a driven registration roller
52
which rotates in contact with the registration roller
51
. The registration roller
51
feeds the document at a lower speed than the document feed roller
21
so that the sheet of the document fed by the document feed roller
21
slackens on the upstream side of the registration roller pair
51
,
52
. The document feed roller
21
stops to rotate in this condition and the registration roller
51
begins to feed the sheet, whereby the leading edge of the sheet is properly aligned and the sheet is fed downstream along the first document path
31
with controlled timing.
The document reversing assembly
60
for turning the sheet of the document upside down is provided immediately downstream of the registration roller
51
. The document reversing assembly
60
pulls the sheet fed through the first document path
31
into a second document path
32
which is directed upward from a second branch point
42
, reverses the feed direction of the sheet by means of a pair of reversible rollers
61
,
62
which can rotate in either a forward or reverse direction, and then returns the sheet back to the first document path
31
through a third document path
33
. The document reversing assembly
60
turns the sheet upside down in this fashion.
The aforementioned document reversing operation for turning the sheet of the document upside down is performed only when the sheet carries image information on both sides. To make this possible, there is provided a document guide lever
421
at the second branch point
42
from where the second document path
32
branches out for switching the document path depending on whether the sheet is one-sided or two-sided. More specifically, if the sheet transferred to the second branch point
42
is one-sided, the document guide lever
421
is set to a position shown by a solid line in
FIG. 6
so that the sheet is allowed to advance straight downstream along the first document path
31
without being guided into the second document path
32
, that is, without entering the document reversing operation. If, however, the sheet fed from the document tray
10
is two-sided, the document guide lever
421
is set to a position shown by a broken line in
FIG. 6
so that the sheet is guided into the second document path
32
and undergoes the aforementioned document reversing operation.
There is provided a branch point sensor
422
at the second branch point
42
for detecting both the leading edge and the trailing edge of each sheet of the document. With this branch point sensor
422
, it is possible to detect whether the sheet has been transferred downstream along the first document path
31
with the document guide lever
421
set in the position shown by the solid line in
FIG. 6
or the sheet has been guided into the second document path
32
with the document guide lever
421
set in the position shown by the broken line in FIG.
6
.
The aforementioned reversible roller pair
61
,
62
for reversing the document feed direction is located at an output point of the second document path
32
. The driven reversible roller
62
situated face to face with the driving reversible roller
61
is associated with a reversible roller moving mechanism
63
which adjusts the position of the reversible roller
62
. The reversible roller moving mechanism
63
makes it possible to switch the reversible roller pair
61
,
62
between a nip position in which the two rollers
61
,
62
nip and transfer the sheet of the document and a loose position in which the two rollers
61
,
62
are separated from each other.
When the reversible roller pair
61
,
62
is in the nip position, the sheet situated between the two rollers
61
,
62
is transferred by rotary motion of the reversible roller
61
and, when the reversible roller
61
stops to rotate, the sheet remains nipped between the two rollers
61
,
62
. On the other hand, when the reversible roller pair
61
,
62
is in the loose position, there is formed a clearance between the two rollers
61
,
62
. Thus, even when two sheets of the document exist between the rollers
61
and
62
, one sheet overlying the other, neither of the rollers
61
,
62
applies a pushing force to the sheets, allowing the two sheets to move freely in opposite directions.
The switchback path
65
for temporarily holding a sheet of the document when reversing its feed direction is located above the reversible roller pair
61
,
62
. The switchback path
65
rises upward from its document inlet located just between the two rollers
61
,
62
and extends generally horizontally. There is provided a cover
67
(which may be considered a supporting member) above the switchback path
65
to cover the sheet of the document which has been guided into the switchback path
65
. Referring to
FIG. 5
, the cover
67
can be opened and closed by swinging it about a pivot shaft
67
a
. In this construction, it is possible to open the cover
67
whenever it becomes necessary to deal with a jam to permit access to various roller pairs disposed within the paper transport device as will be described later in great detail. When the jammed sheet has been successfully removed, the cover
67
is closed and, then, ordinary document scanning operation can be resumed.
A portion of the switchback path
65
opposite to its document inlet located between the two rollers
61
,
62
extends horizontally, immediately above the multiple sheet feed assembly
20
, and opens outward at an opening
66
which is located at an outer end of the cover
67
above the document tray
10
.
The sheet of the document guided into the switchback path
65
stops with its trailing edge nipped between the two rollers
61
,
62
. The length of the switchback path
65
, as measured from the trailing edge of the sheet in this condition to the opening
66
, is made equal to the length of the most common A
4
paper size.
Situated immediately beneath the reversible roller pair
61
,
62
is a third branch point
43
from where the aforementioned second document path
32
and third document path
33
branch out. There is provided a document guide
431
at the third branch point
43
for guiding the sheet transferred upward along the second document path
32
into the switchback path
65
and for guiding the sheet advanced downward from the switchback path
65
into the third document path
33
. The document guide
431
is substantially a part of an underside wall of the third document path
33
that is extended upward to constrict an upper downstream end of the second document path
32
.
The third document path
33
joins at its downstream end the first document path
31
so that the sheet which has been turned upside down and fed back from the switchback path
65
is returned to the first document path
31
.
Provided downstream of the document reversing assembly
60
thus constructed is a pair of upper transfer rollers
53
,
54
which are normally in contact with each other. The transfer roller
54
is a driving roller while the transfer roller
53
is a driven roller. Provided further downstream is a pair of lower transfer rollers
55
,
56
which are normally in contact with each other. The transfer roller
55
is a driving roller while the transfer roller
56
is a driven roller. The upper transfer roller
53
is kept stopped when a two-sided sheet of the document turned upside down by the document reversing assembly
60
arrives after the switchback operation so that the sheet slackens on the upstream side of the upper transfer roller pair
53
,
54
. The upper transfer roller
53
begins to rotate from this condition, whereby the leading edge of the sheet is properly aligned and the sheet is fed further downstream.
The earlier-mentioned image scanning device
70
, which scans images on the document transferred along the first document path
31
, is situated downstream of the lower transfer roller pair
55
,
56
. The image scanning device
70
scans an image on the bottom side of the sheet of the document at a scanning position
71
as the sheet is transferred over a contact glass
73
which is provided at the top of a main body of the image forming unit
100
. Start/stop timing of the document scanning operation of the image scanning device
70
is controlled based on signals output from a timing sensor
72
which is provided immediately upstream of the scanning position
71
and detects the leading edge and the trailing edge of the sheet. More specifically, an unillustrated image scanning mechanism is provided below the contact glass
73
. This mechanism projects a light beam emitted from an exposure lamp, for instance, onto the bottom side of the sheet on the contact glass
73
, guides reflected light to a charge-coupled device (CCD) array, for instance, by means of a lens system and mirrors, and scans the image.
Provided downstream of the image scanning device
70
is a pair of intermediate transfer rollers
57
,
58
which are in contact with each other. The transfer roller
57
is a driving roller while the transfer roller
58
is a driven roller. The earlier-mentioned first branch point
41
from where the fourth document path
34
branches out is provided downstream of the intermediate roller pair
57
,
58
. The fourth document path
34
is a path for returning the two-sided sheet of the document whose one side has already been scanned but the reverse side remains to be scanned back to the first document path
31
on the upstream side of the document reversing assembly
60
. To properly guide each sheet of the document, there is provided a document guide lever
411
at the first branch point
41
. More specifically, when a two-sided sheet whose one side has been scanned arrives at the first branch point
41
, the document guide lever
411
is set to a position shown by a broken line in
FIG. 6
so that the sheet is guided into the fourth document path
34
. When a two-sided sheet whose both sides have already been scanned arrives at the first branch point
41
, the document guide lever
411
is set to a position shown by a solid line in
FIG. 6
so that the sheet is guided further downstream along the first document path
31
.
Situated immediately downstream of the first branch point
41
is an outlet of the first document path
31
facing the document output tray (document output section)
80
to which each sheet of the document is output upon completion of the document scanning operation. At the outlet of the first document path
31
, there is provided a pair of output rollers
81
,
82
which are in contact with each other. The output roller
81
is a driving roller while the output roller
82
is a driven roller.
C. Construction of Paper Transport Device
As thus far described, there are provided a number of roller pairs for gripping and advancing each sheet of the document in the document scanner. These include:
Document feed roller pair
21
,
22
(hereinafter referred to as the roller pair A)
Registration roller pair
51
,
52
(hereinafter referred to as the roller pair B)
Upper transfer roller pair
53
,
54
(hereinafter referred to as the roller pair C)
Lower transfer roller pair
55
,
56
(hereinafter referred to as the roller pair D)
Intermediate roller pair
57
,
58
(hereinafter referred to as the roller pair E)
Reversible roller pair
61
,
62
(hereinafter referred to as the roller pair F)
Output roller pair
81
,
82
(hereinafter referred to as the roller pair G)
Among these roller pairs A-G, the roller pairs except the roller pair D can be switched between a nip position and a loose position. The construction and switching operation of the roller pair A and the roller pairs B, C and E-G are separately described below.
C-1. Roller Pair A (Multiple Sheet Feed Assembly
20
)
FIG. 7
is a perspective diagram showing the construction of the multiple sheet feed assembly
20
which is one principal portion of the paper transport device according to a first embodiment of the invention. Inside the multiple sheet feed assembly
20
, the document feed roller
21
is rotatably mounted on a rotary shaft
211
which extends in the direction (X-axis direction as illustrated) of the width of the document. Driven by an unillustrated drive motor, the document feed roller
21
rotates and feeds each successive sheet of the document stacked on the document tray
10
.
The separation roller
22
is rotatably mounted on another rotary shaft
221
which extends approximately parallel to the axial direction (X-axis direction) of the document feed roller
21
. The separation roller
22
is located face to face with the document feed roller
21
and forced against it. More particularly, the multiple sheet feed assembly
20
is constructed as described below. There is provided a roller bracket
222
for supporting the separation roller
22
beneath the document feed roller
21
. Upright side plates
222
a
extend upward from both ends (in the X-axis direction) of the roller bracket
222
, and vertically extending slots
222
b
(elongated in a Y-axis direction as illustrated) whose dimensions are greater than the diameter of the rotary shaft
221
are formed in the individual side plates
222
a
. The rotary shaft
221
on which the separation roller
22
is mounted passes through these slots
222
b
approximately parallel to the axial direction X of the document feed roller
21
. Ringlike elements
223
whose diameter is slightly larger than the width of the slots
222
b
are fitted on the rotary shaft
221
near the slots
222
b
. Elastic elements
224
like coil springs, for example, sustain the ringlike elements
223
as shown in
FIG. 7
to lift them upward (+Y direction), whereby the separation roller
22
is forced against the document feed roller
21
. Since both ends of each elastic element
224
are hooked to the relevant side plate
222
a
and each ringlike element
223
is just suspended by a middle portion of each elastic element
224
, the rotary shaft
221
can rotate freely.
One end
221
a
(located in the +X direction) of the rotary shaft
221
is connected to a drive shaft
226
via a coupler
225
. Specifically, a projecting part
221
b
extending at right angles to the axial direction (X-axis direction) of the rotary shaft
221
is formed close to the end
221
a
of the rotary shaft
221
, while a similar projecting part
226
a
is formed close to an inner end (located in the −X direction) of the drive shaft
226
. The projecting part
226
a
is held in contact with a bottom of a slit
225
a
formed in the coupler
225
, whereas the projecting part
221
b
is held approximately parallel to the projecting part
226
a
and loosely fit in the slit
225
a
. An outer end (located in the +X direction) of the coupler
225
is pushed inward (in the −X direction) by a coil spring
228
which is fitted over the drive shaft
226
between the coupler
225
and a drive shaft support
227
.
On the other hand, one end of a connecting bar
229
(hereinafter also referred to as a shaft support) is joined to the other end
221
c
(located in the −X direction) of the rotary shaft
221
obliquely from above. The free end of the connecting bar
229
is formed with a recess
229
b
in a lower part of the free end (see FIGS.
8
A and
8
B). The other end
221
c
of the rotary shaft
221
is held in the recess
229
b
. The other end of the connecting bar
229
is attached to a support plate
230
which is fixed to the main body of the image forming unit
100
in such a way that the connecting bar
229
can swing about a pivot pin
229
a
(also referred to as a horizontal pin).
In this construction, the separation roller
22
is separated from the document feed roller
21
when the connecting bar
229
forcibly pushes one end
221
c
of the rotary shaft
221
downward overwhelming an upward-lifting force of the elastic elements
224
, causing the rotary shaft
221
to swing down about the opposite end
221
a
which serves as a supporting point.
Operation of the multiple sheet feed assembly
20
thus constructed is now described referring to
FIGS. 8A and 8B
. Under normal conditions, there exists no external force exerted on the connecting bar
229
so that the separation roller
22
is held in contact with the document feed roller
21
as shown in
FIG. 8A
by the upward-lifting force (exerted in the +Y direction) of the elastic elements
224
. Although not illustrated in
FIG. 8A
, a torque limiter is connected to the drive shaft
226
which is linked to the rotary shaft
221
of the separation roller
22
via the coupler
225
. Thus, when a single sheet of the document is going to pass between the document feed roller
21
and the separation roller
22
, the separation roller
22
is driven by the document feed roller
21
because the torque applied to the separation roller
22
is high. When more than one sheet of the document is going to pass between the document feed roller
21
and the separation roller
22
, however, the torque limiter acts to prohibit the separation roller
22
from rotating because the torque applied to the separation roller
22
is low. In the latter case, the document feed roller
21
feeds only the uppermost sheet further downstream to prevent a paper feeding error known as multiple feed. This is because the friction force that occurs between individual sheets of the document is smaller than the friction force that occurs between the uppermost sheet and the separation roller
22
. In this embodiment, the torque limiter is linked to one end
221
a
of the rotary shaft
221
via the coupler
225
to serve as means for controlling the rotation of the separation roller
22
.
When any sheet of the document has jammed while it is being transferred through the multiple sheet feed assembly
20
, the paper transport device is stopped and an operator opens the cover
67
to expose the connecting bar
229
. Then, the operator pushes the connecting bar
229
downward (in the −Y direction) so that the rotary shaft
221
tilts down about the opposite end
221
a
of the rotary shaft
221
. As a result, the separation roller
22
is separated from the document feed roller
21
as shown in FIG.
8
B. There is formed a clearance between the document feed roller
21
and the separation roller
22
and, then, the operator can remove the sheet jammed between the two rollers
21
,
22
.
As described above, the operator can separate the separation roller
22
from the document feed roller
21
by moving one end
221
c
of the rotary shaft
221
downward so that the rotary shaft
221
swings about its opposite end
221
a
in the paper transport device of this embodiment, making it possible to deal with a document jam. Unlike the conventional paper transport device in which both ends of a roller are moved to separate it from another roller, the paper transport device of this embodiment is so simple in construction and less expensive, yet allowing easy removal of the sheet jammed between the document feed roller
21
and the separation roller
22
.
Although the operator manually pushes the connecting bar
229
downward after opening the cover
67
in the construction of this embodiment, it may be modified such that the connecting bar
229
is moved downward in interlocked action with the opening of the cover
67
.
Although the separation roller
22
moves downward (in the −Y direction) when the operator pushes the connecting bar
229
downward in this embodiment, the moving direction of the separation roller
22
need not necessarily be vertical. Instead, the paper transport device may be constructed such that the separation roller
22
can be moved in the upstream or downstream direction along the document feed direction (that is, in a direction perpendicular to the page of FIGS.
8
A and
8
B), for example.
Furthermore, although the operator separates the separation roller
22
from the document feed roller
21
by moving one end
221
c
of the rotary shaft
221
downward so that the rotary shaft
221
swings about its opposite end
221
a
in the foregoing embodiment, the paper transport device may be constructed such that the document feed roller
21
is caused to swing instead of the separation roller
22
. In this varied form of the embodiment, a drive motor is connected to one end (located in the +X direction) of the drive shaft
226
and a driving force of the drive motor is transmitted to the rotary shaft
211
of the document feed roller
21
via the drive shaft
226
and the coupler
225
which are joined to the rotary shaft
211
.
Although the invention has thus far been described as being embodied in the paper transport device constructed mainly of the roller pair A including the document feed roller
21
and the separation roller
22
in the foregoing embodiment, it is needless to say that the invention is also applicable to the other roller pairs of the document scanner shown in
FIGS. 5 and 6
as well as to roller pairs incorporated in the image forming unit
100
. When the driven roller which is driven to rotate by the driving roller of a particular roller pair should be constructed in a similar fashion to the separation roller
22
, that is, when the driven roller is to be made separable from the driving roller by swinging one end of the rotary shaft of the driven roller about the other end of the rotary shaft, the former end of the rotary shaft may be made freely movable.
C-2. Roller Pairs B, C, E-G
FIGS. 9 and 10
are diagrams showing another principal portion of the paper transport device of the document scanner according to a second embodiment of the invention. More specifically,
FIG. 9
is a diagram showing the principal portion of the paper transport device whose cover
67
is opened and rollers are in their loose positions, and
FIG. 10
is a diagram showing the principal portion of the paper transport device of
FIG. 9
, in which the cover
67
is closed and the rollers are set to their nip positions.
Referring to
FIG. 9
, the cover
67
can be opened and closed as shown by a double arrow AR by swinging it about the pivot shaft
67
a
. The upper transfer roller
54
of the roller pair C is mounted on an inside surface
67
b
of the cover
67
. When the cover
67
is opened by swinging it up in the direction of arrowhead −AR
1
, the upper transfer roller
54
is greatly separated from the upper transfer roller
53
which is fixed in the vicinity of the first document path
31
as illustrated. In this embodiment, access to the interior of the paper transport device is obtained by simply opening the cover
67
, whereby the upper transfer rollers
53
,
54
of the roller pair C are separated from each other and a sheet of the document jammed between the roller pair C can be easily removed. When the cover
67
is closed by swinging it down in the direction of arrowhead +AR
1
as shown in
FIG. 10
, the driven roller
54
is pressed against the driving roller
53
, whereby the roller pair C is set to its nip position.
As depicted in
FIG. 9
, roller brackets
130
and
140
are mounted on a common pivot shaft
120
swingably about it in directions shown by double arrows AR
2
and AR
3
, respectively. Roller bracket
130
may be considered a supporting member. The reversible roller
61
and the registration roller
52
are rotatably mounted at a terminal portion
131
of the roller bracket
130
. If the roller bracket
130
is swung in the direction of arrowhead +AR
2
after opening the cover
67
as shown in
FIG. 9
, the reversible roller
61
and the registration roller
52
are greatly separated from the reversible roller
62
and the registration roller
51
, respectively. If the roller bracket
130
is swung in the direction of arrowhead −AR
2
when the cover
67
is open, the reversible roller
61
and the registration roller
52
move toward and come in contact with the reversible roller
62
and the registration roller
51
, respectively. Then, if the cover
67
is closed in the direction of arrowhead +AR
1
in this condition as shown in
FIG. 10
, an elastic member
150
which is formed of a leaf spring, for example, and attached to the inside surface
67
b
of the cover
67
is pressed against an upper surface
132
of the roller bracket
130
. As a consequence, the reversible roller
61
and the registration roller
52
are pressed against the reversible roller
62
and the registration roller
51
, respectively, whereby the roller pairs B and F are set to their nip positions. Although the elastic member
150
formed of a leaf spring, for example, is attached to the inside of the cover
67
to hold the driving and driven rollers
51
-
52
,
61
-
62
of the roller pairs B and F in tight contact in this embodiment, a flexible pushing element similar to the elastic member
150
may be provided on the upper surface
132
of the roller bracket
130
.
As already stated, the other roller bracket
140
is mounted swingably on the pivot shaft
120
jointly with the roller bracket
130
. The output roller
82
is rotatably mounted at a terminal portion
141
of the roller bracket
140
. If the roller bracket
140
is swung in the direction of arrowhead +AR
3
with the roller bracket
130
already swung in the direction of arrowhead −AR
2
when the cover
67
is open as shown in
FIG. 9
, the output roller
82
is greatly separated from the output roller
81
. If the roller bracket
140
is swung in the direction of arrowhead −AR
3
with the roller bracket
130
already swung in the direction of arrowhead −AR
2
when the cover
67
is open, the output roller
82
moves toward and comes in contact with the output roller
81
. Then, if the roller bracket
130
is swung in the direction of arrowhead −AR
2
and the cover
67
is closed in the direction of arrowhead +AR
1
in this condition as shown in
FIG. 10
, an elastic member
160
which is formed of a leaf spring, for example, and projects from a middle portion of a bottom surface
133
of the roller bracket
130
is pressed against a hold-down flange
142
provided in a middle portion of the roller bracket
140
. As a consequence, the driven output roller
82
is pressed against the driving output roller
81
, whereby the roller pair G is set to its nip position. Although the elastic member
160
formed of a leaf spring, for example, and projecting from the middle portion of the bottom surface
133
of the roller bracket
130
is attached to the roller bracket
130
, a flexible pushing element similar to the elastic member
160
may be provided on the roller bracket
140
.
There is provided an elastic member
170
between the output roller
81
and the intermediate roller
58
as shown in FIG.
9
. When a tip end of the terminal portion
141
comes into contact with the elastic member
170
as shown in
FIG. 10
, the driven intermediate roller
58
is forced against the driving intermediate roller
57
. More specifically, the elastic member
170
is formed of a leaf spring, for example, and supported by a fulcrum
171
which is situated approximately at a central part of the elastic member
170
. When the roller bracket
140
is swung in the direction of arrowhead −AR
3
, the tip end of the terminal portion
141
of the roller bracket
140
comes into contact with one end
172
of the elastic member
170
. On the other hand, the intermediate roller
58
is rotatably mounted at the other end
173
of the elastic member
170
. When the cover
67
is opened and the roller brackets
130
and
140
are successively swung up in the directions of arrowheads +AR
2
and +AR
3
, respectively, the terminal portion
141
of the roller bracket
140
is separated from the elastic member
170
and, at this point, a pushing force which has been exerted by the elastic member
170
on the intermediate roller
58
is completely eliminated. On the contrary, when the roller bracket
140
is swung down in direction of arrowhead −AR
3
, causing the output roller
82
to go into contact with the output roller
81
, and the cover
67
is closed with the roller bracket
130
swung down in direction of arrowhead −AR
2
in succession, the terminal portion
141
of the roller bracket
140
pushes one end
172
of the elastic member
170
down. As a consequence, the intermediate roller
58
mounted at the other end
173
of the elastic member
170
is forced upward against the intermediate roller
57
, whereby the roller pair E is set to its nip position.
Explained below is how document jams occurring in the paper transport device constructed as shown in
FIGS. 9 and 10
are dealt with. When a document jam has occurred, the operator opens the cover
67
by swinging it up in the direction of arrowhead -ARI about the pivot shaft
67
a
. The roller pairs B, C, E, F and G are successively relieved of their nip positions and set to the loose positions in the following fashion.
First, the upper transfer roller
54
fixed to the cover
67
is greatly separated from the upper transfer roller
53
, whereby the two rollers
53
,
54
of the roller pair C are relieved of their tight contact.
Since the roller bracket
130
which has been forced down in position by the elastic member
150
fixed to the cover
67
is released when the cover
67
is opened, the reversible roller
61
and the registration roller
52
mounted at the terminal portion
131
of the roller bracket
130
is separated from the reversible roller
62
and the registration roller
51
, respectively, whereby the rollers
51
-
52
,
61
-
62
of the roller pairs B and F are relieved of their tight contact.
Then, the roller bracket
140
which has been forced down in position by the cover
67
via the elastic member
150
, the roller bracket
130
and the elastic member
160
is set free and, consequently, the output roller
82
mounted at the terminal portion
141
of the roller bracket
140
is no longer forced against the output roller
81
, whereby the two rollers
81
,
82
of the roller pair G are relieved of their tight contact.
Although the terminal portion
141
of the roller bracket
140
still remains in contact with one end
172
of the elastic member
170
, the terminal portion
141
does not push against the end
172
of the elastic member
170
at this point. Thus, the intermediate roller
58
mounted at the other end
173
of the elastic member
170
is no longer forced against the intermediate roller
57
, whereby the two rollers
57
,
58
of the roller pair E are relieved of their tight contact.
It would be recognized from the foregoing discussion that only when the roller pair C is relieved of its nip position by opening the cover
67
, the roller pairs B, E, F and G are automatically relieved of their tight contact in this embodiment. Opening the cover
67
in the case of a document jam provides a wide-open space to allow easy access to the interior of the paper transport device, making it easier to deal with the jam. Furthermore, because the roller brackets
130
and
140
are swingably mounted on the pivot shaft
120
, it is possible not only to easily relieve the roller pairs B, E, F and G of their tight contact but also to provide even wider space for dealing with the jam by just swinging the roller brackets
130
and
140
in the +AR
2
and +AR
3
directions, respectively, to greatly separate the rollers
61
,
52
and
82
from their corresponding rollers
62
,
51
and
81
. This would make it even easier to deal with the jam.
After removing any sheet of the document jammed in the paper transport device, the operator closes the cover
67
by swinging it down in the direction of arrowhead +AR
1
about the pivot shaft
67
a
. Then, the roller pairs B, C, E, F and G are brought back to their nip positions in the following fashion. If the roller brackets
130
and
140
have been swung in the +AR
2
and +AR
3
directions, respectively, as described above, the operator should swing the roller bracket
140
back in the −AR
3
direction and the roller bracket
130
back in the −AR
2
direction in this order before closing the cover
67
.
When the cover
67
is closed, the upper transfer roller
54
is pressed against the upper transfer roller
53
, whereby the roller pair C is set to its nip position.
Since the elastic member
150
attached to the inside surface
67
b
of the cover
67
pushes against the upper surface
132
of the roller bracket
130
, the reversible roller
61
and the registration roller
52
are forced against the reversible roller
62
and the registration roller
51
, respectively, whereby the roller pairs B and F are set to their nip positions.
The elastic member
160
projecting from the middle portion of the bottom surface
133
of the roller bracket
130
is also pressed against the hold-down flange
142
provided in the middle portion of the roller bracket
140
and, as a consequence, the output roller
82
is pressed against the output roller
81
, whereby the roller pair G is set to its nip position.
Further, since the tip end of the terminal portion
141
pushes one end
172
of the elastic member
170
down, the elastic member
170
forces the intermediate roller
58
upward against the intermediate roller
57
, whereby the roller pair E is set to its nip position.
As will be understood from the foregoing discussion, the roller pairs B, E, F and G can be automatically set to their nip positions only when the roller pair C is set to its nip position by closing the cover
67
in this embodiment.
Although the roller pairs B, E, F and G (secondary roller pairs) are switched between their nip positions and loose positions in interlocked action with the opening and closing of the cover
67
using the roller pair C as a primary roller pair in the above-described embodiment, it may be modified such that the roller pairs A and D can also be switched between their nip positions and loose positions. Furthermore, any roller pair other than the roller pair C may be used as a primary roller pair. In this case, the paper transport device should be constructed such that rollers of each roller pair other than the primary roller pair are brought into tight contact with each other when the primary roller pair is switched from its loose position to nip position and rollers of each roller pair other than the primary roller pair are relieved of their tight contact when the primary roller pair is switched from its nip position to loose position.
While the invention has been discussed with reference to the paper transport device incorporated in the document scanner hereinbefore, it is possible to apply the invention to other types of image forming apparatus incorporating a paper transport device for feeding sheets of paper, such as printers and copying machines. The invention, if embodied in these apparatus, will make it possible to remove paper jammed in the paper transport device during paper feed operation with a simple construction.
Claims
- 1. A paper transport device comprising:a first roller pair including two first rollers arranged parallel to each other, said first rollers being movable into tight contact with each other and being displaceable from said tight contact by application of an external force; a second roller pair including two second rollers arranged parallel to each other, said second rollers being movable into tight contact with each other when said first rollers are brought into tight contact with each other, and said second rollers being displaceable form said tight contact when said first rollers are displaced from said tight contacts; a supporting member for rotatably supporting one of said second rollers, said supporting member being swingable about a pivot axis so that said one of said second rollers supported by said supporting member is movable into contact with or apart from another of said second rollers; and a leaf spring having one end attached to said supporting member for biasing said supporting member in a direction in which said one of said second rollers separates from said another one of said second rollers.
- 2. The paper transport device according to claim 1, further comprising:a third roller mounted at a specified position; and a fourth roller mounted on a rotary shaft extending substantially parallel to a longitudinal direction of said third roller, a first end of said rotary shaft being movable in a direction approximately perpendicular to the longitudinal direction of said third roller so that said fourth roller is movable into contact with or apart from said third roller.
- 3. The paper transport device according to claim 2, further comprising:a rotation controller for controlling the rotation of said fourth roller; and a coupler connecting said rotation controller to said first end of said rotary shaft.
- 4. The paper transport device according to claim 2, wherein a second end of said rotary shaft is set movable in a direction substantially parallel to a longitudinal direction of said third roller.
- 5. The paper transport device according to claim 2, further comprising a shaft support which supports said first end of said rotary shaft and is pivotable about its end point.
- 6. The paper transport device according to claim 5, further comprising a horizontal pin for pivotally supporting said shaft support, said horizontal pin being connected to a body of the paper transport device.
- 7. The paper transport device according to claim 6, wherein said horizontal pin extends in a direction perpendicular to a longitudinal direction of said third roller.
- 8. The paper transport device according to claim 5, wherein said shaft support has a space portion in a lower part of one end thereof for supporting said first end of said rotary shaft.
- 9. The paper transport device according to claim 8, further comprising an elastic element for biasing said rotary shaft upward.
- 10. The paper transport device according to claim 9, wherein said elastic element is an U-shaped coil spring having both ends fixed onto a roller housing so that said rotary shaft is supported along a circumferential surface of said U-shaped coil spring.
- 11. The paper transport device according to claim 1, further comprising a cover attached to an upper part of the paper transport device in such a manner that said cover is openable and closeable, one of said first rollers being rotatably mounted on an inside surface of said cover and movable into tight contact with another one of said first rollers when said cover is closed, and said first rollers being displaceable from said tight contact when said cover is opened.
- 12. The paper transport device according to claim 1, further comprising:a pivot shaft defining said pivot axis about which said supporting member is swingable; and a roller bracket rotatably mounted on said pivot shaft.
- 13. The paper transport device according to claim 12, wherein said roller bracket comprises a flange, said roller bracket and said supporting member being arranged such that said leaf spring presses against said flange when said second rollers are in contact with one another.
- 14. A paper transport device comprising:a first roller pair including two first rollers arranged parallel to each other, said first rollers being movable into tight contact with each other and displaceable from said tight contact by application of an external force; a second roller pair including two second rollers arranged parallel to each other, said second rollers being movable into tight contact with each other when said first rollers are moved into tight contact with each other, and said second rollers being displaceable from said tight contact when said first rollers are displaced from their tight contact; a first supporting member for rotatably supporting one of said first rollers, said first supporting member being swingable about a specific pivot axis so that said one of said first rollers is movable into contact with or apart from another one of said first rollers; a second supporting member for rotatably supporting one of said second rollers, said second supporting member being swingable about a specific pivot axis so that said one of said second rollers is movable into contact with or apart from another one of said second rollers; a first elastic member having a first end fixed to said first supporting member and a second end free from attachment; and a second elastic member having a first end fixed to said second supporting member and a second end free from attachment.
- 15. The paper transport device according to claim 14, wherein at least one of said first elastic member and said second elastic member is in a form of a leaf spring.
- 16. The paper transport device according to claim 14, wherein both said first elastic member and said second elastic member are in a form of a leaf spring.
- 17. The paper transport device according to claim 14, wherein said first supporting member is arranged to push against said second supporting member via said first elastic member when said first rollers are moved into contact with each other causing said second rollers to be moved into contact with each other.
- 18. The paper transport device according to claim 14, wherein said second elastic member is a leaf spring biasing said second supporting member in a direction in which said one of said second rollers separates from said another one of said second rollers.
- 19. The paper transport device according to claim 14, further comprising:a pivot shaft defining said pivot axis about which said second supporting member is swingable; and a roller bracket rotatably mounted on said pivot shaft.
- 20. The paper transport device according to claim 19, wherein said roller bracket comprises a flange, and said roller bracket and said second supporting member are arranged such that said second elastic element presses against said flange when said second rollers are in contact with one another.
Priority Claims (2)
Number |
Date |
Country |
Kind |
10-066644 |
Mar 1998 |
JP |
|
10-066645 |
Mar 1998 |
JP |
|
US Referenced Citations (5)
Foreign Referenced Citations (1)
Number |
Date |
Country |
0138072 |
May 1990 |
JP |