The present application is based on, and claims priority from, Taiwan Patent Application No. 108207768, filed Jun. 19, 2019, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present invention relates to a detection device, and more particularly to a paper warping detection device capable of effectively detecting whether plurality pieces of paper are warped or not at the time of an uppermost piece of the paper being fed in.
Conventional business machines can be roughly classified into two types according to the document feeding mechanism: open style and closed style. The closed style document feeder is more suitable for accommodating large quantities of paper in one size. On the other hand, the open style document feeding mechanism such as the C-Type document feeder shown in
However, the open style document feeders are limited by the characteristics of open structures and lack of space to set up sensors for detecting the status of the paper. Therefore, it is more difficult to stop the feeding process while paper jammed and cause damage to the paper.
Thus, it is essential to provide a paper warping detection device for open style document feeder which is capable of effectively detecting whether a plurality pieces of paper are warped or not at the time of an uppermost piece of the paper being fed in, so that the plurality pieces of the paper are prevented from being damaged at the time of the uppermost piece of the paper being fed in.
An object of the present invention is to provide a paper warping detection device.
To achieve said objective, the paper warpage detecting device in this invention includes: an input tray for loading a plurality of pieces of paper to be fed; a processor for storing a first threshold; a first emitting unit disposed at a front end of the input tray that forms a first angle with the input tray, and then emits a first ultrasonic beam toward the input tray in an obliquely and downward direction; a first receiving unit which is disposed at the front end of the input tray and formed a second angle with the input tray for receiving the ultrasonic beam reflected by the paper loaded in the input tray in a direction leaned downward; and a first analog to digital converter which is electrically connected to the first receiving unit and the processor respectively, for converting the reflected first ultrasonic beam received by the first receiving unit into a first digital signals and outputting the first digital signals to the processor.
Wherein, the first angle is greater than the second angle, and the processor reads the first digital signals outputted by the first analog to digital converter and compares with the first threshold.
In another preferred embodiment, wherein said paper warping detection device further comprises: a second emitting unit disposed to one side of the input tray, the second emitting unit electrically connected with the processor for being controlled to switch on and off; a second receiving unit disposed to the other side of the input tray to face the second emitting unit for receiving the ultrasonic beam emitted by the second emitting unit; a second analog to digital converter electrically connected with the second receiving unit and the processor for converting the second ultrasonic beam received by the second receiving unit into a second digital signals and outputting the second digital signals to the processor, and the processor comparing the second digital signals with a second threshold stored in the processor; wherein, the second emitting unit comprises a transmitter and a first reflective wall which is configured as a spherical reflective wall, and aligns its concave side to the second receiving unit; and the transmitter is disposed to face the concave surface of the first reflective wall for collectively reflecting the projected second ultrasonic beam via the first reflective wall.
In another preferred embodiment, wherein the projection angle of the second emitting unit is set to less than 10 degrees.
In another preferred embodiment, wherein the first reflective wall is composed of a first curved wall and a second curved wall connected to the first curved wall, the first curved wall and the second curved wall both are a simple spherical reflecting wall and arranged to align the concave side to the second receiving unit; wherein the transmitter is disposed on the connection line of the focal point of the first curved wall and the focal point of the second curved wall, the first curved wall is disposed at the front side of the transmitter, and makes the center of curvature of the first curved wall disposed at the rear side of the transmitter; and the second curved wall is disposed at the rear side of the transmitter, and makes the center of curvature of the second curved wall disposed at the front side of the transmitter.
In another preferred embodiment, wherein the second receiving unit is composed of a receiver and a second curved wall, wherein the second curved wall is a spherical reflecting wall arranged to align the concave side to the first reflective wall, and the receiver is disposed at the concave surface of the second curved wall for collectively reflecting the second ultrasonic beam to the receiver via the second curved wall.
In another preferred embodiment, wherein the first receiving unit is arranged lower than the first emitting unit.
In another preferred embodiment, wherein the projection angle of the first ultrasonic beam of the first emitting unit is 94 degrees.
In another preferred embodiment, wherein the first angle is greater than 40 degrees and less than 60 degrees.
In another preferred embodiment, wherein the second angle is greater than 25 degrees and less than 45 degrees.
The present invention will be apparent to those skilled in the art by reading the following description, with reference to the attached drawings, in which:
With reference to
When describing the paper warping detection device 100, the relative position of the paper warping detection device 100 to the transaction device is merely exemplary and does not limit the scope of the present invention. The principle of the present invention can also apply to the top-down type document feeder and the C-Type document feeder. Moreover, the principles of the present invention can be achieved on horizontal and inclined document feeder. As the preferred embodiment shown in
The second emitting unit 13 and the second receiving unit 14 are respectively disposed on both lateral sides of the front end of the input tray 11. The processor 12 which stores a second threshold is electrically connected to the second emitting unit 13. The processor 12 controls the switch of the second emitting unit 13. The second emitting unit 13 emits a second ultrasonic beam across the upper surface of the paper 30 while turned on, and the second ultrasonic beam is received by the second receiving unit 14 disposed on the opposite side of the input tray 11. The second analog to digital converter 15 is electrically connected to the second receiving unit 14 and the processor 12 respectively for converting the second ultrasonic beam received by the second receiving unit 14 into a second digital signals and outputting it to the processor 12. The processor 12 reads the second digital signals output by the second analog to digital converter 15 and compares it with the second threshold.
Referring to
Referring to
In the preferred embodiment shown in
Referring to
Referring to
However, if the angle (A) being set too small such as shown in
If the angle (A) being set too large such as shown in
Referring to
Referring to
Step S1: emitting a second ultrasonic beam with the second emitting unit 13 to across the front end of the top surface of the uppermost piece of the paper 30.
Step S2: receiving the second ultrasonic beam with the second receiving unit 14.
Step S3: converting the second ultrasonic beam into a second digital signals with the second analog to digital converter 15, the second digital signals are outputted to the processor 12 by the second analog to digital converter 15.
Step S4: storing the second threshold in the processor 12, reading the second digital signals and comparing the second digital signals with the second threshold with the processor 12, when a strength of the second digital signals outputted by the second analog to digital converter 15 is less than the second threshold, the paper 30 is judged to be warped at the time of the uppermost piece of paper 30 being fed in, and the plurality of pieces of paper 30 are stopped being fed in, on the contrary, the paper is judged to be normally fed at the time of the uppermost piece of paper 30 is fed in.
With reference to
Step S21: emitting the first ultrasonic beam towards frontward and downward to the top surface of the uppermost piece of paper 30 with the first emitting unit 16, the first ultrasonic beam is reflected by the uppermost piece of paper 30.
Step S22: receiving the reflected first ultrasonic beam with the first emitting unit 17.
Step S23: converting the reflected first ultrasonic beam into the first digital signals with the first analog to digital converter 18, the first digital signals are outputted to the processor 12 by the first analog to digital converter 18.
Step S24: storing the first threshold in the processor 12, reading the first digital signals and comparing the first digital signals with the first threshold with the processor 12, when a strength of the first digital signals is greater than the first threshold, the uppermost piece of paper 30 is judged to be warped at the time of the uppermost piece of paper 30 is fed in, and the plurality of pieces of paper 30 are stopped being fed in, on the contrary, the uppermost piece of paper 30 is judged to be normally fed at the time of the uppermost piece of paper 30 is fed in.
Referring to
In a status that leading ends of the plurality of pieces of paper 30 to be fed are stapled by a staple 40. When the pick roller 20 rotates and drives the uppermost piece of paper 30 to be normally fed forward, at the moment, the leading end of the uppermost piece of paper 30 will occur a warping deformation. A warping portion of the uppermost piece of paper 30 will block the second receiving unit 14 from receiving the second ultrasonic beam emitted by the second emitting unit 13, and weaken the second ultrasonic beam received by the second receiving unit 14 or completely block out the second ultrasonic beam. When the strength of the second ultrasonic beam received by the second receiving unit 14 is less than the second threshold, namely the uppermost piece of paper 30 is judged to be warped at the time of the uppermost piece of paper 30 being fed in, the plurality of pieces of paper 30 are stopped being fed in, so that the plurality of pieces of paper 30 are effectively prevented from being damaged at the time of the uppermost piece of paper 30 is fed in.
In a status that rear ends of the plurality of pieces of paper 30 are stapled by another staple 40, when the pick roller 20 picks up the uppermost piece of paper 30, and drives the uppermost piece of paper 30 forward, the uppermost piece of paper 30 will drag all of paper 30 which are stapled together and makes the rear ends of all paper 30 warped upward, and thus blocks out the second ultrasonic beam emitted by the second emitting unit 13, in this case, the paper warping caused by stapled at the rear end can be detected by means of the step S21 to the step S24 in the paper warping detection method. However, if the paper 30 is stapled at the front end, the steps of detection method S21 to S24 might not be fast enough to avoid damage (the leading end of the paper 30 only blocks out the second ultrasonic beam emitted by the second emitting unit 13 when the rear ends of the plurality of pieces of paper 30 are warped to the certain extent, thus it would be too late to detect the paper warping), at the moment, the rear ends of the plurality of pieces of paper 30 are even warped to the leading ends of the plurality of pieces of paper 30, and the paper 30 are apt to be damaged. Thus, it would be more efficient to combine the step S1 to S4 with the following steps S21 to S24, to prevent the paper 30 from being damaged at the time of the uppermost piece of paper 30 is fed in.
The working principle of the steps S21 to S24 of the paper warping detection method are described as follow. When the uppermost piece of paper 30 is fed normally, the first receiving unit 17 cannot receive the first ultrasonic beam reflected by the paper 30 or receives only very weak first ultrasonic beam due to the reflected first ultrasonic beam are mostly reflected toward the rear end. However, when the front ends of the plurality of pieces of paper 30 are stapled by the staple 40, the uppermost piece of paper 30 will be deformed at the front end under the driving force from the pick roller 20 and the drag force applied by the rest of the plurality of pieces of paper 30 that stapled together. With the deformation, the first ultrasonic beam emitted by the first emitting unit 16 will be reflected back to the front end of the input tray 11, so the first receiving unit 17 is capable of receiving the stronger first ultrasonic beam. When the strength of the first ultrasonic beam received by the first receiving unit 17 is greater than the first threshold, namely the uppermost piece of paper 30 is judged to be warped at the time of the uppermost piece of paper 30 being fed in, so that the plurality of pieces of paper 30 are effectively prevented from being damaged at the time of the uppermost piece of paper 30 is fed in.
As described above, when the leading end of the uppermost piece of paper 30 occurs the warping deformation, the uppermost piece of paper 30 is judged to be warped at the time of the uppermost piece of paper 30 is fed in, and in addition, when the rear ends of the plurality of pieces of paper 30 are warped upward to the certain extent, the plurality of pieces of paper 30 are capable of being detected to be warped, the uppermost piece of paper 30 is stopped being fed in. As a result, the paper warping detection device 100 applying the paper warping detection method is capable of effectively detecting whether the plurality of pieces of paper 30 are warped or not at the time of the uppermost piece of paper 30 being fed in, so that the plurality of pieces of paper 30 are effectively prevented from being damaged at the time of the uppermost piece of paper 30 is fed in.
Number | Date | Country | Kind |
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108207768 | Jun 2019 | TW | national |