The present invention relates to cord dispensers. More specifically, the invention relates to a backstacked paracord dispensers and associated methods of making the same.
Paracord (also referred to as parachute cord, 550 paracord or 550 cord) is a type of lightweight nylon kernmantle rope originally used in suspension lines of parachutes. Kernmantle rope is rope which includes an interior core (or kern) that is surrounded by a woven exterior sheath designed to optimize strength, durability and flexibility. The core fibers provide the tensile strength of the rope, while the outer sheath protects the core from abrasion during use.
Paracord is inexpensive, light weight, tough, durable, flexible and has a very high breaking strength relative to its small diameter.
Paracord is typically manufactured in two general varieties, i.e., an exactingly defined military specification (or mil-spec) paracord, and a commercial paracord. The mil-spec paracord meets at least the technical standard of MIL-C-5040H type III and has a rated minimum breaking strength of 550 pounds (hence the name 550 cord). Mil-spec paracord typically has a core which includes 7 to 9 removable inner yarns with each yarn made up of at least 3 strands twisted together to form the yarn.
The use of paracord is limited only by one's imagination. However, mil-spec paracord especially is used throughout the world as an essential emergency or survival tool by such personnel as military personnel, emergency medical technicians, first responders, policemen, firemen, outdoorsmen and the like.
Virtually all members of the military carry mil-spec paracord on them as an emergency tool. In military field applications the paracord is used to perform an enormous variety of emergency tasks such as fashioning a handle for a litter to carry a wounded soldier out of a battle, tying a loose bumper to a motor vehicle, making and applying a tourniquet and so much more. In each emergency situation though, when the paracord is needed, it must be ready, tangle free and easily accessible.
However, providing a container or vessel that can carry, store and dispense a length of paracord as an emergency tool in such a manner that it remains tangle free is problematic. Most survival kits will have a length of paracord in them. However there is no prior art vessel designed to store and dispense the paracord in a tangle free manner. Often times a user of the paracord must spend precious time during an emergency situation unraveling a tangled bundle of the paracord that developed over time as the user carried the survival kit around.
An additional problem is that a user involved in an emergency situation will often be required to cut a specific length of paracord rather than use the entire length of paracord in the survival kit. Looking for a cutting tool appropriate to efficiently cut the tough paracord can also waste valuable time.
Moreover, the survival kit is regularly subjected to rough handling and high impacts as the personnel involved in an emergency situation must work in hazardous environments or travel over rough terrain. The survival kit and paracord may even be submerged in water during an emergency water rescue event. This frequent rough handling and exposure to hazardous environments can problematically serve to further tangle the paracord or damage any vessel containing the paracord such that the vessel will not dispense the paracord efficiently.
Being able to signal for rescue is very important in a survival situation. A well know signaling technique involves fastening a length of paracord to a luminescent chemical light (or glow stick) device and whirling the chemical light overhead to provide a glowing circular signal which can be easily seen at night or in poor visibility situations. This signaling technique (or method) is traditionally called a Buzz-Saw.
For purposes of clarity, a chemical light is a self-contained, short-term light-source. It generally includes a translucent plastic tube, about one half (½) of a foot long and about one half (½) to three quarters (¾) of an inch in diameter. The chemical light contains chemical substances in isolated compartments within the tube. The chemical substances can be combined by bending the chemical light tube to crack open the compartments. Once combined, the chemicals substances produce light through chemiluminescence. The chemical light does not require an external energy source, can only be used once and cannot be turned off. The chemical substances may be varied to produce different types and colors of light including infrared light, which is typically used in military grade chemical lights. One such manufacturer of military grade chemical lights is Cyalume Technologies, Inc. (www.cyalume.com) having executive offices located in Fort Lauderdale, Fla. and manufacturing facilities located in West Springfield, Mass., USA.
The Buzz-Saw signaling technique can be particularly critical in military combat situations where the evacuee is a wounded soldier. Military personnel around the world are regularly issued an infrared chemical light in their survival kits, along with their paracord, for just this purpose. The infrared light from the chemical light cannot be easily seen with the naked eyes of an enemy combatant, but can be seen by trained emergency personnel wearing night vision equipment.
However, fastening the paracord to the chemical light can take precious time. Additionally, the soldier must now find both the paracord and the chemical light in their survival kit, which also takes up time. Moreover, rough handling of the chemical light can bend an unprotected chemical light, causing it to activate and burn out its light source long before it is required. This can be particularly problematic with an infrared chemical light since the soldier deploying the Buzz-Saw technique may not be able to see the infrared light of the activated chemical light without special equipment and, therefore, may not know that the chemical light is defective.
Accordingly, there is a need for an inexpensive paracord dispenser system which allows efficient, tangle free access to the paracord. Additionally, there is a need for the dispenser system to be rugged and to be able to withstand a substantial impact without losing its functionality. Moreover, there is a need for the dispenser system to enable the user to easily measure off and cut a length of paracord that is appropriate for any particular emergency situation.
Additionally, there is a particular need for a paracord dispenser system that can both protect paracord and a chemical light simultaneously in order to reliably and quickly perform the Buzz-Saw technique in an emergency evacuation situation. There is also a need to decrease the amount of time required to find and assemble the paracord and chemical light in order to perform the Buzz-Saw signal method.
The present invention offers advantages and alternatives over the prior art by providing a dispenser system that allows efficient tangle free access to paracord for general purpose applications and can withstand substantial impacts during rough handling without losing functionality. Additionally the present invention provides a dispenser that can both protect paracord and a chemical light simultaneously in order to reliably and quickly perform the Buzz-Saw signaling technique during an emergency situation.
These and other advantages are accomplished in exemplary embodiments of the invention by providing a backstacked paracord dispenser which includes a body and a lid. The body having a closed bottom and a first sidewall integrally connected to the bottom and extending upward therefrom for a predetermined length L. The lid having a closed top and a second sidewall integrally connected to the top and extending downward therefrom, the second sidewall sized to securely fit to the body. A through-hole is disposed in the top. A length of paracord is disposed in the body and has one end extend through the through-hole. The paracord was backstacked into the body in sections that were allowed to fall naturally and entirely into the body, each section extended outward from the body for a length that is no greater than twice the length L of the body's first side wall prior to being backstacked into the body.
In an alternative embodiment, a method of backstacking a paracord dispenser is presented. The dispenser includes a body having a closed bottom and a first sidewall integrally connected to the bottom and extending upward therefrom for a predetermined length L. The dispenser also includes a lid having a closed top and a second sidewall integrally connected to the top and extending downward therefrom. The second sidewall is sized to securely fit to the body. A through-hole is disposed in the top of the lid. The method includes the steps of: inserting one end of a paracord into the body; repeatedly reaching back for a section of paracord that extends outward from the body for a length of no greater than twice the length L of the body's first side wall; allowing each section to fall naturally and entirely into the body until the entire length of paracord is disposed in the body; extending another end of the paracord through the through-hole in the lid of the dispenser; and securely fastening the lid to the body.
In another alternative embodiment a cord dispenser includes a body having an inner chamber containing a length of cord, the cord having first and second cord ends. The cord dispenser also includes a first through-hole through which the first cord end is extended and through which the cord is dispensed for use in any general purpose application. A chemical light retaining mechanism is rigidly affixed to the body of the dispenser, the retaining mechanism being sized to removably secure and protect a chemical light from inadvertent activation during handling of the cord dispenser. The dispenser also includes a second through-hole through which the second cord end is extended and is securely attached to the chemical light. Wherein the chemical light can be removed from the retaining mechanism and used with the attached cord to provide a Buzz-Saw signal.
In another alternative embodiment a cord dispenser includes a body having an inner chamber containing a length of cord, the cord having a cord end. A chemical light retaining mechanism is rigidly affixed to the body of the dispenser, the retaining mechanism being sized to removably secure and protect a chemical light from inadvertent activation during handling of the cord dispenser. The dispenser also includes a through-hole through which the cord end is extended and securely attached to the chemical light. Wherein the chemical light can be removed from the retaining mechanism and used with the attached cord to provide a Buzz-Saw signal.
The invention will be more fully understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
Certain exemplary embodiments will now be described to provide an overall understanding of the principles of the structure, function, manufacture, and use of the methods, systems, and devices disclosed herein. One or more examples of these embodiments are illustrated in the accompanying drawings. Those skilled in the art will understand that the methods, systems, and devices specifically described herein and illustrated in the accompanying drawings are non-limiting exemplary embodiments and that the scope of the present invention is defined solely by the claims. The features illustrated or described in connection with one exemplary embodiment may be combined with the features of other embodiments. Such modifications and variations are intended to be included within the scope of the present invention.
Referring to
The body 12 is generally tube shaped and has a closed bottom 16 having a diameter D, wherein the closed bottom 16 is integrally connected to a generally cylindrical first sidewall 18 extending upwardly from the bottom 16 for a length L. The closed bottom 16 and first sidewall 18 define an interior volume (or chamber) that is sized to contain a length of backstacked paracord. Body 12 can be composed of, or manufactured from, any number of materials, but is preferably composed of a durable, light weight plastic, such as a polycarbonate, that can be easily manufactured (for example through injection molding), can withstand frequent impacts and is water resistant. Alternatively, the body 12 may be manufactured, at least in part, of a flexible rubber, leather or similar material, such that the body will collapse or bend when subjected to an impact, but will flex back to its generally original shape thereafter.
One skilled in the art would recognize that the paracord dispenser 10 does not necessarily have to be generally cylindrical in shape. By way of example, the dispenser 10 may be more box shaped wherein the bottom 16 is generally rectangular and the first sidewall 18 includes four sections extending upwards from each straight edge of the bottom's rectangular perimeter.
Lid 14 has a closed top 20, which is integrally connected to a generally cylindrical second sidewall 22 extending downwardly from the top 20 and running along the entire perimeter of the top 20. The lid 14 can be composed of any number of materials, but is preferably composed of materials similar to the body 12. For example the lid may be composed of a plastic polycarbonate such that it is formed by means of an injection molding process to have inside dimensions which fit over the outer diameter D of body 12.
The top 20 of lid 14 also contains a through-hole 24 located generally in the center of top 20. Through-hole 24 is sized to allow a length of paracord to extend and be dispensed therethrough. Alternatively, the through-hole 24 may be composed of a plurality of intersecting slits (such as straw slits) in the lid 14, which allow the paracord to extend through and be dispensed with little resistance, but also holds the paracord in place and prevents the paracord from retracting back into the body 12.
The lid 14 may be designed to fasten securely to the body 12 in any number of ways. For example, the second sidewall 22 of lid 14 may contain female threads designed to screw onto male threads in the first sidewall 18 of body 12. Alternatively, the lid 14 and body 12 may simply slide together in a friction fit or may contain clasps to securely hold the lid 14 to the body 12.
One skilled in the art would recognize that even though the second sidewall 22 of the lid 14 in this exemplary embodiment is illustrated as being substantially the same length L as the first sidewall 18 of the body 12, the second sidewall 22 can be substantially shorter than the first sidewall 18. That is the lid 14 may securely fasten to the body 12 while covering only a small portion of the body 12. In fact, the second sidewall 22 of the lid 14 may be designed to fasten, and sized to fit, securely into the inside dimensions of the body (for example, via male threads on the outside surface of sidewall 22 and corresponding mating female threads on the inside surface of sidewall 18), thus covering virtually no outside portion of the first sidewall 18 at all.
Referring to
Referring to
Referring to
One skilled in the art would understand that even though the manufacturer 25 is represented by an illustrated hand, any number of more automated techniques can be employed by manufacturer 25 to accomplish the same backstacking technique. For example, robotics may be utilized by the manufacturer 25 for high production backstacking of the bodies 12 on a fully automated or semi-automated assembly line.
Referring to
In use, backstacking the paracord 26 into body 12 in this manner ensures that the fully assembled dispenser 10 will dispense any length of paracord 26 quickly and tangle free. Additionally, since the paracord 26 has been backstacked into the dispenser 10, the backstacked dispenser 10 will keep the paracord 26 tangle free during virtually any amount of rough handling or during exposure to virtually any hazardous environment.
Referring to
The cutting device 32 includes a blade 34 with a downwardly pointing knife edge 35. The blade 34 is surrounded on three sides by the combination of a handle 36 and a body 38, the body being mounted to the lid 14. A channel 40 is formed by the handle 36 and body 38 which opens downward to protect a user from getting cut while using the cutting device 32. The channel 40 is sized to receive a diameter of the paracord 26 such that a user can slide the paracord 26 against the knife edge 35 of the blade 34 to safely and efficiently cut a desired length of the paracord 26.
Referring to
The attachment device 42 includes a strap 44 which is integrally mounted to the lid 14 at an anchored end 46. A male snap fastener 48 is riveted to the strap 44 proximate the anchored end 46. A female snap fastener 50 is also riveted to the strap 44 proximate a distal end 52 of the strap 44. The strap 44 has a length sized to loop over an article of a user's clothing or gear, such as a belt 54, as the male 48 and female 50 snap fasteners mate securely together to hold the dispenser 10 thereon.
One skilled in the art would recognize that any number or other attachment device embodiments may be mounted to the dispenser 10 other than the one described in this particular exemplary embodiment. For example, the attachment device may be a pair of straps compatible with a MOLLE (Modular Lightweight Load-carrying Equipment) type system, such as the type described in U.S. Pat. No. 8,438,811 and frequently used by the US military. Additionally, the attachment device could be a D-ring system which is also sized to attach to the belt 54.
Referring to
The body 112 is generally tube shaped and has a closed bottom 116 (best seen in
The lid 114 has a closed top 126, which is integrally connected to a generally cylindrical lid sidewall 128 extending downwardly from the top 126 and running along the entire perimeter of the top 126. The lid 114 is sized to fit securely to the body 112 to form the assembled dispenser 100.
Referring to
Even though the first and second through-holes 134 and 136 are located at the top and bottom of dispenser 100, one skilled in the art would recognize that the through-holes may be disposed in other locations on dispenser 100. For example the first and second through-holes 134 and 136 may be located on upper and lower portions of the body sidewall 118 respectively.
During operation, the paracord 122, which is dispensed through the first through-hole 134, can be used for any general purpose application as discussed earlier herein. However, the paracord 122 which is dispensed through the second through-hole 136, along with the attached chemical light 138, is dedicated to providing a Buzz-Saw signal, as will be discussed in further detail herein when referring to
Referring to
In this embodiment, the retaining mechanism 140 includes a crescent shaped tapered channel integrally formed into the body 112 and lid 114 of the dispenser 100. A first portion 142 of the crescent shaped channel retaining mechanism 140 is integrally formed into the body sidewall 118 and extends longitudinally upward along the body sidewall 118. A second portion 144 of the crescent shaped channel 140 is integrally formed into the lid sidewall 128, which extends longitudinally downward along the lid sidewall 128. When the body 112 and lid 114 are assembled to form dispenser 100, the first and second portions 142 and 144 respectively align to form the entire crescent shaped channel retaining mechanism 140 in the dispenser 100.
Referring to
Even though the chemical light retaining mechanism 140 is shown in these embodiments as a crescent shaped channel, integrally formed into the body 112 and lid 114 of the dispenser 100, one skilled in the art will recognize that the retaining mechanism 140 may have different designs. For example, the retaining mechanism 140 may be attached to the side of the dispenser with rivets, rather than formed into the body and lid walls. Additionally, straps may be used to retain the chemical light 138 within the retaining mechanism 140. Alternatively, the channel 140 may not be crescent shaped and may be sized for a frictional interference or press fit rather than a snap fit. In any design, however, the retaining mechanism 140 must function to removably secure and protect the chemical light 138 from inadvertent activation during handling of the paracord dispenser 100.
Referring to
There are several synergistic advantages that come from a paracord dispenser system 100 that can both protect paracord and chemical light simultaneously from damage during handling. First, reliability is increased as damage or inadvertent activation of the chemical light is virtually eliminated. Second, speed of deployment is also increased since an operator no longer has to search for the paracord and chemical light separately, and the chemical light is already attached to an end of the paracord. Third, versatility is increased since the paracord dispenser can be used reliably for a variety of general purpose applications in addition to the critical Buzz-Saw signaling technique.
It is also important to note that backstacking the paracord 122 into the dispenser 100, not only prevents the paracord from becoming tangled during rough handling, it also synergistically enables the dispenser 100 to dispense the paracord 122 from either end 130, 132 of the paracord 122. That is, there are only a limited number of methods of packing the paracord 122 into the inner chamber 120 of the dispenser 100, which will enable later extraction of either end 130, 132 of the paracord 122 for such a dual output dispenser system 100. For example, wrapping the paracord on a spool disposed in the chamber 120 of dispenser 100 will only allow one end 130 of the paracord 122 to be extracted during operation. This is because the other end 132 of the paracord 122 will be tightly bound to the spool by several layers of paracord.
One other method of packaging the paracord 122 into dispenser 100 for dual output operation would be to wrap two separate lengths of paracord 122, that is a first paracord length and a second paracord length, around two distinct sections of at least one spool. The first paracord length would have the first end 130 and would extend through the first through-hole 134 for general purpose applications. The second paracord length would have the second end 132 and would extend through the second through-hole 136 to attach to the chemical light 138 for applying the Buzz-Saw signaling technique. Since the two lengths are on two separate sections of spool, they would not interfere with each other's deployment or operation.
Referring to
In order to prevent this issue from occurring, a stop device 150 can be fastened to the paracord 122 at a proper location on the paracord. The stop device 150 can be any solid object (such as a washer, nut or sphere) fastened solely to the paracord or even just a properly tied knot in the paracord 122 itself. Alternatively, the stop device can also be rigidly anchored to the inner chamber 120 of the dispenser 100. If the stop device 150 is not anchored to the inner chamber 120, then the stop device must be sized to prevent any further dispensing of paracord 122 through the first through-hole 134 once the stop device 150 is engaged with the first through-hole 134. Simply put, the stop device 150 must be enough larger than the through-hole 134 so that it cannot be pulled through the through-hole 134.
Additionally, the stop device 150 must be positioned on the paracord 122 to allow a sufficient length of paracord 122 to be dispensed through the second through-hole 136 to provide a Buzz-Saw signal even when the stop device 150 is engaged with the first through-hole 134. For example, if it is determined that a three foot length of paracord 122 should be dedicated to the Buzz-Saw signaling technique, than the stop device 150 should be affixed to the paracord 122 at least three feet from the second end 132 which is attached to the chemical light 138. That way, when the stop device 150 is pulled up against the first through-hole 134 or anchored to the inner chamber 120 to prevent any further use for general purpose applications, there will still be about 3 feet of paracord 122 left for the Buzz-Saw signaling technique.
Referring to
Though the embodiments described herein exemplify paracord dispensers, one skilled in the art would recognize the other types of cord can also be utilized and dispensed with the present invention. For example, other types of cord may include: nylon cord, any type of thin rope, yarn, flexible stranded material or the like.
Although the invention has been described by reference to specific embodiments, it should be understood that numerous changes may be made within the spirit and scope of the inventive concepts described. Accordingly, it is intended that the invention not be limited to the described embodiments, but that it have the full scope defined by the language of the following claims.
This patent application claims the benefits of U.S. provisional application Ser. No. 62/117,519, filed on Feb. 18, 2015, titled Backstacked Paracord Dispenser and Associated Methods, and U.S. provisional application Ser. No. 62/118,147, filed on Feb. 19, 2015, titled Backstacked Paracord Dispenser and Associated Methods, both of which are incorporated herein by reference in their entirety.
Number | Name | Date | Kind |
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5103977 | Douglas | Apr 1992 | A |
20050145534 | Steeber | Jul 2005 | A1 |
20130327681 | Andre | Dec 2013 | A1 |
Number | Date | Country | |
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20160236857 A1 | Aug 2016 | US |
Number | Date | Country | |
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62118147 | Feb 2015 | US | |
62117519 | Feb 2015 | US |