This disclosure relates generally to workpiece cleaning, and, more particularly, to parallel gripping devices in cleaning installations.
Parallel grippers have a gripper body with a first gripper jaw support that is received and guided by the gripper body to be movable in a linear movement direction, and also include a second gripper jaw support that is received and guided by the gripper body to be movable in the linear movement direction. Some parallel grippers also have a drive device to move the first gripper jaw support and the second gripper jaw support in a linear manner between an opened position and a closed position.
The figures are not to scale. Instead, to clarify multiple layers and regions, the thickness of the layers may be enlarged in the drawings. Wherever possible, the same reference numbers will be used throughout the drawing(s) and accompanying written description to refer to the same or like parts. As used in this patent, stating that any part is in any way positioned on (e.g., positioned on, located on, disposed on, or formed on, etc.) another part, means that the referenced part is either in contact with the other part, or that the referenced part is above the other part with one or more intermediate part(s) located therebetween. Stating that any part is in contact with another part means that there is no intermediate part between the two parts.
Parallel gripping devices in cleaning installations are disclosed. The examples disclosed herein relate to parallel grippers having a gripper body with a first gripper jaw support, which is received and guided on the gripper body to be movable in a linear movement direction, a second gripper jaw support, which is received and guided on the gripper body to be movable in the linear movement direction, and a drive device to move the first gripper jaw support and the second gripper jaw support in a linear manner between an opened position and a closed position.
A known parallel gripper is shown in EP 1 245 346 B1, which is hereby incorporated by reference. This known parallel gripper has a gripper body as well as a first and a second gripper jaw support to receive gripper jaws. The first gripper jaw support and the second gripper jaw support are guided on the gripper body to be movable in a linear movement direction. The gripper jaw supports here may be moved towards and away between an opened position and a closed position. To move the gripper jaw supports, the parallel gripper includes a drive device with a first and a second drive device, both of which include an actuator in the form of a piston, which is impinged with fluid pressure, and a stator that receives a counterforce introduced into the respective piston. The pistons of the first and of the second drive device are guided in the gripper body to be movable in a linear manner in a direction that is substantially perpendicular to the movement direction of the gripper jaw supports and are motionally coupled/linked via a deflection gear to the first and the second gripper jaw supports.
It is an object of the examples disclosed herein to enable a parallel gripper with a compact construction for picking up high loads in particular, such as a handling robot in which the parallel gripper, the gripper body and/or the gripper jaw supports may be accommodated with the drive device in a relatively small space.
Turning to
To pick up the workpieces 12, an example parallel gripper 14 is connected and/or coupled to the handling robot 10. The example parallel gripper 14 includes a gripper body 16, which is secured on a tool interface 18 of the handling robot 10. The parallel gripper 14 of the illustrated example also includes both a first gripper jaw support 22 and a second gripper jaw support 24. In this example, the gripper jaw supports 22, 24 are guided by a guide device on the gripper body 16 to be movable in a linear manner along a direction generally indicated by double arrows 25. To handle a workpiece 12, which is an engine block in this example, the gripper jaw supports 22, 24 have two gripper jaws 26, 28, respectively. The gripper jaws 26, 28 of the illustrated example are both secured on interfaces 31, 33, respectively, (See
To pick up and release a workpiece, the gripper jaws 26, 28 of the parallel gripper 14 may be displaced between an opened and a closed position. To move the gripper jaws 26, 28, the parallel gripper 14, which acts as a drive device in this example, contains a linear drive that displaces the gripper jaw supports 22, 24, is supported on the gripper body 16 and includes a compressed air system.
In the example of
In the switched position shown in the illustrated example of
In some examples, it should be noted that to adjust the gripper jaw supports 22, 24 of the parallel gripper 14, a drive device includes a linear drive, which is operated by hydraulic pressure. Additionally or alternatively, in some examples, the drive device includes a linear drive that contains an electric servomotor such as a linear motor, for example, which has a stator that is supported on the gripper body and a rotor, which is coupled to a gripper jaw support 22, 24 and movable in a linear manner to act as an actuator, for example.
Moreover, in some examples, the parallel gripper 14 may contain a gripping-force safeguard to enable (e.g., guarantee) a minimum compression force of the gripper jaws acting on a workpiece, which is received in the parallel gripper 14, is maintained (e.g., ensured) in the event of a sudden failure of the linear drive, which may be caused by a pressure loss in the compressed air system, for example.
The guide rods 30, 32 of the illustrated example are coupled and/or connected to the gripper body 16. In this example, the rack 72 is secured in the gripper jaw support 22. Similarly, the rack 74 is fixedly coupled to the gripper jaw support 24. The gear housing 38 surrounds a gear space 77 (see
In some examples, the bearing of the linking gear wheel 76 is, preferably, configured as a hybrid grooved ball bearing and contains raceways at least partially composed of stainless steel and balls (e.g., ball bearings) at least partially composed of ceramics, such as Si3N4, for example. In some examples, the cage of the roller bearing is, favorably, also at least partially composed of stainless steel. In other examples, however, the cage may also be manufactured from PEEK material. Additionally or alternatively, the grooved roller bearing of the illustrated example described above may be operated in a lubricant-free manner.
In some examples, a gear space (e.g., a cavity) 77 is substantially sealed and/or hermetically sealed (e.g., sealed in a fluid-tight manner) by the gear housing 38. As a result, when the parallel gripper is operated in a cleaning installation to reduce (e.g., avoid or eliminate) lubricants washing out of the gear space 77 by the cleaning media employed in the aforementioned cleaning installation. Additionally or alternatively, intrusion of cleaning media into the gear space 77 may be reduced, substantially reduced and/or eliminated altogether in a particularly efficient manner when the gear space is impinged with sealing air, for example.
The gripper jaw supports 22, 24 of the illustrated example are held onto each of the guide rods 30, 32, 34, 36 via a respective linear bearing, each of which is configured as a friction bearing and has a bearing sleeve that is secured in the gripper jaw support 22 or 24, respectively, for example. The linear bearings of the guide rods 30, 32, 34, 36 in the gripper jaw support 22 are lubricant-free linear bearings, for example. In this example, the lubricant-free linear bearings on a side that faces the gripper body 16 and on a side that faces the gear body 36 are protected by a respective wiper element 80 against contamination and cleaning liquid. Likewise, in this example, the same use of wiper elements 80 also correspondingly applies to the gripper jaw support 24 as well.
Accordingly, in this example, the piston rod 65, which is coupled to the piston 56, includes a fluid line 86 to supply and discharge compressed air. The example fluid line 86 fluidly communicates with the first operating chamber 60 of the compressed air cylinder 52 and with the compressed air line 48 described above in connection with
In some examples, the following preferred features may be used. In particular, a parallel gripper 14 includes a gripper body 16 and a first gripper jaw support 22, which is received and guided in a linearly movable manner on the gripper body 16 to be movable in a linear movement direction, and a second gripper jaw support 24, which is received and guided in a linearly movable manner on the gripper body 16 to be movable in the linear movement direction. The example parallel gripper 14 includes a drive device to move the first gripper jaw support 22 and the second gripper jaw support 24 in a linear manner between an opened and closed position. In this example, the drive device also includes a linear drive with at least one stator 63, 65 that is secured on the gripper body 16 and has at least one actuator 50, 52, which is movable in the linear movement direction relative to the stator 63, 65 and motionally coupled/linked to the first gripper jaw support 22 and the second gripper jaw support 24.
It is an object of the examples disclosed herein to provide a parallel gripper with a compact construction for picking up high loads such as, in particular, a handling robot, in which a parallel gripper, a gripper body and gripper jaw supports may be accommodated along with the drive device in a relatively small space and/or volume.
This object may be achieved by a parallel gripper by drive device that has a linear drive having at least one stator that is secured on the gripper body and having at least one actuator, which is movable relative to the stator in the linear movement direction and motionally coupled/linked to the first gripper jaw support and the second gripper jaw support, for example.
In some examples, each of the first and the second gripper jaw supports are configured to receive gripper jaws. These gripper jaws are designed and/or configured such that they may be brought to bear on a workpiece to be picked up and/or may be brought to engage with openings and/or clearances in a workpiece and/or protrusions and/or connector elements on a workpiece.
In some examples, the at least one actuator in the parallel gripper is, preferably, configured as a cylinder, is impinged with a fluid medium, is fixedly coupled to the first gripper jaw support and is, preferably, integrated in the gripper jaw support, for example. In some examples, the at least one stator is, advantageously, designed and/or configured as a piston rod that protrudes into the cylinder and has a piston that is coupled to the piston rod.
In some examples, the cylinder, preferably, has a cylinder space, which is subdivided by the piston into a first operating chamber and a second operating chamber. A first fluid line, which communicates with the first operating chamber, and a second fluid line, which communicates with the second operating chamber, may be integrated into the piston rod, for example.
In some examples, the parallel gripper may also include an additional actuator as well as an additional stator. The additional actuator in the parallel gripper is, likewise, preferably configured as a cylinder, which is impinged with a fluid medium, fixedly coupled to the first gripper jaw support and, preferably, integrated in the gripper jaw support. The additional stator, in turn, is configured as a piston rod, which protrudes into the cylinder with a piston that is coupled to the piston rod, for example. This cylinder may, preferably, also include a cylinder space, by which the piston subdivides into a first operating chamber and a second operating chamber. In this example, a first fluid line that is in fluid communication with the first operating chamber, and a second fluid line that is in fluid communication with the second operating chamber may be, likewise, integrated into the piston rod.
In some examples, the parallel gripper may have a guide device to guide the first gripper jaw support and the second gripper jaw support to be movable in a linear manner. The guide device may include a first guide rod that is secured on the gripper body and also guides the first gripper jaw support, and an additional guide rod that is secured on the gripper body and guides the second gripper jaw support while being substantially parallel to the first guide rod, for example.
In some examples, it is advantageous for the first gripper jaw support to be held onto the first guide rod via a linear bearing. This linear bearing here may be preferably configured as a friction bearing, which has a bearing sleeve that is secured in the first gripper jaw support. In some examples, the parallel gripper may also have at least one wiper that protects the linear bearing. In some examples, it is also advantageous for the second gripper jaw support to be held on the further guide rod in a linear bearing.
In some examples, the linear bearing may, in particular, be configured as a friction bearing, which has a bearing sleeve that is secured in the first gripper jaw support, for example. In such examples as well, at least one wiper to substantially isolate and/or protect the linear bearing is, preferably, provided.
In some examples, when the first guide rod and the additional guide rod are at least partially configured as a hollow body with a void, it is possible for a synchronizing gear that links/couples the movement of the first gripper jaw support to the second gripper jaw support to be provided. The synchronizing gear may have a first gear element, which is secured on the first gripper jaw support and guided to be movable in a linear manner within the void of the first guide rod, and an additional gear element, which is secured on the second gripper jaw support and guided to be movable in a linear manner within the void of the second guide rod.
It is advantageous in this example for the first gear element and the additional gear element to be motionally linked/coupled via a linking element that is movably mounted on/to the gripper body. In some examples, the first gear element and the additional gear element may, in particular, include a rack and/or a rack portion, where the linking element that is mounted on the gripper body is configured as a linking gear wheel that engages the rack portion of the first gear element via an opening in the first guide rod and to the rack portion of the additional gear element via an opening in the additional guide rod. To avoid lubricant washing out of the synchronizing gear during operation of the parallel gearing in cleaning installations, for example, a gear, which is hermetically sealed and/or impinged with sealing air, is secured to the gripper body, and receives the linking gear wheel is, preferably, positioned in the parallel gripper.
A parallel gripper according to the examples disclosed herein may also be employed in surroundings and/or environments such as a cleaning installation, for example, in which a parallel gripper is in contact with a wide variety of chemicals and high-pressure water jets, and in which high cleaning temperatures of 60° C., for example, or in excess thereof, may be prevalent.
The examples disclosed herein may also apply to a handling robot used in a cleaning installation. In such examples, the robot may be used to pick up and hold workpieces using a parallel gripper, as described above. Moreover, the examples disclosed herein also extend to a cleaning installation for cleaning workpieces, which use liquid and/or vaporous cleaning fluid in a cleaning chamber that includes at least one handling robot having a parallel gripper as stated above to handle workpieces in the cleaning chamber.
An example parallel gripper includes a gripper body, a first gripper jaw support that is received and guided on the gripper body to be movable in a linear movement direction, and a second gripper jaw support that is received and guided on the gripper body to be movable in the linear movement direction. The example parallel gripper also includes a drive device to move the first gripper jaw support and the second gripper jaw support in a linear manner between respective opened and closed positions, where the drive device has a linear drive including at least one stator that is secured on the gripper body and having at least one actuator that in relation to the stator is movable in the linear movement direction and is motionally coupled to the first and second gripper jaw supports. The example parallel gripper also includes a guide device to guide the first gripper jaw support and the second gripper jaw support to be movable in a linear manner, where the guide device has a first guide rod that is secured on the gripper body and guides the first gripper jaw support, where the guide device has a further guide rod that is secured on the gripper body, guides the second gripper jaw support and is substantially parallel to the first guide rod, where the first guide rod and the further guide rod are at least partially configured as a hollow body having a void. The example parallel gripper also includes a synchronizing gear that couples the movement of the first gripper jaw support and the second gripper jaw support, where the synchronizing gear has a first gear element that is secured on the first gripper jaw support and guided to be movable in a linear manner in the void of the first guide rod, and a further gear element that is secured on the second gripper jaw support and guided to be movable in a linear manner in the void of the second guide rod.
In some examples, the first gear element and the further gear element are motionally coupled via a linking element that is movably mounted on the gripper body. In some examples, the first gear element and the further gear element each comprise a rack, and the linking element that is mounted on the gripper body is configured as a linking gear wheel that engages, via an opening in the first guide rod, to the rack of the first gear element and, via an opening in the further guide rod, to the rack of the further gear element.
In some examples, the example parallel gripper also includes a housing that is at least one of hermetically sealed or impinged with sealing air, is secured on the gripper body and receives the linking gear wheel. In some examples, the at least one actuator is configured as a cylinder that is impinged with a fluid medium and fixedly coupled to the first gripper jaw support. In some examples, the at least one actuator is integral with the gripper jaw support, and the at least one stator is configured as a piston rod that protrudes into the cylinder, the at least one stator having a piston that is coupled to the piston rod.
In some examples, the cylinder has a cylinder space that is subdivided into a first operating chamber and into a second operating chamber by the piston. In some examples, a first fluid line that communicates with the first operating chamber, and a second fluid line that communicates with the second operating chamber are integral with the piston rod. In some examples, the example parallel gripper also includes a further actuator and a further stator, where the further actuator is configured as a cylinder that is impinged with a fluid medium and fixedly coupled to the second gripper jaw support. In some examples, the further actuator is integral with the gripper jaw support, and the further stator is configured as a piston rod that protrudes into the cylinder, the further stator having a piston that is connected to the piston rod.
In some examples, the cylinder has a cylinder space that is subdivided into a first operating chamber and a second operating chamber by the piston. In some examples, a first fluid line that communicates with the first operating chamber, and a second fluid line that communicates with the second operating chamber are integrated into the piston rod. In some examples, the first gripper jaw support is held on the first guide rod in a linear bearing.
In some examples, the linear bearing is configured as a friction bearing that has a bearing sleeve secured in the first gripper jaw support or that at least one wiper that protects the linear bearing is provided. In some examples, the second gripper jaw support is held on the further guide rod in a linear bearing. In some examples, a handling robot for a cleaning installation having a parallel gripper that is configured according to the examples disclosed herein. In some examples, an example cleaning installation for cleaning workpieces uses one or more of a liquid or vaporous cleaning fluid in a cleaning chamber, the cleaning installation having a handling robot as defined in the examples disclosed herein.
An example gripping device includes a first parallel gripper jaw support including a first gear rack, and a second parallel gripper jaw support including a second gear rack. The example gripping device includes a coupling gear operatively coupled to the first and second gear racks, where the coupling gear is to couple a motion of the first and second gear racks in a linear direction, where a rotational movement direction of the coupling gear varies whether the first and the second gear racks move towards or away from one another. The example gripping device also includes an actuator to cause at least one of the first or second parallel gripper jaw supports to move along the linear direction.
In some examples, the example gripping device also includes at least one guide rod to guide a motion of the first gear rack or the second gear rack. In some examples, the at least one guide rod defines an opening in which at least a portion of the coupling gear passes through to engage a respective one of the first or the second gear racks. In some examples, the example gripping device includes a gasket to seal the at least one guide rod to at least one of the first or the second parallel gripper jaw supports.
In some examples, the example gripping device also includes a gripper body, where the gripper body causes at least one of the first or second parallel gripper jaw supports to move based on a movement of the actuator. In some examples, the example gripping device also includes a gear housing, wherein the coupling gear is disposed within a substantially sealed cavity of the gear housing.
In some examples, the example gripping device also includes a pressurized fluid source to provide pressurized fluid to the substantially sealed cavity. In some examples, the first parallel gripper jaw support is coupled to the first gear rack, and the second parallel gripper jaw support is coupled to the second gear rack. In some examples, the first parallel gripper jaw support defines the first gear rack, and the second parallel gripper jaw support defines the second gear rack.
This patent arises as a continuation-in-part of International Patent Application No. PCT/EP2014/072468, which was filed on Oct. 20, 2014, and which claims priority to German Patent Application No. 10 2013 222 314, which was filed on Nov. 4, 2013. The foregoing International Patent Application and German Patent Application are hereby incorporated herein by reference in their entireties.
Although certain example methods, apparatus and articles of manufacture have been disclosed herein, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all methods, apparatus and articles of manufacture fairly falling within the scope of the claims of this patent.
Number | Date | Country | Kind |
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10 2013 222 314.5 | Nov 2013 | DE | national |
This patent arises as a continuation-in-part of International Patent Application No. PCT/EP2014/072468, which was filed on Oct. 20, 2014, and which claims priority to German Patent Application No. 10 2013 222 314, which was filed on Nov. 4, 2013. The foregoing International Patent Application and German Patent Application are hereby incorporated herein by reference in their entireties.
Number | Date | Country | |
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Parent | PCT/EP2014/072468 | Oct 2014 | US |
Child | 15063045 | US |