1. Field of the Invention
The present invention relates to a parallel-link operational device.
2. Description of Related Art
So-called parallel-link operational devices in which a plurality of actuators are mounted on a fixed member as a base so that links connected to output shafts of the respective actuators are driven in parallel to control a position and a posture of a movable members mounted on ends of the links, have been developed in a variety of forms.
As a parallel-link operational device that uses a rotary actuator that outputs rotational force as a drive power source, for example, a parallel-link operational device is known that provides three motors on the fixed member so that output shafts of the motors move along sides of an equilateral triangle formed by the fixed member and the output shafts of the motors and the movable members are connected in a parallel linkage structure, such that by controlling the driving of the three motors the posture (the horizontal orientation) of the movable member is held and its position is controlled (JP-S63-501860-A).
In addition, an invention that relates to a parallel robot having six degrees of freedom is also known, in which two motors are disposed opposite each other, links are provided on every other side of a hexagonal pedestal and connected to the output shafts of the motors so that the output shafts of the motors are parallel to the sides of a hexagonal pedestal, an arm is connected to the ends of the links, a single bracket (movable member) is connected to the end of the arm, and the position and posture of the bracket (the movable member) is controlled by controlling the rotation position of the motors (JP06-270077A).
In the conventional parallel-link operational device using rotary actuators, the actuators are provided approximately parallel to the sides of the actuator base. The links are provided so as to swing in a direction approximately perpendicular to the sides of the fixed member base. Consequently, the swinging of power transmission units for driving the movable member, each of which is composed of link-joint-rod-joint, is performed in a plane that is at a right angle to the base side.
However, in order to widen the range of motion of the movable member, it is necessary to expand an extent of a spatial displacement of the power transmission units that accompanies the swinging of the actuator, and in order to do so the links and the rods of the power transmission units are usually lengthened as necessary.
When that is done, because the swing plane of the power transmission unit is at a right angle to the fixed member base side, when the power transmission unit swings, the link and the rod of the power transmission unit protrude outside an area covered by the base. Moreover, an extent of this protrusion is not constant but changes.
In a small parallel-link operating device of small output contemplated for use in performing tasks together with people, this sort of action presents a very grave difficulty due to the danger of contact or entanglement.
When positioning the movable member at a given position in a parallel-link operating device that uses rotary actuators, one or two angles of rotation of the link of the power transmission unit can be selected, and it is conceivable that, by selecting an angle of rotation of a lesser extent of protrusion of the power transmission unit link and rod outside the base, the extent of protrusion can be controlled. However, for the following reason this strategy cannot be adopted.
In a case in which, when the movable member 100 is positioned at a particular position, a given actuator and the power transmission unit attached to that actuator, as shown in
However, a state of the power transmission unit in the phase θ′ with respect to the hypothetical line L cannot be adopted due to problems with load bearing capacity, for the reason described below.
The movable member 100 of the rotary-type parallel-link operational device is spatially supported by a plurality of power transmission units (links 101, rods 102, and the like), and a force acting on the movable member 100 is borne by the power transmission unit. With respect to the exerted external force, if the load bearing capacity of the power transmission unit is large, the movable member 100 is supported rigidly; if the load bearing capacity of the power transmission unit is small, the movable member 100 is supported flexibly. The load bearing capacity of the power transmission unit changes depending on an angle of tilt of the power transmission unit with respect to the plane of the movable member 100, that is, the angle formed by a line joining the two ends of the rod 102 and the plane of the movable member 100 (in
The angles of tilt of the power transmission units change depending on the position and posture of the movable member 100. If the angles of tilt of the power transmission units are each different, then it is possible that if one power transmission unit load bearing capacity diminishes the load may be borne by the remaining power transmission units. However, in a case in which all the power transmission units are tilted at the same angle as described above, the load capacities of all the power transmission units change in the same way and thus the total load bearing capacity changes. In particular, as the angles of tilt of the power transmission units approach a right angle, that is, as the power transmission units approach being parallel, the load bearing capacity with respect to the external force acting horizontally on the movable member 100 decreases. This situation must be avoided in a parallel-link operational device, of which high-speed horizontal motion is often required. Accordingly, with respect to checking the spatial posture of the power transmission unit, it is necessary to carry out such a check in a state in which the angles of the power transmission units are the same and to make certain that the angle of tilt does not become a right angle depending on the position of the movable member 100.
When the movable member 100 is at the position shown in
In arrangements in which motors or other such rotary actuators are disposed so that their rotary output shafts are along the sides of an equilateral triangle base or the like, as described above, the links 101 mounted on the rotary output shafts of the power transmission unit actuators rotate on planes of rotation 103 that are perpendicular to the sides of the base as center of rotation axes, and therefore the connecting points between the links 101 and the rods 102 move beyond the base, posing a risk of entangling bodies or clothing in the links 101 and the rods 102 and thus presenting a safety problem. In order to solve this problem it is possible to provide a member that covers the base up to the positions of maximum protrusion of the connecting points between the links 101 and the rods 102. However, such a solution is undesirable insofar as it defeats the purpose of a compact parallel-link operational device.
The present invention solves a problem of links of a linkage mechanism protruding beyond a base in a parallel-link operational device.
A parallel-link operational device of the present invention comprises: a base; a movable member on which an end effector is attached; a plurality of rotary actuators fixedly mounted at respective predetermined positions on the base such that axes of output shafts of the rotary actuators extend substantially radially from a center of the base; and a link mechanism for operatively connecting the respective output shafts of the rotary actuators to the movable member so that a position and/or a posture of the movable member is controlled by the rotary actuators.
The parallel-link operational device may further comprise an additional actuator mounted on the base for controlling a posture of the end effector, a rotary shaft provided at the movable member and connected with the end effector, and a rotational-force transmission mechanism for transmitting a rotational force of the additional actuator to the rotary shaft. In this case, six of the rotary actuators may be provided so that the position and the posture of the movable member are controlled, and the posture of the end effector with respect to the movable member is controlled by the additional actuator. Alternatively, three of the rotary actuators may be provided and the link mechanism may comprise parallel linkages so that the position of the movable member is controlled by the three rotary actuators, and the posture of the end effector with respect to the movable member is controlled by the additional actuator.
The plurality of rotary actuators may comprise a first three actuators that actuate a first movable member on which a first end effector is mounted, and a second three actuators that actuate a second movable member on which a second end effector is mounted to be opposite the first end effector. The link mechanism may comprise parallel linkages for operatively connecting the first movable member and the first three rotary actuators, and linkages for operatively connecting the second movable member and the second three rotary actuators for controlling the posture of the second movable member. In this case, the parallel-link operational device may further comprise a support post provided on a pedestal and rotatably supporting the second movable member by a spherical joint, a rotary shaft provided at the first movable member and connected with the first end effector, an additional actuator mounted on the base for controlling a posture of the first end effector, and a rotational-force transmission mechanism for transmitting a rotational force of the additional actuator to the rotary shaft.
The rotary actuators may be arranged so that the axes of the output shafts radially extend at equal intervals about the center of the base.
The rotary actuators may be arranged so that distal ends of the output shaft are directed toward the center of the base.
The rotary actuators may be arranged so that distal ends of the output shafts are directed away from the center of the base, and have covers for preventing links of the link mechanism fixed to the output shafts from being exposed outside.
The rotary actuators may be arranged so that the axes of the output shafts are inclined with respect to the base.
The rotary actuators may be mounted on mounting members arranged vertically downward from the base.
The rotary actuators may be mounted on mounting members arranged vertically upward from the base.
Covers may be provided to connect the mounting members with one another.
The rotary actuators may have speed reducers.
Swinging motions of links of the link mechanism are made parallel to sides of the base, and the area through which the links swing is made to be within an area covered by the base. As a result, the link mechanism can be prevented from contacting or entangling operators or nearby objects. In addition, since flat-shaped actuators are used, an increase in the size of the parallel-link operational device can be prevented.
This first embodiment is a parallel-link operational device with six degrees of freedom, in which a movable member 5 can be a set to any position and posture using six rotary actuators 6, and moreover, an rotary axis 17 fixedly mounted on the movable member 5 can be continuously rotated using a single end effector posture control actuator 7 fixedly mounted on a base 4.
The base 4 of the parallel-link operational device 1 is supported by a plurality of pillars 8 fixedly mounted on a pedestal 3. In the present embodiment, the face 4 is formed in the shape of a hexagon, and has actuator mounting members 9 suspended from each side thereof. On each actuator mounting member 9 is mounted a position/posture control rotary actuator 6 for controlling the position and posture of the movable member 5. Further, on the base 4 is mounted a single end effector posture control actuator 7 (this actuator also is configured as a rotary type like the position/posture control rotary actuators 6).
The actuators 6 are rotary actuators for controlling the position and posture of the movable member 5. Links 11 are fixedly mounted on rotary output shafts of the rotary actuators 6 so as to be able to rotate as a single unit together with the rotary output shafts 12.
The rotary actuators 6 for controlling the position and posture of the movable member 5 are disposed to so that their rotary output shafts 12 are perpendicular to the sides of the hexagonal base 4 radially at equal intervals about the center of the base 4, and moreover, pointing toward the center the base 4. The rotary actuators 6 and the movable member 5 are connected by power transmission units. The power transmission units are each composed of the link 11 that is fixedly mounted on the rotary output shaft 12, a rod 10 one end of which is connected to the link 11 through a joint 13, and a joint 14 that connects the other end of the rod 10 to the movable member 5.
As shown in
In addition, the joints 13, 14 provided at both ends of the rod 10 are configured such that, if one joint has two degrees of freedom, the other joint has three degrees of freedom, for a total of five degrees of freedom. Further, the joints 18, 19 mounted at both ends of the rotational-force transmission means 15 are configured as joints of two degrees of freedom.
By driving the position/posture rotary actuators 6, the position in three-dimensional space (position along orthogonal X, Y, and Z axes) of the movable member 5 and the posture of the movable member 5 are controlled via the links 11, the joints 13, the rods 10, and the joints 14. In addition, by driving the end effector invitation control actuator 7 and controlling the rotation position of the rotary axis 17 of the rotation mechanism 16 through the joint 19, the rotational-force transmission means 15, and the joint 18, and controlling the rotation position of the end effector 20, various operations are carried out. Even when the position and posture of the movable member 5 change, the rotational-force transmission means 15 that connects the rotary output shaft of the end effector posture control actuator 7 provided on the base 4 with the rotation mechanism 16 on the movable member 5 extends and contracts, and moreover, the rotational-force transmission means 15 and the movable member 5 linkage, and the rotational-force transmission means 15 and the actuator 7 rotary axis linkage, are both effected by joints, 18, 19 of two degrees of freedom, and therefore, even when the position and posture of the movable member 5 changes, the rotation position of the end effector 20 can be controlled with the actuator 7. Moreover, this actuator 7 is provided on the base and not on the movable member 5, and therefore the movable member 5 can be made lightweight.
As described above, the position/posture control rotary actuators 6 are fixedly mounted on the base 4 so that the rotary output shafts 12 are directed radially toward the center of the base 4, and the links 11 fixed to the rotary output shafts 12 rotate in planes that are perpendicular to the axes of the rotary output shafts 12. In other words, in the first embodiment, the position/posture control rotary actuators 6 are mounted on the actuator mounting members 9 depending vertically downward from the sides of the octagonal base 4 and are each disposed perpendicularly to the center of the octagon so that the rotary output shafts 12 of the position/posture control rotary actuators 6 point toward the center of the base 4, with the links fixedly mounted on the rotary output shafts 12 and rotating in planes parallel to the respective sides of the octagon.
As a result, in a case in which there is a possibility that the joints 13 that are the connecting points between the links 11 and the rods 12 may protrude outside the base 4, it is a sufficient that lengths of the sides of the octagonal base 4 are set so that, when the links 11 become horizontal (that is, parallel to the sides of the octagonal base 4 mounting the rotary type actuators 6 that drive the links 11), the connecting points between the links 11 and rods 12 do not protrude beyond the base 4 in this state. In this case, if the rotary output shafts 12 of the position/posture control rotary actuators 6 are positioned at intermediate points in the sides of the octagonal base 4, the lengths of the sides of the octagonal base 4 may be twice the lengths of the links 11, so that the base 4 itself and does not become especially large. Compared to the conventional parallel-link operational device that swings in a direction perpendicular to the sides of the base, it can be seen that the conventional device, because the plane of rotation of the links is perpendicular to the plane of the sides of the base, the connecting points between the links and the rods always protrudes outside the base area. However, in the present embodiment, as described above, the links 11 to not protrude from the area covered by base 4, and therefore there is no risk of people or clothing being entangled by the motion of the links 11 and the rods 10, enabling safety to be improved.
Although there are no particular specifications as to type of movable member position/posture control rotary actuator 6, in the present embodiment, a flat actuator having a large diameter and a short total length is used. In other words, the actuator is configured as a flat actuator whose length in a direction perpendicular to an axial direction is greater than its length in a direction of the rotary output shaft. In the event that this actuator is configured as a motor, for example, an electromagnetic actuator or a rotary type of electrostatic actuator and composed of multiple layers of rotors and stators having multiple electrodes as described in JP-2005-278331-A may be used. It is to be noted that the end effector posture control actuator 7 may also be configured as a flat actuator like the movable member position/posture control rotary actuator 6, and in this embodiment an example using the same actuator is shown. In addition, actuators having decelerators inside may be used for these rotary actuators 6, 7.
It is to be noted that, in the first embodiment described above, although an example is shown in which the movable member 5 is below the base 4, so long as there is no adverse effect on safety, there is no problem with rotating or inverting the relative positions of the movable member 5 and the base 4.
The second embodiment is a parallel-link operational device having four degrees of freedom that can move in three directions (that is, positions on orthogonal X, Y, and Z axes in three-dimensional space) while holding the posture of the movable member 5 constant with respect to the base 4 using three position control rotary actuators 6, and can control the rotation and rotational position of the end effector mounted on the rotary axis 17 by rotating the rotary axis 17 of the rotation mechanism 16 fixedly mounted on the movable member 5 using a single end effector posture control actuator 7 fixedly mounted on the base 4.
Except for the actuator 7 for rotating the rotary axis 17 on the movable member 5, the rotary actuators 6 for controlling the position of the movable member 5 are disposed at equal intervals radially about the center of the base so as to have their rotary output shafts perpendicular to three sides (that is, every other side) of the octagonal base 4.
The movable member 5 is connected to each of the rotary output shafts 12 of the three rotary actuators 6 for position control via power transmission units each configured as a parallel linkage 21. In other words, links 22 are fixedly mounted on the rotary output shafts 12 of the rotary actuators 6, so as to be able to rotate as a single unit together with the road output shafts 12. In addition, two rods 23 are connected to the links 22 via joints 24, with the other end of the two rods 23 connected to the movable member 5 via joints 25. The construction link 22 connecting part→rods 23→movable member 5 connecting part→rod 23 is designed and disposed so as to correspond to the sides of a parallelogram, by which the parallel linkage 21 is formed. Three parallel linkages 21 are connected to the movable member 5, and therefore its posture is fixed. In the present embodiment, the connecting parts between the links 22 and the rods 23, and the connecting parts between the movable member 5 and the rods 23, are parallel to the base 4, and therefore the movable member 5 can always be maintained in a posture that is parallel to the base 4.
The means for driving the end effector mounted on the rotary axis 17 of the rotation mechanism 16 provided on the movable member 5 is the same as that in the first embodiment, with the actuator 7 fixedly mounted on the base 4 drivingly controlling the end effector 20 via the joint 19, the rotational-force transmission means 15, the joint 18, and the rotary axis 17 of the rotation mechanism 16.
The joints 18, 19 at both ends of the rotational-force transmission means 15 are joints of two degrees of freedom such as universal joints, with the rotational-force transmission means 15 able to transmit rotation even as the movable member 5 moves by transmitting the rotation of a spline coupling or the like and using the extendable and contractible element.
In addition, in this second embodiment as well, although an example is shown in which the movable member 5 is below the base 4, so long as there is no problem with safety, this arrangement may be rotated or inverted with no problem.
Moreover, in this second embodiment as well, as with the first embodiment, flat rotary actuators 6, 7 are used, and further, the rotary actuators 6 used for position control of the movable member 5 are disposed radially and at equal intervals about the base 4 with their rotary output shafts 12 pointing toward the center of the base 4. With such an arrangement, the links 22 of the parallel linkages 21 mounted on the rotary output shafts 12 rotate in planes that are perpendicular to axes of the rotary output shafts 12, and therefore the connecting points between the links 22 and the rods 23 do not protrude from the base, enabling entanglement of persons, clothing, or the like during operation of the parallel-link operational device to be avoided to the maximum extent possible and enabling safety to be improved.
In this third embodiment, the three rotary actuators 6 that control the position of the movable member 5 are mounted on actuator mounting members 9 that depend vertically downward from and along every other side of the hexagonal base 4 in such a way that their rotary output shafts point outward from the center of the base 4. In addition, covers 26 that depend vertically downward from the base 4 so as to cover an area of movement of the links of the parallel linkages 21 are mounted on the sides of the hexagonal base on which the rotary actuators 6 are mounted. With such an arrangement, the connecting points and between the links 22 of the parallel linkages 21, and the links 22 and the rods 23, are covered by the covers 26 and their exposed portions reduced, thus preventing entanglement of persons or clothing in the movement of the parallel linkages 21 and enhancing safety.
It is to be noted that the remainder of the configuration and the operation of the parallel-link operational device are the same as those of the second embodiment.
A parallel-link operational device 2d of the sixth embodiment is a variation of the fourth embodiment shown in
As shown in
The above-described points are where the sixth embodiment differs from the fourth embodiment; otherwise, the sixth embodiment is the same as the fourth embodiment. Provided that connection locations of the rods 23 can be angled in the foregoing manner so as to support the parallel linkages, then, so long as no interference arises between the parallel linkages, and so long as safety is not adversely affected, there are no particular restrictions on the directions in which the position control rotary actuators 6 may be tilted.
A parallel-link operational device of the seventh embodiment is a parallel-link operational device of six degrees of freedom having two movable members, the first movable member 5′ whose position is controlled and the second movable member 5″ whose posture is controlled. The first movable member 5′ is kept in a fixed posture by the three parallel linkages 21, with only its position controlled by the three rotary actuators 6. In other words, the mechanism that controls the position of the first movable member 5′ has the same configuration as that of the second embodiment shown in
Since the mechanism that drives the first movable member 5′ is the same as that in the second embodiment described above, a detailed description thereof is omitted.
By contrast, the second movable member 5″ is connected to the support post 31 provided on the pedestal 3 through a spherical joint 32, and its position is fixed. The links 11 are fixedly mounted on the rotary output shafts 12 of the three rotary actuators 6, the links 11 and one end of the rods 10 are connected to each other via joints 13, not shown, and the other end of the rods 10 are connected to the second movable member 5″ via joints 14, so that the power of the three rotary actuators 6 it is transmitted by the posture control rods 10, rotation is carried out around the three axes, and the posture of the second movable member 5″ can be changed. In other words, the mechanism that drives the second movable member 5″ differs from that of the first embodiment described with reference to
As with the second embodiment, the end effector 20 is mounted on the rotary axis of the rotation mechanism 16 provided on the first movable member 5′, and further, an end effector 33 is fixedly mounted on the second movable member 5″ as well, opposite the end effector 20 on the first movable member 5′, such that assembly work and the like is carried out by changing the relative positions of the two plates.
In the embodiments described above, the rotation mechanism 16 provided on the movable member 5 has a single rotary axis 17, and there is only one end effector posture control actuator 7 and only one rotational-force transmission means 15 that drive the rotary axis 17. However, in a case in which more than one rotary axis 17 is provided on the rotation mechanism 16, end effector posture control actuators to drive the rotary axis and rotational-force transmission means to transmit the rotational force of the actuators to the respective rotary axes may be provided in numbers equal to the number of rotary axes thus provided.
Number | Date | Country | Kind |
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2007-108727 | Apr 2007 | JP | national |