Patent Application
20160229066
The invention is based on an industrial robot with parallel kinematics, which is equipped with a robot base, with a carrier element used as a receptacle for a gripper or a tool and with several actuating units for moving the carrier element.
Industrial robots of this type with parallel kinematics are used to move, position and/or process an object in space. They include Delta robots, for example. These are equipped with at least two control arms as actuating units. Each control arm has an upper and a lower arm section, which are connected to one another in a moveable manner. Each of the upper arm sections is driven by a drive, for example, a motor-gear unit. The drives are arranged on the robot base. The movement of the upper arm sections is transferred via the lower arm sections to a carrier element. Each lower arm section has two parallel rods or struts running in the longitudinal direction of the arm section, which are moveably connected at their one end to the associated upper arm section and at their other end are moveably connected to the carrier element. For example, a gripper for picking up an object or a tool for processing an object can be arranged on the carrier element. To this end the carrier element is equipped with a receptacle for a gripper or a tool. The gripper or the tool arranged on the carrier element can be moved in several dimensions in a targeted manner by means of the movement of the driven upper arm sections coordinated with one another. The control arms effect a spatial parallelogram guidance of the carrier element. The parallel kinematics resulting therefrom render possible a rapid and precise movement of the carrier element and of the gripper or tool arranged thereon. A torque and/or a force can be transferred to the gripper or the tool by means of an additional transfer device arranged on the robot base. If the industrial robot is equipped with three control arms, the transfer device is referred to as a fourth axis.
In addition to Delta robots, industrial robots with parallel kinematics also include cable robots. Cable robots are equipped with cables as actuating units. Each cable is connected by its one end to a drive. The drives are embodied as rotation or linear drives which give the free length of the cables by winding and unwinding on a shaft connected to a cable end or by advancing or retracting a push rod connected to a cable end. At their end facing away from the drive, the cables are connected to a carrier element for a gripper or a tool. It must be ensured thereby that the cables are tensioned. The gripper or the tool arranged on the carrier element can be moved in several dimensions in a targeted manner by means of the movement of the drives coordinated with one another.
A gripper arranged on the carrier element or a tool arranged on the carrier element is actuated via a pneumatic, hydraulic or electric drive. For this purpose, the gripper or the tool is connected to the robot base via hydraulic, pneumatic, electric or optical supply lines, on which robot base the drive or a part of the drive for the actuation of the gripper or the tool is arranged. The supply lines are used for the transport of compressed air, a pressure liquid, electric current or light. Light can be necessary, for example, for a sensor arranged on the gripper or on the tool. The supply lines thereby connect the robot base to the carrier element freely and without guidance or they are guided along the actuating units or along the transfer device.
An industrial robot of this type with actuating units in the form of control arms is known, for example, from EP 250 470 A1.
Since industrial robots of this type are also used in the field of food production and food processing, they must satisfy high requirements in terms of hygiene, the harmlessness of materials from which the components of the industrial robot are made and the compatibility with the objects to be moved or processed. In particular the components of the industrial robot coming into contact with the objects must be regularly cleaned. It is important thereby that a cleaning fluid used for cleaning can flow around the components of the industrial robot. The cleaning of the supply lines in particularly has thereby proven to be disadvantageous. If they are guided along the actuating units or the transfer device, dirt can collect in the gaps between the supply lines and the actuating units or the transfer device, which is difficult to access for a cleaning. Furthermore, special demands are made on the supply lines, in particular on their coating or covering with regard to its harmlessness with respect to the objects processed with the industrial robot. Finally, there is a risk of the supply lines being damaged during cleaning.
The object of the invention is to provide an industrial robot with parallel kinematics, which renders possible a reliable cleaning of all components, in which damage to the supply lines is avoided and in which no special demands are made on the material of the supply lines.
This object is attained through an industrial robot equipped with at least one elongated hollow body, which is connected directly or indirectly to the robot base. The elongated hollow body has a continuous cavity running in the longitudinal direction. Furthermore, the elongated hollow body is connected in a moveable manner to the carrier element via a joint embodied in an internally hollow manner with several degrees of freedom. The cavity of the hollow joint thereby adjoins the cavity of the elongated hollow body and forms a channel from the robot base to the carrier element. The supply lines are guided from the robot base to the carrier element through the cavities of the elongated hollow body and of the hollow joint. They are thus protected on the one hand from contamination and soiling and on the other hand from damage. The elongated hollow body or hollow bodies are open on the front faces but otherwise preferably closed, so that contaminants and cleaning fluids cannot penetrate into the elongated hollow body from outside and particles such as wear debris of the supply lines, for example, cannot penetrate to the outside. The supply lines are thus protected from outside influences. Moreover, the objects to be processed are protected from contaminants by the supply lines. Furthermore, compared to a guidance of the supply lines along the actuating units, the supply lines guided in the elongated hollow body and the hollow joint are subjected to wear to a much lower extent, since even with a deflection of the carrier element from the starting position, they run virtually in a straight line or curved by only a small angle.
The elongated hollow body can have as components, for example, at least two tubes that can be displaced within one another in a telescoping manner. These are supported inside one another secured against twisting. For this purpose, the tubes can have a circular cross section. An inner tube is thereby equipped with bosses projecting outwards, while the outer tube has grooves that are adapted to the bosses. Bosses and grooves run in the longitudinal direction of the tubes. Furthermore, the tubes can also have a cross section that deviates from a circular shape, for example, an oval or angular cross section. The elongated hollow body comprising at least two tubes arranged inside one another in a telescoping manner has the advantage that it is variable in its length and adapts to the variable distance between the robot base and the carrier element. The distance between the robot base and the carrier element changes with a movement of the actuating units. Furthermore, large torques can be transferred even by tubes with a low weight. However, there is also the possibility of using flexible drive shafts as elongated hollow bodies. These are likewise embodied as hollow bodies and can thus accommodate the supply lines. Furthermore, the elongated hollow body can have only one rigid tube. In order to take into account the variable distance between the robot base and the carrier element, the tube can be displaceably supported on the robot base.
The cavity of the joint adjoins the continuous cavity of the elongated hollow body. The internally hollow joint has several joint parts, which are moveable relative to one another. These ensure several degrees of freedom of the joint, so that the elongated hollow body connected via the joint to the carrier element can follow the movement of the carrier element. The carrier element is moved in a three-dimensional manner in space via the actuating units. The joint must therefore permit at least a movement in two dimensions. A movement with respect to a third dimension is rendered possible, for example, by a displaceable arrangement in the longitudinal direction of the elongated hollow body on the robot base or by a variable-length embodiment of the elongated hollow body. The joint parts preferably have a continuous cavity or are arranged around a cavity. If the joint parts are arranged inside one another, such as, for example, with a homokinetic joint or a constant velocity joint, the innermost joint part has a cavity through which the supply line is guided. The other joint parts are arranged around the innermost joint part and do not constrict the cavity. If the joint parts are arranged one after the other, such as, for example, with a universal joint or cardan joint with a central joint part and with fork-like joint parts attached thereto in various directions, the cavities of the individual joint parts adjoin one another. Joint parts that connect the joint to the elongated hollow body and to the carrier element or to a gripper or tool arranged on the carrier element, are likewise embodied in a hollow manner or arranged around a cavity so that a continuous cavity common to all joint parts is produced or a sequence of cavities arranged one behind the other, which in turn in total produce a common continuous cavity of all joint parts for the supply lines. In the starting position of the joint, in which the joint is not deflected, this continuous cavity runs in the axial direction. In this starting position the joint can connect two virtual shafts aligned in a parallel manner. The two shafts are aligned offset to one another only through the deflection of the joint. In the case of the joint connected to the elongated hollow body, the axial direction of the joint corresponds to the longitudinal direction of the elongated hollow body and of the cavity of the elongated hollow body. In this starting position the elongated hollow body is aligned vertically.
The elongated hollow body with the joint on its end facing towards the carrier element can have various functions:
Firstly, it accommodates the supply lines for a gripper or a tool arranged on the carrier element and guides them from the robot base to the carrier element, on which a tool or a gripper is arranged. Advantageously, the cavity runs in the axial direction in the joint. If the supply lines can be laid in the axial direction along the axis of rotation, no torque or at most only a very low torque, will act thereon.
Secondly, it can transmit a torque of a rotation drive arranged on the robot base to a gripper arranged on the carrier element or to a tool arranged on the carrier element. In this case, the elongated hollow body is embodied as a torque transmission device and is connected to the carrier element in a rotatable manner, so that the torque is transmitted to a gripper or a tool on the carrier element, not to the carrier element. For this purpose, the carrier element is preferably equipped with a hollow shaft, which is arranged on the carrier element in a rotatable manner. The elongated hollow body is connected via the joint and the hollow shaft of the carrier element to a tool or to a gripper. In order to ensure an exact positioning and alignment of a gripper or tool arranged on the carrier element, it is essential that the elongated hollow body as well as the joint render possible exact angles of rotation.
Thirdly, as a force transmission device, it can transmit a force in the longitudinal direction to the carrier element or a gripper arranged on the carrier element or a tool arranged on the carrier element, and thereby press either the carrier element, the gripper or the tool in a direction opposite to the robot base. In order to perform this function, the industrial robot is equipped with a drive or actuator, for example, a pneumatic cylinder or a linear drive, for example, an electric motor, to generate forces acting axially. This drive or actuator can also be arranged in the elongated hollow body. The elongated hollow body and the joint must be rigid and must not undergo any deformation under the forces generated. Axially acting forces of this type are important in particular with cable robots, in which the cables are tensioned in this manner.
In a preferred manner the elongated hollow body does not penetrate the robot base and the carrier element. On its end facing towards the robot base, the elongated hollow body is moveably arranged on the side of the robot base facing towards the carrier element. For this purpose, a hollow joint can likewise be provided, through which the supply lines are guided. Furthermore, the elongated hollow body is moveably connected via a hollow joint to the carrier element on the side of the carrier element facing towards the robot base.
According to an advantageous embodiment, the joint has several joint parts that are moveable relative to one another, of which a first joint part is connected to the elongated hollow body and of which a second joint part is connected to the carrier element or to a tool or gripper arranged on the carrier element. The first and the second joint part are thereby moveably connected to one another. The first joint part and the second joint part are equipped with a cavity and/or arranged around a cavity so that a common continuous cavity or a spatial sequence of continuous cavities arranged one behind the other is given. The cavities arranged one behind the other likewise produce in sum a common cavity of all joint parts. The supply lines are guided through this common cavity of the joint parts.
According to a further advantageous embodiment of the invention, the first joint part and the second joint part are connected to one another via at least a third joint part. The at least one third joint part is thereby equipped with a cavity and/or arranged around a cavity. This cavity of the third joint part together with the cavities of the first and second joint parts forms a common continuous cavity of the joint, through which the supply lines are guided.
According to a further advantageous embodiment of the invention, the joint is a cardan joint, which has a central tubular or annular joint part equipped with crossed axles or pairs of axle stubs. A cardan joint is also referred to as a universal joint due to the intersecting axles. The central annular or tubular joint part, according to the above distinction between a first, second and third joint part, can be a third joint part, which has a continuous cavity. The annular or tubular joint part can be round or angular in cross section. A first axle or a first pair of axle stubs of the crossed axles runs through the central joint part with its rotational axis and is supported in or on a first joint part connected to the elongated hollow body. A second axle or a second pair of axle stubs of the crossed axles likewise runs through the central joint part with its rotation axis and is supported in or on a second joint part connected to the carrier element. As a first joint part, for example, tongue-shaped axle receptacles can be arranged on the elongated hollow body, which project in the longitudinal direction on the elongated hollow body. The same applies to the second joint part with respect to the carrier element. The first joint part can be embodied in one piece with the elongated hollow body or as a separate component that is connected to the elongated hollow body. Likewise, the second joint part can be embodied in one piece with the carrier element or connected to the carrier element as a separate element.
According to a further advantageous embodiment of the invention, the joint is a cardan joint or universal joint, which has at least two rings or tubes as joint parts. These rings or tubes are rotatably connected to one another via crossed axles and to the elongated hollow body and/or the carrier element. Thus, for example, the elongated hollow body can be rotatably connected about a first axis at its end facing towards the carrier element to a first ring, wherein the first axis is aligned perpendicular to the longitudinal direction of the elongated hollow body. The first ring can be arranged in a rotatable manner, for example, inside the elongated hollow body. According to the above distinction between the first and second joint part, the first ring corresponds to the first joint part. Inside this first ring, a second ring is rotatably arranged about a second axis on the first ring. The first and second axes thereby intersect. The second ring is connected to the carrier element. According to the above distinction between the first and second joint part, it corresponds to the second joint part. The first ring can also be arranged on the outside of the elongated hollow body. The rings or tubes preferably have a round cross section.
According to a further advantageous embodiment of the invention, the joint is a constant velocity joint, in which the inner joint part has a continuous cavity, which penetrates the joint part completely. The other joint parts are arranged around the inner joint part. Constant velocity joints are also referred to as homokinetic joints.
According to a further advantageous embodiment of the invention, the carrier element is equipped with a hollow shaft rotatably supported in the carrier element. The hollow shaft is connected at its end facing towards the elongated hollow body to the hollow joint and at its end facing away from the elongated hollow body to a tool or gripper.
According to an advantageous embodiment of the invention, the industrial robot is equipped with a second joint, embodied in an internally hollow manner, with several degrees of freedom, via which the elongated hollow body is connected to the robot base or to a drive arranged on the robot base. The supply lines are thereby guided through the second joint. The supply lines are thus also completely shielded from the outside at the transition from the elongated hollow body to the robot base. The second joint, like the first joint arranged between the carrier element and the elongated hollow body, has several joint parts that are moveable relative to one another. Furthermore, the second joint can be embodied, for example, as a cardan joint or a constant velocity joint. The above statements on the first joint apply analogously.
According to a further advantageous embodiment of the invention, the elongated hollow body together with the joint or joints is embodied at its ends as a jointed shaft with length compensation for transmitting torques from a rotation drive arranged on the robot base to a gripper arranged on the carrier element or to a tool arranged on the carrier element.
According to a further advantageous embodiment of the invention, the at least one elongated hollow body is rigid. In this manner no deformation of the elongated hollow body takes place. Furthermore, forces can be transmitted to the carrier element or to a gripper or a tool arranged on the carrier element through the elongated hollow body by means of an additional drive.
According to a further advantageous embodiment of the invention, at least one pneumatic or hydraulic control element is arranged in the elongated hollow body for actuating a gripper or tool arranged on the carrier element. A control element of this type comprises one or more valves, for example. Due to the position in the elongated hollow body, the control element is located closer to a gripper or tool than with a positioning of the control element on the robot base. The closer the pneumatic or hydraulic control is arranged to the gripper or the tool, the shorter the distance the compressed air or a pressure liquid has to cover to move the gripper or the tool from the control to the gripper or to the tool. This leads to short reaction times. The valves of the pneumatic or hydraulic control are triggered by electrical signals, the propagation speed of which is much higher than the speed of compressed air or of a pressure liquid. The elongated hollow body shields the pneumatic or hydraulic control from the outside and serves as a housing. The elongated hollow body thus prevents the pneumatic or hydraulic control from being able to come into contact with the objects to be moved or processed. The control therefore does not need to meet any special requirements regarding hygiene.
According to a further advantageous embodiment of the invention, the supply line arranged in the elongated hollow body is wound up at least in some sections in a screw-shaped or spiral-shaped manner. It can thus follow the length adjustment of the device. The screw-shaped or spiral-shaped winding is drawn apart with an enlargement of the distance between the robot base and the carrier element and compressed with a shortening of the distance. The winding is thereby preferably around the central longitudinal axis of the elongated hollow body. The diameter of the winding is thereby preferably smaller than the inner diameter of the elongated hollow body.
The object is furthermore attained through the industrial robot characterized in that it is equipped with at least one actuating unit embodied in a hollow manner. This actuating unit in the form of a control arm has an upper and a lower arm section with respectively one continuous cavity. Furthermore, the actuating unit is equipped with a joint between the two arm sections, which has a continuous cavity. The joint between the lower arm section and the carrier element likewise has a continuous cavity. The cavities of the arm sections and of the joints thereby adjoin one another and form a continuous channel from the robot base to the carrier element. In these continuous cavities at least one supply line is arranged and guided from the robot base to the carrier element. The supply line is thereby protected from contamination and soiling and on the other hand from damage. The arm sections and the joints of the hollow actuating unit are open at the front faces, but otherwise preferably closed so that contamination and cleaning fluids cannot penetrate into the elongated hollow body from outside and particles such as wear debris from the supply lines cannot penetrate to the outside. The supply lines are thus protected against external influences. Moreover, the objects to be processes are protected from contamination by the supply lines. Furthermore, compared to a guidance of the supply lines along the actuating units, the supply lines guided in the at least one hollow actuating unit are subjected to wear to a much lower extent.
According to an advantageous embodiment of the invention, the upper arm section of the hollow actuating unit is embodied as a hollow body. The lower arm section has at least one hollow body. Typically, the lower arm section is composed of two tubes arranged in a parallel manner. It is sufficient thereby if one of the two tubes is a hollow body.
According to a further advantageous embodiment of the invention, the hollow joint is a cardan joint, which has a central tubular or annular joint part equipped with crossed axles or pairs of axle stubs. A first axle or a first pair of axle stubs is supported in or on a first joint part connected to an arm section. A second axle or a second pair of axle stubs is supported in or on a second joint part connected to the other arm section or to the carrier element. The first and second joint parts are likewise embodied as hollow bodies. They can furthermore be embodied in one piece with the associated arm section or carrier element.
According to a further advantageous embodiment of the invention, the hollow joint is a cardan joint, which as joint parts has two rings or tubes, which are rotatably connected to one another via crossed axles. One of the two rings or tubes is connected to an arm section and the other ring or the other tube is connected to the other arm section or to the carrier element.
According to a further advantageous embodiment of the invention, the joint (71, 72) is a constant velocity joint, in which the inner joint part has a cavity. This cavity penetrates the inner joint part completely.
Further advantages and advantageous embodiments of the invention are shown by the following description, the drawing and the claims.
The drawing shows an exemplary embodiment of the invention and is described in further detail below. They show:
The industrial robot is furthermore equipped with an elongated hollow body 20. It is used to transmit a torque of a rotation drive 31 arranged on the robot base 1 to a gripper (not shown in the drawing) or a tool (not shown) on the carrier element. The elongated hollow body 20 has two tubes 21 and 22 that can be displaced inside one another in a telescoping manner. Due to the displaceable bearing, changes in distance between the robot base 1 and the carrier element 2 during a movement of the actuating units 4 can be equalized. The upper tube 21 is connected to the robot base 1 via a first cardan joint 34 in a moveable manner. The first cardan joint 34 has two rings 23 and 24, which are arranged in a rotatable manner about axles 27 and 28 running perpendicular to one another. The first ring 23, the second ring 24, the first axle 27 and the second axle 28 are discernible in the sectional representation according to
The robot base 1 is equipped with a first hollow shaft 32 rotatably supported on the robot base 1. The end of the first hollow shaft 32 facing away from the elongated hollow body 20 is connected to the rotation drive 31. The end of the first hollow shaft 32 facing towards the elongated hollow body 20 is connected to the first cardan joint 34. The first hollow shaft 32 ensures that the torque is transmitted through the robot base to the elongated hollow body 20. Furthermore, the carrier element 2 is equipped with a second hollow shaft 33 rotatably supported on the carrier element. The end of the second hollow shaft facing towards the elongated hollow body 20 is connected to the second cardan joint 35. The end facing away from the hollow body 20 can be connected to a gripper or tool (not shown in the drawing). The two hollow shafts 32, 33 are embodied in a tubular manner and have a continuous cavity in the axial direction, through which the supply lines are guided. Due to the two hollow shafts 32 and 33, the elongated hollow body 20 can be rotated with respect to the robot base as well as with respect to the carrier element. The elongated hollow body 20 does not penetrate the robot base 1 and the carrier element 2. It extends merely from the side of the robot base 1 facing towards the carrier element 2 to the side of the carrier element 2 facing towards the robot base 1.
A valve control 25 with several valves for the pneumatic or hydraulic control of a gripper or tool is arranged in the tubes 21 and 22 of the elongated hollow body 20. Furthermore, the supply lines 26 for the supply and discharge of compressed air or pressure liquid to the valve control 25 and the gripper or tool are arranged in the tubes 21 and 22 of the adjustable-length device 20. In order for the supply lines 26 to be able to follow a change in length of the adjustable-length device 20, the supply lines are wound in in helical manner. With a change in length of the elongated hollow body 20, the coils of the helical winding are drawn apart or compressed.
The elongated hollow body 43 has two tubes 44 and 45 arranged in a telescoping manner which overlap in a central section. How far the two tubes overlap depends on the distance between the robot base 38 and the carrier element 42. A pneumatic cylinder 52 with a piston rod 53 is arranged in the elongated hollow body. Via this pneumatic cylinder a force is applied acting in the axial direction of the elongated hollow body, with which force the elongated hollow body 43 presses the carrier element 42 downwards in a direction opposite to the robot base 38. The rotation drives 39 of the cables 37 in turn apply a force acting in the opposite direction to the carrier element 42. The pneumatic cylinder 52 thus tends to draw the two tubes 44 and 45 apart, while the rotation drives 39 of the cables 37 compress the tubes 44 and 45. The elongated hollow body 43 is connected at its upper end via a first cardan joint 46 to a first hollow shaft 47 arranged rotatably in the robot base 38. Due to the first cardan joint 46, the elongated hollow body 43 is connected to the robot base 38 in a movable manner in several directions. A first hollow shaft 47 on the robot base 38 forms the connection between the first cardan joint 46 and a rotation drive 48 arranged on the robot base 38. The torque of the rotation drive is transmitted via the first hollow shaft 47, the first cardan joint 46, the elongated hollow body 43, a second cardan joint 49 and a second hollow shaft 50 to a tool, not shown in the drawing, or a gripper, not shown in the drawing either, on the second hollow shaft 50 of the carrier element 42. The second cardan joint 49 is located at the lower end of the elongated hollow body 43. Due to the second cardan joint 49, the elongated hollow body 43 is connected to the carrier element 42 in a moveable manner in several directions. The two cardan joints 46 and 49 ensure that the elongated hollow body 43 can follow the movements of the carrier element 42 triggered by the actuating units 36.
The elongated hollow body 43, the cardan joints 46, 49 and the hollow shafts 47 and 50 coincide essentially with those of the first exemplary embodiment. They are all equipped with a continuous cavity, wherein each cavity of a component adjoins the cavity of the adjacent component. In this manner a continuous cavity is produced from the side of the robot base 38 facing away from the carrier element to the side of the carrier element 42 facing away from the robot base, in which cavity supply lines 51 are arranged shielded from the outside. The supply lines 51 are wound in a helical manner in sections in the elongated hollow body.
In order to able to apply a force acting in the axial direction to the carrier element 42, the elongated hollow body is equipped with a pneumatic cylinder 52. The pneumatic cylinder is arranged in the hollow body 43 and partially surrounded by the winding of the supply lines 51. This is therefore an inner actuator. The pneumatic cylinder is moveably connected to the first hollow shaft 47. The piston rod 53 is moveably connected to the second hollow shaft 50.
The hollow joint 71 has a continuous second cavity 74. The hollow joint 72 has a continuous fourth cavity 75. The cavities 73, 74, 75 and 76 of the upper and lower arm sections 69, 70 and the hollow joints 71, 72 adjoin one another and form a continuous channel from the robot base 65 to the carrier element 66. A supply line 77 is arranged in this channel. It extends from the robot base 65 to the carrier element 66.
In the fourth exemplary embodiment shown, both actuating units are embodied in a hollow manner. However, it is sufficient if one of the two actuating elements is hollow.
According to a further advantageous embodiment of the invention, the joint (71, 72) is a constant velocity joint, in which the inner joint part has a cavity. This cavity penetrates the inner joint part completely. A constant velocity joint is well known in the art. A double cardan joint, which is a cardan joint (also called a universal joint) joined to another cardan joint, is a constant velocity joint. Accordingly, two of the hollow cardan joints shown in
All of the features of the invention can be essential to the invention individually as well as in any combination with one another.
| Number | Date | Country | Kind |
|---|---|---|---|
| 102009035992.3 | Aug 2009 | DE | national |
This is a continuation application of application Ser. No. 13/386,856, filed Jan. 24, 2012, which is a national stage of PCT International Application No. PCT/DE2010/000914, filed Aug. 4, 2010, claiming the priority of German application 10 2009 035 992.3, filed Aug. 4, 2009, all three applications hereby incorporated herein by reference.
| Number | Date | Country | |
|---|---|---|---|
| Parent | 13386856 | Jan 2012 | US |
| Child | 15071660 | US |
