The present invention relates generally to a superconductive coil in a synchronous rotating machine. More particularly, the present invention relates to superconducting wire wound into two or more superconducting coils connected in series or parallel for use in a superconducting rotor of a synchronous machine or similar equipment.
Synchronous electrical machines having field windings include, but are not limited to, rotary generators, rotary motors, and linear motors. These machines generally include a stator and rotor that are electromagnetically coupled with each other. The rotor often includes a multi-pole rotor core and one or more field windings mounted on the rotor core. Rotor cores may include a magnetically permeable solid material, such as an iron-core rotor.
With the exception of reluctance machines, an essential feature of a synchronous electrical machine is a rotor that produces a magnetic flux that is fixed in relation to the rotor. In other words, when the rotor spins, the magnetic flux revolves with the rotor. In a class of synchronous electrical machines with field windings, magnetic flux is created by a current passing through of one or more coils arranged to form a magnet. The “magnetic axis” of each coil is aligned with each other such that their magnetic effects are additive. In many cases, the coils are electrically connected with each other in series such that the same current flows through each coil. In other instances, the coils are connected in parallel or series/parallel arrangements. When the coils are connected in parallel, the coils are typically situated on different magnetic poles.
Copper windings are commonly used in the rotors of synchronous electrical machines. However, the electrical resistance of copper windings (although low by conventional measures) is sufficient to contribute to substantial heating of the rotor and thereby diminish the power efficiency of the synchronous electrical machine. Recently, high temperature superconducting (HTS) wire has been developed for use with winding coils on rotors. HTS wire has effectively no resistance and is highly advantageous for use in winding a superconducting (SC) coil.
SC coils must be cooled to a temperature at or below a critical temperature, e.g., 27 K, to achieve and maintain super-conductivity. SC coils have been cooled by liquid helium. After cooling the windings of the SC coil, the hot, used liquid helium is returned as gaseous helium, which requires continuous reliquification for further cooling of the SC coil. However, reliquification poses significant reliability problems and requires significant auxiliary power.
Synchronous electrical machines with windings that comprise an assembly of SC coils are now well known. The field windings of these machines have typically had a single assembly of SC coils on each magnetic pole with each SC coil of the assembly of SC coils connected in series. One arrangement for an electrical generator includes a rotor with a field winding comprising a single SC coil that passes around a structural core, which is typically magnetic. Current flowing in the SC coil generates a magnetic field and magnetic flux passes through the rotor to the stator in the normal manner. That is, magnetic flux from the rotor induces a current in the stator during rotation of the rotor, which forms the output of an electrical generator.
Inductance measures a resistance to a change in current. Inductance of a field winding is proportional to a permeance of the overall magnetic structure and the square of the number of turns. In conventional physics, increasing the number of turns in a coil reduces the current required to generate a given magnetic field. An SC coil requires 10 times the number of turns of a conventional coil to achieve the same magnetic field because each turn of the HTS wire of the coil only carries about a factor of 10 less current compared to a conventional coil (e.g., 100 A in an SC coil compared to 1000 A to 3000 A in a conventional coil). Additionally, the inductance of a coil is proportional to the square of the number of turns of the coil. Thus, an increase in number of turns of the coil by a factor of 10, for example, causes a subsequent increase in overall inductance by a factor of 100.
Starting and stopping of large electrical devices on a power grid cause moment-to-moment changes in the current demand from generators on the power grid. A coil having a large inductance requires a high voltage excitation system in order to control the current in the coil rapidly. Thus, any changes in the field current driven by moment-to-moment changes in power grid conditions require high voltages to drive the changes in current, or transient current. The resulting excitation system required to drive the transient current tends to be very expensive because of the high voltage rating necessary to provide such high voltages.
Thus, a typical SC rotor with an SC coil is likely to have a high effective inductance, thereby requiring a high maximum excitation voltage. Such a high maximum excitation voltage may result in a high cost of the exciter producing this voltage. If a typical SC coil assembly has two or more parallel circuits, it is likely there would be different values of current through each parallel coil operating as a coil assembly.
Accordingly, what is desired is an SC rotor with an SC coil having a lower effective inductance, thus eliminating the requirement of a costly high voltage excitation system to control transient currents. It is further desired for the several parallel coils operating as a coil assembly to conduct essentially the same current.
Exemplary embodiments of the invention include a superconducting coil assembly. The superconducting coil assembly includes a plurality of circuit branches. Each circuit branch of the plurality of circuit branches is electrically connected in parallel to each other. Each circuit branch is disposed at a structural core. Each circuit branch of the plurality of circuit branches includes a coil wound from a superconducting wire and a means for providing a resistance to the coil. The coil from each circuit branch forms a plurality of coils with respect to the plurality of circuit branches.
Further exemplary embodiments of the invention include a superconducting rotor. The superconducting rotor includes a rotor core having a magnetic core, a shaft extending axially from opposite sides of the rotor core and attached to the rotor core, and a coil assembly disposed at the rotor core. The coil assembly is annular shaped, and disposed in a plane coinciding with an axis of rotation of the rotor core. The coil assembly is situated to form a magnetic north and south pole on the rotor core when a current is applied to the coil assembly. The coil assembly includes a plurality of circuit branches. Each circuit branch of the plurality of circuit branches is electrically connected in parallel to each other. Each circuit branch is disposed at a structural core. Each circuit branch of the plurality of circuit branches includes a coil wound from a superconducting wire and a means for providing a resistance to the coil. The coil from each circuit branch forms a plurality of coils with respect to the plurality of circuit branches.
Another exemplary embodiment of the invention is a synchronous machine which includes a stator, a rotor which is magnetically coupled to the stator, a cooling system, an excitation system, a shaft extending axially from opposite sides of the rotor and attached to the rotor, and a coil assembly. The cooling system is configured to maintain the coil assembly at a temperature between about 20 K to about 80 K. The coil assembly includes a plurality of circuit branches. Each circuit branch of the plurality of circuit branches is electrically connected in parallel to each other. Each circuit branch is disposed at a structural core. Each circuit branch of the plurality of circuit branches includes a coil wound from a superconducting wire and a means for providing a resistance to the coil. The coil from each circuit branch forms a plurality of coils with respect to the plurality of circuit branches.
The above, and other objects, features and advantages of the present invention will become apparent from the following description read in conjunction with the accompanying drawings, in which like reference numerals designate the same elements.
Referring now to the drawings wherein like elements are numbered alike in the several FIGURES:
A typical synchronous electrical machine includes a stator and a rotor with a field winding comprising a coil that passes around a magnetic structure. The stator is electromagnetically coupled to the rotor. A superconducting (SC) rotor further includes a means to transmit torque, one or more cooling circuits, thermal insulating systems, and electromagnetic shields.
Rotor 14 includes field windings (not shown) that form a plurality of coils 36 (see
End shafts attached to rotor core 22 support rotor core 22. Rotor 14 includes a collector end shaft 24 and a drive end shaft 30. Collector end shaft 24 and drive end shaft 30 are each supported by bearings 25. The end shafts 24 and 30 may be coupled to external devices. Collector end shaft 24 includes collector rings 78 that provide an external electrical connection to the plurality of coils 36. The collector end shaft 24 also has a cryogen transfer coupling 26 adapted for connection to a source of cryogenic cooling fluid used to cool the plurality of coils 36 on the rotor 14. Drive end shaft 30 of the rotor 14 may be driven by a power turbine via a power coupling 32. Although two separate end shafts have been described, a single shaft extending through the rotor core 22 is also contemplate.
The fluid passage 38 extends around an outside edge of the plurality of coils 36. The fluid passage 38 provides cryogenic cooling fluid, for example helium, to the plurality of coils 36 and removes heat from the plurality of coils 36. The cooling fluid maintains the plurality of coils 36 at a temperature of about 20 K to about 80 K to promote superconducting conditions. The fluid passage 38 includes an input port 111 and an output port 112 respectively, connected to the cryogen transfer coupling 26. It will be recognized that although a single fluid passage 38 is illustrated, any number is contemplated, and not limited to a single fluid passage 38 as illustrated.
Referring to
Referring again to
Each current balancing resistor 232, 234, and 236 is selected to have a resistance much larger than the corresponding coil resistance 222, 224, and 226 of a respective coil 202, 204, and 206 respectively. Each current balancing resistor 232, 234, and 236 is also selected to ensure a balanced resistance in each parallel circuit branch 291, 292, and 293. It is desirable that the net differences in resistance between each parallel circuit branch 291, 292, and 293 is a maximum of about 1%. Each current balancing resistor 232, 234, and 236 is also chosen to have a resistance small enough to ensure that a significant amount of power is not dissipated in each current balancing resistor 232, 234, and 236. Heat produced by power dissipated in each current balancing resistor 232, 234, and 236 increases the heat load on the cryogenic cooling system as provided by the fluid passage 38.
A comparison of the present invention and a single reference coil containing 3N turns carrying a current “/” will illustrate the effects of arranging each circuit branch 291, 292, and 293 in parallel as shown in
Each current balancing resistor 232, 234, and 236 ensures that i1=i2=i3=I/3
The flux linking coil 202 is then
Assuming that the coils are coupled magnetically to a high degree because of the common magnetic pole structure, the self and mutual inductances are practically equal e.g., (L202=M204=M206). Thus, the apparent coil inductance (L) (ratio of flux linkages to the terminal current) is L=λ202/I=L202.
Each coil 202, 204, and 206 in the present disclosure has one third less turns than the single reference coil mentioned above. Inductance is proportional to the square of the number of turns. Additionally, an effective inductance of inductances in series is the sum of the inductances in series. For example, if each coil 202, 204, and 206 having inductance L is connected in series, the effective inductance is 3L. However, if each coil 202, 204 and 206 having inductance L is connected in parallel, the effective inductance is ⅓ L. Thus, each coil of the present disclosure i.e., coil 202 has a self-inductance which is one ninth of the inductance of an arrangement of each coil connected in series.
The transient behavior of a coil structure strongly affects current and voltage ratings of the coil structure's excitation system. Parallel connection of each coil 202, 204, and 206 requires three times the current be supplied at the terminals of the plurality of coils 36 to insure each coil 202, 204, and 206 has the proper current. During a transient event, the voltage applied to the plurality of coils 36 to affect a certain change in current is:
Thus, since the effective inductance of the plurality of coils 36 is one ninth of the series value and current is three times greater, the overall effect is that a voltage needed to affect the certain change in current is one third of a voltage needed to affect the certain change in a series connected arrangement. The voltage reduction means a lower excitation voltage is required which may impact the rating, construction, and cost of the excitation system 280.
In addition, while the invention has been described with reference to exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims. Moreover, the use of the terms first, second, etc. do not denote any order or importance, but rather the terms first, second, etc. are used to distinguish one element from another.
The Government may have certain rights in the present application, pursuant to (Department of Energy) Contract Number DE-FC36-02GO11100.