The present invention relates to a device for braking of vehicles in a parking mode, which is capable of ensuring high braking torque/force and rapid activation.
As is known, when a vehicle is parked it must be ensured that the vehicle does not move accidentally, for example as a result of external forces or, in the case of parking on a slope or inclined ramp, the force of gravity. This function is performed by the parking brake, also referred to in the past as the “hand brake” as it was usually a lever with a harpoonism operated manually by a user, which tensioned a cable, mechanically activating respective brake shoes on the wheels of a vehicle axle, locking them so as to prevent them from rotating.
In current vehicles the parking brake function is increasingly performed by a mechatronic device generally engaged automatically, when the vehicle is stationary with the engine off.
A first type of parking brake device, referred to as MOC (Motor On Caliper), consists of an electric actuator borne directly by the brake caliper and acting on the brake pads, placing them in a braking position. This device is generally expensive and may be relatively bulky, sometimes excessively so. A second type of parking brake device, referred to as a “cable puller”, comprises a linear electric actuator, for example of the worm screw type, which actuates a tie rod, which in turn mechanically actuates a braking device (brake shoe or caliper) acting on the wheels of the vehicle.
The braking device, whether that normally present on the wheels of the vehicle and actuated while the vehicle is moving by the vehicle braking system, or an additional braking device purely for braking in parking mode, necessarily has a two-phase activation stroke:
This type of actuation on the one hand results in a relatively long time for engagement of the parking brake device owing to a relatively long “rest” stroke and, on the other hand, makes it necessary to use actuators dimensioned for the maximum force to be exerted on the tie rod and, therefore, for the maximum torque to be applied to the braking element. This results in a relatively long waiting time (up to around ten seconds) before the user can leave the vehicle and in higher structural costs, greater bulk and less efficiency of the parking brake device as a whole.
The aim of the present invention is to provide a parking brake device for vehicles, of mechatronic type, which can be engaged automatically but does not have the drawbacks of the prior art. The invention aims in particular to produce a parking brake device of the “cable puller” type which however allows rapid application of the braking torque to the vehicle wheels while at the same time being of relatively simple structure and limited cost and bulk.
The invention therefore provides a parking brake device for vehicles having the features set out in the attached claims.
The invention will now be described with reference to the attached drawings, which show a number of non-limiting embodiments of the invention, in which:
Referring to
The parking brake device 1 is of the type comprising a braking device 2 for braking of the vehicle, which is known, for example a brake caliper, and a linear actuator 3, which is known overall, for example electric, configured to actuate the braking device 2 by means of a tie rod 4 interposed between the braking device 2 and the linear actuator 3.
The parking brake device 1 further comprises, according to one aspect of the invention, a motion transmitting mechanism 5 mechanically inserted in series on the tie rod 4, so as to subdivide the same into a first section 6 connected to the linear actuator 3 and into a second section 7, opposite to the first section 6, connected to the braking device 2.
According to one aspect of the invention, the motion transmitting mechanism 5 is configured to connect with a variable transmission ratio the second section 7 with the first section 6, so that a translatory movement at a first speed V1 of the first section 6, following the actuation of the linear actuator 3 reconfigures automatically, as will be seen below, the motion transmitting mechanism 5 to vary its transmission ratio and cause a translatory movement of the second section 7 with a second speed V2 which is a function of a reaction force R (indicated by the arrow in
According to one aspect of the invention, the speed V1 in the phase of engagement of the braking device 2 is identical to the speed V2 (and therefore the transmission ratio of the mechanism 5 is equal to 1) until the reaction force R reaches a predetermined value. When the reaction force R exceeds this predetermined value or threshold, the motion transmitting mechanism 5 is reconfigured, as will be seen below, its transmission ratio being progressively changed, making it always less than 1, so that the speed V2 progressively falls below V1 while, in parallel, on the basis of known laws of physics, the force exerted on the section 7 of the tie rod 4 by the linear actuator 3 increases, opposing and overcoming the reaction force R.
According to a non-secondary aspect of the invention, to achieve this result, the motion transmitting mechanism 5 comprises: a support 8 stationary with respect to the first and second sections 6,7 of the tie rod 4; a frame 9 carried by the support 8 slidingly movable parallel to the tie rod 4; a force amplification mechanism 10 carried by the frame 9 and mechanically connecting together with a selectively variable transmission ratio the first section and second section 7 of the tie rod 4 to move the second section 7 in consequence of a linear movement of the first section 6; a triggering system 11 configured to selectively activate the force amplification mechanism 10 to vary its transmission ratio when the reaction force R exceeds said predetermined value; and a force exchange system 12 between the stationary support 8 and the movable frame 9 configured to block the sliding of the movable frame 9 and make it integrally rigid with the support 8.
According to one aspect of the invention, the force amplification mechanism 10 is configured to actuate the force exchange system 12, following the activation of the force amplification mechanism 10 itself by the triggering system 11, and for applying to the second section 7 of the tie rod 4, always following the activation by the triggering system 11, a force F2 progressively increasing and always greater than the reaction force R. Moreover, the force amplification mechanism 10 and the force exchange system 12, when activated, are configured to discharge onto the support 8 a portion of the reaction force R such that, while the linear actuator 3 applies to the first section 6 a first force F1 that is substantially constant, the force amplification mechanism 10 applies to the second section 7 of the tie rod 4 a second force F2 that is always greater than the first force F1 and the reaction force R (F2 and R are reactions relating to the same section of tie rod, and therefore F2=R).
According to the many alternative embodiments shown, which will now be described in detail, one by one, the force amplification mechanism 10 comprises one or more levers or connecting rods 18 articulately constrained to the frame 9 and hingedly bound to each other and/or with at least one pair of skids 13,14 slidably housed, in the non-limiting example shown, within respective guides 15, 16 obtained on/carried by the frame 9; wherein said first and second sections 6, 7 of the tie rod 4 are constrained to the at least one or more levers or connecting rods 18 and/or to the skids 13,14. In a manner obvious to those skilled in the art, it is clear that the guides 15, 16 may be replaced with equivalent elements, for example the sliding coupling may take the form of a bushing (or sleeve) that slides on the cylindrical element (in any case of limited length).
In the first non-limiting embodiment of the invention shown schematically in
According to another aspect of the invention, the triggering system 11 is configured to lock the force amplification mechanism 10 by preventing any relative rotation between the at least one or more levers or connecting rods 18 and the frame 9 until the reaction force R exceeds the predetermined value; below said predetermined value, the linear actuator 3 (
Above said predetermined value of the reaction force R applied by the braking device 2 to the section 7 of the tie rod 4, the sliding motion of the frame 9 with respect to the support 8 is blocked, as will be seen below (
In the non-limiting example shown in
When the reaction force R exceeds said predetermined value, the force F2 which the mechanism 10 is to apply to the section 7 of the tie rod 4 exceeds the preload force of the spring 22, which begins to compress, allowing the skid 14 to move inside the guide 16 getting closer to the guide 15. This movement is accompanied by a similar sliding movement in the same direction of the skid 13 in the guide 15, the skid 13 sliding towards the linear actuator 3.
This initial movement of the skids 13, 14 produces the initial rotation of the lever 18a about the bolt 20, which activates the force exchange system 12 blocking the sliding of the frame 9 (
In the non-limiting example shown in
In particular, in the example of implementation of
In a parking brake device 1 which is deactivated and/or in the first initial phase of activation thereof (
As soon as the reaction force R exceeds said predetermined value, the lever 18a begins to rotate towards the guide 16 and the arm 27 progressively loses contact with the fin 28; consequently, the spring 25 can push the deadbolt 250 to engage the toothing 24 (
At this point, the frame 9 is locked and can no longer slide on the support 8 and the motion transmitting mechanism 10 comes into play in the manner described above. The difference between the forces F1 (which remains constant) and F2 (which increases progressively as the action of the linear actuator 3 proceeds and which is proportional to the reaction force R applied by the braking device 2 to the section 7 of the tie rod 4) is absorbed by/discharged on the support 8, via the frame 9 and the harpoonism 23 in the engaged position (
Note that, as the stroke of engagement/activation of the braking device 2 continues, the skid 13 goes beyond the position shown in
The device 1b is substantially identical to the parking brake device 1 just described, except that the triggering system 11 is replaced by a triggering system 11b and the force exchange system 12 consists of a harpoonism 23b which differs slightly from the harpoonism 23 described above.
To be specific, the harpoonism 23b is identical to the harpoonism 23 except that, in addition to the toothing 24, the deadbolt 250 with its fin 28, the spring 25 and the connecting bolt 26, it further comprises a second spring 29 interposed between the fin 28, to which it is rigidly secured, and the arm 27. This configuration has the advantage that the arm 27 “pushes” on the fin 28 not directly, but via the spring 29, which allows the harpoonism 23b to function correctly even the event of negative strokes of the “user” skid 14 (i.e. when the skid is moved towards the end of the guide 16 away from the guide 15).
Reciprocally, the triggering system 11b differs slightly from the triggering system 11 described above, in that it comprises a calibrated spring 22b arranged in the guide 16 at the opposite end to the spring 22 and cooperating with a sliding skid 30, which is bound to the skid 14 by means of a snapping action coupling 31. In all other respects, the operation of the device 1b is identical to that of the device 1 described above.
To be specific, the snapping action coupling 31 is the device tasked with releasing the skid 14 when the predetermined value of R is reached. The spring 22b thus has the dual function of:
As soon as the spring 22b allows the skid 14 to move, then the deadbolt 250 can engage the toothing 24; meanwhile, the movement of the skid 30 is stopped by an end-of-stroke carried by the guide 16 and the snapping action coupling 31 disengages as a result, while the skid 14, dragged by the skid 13 via the connecting rod 18c continues its stroke towards the guide 15 allowing the articulated device made up of the lever 18a and the connecting rods 18b and 18c to progressively attain end-of-stroke (
In both embodiments described, therefore, the mechanism 10 with the support 8 and the frame 9 constitute a kinematic system with two links, which is depicted more clearly, on its own, in
The device 1c is identical to the device 1 described above, except that the triggering system 11 is replaced by a triggering system 11b which, in addition to the spring 22, further comprises a triggering calibrated spring 32, having a predetermined stiffness, which is bound at a first end thereof to the frame 9 and at the opposite end to the end 19 of the lever, but eccentrically with respect to the bolt 20. Thus, the spring 22 is not in fact indispensable for all of the embodiments according to this alternative.
In the position of start of triggering of the braking device 2, the device 1c is in the configuration shown in
In all of the devices 1, 1b and 1c described so far, to disengage the braking device 2 it is sufficient to invert the direction of translation of the linear actuator 3; to be specific, F2 or R are the forces imposed on the skid 14, purely as a function of the clamping of the brake, not the direction of movement.
With reference to
Other embodiments are possible for the force amplification mechanism 10 described and are obvious to those skilled in the art, and are therefore not described herein in detail although they are included in the invention.
With reference to
In the initial phases of engagement of the parking brake device of the invention, the wedge 42 moves integrally with the frame 9, until it is wedged against the inclined plane 44, blocking the sliding of the frame 9; stopping is damped by the spring 43. In the phase of release of the braking device 2, when the mechanism 10 inverts its kinematic rotation, the rigid square 45 hits against the wedge 42 disengaging it from the inclined plane 44.
It is thus clear from what has been described above that the triggering system 11 consists of, or at least comprises, a calibrated element selected from the group consisting of: one or more elastic elements 22,32 having a predetermined stiffness; a snapping action locking/unlocking element 31; combinations thereof.
The calibrated element must moreover bound to, or be part of, said force amplification mechanism 12.
Likewise, the force exchange system 12 is selected in the group consisting of: a harpoonism 23 or 23b; a cam 41; a block or wedge 42 able to engage the support 8 by a force coupling; all as described above.
It is also clear from the above that the force amplification mechanism 10 must always be kinematically coupled to the force exchange system 12 so as to disengage the latter from the support 8 when the first section 6 of the tie rod 4 is moved by the linear actuator 3 towards the braking device 2 to progressively disengage it.
It is moreover clear that the force amplification mechanism 10 always comprises at least one articulated element (such as the connecting rod 18b, the connecting rods 40b or the lever 33) configured for passing beyond a dead center immediately before an end-of-stroke position of the linear actuator 3 (and of the skid 13 or of the two skids 39), in which the braking device 2 is fully engaged, so as to ensure a kinematic irreversibility to the force amplification mechanism 10 such that the braking device 2 remains engaged even when the linear actuator 3 is inactive.
According to another feature of the invention, lastly, the force amplification mechanism 10 may comprise (
As is clear, the left-hand segment of both curves is identical and represents the approach stroke, performed essentially at rest except for the opposing resistances of the mutual interactions between the mechanisms (caused mainly by friction). This stroke sees the braking elements 2 move until they make contact, and it is then that the play resulting from wear on the brake is taken up.
The right-hand segment of the curves represents the clamping stroke, which comes downstream of the approach stroke, in which the device 1 must exert the force necessary to guarantee parking of the vehicle. As can be seen, by using a calibration spring 46, it is possible to vary the overall stiffness of the mechanism 10 in such a way as to be able to change the slope of this part of the curve without modifying the entire device 1. In other words, the device 1 may be adapted to any load with a stiffness greater than the design stiffness. In the example shown, the curve K1 represents the behavior of the mechanism 10 in the absence of the spring 46, while the curve K2 represents the behavior of the mechanism 10 in the presence of a spring 46 of predetermined stiffness K.
Likewise, the curves of
The advantages associated with the device described are clear:
The clamping stroke segment ΔY is of constant length.
The main quality of the devices described is the ability to modify their modes of operation, with different behavior in the approach phase and in the clamping phase. The clamping phase, in which it is beneficial to have variable force transmission ratios, is performed using a mechanism with predetermined kinematic characteristics. The motion transmission mechanisms that can be used may differ only as regards the switch from one operational mode to another.
All of the aims of the invention are therefore achieved.
Number | Date | Country | Kind |
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102021000030371 | Dec 2021 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/083084 | 11/24/2022 | WO |