This application claims priority from Korean Patent Application No. 2009-0063413, filed on Jul. 13, 2009 in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference.
1. Field
Apparatuses and methods consistent with exemplary embodiments relate to aligning, nonsymmetrical parts having different arrangements according to alignment directions so as to have a designated direction.
2. Description of the Related Art
Methods and apparatuses of analyzing samples in various application fields, such as environmental monitoring, food examination, medical diagnosis, etc., have been developed. In order to perform an examination based on a set protocol, a skilled examiner should manually perform various steps including reagent injection, mixing, separation, movement, reaction, and centrifugal separation many times. However, this examination method may cause errors in the examination results.
In order to rapidly perform examinations, a skilled clinical pathologist is required. Even the skilled clinical pathologist may have difficulty in simultaneously performing various examinations. However, in diagnosis of a patient in an emergency situation, rapid acquisition of examination results is required to perform rapid emergency measures. Therefore, an apparatus, which simultaneously and rapidly performs various necessary pathological examinations according to circumstances, is needed.
In order to address the above problems, automated apparatuses, which rapidly analyze samples extracted from one patient or a few patients if necessary, have been developed. For example, a disc-type microfluidic device has been developed. A sample containing a body fluid, such as blood, is injected into a disc-type microfluidic device and the disc-type microfluidic device is rotated to mix the sample with a reagent using centrifugal force and thus analyze the sample.
Cartridges, into which the sample is injected, are arranged on the disc-type microfluidic device. The cartridges are aligned on a tray before and after the sample is injected into the cartridges. Since the cartridges generally have a nonsymmetrical structure, an operation of aligning the cartridges in a designated direction on the tray.
One or more exemplary embodiments provide a part aligning apparatus and method, which aligns parts so as to have a designated direction.
One or more exemplary embodiments also provide a part aligning apparatus and method, which senses direction of parts.
According to an aspect of an exemplary embodiment, there is provided a part aligning apparatus including a vibrating container unit which transfers parts having a nonsymmetrical structure along a transfer path, an alignment direction setting unit which receives the parts transferred by the vibrating container unit, and passes parts aligned in a first alignment direction and returns to the vibrating container unit parts aligned in a second alignment direction different from the first alignment direction, based on a size difference of contact portions of the parts according to alignment directions of the transferred parts, and an ejecting unit which receives the parts passed through the alignment direction setting unit and sequentially ejects the received parts to an inlet of a tray.
The part aligning apparatus may further include a pusher which pushes the parts from the ejecting unit into the tray.
The ejection unit may fill a row of the tray with the parts passed through the alignment direction setting unit and then fill a next row of the tray with parts passed through the alignment direction setting unit.
The size difference of the contact portions may be a height difference, and the alignment direction setting unit includes a return hole through which the parts aligned in the second direction are returned to the vibrating container depending on the height difference.
The alignment direction setting unit may further include a noncontact section and at least one contact section having a height which is less than a height of the noncontact section, and the noncontact section may pass the parts aligned in the second alignment direction into the return hole due to the height difference.
The alignment direction setting unit may further include first and second supporters which support the parts transferred above the return hole in two directions, and the second supports the upper portions of the side surfaces of the transferred parts, may include the contact section and the noncontact section.
The alignment direction setting unit may include a direction changing unit which changes the alignment directions of the parts.
The direction changing unit may include a protrusion.
The part aligning apparatus may further include a sensor unit which senses the alignment directions of the parts and may be installed on the ejecting unit, and, if the alignment direction of a part sensed by the sensor unit is not a desired alignment direction, the part is prevented from being ejected from the ejecting unit into the tray.
The part aligning apparatus may further include a part dropping rail which is inclined downward and transfers the parts passed through the alignment direction setting unit to the ejecting unit.
The part dropping rail may include a cover provided at an upper part thereof so as to prevent the parts from being separated from the part dropping rail.
The ejecting unit may include a seat portion which accommodates a part discharged from the part dropping rail into the ejecting unit, and when the part is accommodated in the seat portion, the ejecting unit moves while preventing discharge of a next part from the part dropping rail.
The ejecting unit may further include a suction portion which fixes the part accommodated in the seat portion to prevent the part from being separated from the ejecting unit while the ejecting unit moves.
According to an aspect of another exemplary embodiment, there is provided a part aligning method including transferring parts having a nonsymmetrical structure along a transfer path by vibration, setting alignment directions of the transferred parts by passing parts aligned in a first alignment direction and not passing parts aligned a second alignment direction based on a size difference of contact portions of the parts according to alignment directions of the transferred parts, and sequentially inserting the parts, the alignment directions of which are set, into a tray.
The size difference of the contact portions may be a height difference.
The setting the alignment directions of the parts may include changing the alignment directions of the passed parts.
The part aligning method may further include sensing the alignment directions of the parts, the alignment directions of which have been set, and separating the tray from an operation position, if it is sensed that the alignment direction of a part sensed by the sensor unit is not the desired alignment direction.
The part aligning method may further include moving the tray at a designated interval, whenever a row of the tray is filled with the parts, so as to fill a next row with the parts.
These and/or other aspects will become apparent and more readily appreciated from the following description of exemplary embodiments, taken in conjunction with the accompanying drawings of which:
Exemplary embodiments will now be described in detail with reference to the accompanying drawings, wherein like reference numerals refer to like elements throughout.
Prior to description, a part, which may be applied to a part aligning apparatus 100 in accordance with an exemplary embodiment, may be a cartridge C having a nonsymmetrical structure such that a front height H1 thereof is smaller than a rear height H2 thereof and a front width W1 thereof is smaller than a rear width W2 thereof, as shown in
With reference to
A vibration generator 40 is installed under the vibrating container unit 10, and provides vibration to the vibrating container unit 10. A protruding transfer path 11 is formed on the inner wall of the vibrating container unit 10. The transfer path 11 may be formed in a spiral shape from the bottom portion of the vibrating container unit 10 to the top potion of the vibrating container unit 10. Further, the transfer path 11 may have a width, through which only one or two cartridges C pass. The plural cartridges C contained in the vibrating container unit 10 slightly move from the bottom portion of the vibrating container unit 10 to the top portion of the vibrating container unit 10 along the transfer path 11 due to the vibration generated by the vibration generator 40.
A first transfer rail 12 is installed between the top portion of the vibrating container unit 10, where the transfer path 11 ends, and the alignment direction setting unit 20. The first transfer rail 12 is inclined downward from the top portion of the vibrating container unit 10 to the alignment direction setting unit 20, and allows the cartridges C to be easily transferred to the alignment direction setting unit 20. Further, the first transfer rail 12 has steps, which are gradually lowered at designated intervals along a transfer route, and thus as the cartridges C pass through the steps, the cartridges C uniformly maintain their alignment direction. Although this embodiment describes the first transfer rail 12 formed in an arc shape, the first transfer rail 12 may have various other shapes, such as a straight shape and a curved shape.
With reference to
The second supporter 22 includes contact sections L1 and a noncontact section L2 provided in the transfer direction of the cartridges C. The noncontact section L2 causes a cartridge in an undesired alignment direction to be put into the return hole 23 due to a size difference with the contact sections L1. The part aligning apparatus 100 in accordance with this exemplary embodiment causes a cartridge in an undesired alignment direction to be put into the return hole 23 using a difference of heights between the cartridges C and the contact sections L1 of the second supporter 22.
The contact sections L1 and the noncontact section L2 of the second supporter 22 have different heights with respect to a contact surface of the first supporter 21. For example, as shown in
A difference ΔH1 between the height H3 of the contact sections L1 and the height H4 of the noncontact section L2 may be determined by a difference ΔH2 between the height H1 of the front surface of the cartridge C and the height H2 of the rear surface of the cartridge C.
With reference to
Further, the first supporter 21, as shown in
Although this exemplary embodiment describes that the contact section L1, the noncontact section L2, and the contact section L1 are sequentially disposed on the second supporter 22 along the transfer direction of the cartridge C, the sequence and the number of the contact sections L1 and the noncontact section L2 may be variously modified. That is, plural noncontact sections may be provided at designated intervals so as to increase a probability that the cartridge C in a undesired alignment direction falls into the return hole 23. Further, the second supporter 22 may include only noncontact sections.
Further, a direction changing unit 24 to change the alignment direction of the cartridge C passed through the noncontact section L2 may be formed at the tip of the second supporter 22. For example, the direction changing unit 24 may be a protrusion extending from the second supporter 22.
The regular-directional cartridge C passed through the alignment direction setting unit 20 is transferred along a second transfer rail 13, as shown in
With reference to
A seat portion 52 to accommodate the cartridge C is formed between both side walls 51 of the ejecting unit 50 installed at the outlet of the part dropping rail 14. The bottom surface of the seat portion 52 has a shape corresponding to the lower surface of the cartridge C such that the cartridge C is more stably located in the seat portion 52. The ejecting unit 50 is configured such that it may reciprocate in a direction crossing the part dropping rail 14.
Further, a sensor unit 53 is provided on the inner surface of at least one of the side walls of the ejecting unit 50, and senses whether the cartridge C accommodated in the seat portion 52 is a regular-directional cartridge or an inverse-directional cartridge. The sensor unit 53 may be an optical sensor which recognizes a change, such as transmission and reflection of light, due to a height difference by the alignment of the regular-directional cartridge or the inverse-directional cartridge, and thus distinguishes the regular-directional cartridge or the inverse-directional cartridge.
The ejecting unit 50, as shown in
A pusher 60 reciprocates so as to push the regular-directional cartridge C accommodated in the seat portion 52 of the ejecting unit 50 into the tray 30. For example, the pusher 60 may have a long rod shape.
Hereinafter, a process of inserting a regular-directional cartridge C into the tray 30 will be described with reference to
First, as shown in
The ejecting unit 50, in which the cartridge C is accommodated, moves to the other side, where an inlet of the tray 30 is located, as shown in
On the other hand, if the sensor unit 53 recognizes that the cartridge C accommodated in the seat portion 52 of the ejecting unit 50 as an inverse-directional cartridge C, the tray 30 is deviated from an operation position by the driving unit. Therefore, when the pusher 60 pushes the inverse-directional cartridge C, the inverse-directional cartridge C is not put into the tray 30, but is discharged to the outside. After the inverse-directional cartridge C is removed, the tray 30 is returned to the operation position.
When one row of the tray 30 is filled with regular-directional cartridges C by the repetition of the above process, the tray 30 moves to a position separated from the current position by a designated interval so as to fill the next row with regular-directional cartridges C. Thereby, all the rows of the tray 30 are filled with regular-directional cartridges C.
With reference to
The cartridge C having passed through the alignment direction setting unit 20 is rotated by an angle of 90 degrees and is aligned in the direction for regular-directional cartridges (S3), and then is ejected via the ejecting unit 50 (S4). Here, the sensor unit 53 of the ejecting unit 50 senses again the alignment direction of the cartridge C, and thus determines whether the cartridge C is a regular-directional cartridge or an inverse-directional cartridge (S5). If it is determined that the cartridge C is a regular-directional cartridge (S5—YES), the cartridge C is inserted into the tray 30 by the pusher (S6). Alternatively, if it is judged that the cartridge C is an inverse-directional cartridge (S5—NO), the cartridge C is discharged to the outside of the tray 30 and then is returned to the vibrating container unit 10. By the repetition of the above operation, the cartridges C are arranged in the tray 30 in a regular alignment direction.
As is apparent from the above description, in the part aligning apparatus and method in accordance with the exemplary embodiments, parts are aligned so as to have a designated direction, and directions of the parts are sensed so that parts having an undesired direction may be removed.
Although a few exemplary embodiments have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these exemplary embodiments without departing from the principles and spirit of the inventive concept, the scope of which is defined in the claims and their equivalents.
Number | Date | Country | Kind |
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10-2009-0063413 | Jul 2009 | KR | national |