The present invention relates to a particle separation device and method for separating particles from a liquid.
A general method for removing particles from a liquid containing particles, such as industrial water, is adopted as a treatment using a separation membrane.
For example, particles suspended in a liquid can be filtered out by using a microfiltration membrane of several micrometers in pore size to remove particles of several micrometers in size from the liquid containing the particles. During the filtration, the separation membrane gradually becomes clogged with the particles and increase in permeation resistance. To maintain a constant flow rate of the liquid which passes through the separation membrane, therefore, a pressure for supplying the liquid needs to be increased.
This means that there is a need to periodically clean the separation membrane and remove the particles that clogs the membrane. Patent Document 1, for example, discloses a method for supplying acid water to a permeation water side of a membrane filtration device, next supplying the liquid to a separation membrane in a direction reverse to a normal direction, and thereby removing the particles clogging the separation membrane.
In addition, Patent Document 2 discloses a method intended to separate an analyte from a biological sample by using dielectrophoretic force, a force exerted upon dielectrics such as droplets and molecules as well as particles contained in the liquid, by application of a nonuniform electric field, and thus separating two and more kinds of molecules from the liquid.
Applying a voltage to two striped electrodes formed on a lower surface of a microflow channel so as to face each other develops an electric field between the electrodes. The electric field developed at this time will be of a nonuniform strength level at which the electric field maintains high strength in a neighborhood of the electrodes and the field strength decreases with increasing distance from the electrodes. In this case, the dielectrophoretic force by which the molecules contained in the liquid are attracted from regions of lower field strength, toward regions of higher field strength, will be exerted upon the molecules.
As a result, while being attracted to the neighborhood of the electrodes, the molecules in the liquid will move downstream by reason of a fluid drag caused by a flow of the liquid. Magnitude of the dielectrophoretic force will differ according to dielectric constants of the dielectrics. Therefore, two kinds of liquid-suspended molecules having different dielectric constant will migrate at different speeds due to a difference in the dielectrophoretic force. Thus, the molecules will be separated in the direction that the liquid flows.
Non-Patent Document 1 discloses a method for separating particles in a microflow channel according to size. A plurality of micropillars each having substantially the same cross-sectional area as that of each particle are formed inside the microflow channel. The micropillars are arranged in rows at equal intervals in a direction perpendicular to that in which a liquid containing the particles flows. Each of the rows is disposed in a position shifted by a fixed distance, in the direction perpendicular to the flow direction, with respect to an immediately preceding upstream row. At this time, since small particles can pass through between the micropillars, these particles move with the liquid in a direction parallel to the flow channel irrespective of the layout of the micropillars.
Large particles, on the other hand, cannot pass through between the micropillars, these particles move obliquely relative to the flow of the liquid according to the particular shift in position of the micropillars. Consequently, the plurality of particles of different sizes that have existed at the same upstream position in the flow channel will take up different downstream positions in the flow channel.
Moreover, Non-Patent Document 2 discloses a method for removing boron from a boron-containing solution by use of particles that adsorb boron. In this method, after the particles that adsorb boron have been dispersed in the solution and the boron contained therein has been adsorbed, the solution is filtered using a separation membrane, whereby the particles are removed and a boron-free liquid is obtained.
However, in a method for removing particles from a liquid by use of a separation membrane, as in the related art outlined above, a device that supplies another liquid to clean the separation membrane is needed in addition to the device that supplies a liquid for normal filtration, so a total device scale tends to become very large. It is also difficult to completely remove the particles clogging the separation membrane, even by cleaning the membrane. For this reason, there is a need to replace the separation membrane after use for a certain period of time, and thus the separation membrane has difficulty in extending service life.
In such a case, application of the technique disclosed in Patent Document 2 enables the removal of the particles from the liquid without using a separation membrane. This means that only the liquid can be extracted from a downstream region of the flow channel by generating a dielectrophoretic force large enough to prevent the particles from moving by reason of the fluid drag, and capturing and confining these particles in a neighborhood of electrodes.
Since it is unnecessary in this method to use a separation membrane, the clogging of the particles does not occur and no separation membrane cleaning is needed.
Continued capture and confinement of the particles in the flow channel by means of the dielectrophoretic force, however, may block the flow channel. To avoid this, therefore, it is necessary to periodically stop the generation of the dielectrophoretic force and allow the captured and confined particles to flow in a downstream direction. This poses a problem that throughput cannot be increased because of continuous water treatment being unable to be performed.
In addition, it is conceivable that the method disclosed in Non-Patent Document 1, that is, deflecting the particles by the use of the micropillars would be applied to removing the particles from the liquid. A pressure loss in the flow channel may result from such application.
More specifically, as the particles to be separated decrease in size, the intervals between the pillars need to be narrowed, which, if done, will lead to increased pressure loss in the flow channel. Liquid leakage will result if the pressure loss in the flow channel increases above a pressure-withstanding capability of the device, so the pressure loss in the flow channel needs to be reduced below the pressure-withstanding capability.
Since the pressure loss in the flow channel varies directly as a flow rate of the liquid flowing through the flow channel, throughput cannot be increased if the pressure loss in the flow channel is reduced below the pressure-withstanding capability.
An object of the present invention is to provide a particle separation device and method contemplated so as to require no membrane cleaning, and yet so as to cause no clogging, extend device life, reduce a pressure loss, and enable increasing throughput capacity and downsizing the device.
The present invention is properly configured to achieve the above object.
That is to say, the invention is configured to: draw in a suspension containing a plurality of dielectric particles suspended therein; pass the suspension through between a plurality of micropillars each formed from an electrical insulating material and disposed in the flow channel to which the particle suspension that has been drawn in is supplied and into which the particle suspension flows; generate an electric field in the flow channel having the micropillars disposed therein; cause the micropillars to form electrically sparse and dense regions of the electric field and thus to deflect the particles in a definite direction in the suspension and separate the particles from the suspension; draw out a particle concentrated liquid containing the concentrated particles that have been separated from the suspension, into a particle concentrated liquid outflow channel; and draw out a particle-free liquid, in which the particles have been removed from the suspension, into a particle-free liquid outflow channel.
With the above configuration, the particle separation device and method contemplated so as to require no membrane cleaning, and yet so as to cause no clogging, extend device life, reduce a pressure loss, and enable increasing throughput capacity and downsizing the device, can be provided.
Hereunder, an embodiment of a particle separation device and method according to the present invention will be described.
The particle separation device further includes the following: a particle concentrated liquid container 12 accommodating a particle concentrated liquid 11 that flows out from the flow channel device 3; electrode connectors 1301 and 1302 that electrically connect to electrodes disposed inside the flow channel device 3; a power supply 14 that supplies a voltage to be applied to the electrode connectors 1301, 1302; a controller 15 that controls the voltage to be applied to the electrode connectors 1301, 1302; and an electrical line 16 that electrically connects the electrode connectors 1301, 1302, the power supply 14, and the controller 15, to each other.
Referring to
An example of fabricating the flow channel device 3 shown in
In addition, the electrodes 2501, 2502 are formed by covering a silicon surface with an insulating film such as an oxide film or nitride film, and after depositing gold, platinum, aluminum, titanium, or any other appropriate metallic material, forming patterns by photolithography.
Another example of fabricating the flow channel device 3 is by fabricating the flow channel substrate 1 from polydimethylsiloxane and the covering substrate 2 from a glass material, and after plasma irradiation of a surface of the flow channel substrate 1 formed from polydimethylsiloxane, bonding the flow channel substrate 1 and the covering substrate 2 together. In this case, a casting mold of the particle suspension inflow channel 21, particle separating section 22, particle-free liquid outflow channel 23, and particle concentrated liquid outflow channel 24 obtained by deep trench etching of silicon, is transferred to the polydimethylsiloxane to form the flow channel substrate 1.
Yet another example of fabricating the flow channel device 3 is by fabricating both the flow channel substrate 1 and the covering substrate 2 from polydimethylsiloxane, and after plasma irradiation of upper surfaces of the flow channel substrate 1 and the covering substrate 2, bonding both substrates together. In this case, a casting mold of the particle suspension inflow channel 21, particle separating section 22, particle-free liquid outflow channel 23, and particle concentrated liquid outflow channel 24 obtained by deep trench etching of silicon, is transferred to the polydimethylsiloxane to form the flow channel substrate 1.
Next, principles of the particle separation by the particle separation device, the embodiment of the present invention, are described below referring to
For example, the micropillars 26 in one row are disposed at the same interval “a” from each other, and each of the rows is disposed in a position shifted by a distance “b” with respect to an immediately preceding upstream row, in a row direction (substantially perpendicular to a direction in which a fluid flows).
In the example of
Since a liquid flows through between the micropillars 26, the liquid on a whole flows in a direction parallel to a wall surface forming the flow channel.
The micropillars 26 have a diameter ranging between several micrometers and tens of micrometers, for example. The interval “a” between the micropillars 26 is also between several micrometers and tens of micrometers.
An electric field is generated in the flow channel by application of a voltage from the power supply 14 to the electrodes 2501, 2502. Since the micropillars 26 are formed from an insulating material, electrical lines of force 29 are distributed at positions free of the micropillars 26, as shown in
In this case, particles 30, which are dielectric substances, undergo dielectrophoretic force (negative dielectrophoresis) that acts to attract the particles 30 from regions of higher electric-field strength to regions of lower electric-field strength. The particles 30 also undergo a fluid drag in the direction that the liquid flows.
When the voltage to be applied to the electrodes 2501, 2502 is adjusted to become zero during time intervals marked with circles 1, 3, 5, 7 in
After that, when the voltage is applied to the electrodes 2501, 2502 during time intervals marked with circles 2, 4, 6 in
The liquid used is pure water, for example. In addition, polystyrene is used as an example of particles 30. The voltage frequency during the intervals shown with circles 2, 4, 6 in
During the above operation, the particles 30 in the liquid undergo the dielectrophoretic force so as to be concentrated while heading for the particle concentrated liquid outflow channel 24. For this reason, only the liquid is drawn into the particle-free liquid outflow channel 23, where the particles 30 are then separated from the liquid.
The particles 30 in the liquid, therefore, are guided in a definite direction to move between a plurality of micropillars 26 while undergoing the dielectrophoretic force, and separated from the liquid. Hence, the particle separation device and method contemplated so as to require no membrane cleaning, and yet so as to cause no clogging, extend device life, reduce a pressure loss, and enable increasing throughput capacity and downsizing the device, can be provided.
In this case, the electrodes 2501-2504 are inserted in the flow channel through holes formed in the covering substrate 2. Additionally the electrode inserting portions 2701, 2702, 2703, 2704 are connected to the flow channel via connection paths 2801, 2802, 2803, 2804, respectively.
Any one of the micropillar shapes shown in
The example in
Referring to
In addition, a particle concentrated liquid in the particle separation unit 201, 202, 203, 204 flows out through one of particle concentrated liquid outflow channels 241, 242, 243, and 244.
Referring to
A particle-free liquid in each of the particle separation units 201, 202, 203, 204, 205, 206 flows out through one of particle-free liquid outflow channels 231, 232, 234, 235, and 236 disposed at an outer peripheral side of each particle separation unit 201, 202, 203, 204, 205, 206 circularly disposed.
A particle concentrated liquid in each of the particle separation units 201, 202, 203, 204, 205, 206 flows out through one of particle concentrated liquid outflow channels 241, 242, 243, 244, 245, and 246 disposed at the outer peripheral side of each particle separation unit 201, 202, 203, 204, 205, 206 circularly disposed.
With the configuration shown in
The boron removal device further includes the following: a boron-free liquid container 101 accommodating a boron-free liquid 91 that flows out from the flow channel device 3; a boron concentrated liquid container 121 accommodating a boron concentrated liquid 111 that flows out from the flow channel device 3; electrode connectors 1301 and 1302 that electrically connect to electrodes disposed inside the flow channel device 3; a power supply 14 that supplies a voltage to be applied to the electrodes; a controller 15 that controls the voltage to be applied to the electrodes; and an electrical line 16 that electrically connects the electrode connectors 1301, 1302, the power supply 14, and the controller 15, to each other.
The untreated liquid 61 that flows in through the boron-adsorbing particle suspension inflow channel 2102, and the boron-adsorbing particle suspension 62 that flows in through the boron-adsorbing particle suspension inflow channel 2102 are mixed at the mixing section 2103.
After the above mixing, at the adsorbing section 2104 located at a downstream side of the mixing section 2103, the boron contained in the liquid becomes adsorbed onto a plurality of boron-adsorbing particles. After this, at the separating section 22 located downstream of the adsorbing section 2104, the particles onto which the boron has been adsorbed are separated from the liquid by substantially the same operation as that of the particle separation device described above.
As a result, the boron contained in the untreated liquid 61 is drained with the boron-adsorbing particles, from the boron concentrated liquid outflow channel 24 located downstream of the particle separating section 22, and exits the flow channel. In addition, a liquid not containing boron is drained from the boron-free liquid outflow channel 23.
With the boron removal device shown in
In the above-described example of the present invention, as shown in
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2011/075872 | 11/9/2011 | WO | 00 | 4/21/2014 |