Claims
- 1. A particulate agglomerated fabric softening composition of improved fabric softening action and reduced tendency to objectionably discolor dark colored laundry washed in cold wash water in which the fabric softening composition is present, which comprises 50 to 90% by weight of a fabric softening clay powder agglomerated into particles with a normally solid co-melt of a mixture of a pentaerythritol ester of a higher fatty acid of 12 to 18 carbon atoms and nonionic surfactant, with the melting point of said mixture being in the range of 30.degree. to 45.degree. C. and the proportions being such that said fabric softening composition comprises 5 to 30% of said pentaerythritol ester of higher fatty acid and 5 to 45% of said nonionic surfactant.
- 2. A fabric softening composition according to claim 1 wherein said nonionic surfactant is a condensation product of an alcohol of 10 to 18 carbon atoms with ethylene oxide, said clay is a bentonite, and the particle sizes of the agglomerated composition are within the range of 100 microns to 3 millimeters in diameter.
- 3. A fabric softening composition according to claim 2 wherein the pentaerythritol ester includes a monoester or a diester of a higher fatty acid of 12 to 18 carbon atoms or mixtures thereof, the nonionic surfactant is a condensation product of a higher alcohol of 11 to 18 carbon atoms with ethylene oxide, and the bentonite is a swellable sodium or calcium bentonite.
- 4. A fabric softening composition according to claim 3 wherein the pentaerythritol ester is a mixture of two or more esters selected from the group consisting of pentaerythritol monoesters, pentaerythritol diesters and pentaerythritol triesters, the nonionic surfactant is a condensation product of one mole of a fatty alcohol of 12 to 15 carbon atoms with 1 to 10 moles of ethylene oxide, and the proportions of said nonionic surfactant in the composition is such that the melting point of said ester-surfactant mixture is in the range of 35.degree. to 43.degree. C.
- 5. A fabric softening composition according to claim 4 wherein at least 30% of the pentaerythritol ester mixture is the diester and the proportions of bentonite, pentaerythritol ester mix and nonionic surfactant are in the ranges of 50 to 80%, 10 to 30% and 10 to 40%, respectively.
- 6. A fabric softening composition according to claim 5 which comprises about 65% of bentonite, about 15% of pentaerythritol ditallowate and about 20% of a nonionic surfactant which is a condensation product of one mole of C.sub.12-15 fatty alcohol and about seven moles of ethylene oxide.
- 7. A fabric softening composition according to claim 5 which comprises about 65% of bentonite, about 20% of pentaerythritol ditallowate and about 15% of a nonionic surfactant which is a condensation product of one mole of C.sub.12-15 fatty alcohol and about two moles of ethylene oxide.
- 8. A fabric softening composition according to claim 3 wherein the sizes of the agglomerated particles are in the range of 150 microns to 2 mm. in diameter, the pentaerythritol ester is pentaerythritol ditallowate, the nonionic surfactant is a condensation product of a C.sub.12-15 fatty alcohol with ethylene oxide, and the bentonite is sodium bentonite.
- 9. A fabric softening composition according to claim 6 wherein the bentonite is sodium bentonite.
- 10. A fabric softening composition according to claim 6 wherein the bentonite is calcium bentonite that is swellable in water in the presence of sodium ions, and there is present in the composition or with it or in water in which it is to be dispersed, a water soluble alkali metal salt in a proportion from 1/2 to 10 times that of the calcium bentonite.
- 11. A process for manufacturing a particulate agglomerated fabric softening composition which comprises melting together a pentaerythritol ester of a higher fatty acid of 12 to 18 carbon atoms and a nonionic surfactant, the mixture of which ester and surfactant has a melting point in the range of 30.degree. to 45.degree. C., and mixing said melt with a fabric softening clay powder so that the powder is agglomerated into larger particles or a mass, cooling said agglomerated particles or mass to room temperature and size reducing said mass or size reducing or removing particles of said agglomerate, which final agglomerate comprises 50 to 90% by weight of the fabric softening clay powder, 5 to 30% by weight of said pentaerythritol ester of fatty acid of 12 to 18 carbon atoms and 5 to 45% by weight of said nonionic surfactant.
- 12. A process according to claim 11 wherein ester the nonionic surfactant is a condensation product of C.sub.12-18 alcohol with ethylene oxide, the clay is a bentonite, the mixture of pentaerythritol ester and nonionic surfactant has a melting point no higher than 43.degree. C., the clay initially is of a particle size less than 100 microns in diameter, the temperature of the melted mixture of pentaerythritol ester and nonionic surfactant when it is mixed with the bentonite is in the range of 50.degree. to 70.degree. C., the particulate agglomerate product is of particle sizes in the range of 100 microns to 3 mm. in diameter, and the mixed melt is mixed with the bentonite powder to agglomerate it by depositing it onto moving surfaces of such powder.
- 13. A process according to claim 13 wherein the bentonite is selected from the group consisting of sodium bentonite, calcium bentonite and mixtures thereof, the pentaerythritol ester is selected from the group consisting of pentaerythritol monoesters of C.sub.12-18 fatty acids, pentaerythritol diesters of C.sub.12-18 fatty acids and mixtures thereof, the nonionic surfactant is a condensation product of a C.sub.11-18 fatty alcohol with ethylene oxide, the mixture of pentaerythritol ester and nonionic surfactant is at a temperature in the range of 55.degree. to 65.degree. C. when it is deposited on the bentonite, and the agglomerated particles are of particle sizes in the range of 150 microns to 2 millimeters in diameter.
- 14. A process according to claim 13 wherein the bentonite is swellable calcium bentonite, the pentaerythritol ester is pentaerythritol ditallowate, the nonionic surfactant is a condensation product of one mole of a C.sub.12-15 fatty alcohol and about seven moles of ethylene oxide, with the proportion of pentaerythritol ditallowate to nonionic surfactant being such that the melting point of the mixture is about 40.degree. C., and the proportions of calcium bentonite, pentaerythritol ditallowate and nonionic surfactant are about 65%, about 15% and about 20%, respectively.
- 15. A fabric softening particulate detergent composition comprising a particulate detergent composition having mixed with it a particulate fabric softening composition of claim 1.
- 16. A fabric softening particulate detergent composition according to claim 15 which comprises a particulate detergent composition which includes a detersive proportion of anionic and/or nonionic detergent and a building proportion of a builder for the detergent, with said particulate fabric softening composition evenly mixed therewith.
- 17. A particulate fabric softening detergent composition according to claim 16 which comprises a particulate detergent composition containing 4 to 35% of synthetic organic detergent selected from the group consisting of anionic and nonionic detergents and mixtures thereof, 50 to 92% of builder for the detergent or a combination of builder and filler, with the builder being more than half thereof, and 3 to 15% of water, having mixed with it a particulate fabric softening composition comprising 50 to 90% of bentonite, 5 to 30% of pentaerythritol C.sub.12-18 fatty acid diester, and 5 to 45% of nonionic surfactant, with the percentage of the particulate fabric softening composition in the particulate fabric softening detergent composition being in the range of 10 to 40%, and the sizes of the particles of the fabric softening detergent composition are in the range of 100 microns to 3 mm. in diameter.
- 18. A particulate fabric softening detergent composition according to claim 17 wherein the particulate detergent composition thereof comprises 5 to 20% of synthetic organic detergent which is a condensation product of higher fatty alcohol with ethylene oxide, sodium higher alkylbenzene sulfonate or sodium higher alkyl sulfate or any mixture thereof, 65 to 90% of a builder for the synthetic organic detergent, which builder is sodium polyphosphate, sodium citrate, sodium carbonate, sodium silicate, sodium bicarbonate, borax or zeolite or any mixture thereof, or a combination of such builder(s) and filler, with the filler being sodium sulfate and with the builder being more than 2/3 of such combination, and 5 to 15% of water, and the particulate fabric softening composition comprises 50 to 80% of sodium and/or calcium bentonite, 10 to 30% of pentaerythritol C.sub.12-18 fatty acid diester and 10 to 40% of nonionic surfactant, which is a condensation product of a mole of a C.sub.11-18 fatty alcohol with 1 to 11 moles of ethylene oxide, with the percentage of particulate fabric softening composition in the particulate fabric softening detergent composition being in the range of 20 to 35%, and the sizes of the particles of the fabric softening detergent composition are in the range of 150 microns to 2 mm. in diameter.
- 19. A particulate fabric softening detergent composition according to claim 18 wherein the particulate detergent composition thereof comprises 5 to 15% of synthetic anionic and/or nonionic detergent, 50 to 85% of builder for the detergent(s) or combination of builder(s) and sodium sulfate, 5 to 20% of sodium perborate and 5 to 15% of water, the particulate fabric softening composition comprises 55 to 75% of calcium bentonite, 10 to 20% of pentaerythritol ditallowate and 15 to 30% of a nonionic surfactant which is a condensation product of one mole of C.sub.12-15 fatty alcohol and seven moles of ethylene oxide, and the percentage of the particulate fabric softening composition in the particulate fabric softening detergent composition is in the range of 25 to 35%.
Parent Case Info
This application is a continuation-in-part of Ser. Nos. 7/755,965 and 07/756,030, both filed Sep. 6, 1991 both now abandoned, which are continuations-in-part of Ser. No. 07/638,945, filed Jan. 9, 1990, now U.S. Pat. No. 5,126,060.
US Referenced Citations (5)
Foreign Referenced Citations (1)
Number |
Date |
Country |
34492 |
Mar 1979 |
JPX |
Continuation in Parts (2)
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Number |
Date |
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Parent |
755965 |
Sep 1991 |
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Parent |
638945 |
Jan 1990 |
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