This application is based upon and claims the benefit of priority of the prior Japanese Patent Applications No. 2018-172159, filed on Sep. 14, 2018, and No. 2019-089958, filed on May 10, 2019, the entire contents of which are incorporated herein by reference.
The invention relates to a pass blocking apparatus for blocking vehicle traffic or the like, in particular, a pass blocking apparatus including a blocking bar which is vertically swung between an open position and a closed position.
For example, JP2011-058333A discloses a pass blocking apparatus (gate bar apparatus) which is located at an electronic toll collection (ETC) lane of a freeway. This pass blocking apparatus is provided for the following purpose. When a blocking bar, which has been horizontally swung to an evacuation position due to vehicle contact or other reasons, returns in a horizontally-swung manner to a closed position by means of a biasing force (for example, as disclosed in JP2000-043729A), a driver has, by this return motion, a feeling that the blocking bar is coming toward the driver (an image of a door shut in the driver's face). The pass blocking apparatus disclosed in JP2011-058333A is intended to provide a mechanism for avoiding this situation in such a manner that the blocking bar is prevented from returning to the closed position by means of the biasing force. The pass blocking apparatus (1) of JP2011-058333A, for this purpose, comprises a vertically swingable blocking bar (6), a hinge connection unit (3b-3f) for connecting the blocking bar (6) to a driving shaft (3a), a biasing unit (10), and a resistance unit (20). The blocking bar (6) extends perpendicularly to the axis of the driving shaft (3a) and is vertically swung by rotation of the driving shaft (3a). The hinge connection unit (3b-3f) permits the blocking bar (6) to be horizontally swung to an evacuation position. The biasing unit (10) applies a biasing force to the blocking bar (6) for swinging the blocking bar (6) toward the evacuation position. The resistance unit (20) provides the blocking bar (6) with a resistance force for holding the blocking bar (6) in a closed position against the biasing force.
In this pass blocking apparatus (1), the blocking bar (6) is biased toward the evacuation position, and therefore the blocking bar (6), which has been horizontally swung due to vehicle contact or other reasons, is prevented from bouncing back. This is because the biasing force is applied in the opposite direction to that of JP2000-043729A. Since the blocking bar (6) is normally held in a vertical swing mode by means of the resistance force by the resistance unit (20), when a force more than the resistance force is applied to the blocking bar (6), the blocking bar (6) is released and automatically swung to the evacuation position by means of the biasing force. In this way, the biasing force is not used for the return of the blocking bar (6) to the closed position, and the problem above is solved by this mechanism.
A specific example of this pass blocking apparatus is shown in
The blocking bar 6 is attached via a bar holder 3b such that the blocking bar 6 extends perpendicularly to the axis of the driving shaft 3a. This blocking bar 6 can be vertically swung by rotation of the driving shaft 3 between an open position (upright state, shown by the dotted line in
For the swing of the blocking bar 6 to the evacuation position, the pass blocking apparatus 1 has a biasing unit 10 and a resistance unit 20.
The biasing unit 10 is disposed on the outer surface of a pivot support 3d to apply a biasing force to the blocking bar 6 for swinging the blocking bar 6 toward the evacuation position. A hinge pivot 3e of this illustrated example is provided with a grasping projection 3e-a on its top end. The grasping projection 3e-a has a slit for grasping the inner end 11a of a flat spiral spring 11. The outer end 11b of the flat spiral spring 11 is fixed by means of screwing, clamping or other methods to the inside wall of a cover 12 which is provided for housing the grasping projection 3e-a and the flat spiral spring 11. The cover 12 is fixed to the pivot support 3d by means of four bolts 13, and this fixation results in fixing the outer end 11b of the flat spiral spring 11 to the pivot support 3d. Consequently, the flat spiral spring 11 provides constantly the biasing force for swinging the hinge pivot 3e in one direction (i.e., the direction toward the evacuation position to which the blocking bar 6 is swung).
The resistance unit 20 provides a resistance force for holding the blocking bar 6 in the closed position against the biasing force by the biasing unit 10. As shown in
When a vehicle contacts with the blocking bar 6, a force exceeding the resistance force by the resistance unit 20 is applied to the blocking bar 6. The blocking bar 6 is thereby swung, and this swing causes the engagement of the plunger 21 and the concave 3c-a to be released (
When the blocking bar 6 is horizontally swung from the closed position to the evacuation position due to vehicle contact or other reasons (
According to this rotation of the driving shaft 3a, the orientation of a projection 31, which is projected diagonally backward from the hinge connection base 3c, is changed from a lateral direction to a downward direction, and then the projection 31 is positioned at the engageable position with the reciprocal arm 5f. In this manner, after the rotation of the driving shaft 3a to the position corresponding to the open position of the blocking bar 6, while the motor 5b of the blocking bar return device 5 moves the reciprocal arm 5f forward, the reciprocal arm 5f is in contact with the projection 31 and pushes out the projection 31 according to the forward motion (
The pass blocking apparatus described above has the merit as mentioned above with respect to the return of the blocking bar from the evacuation position. However, for example, in the situation that a number of vehicles are bumper-to-bumper on ETC lanes due to a traffic jam, the pass blocking apparatus still has room for improvement. In particular, there is a potential for improvement with respect to the situation that in bumper-to-bumper traffic a truck passes through an ETC gate following a sedan.
In this case, the blocking bar is vertically swung from the open position to the closed position after the sedan (followed by the truck) passes through the ETC gate, and subsequently, this blocking bar starts to vertically swing from the closed position to the open position for permitting the following truck to pass through the ETC gate. In this situation, since there is only a slight distance between two vehicles due to the traffic jam, the truck may already reach the blocking bar. Its front face therefore lies close to the blocking bar which is swung for permitting the truck to pass through the ETC gate. Consequently, this swung blocking bar is stopped by contact with the side view mirrors of the truck, because the side view mirrors (especially, the left side mirror) of the truck is in general projected forward. This causes damage to the blocking bar.
The invention is directed to this problem, and intended to provide a mechanism for permitting the intentional release of the blocking bar from the closed position to the evacuation position as necessary.
In an aspect of the invention, a pass blocking apparatus is provided. This pass blocking apparatus comprises
a blocking bar extending perpendicularly to the axis of a driving shaft, the blocking bar being vertically swung by rotation of the driving shaft;
a hinge connection unit for connecting the blocking bar to the driving shaft, the hinge connection unit permitting the blocking bar to be horizontally swung from a closed position to an evacuation position;
a biasing unit for applying a biasing force to the blocking bar, wherein the blocking bar can be swung toward the evacuation position depending on the biasing force; and
a resistance unit for providing a resistance force for holding the blocking bar in the closed position against the biasing force,
wherein the resistance unit includes an electromagnetic device and a magnetic material, and is configured to generate the resistance force from a magnetic force by the electromagnetic device that attracts the magnetic material,
wherein the pass blocking apparatus further comprises a control unit which is configured to control electricity to the electromagnetic device.
The pass blocking apparatus according to the invention may include a power supply component which is capable of supplying electrical power at different levels to the electromagnetic device. The resistance force can be adjusted by means of the power switching of the power supply component.
The control unit may be configured to supply electrical power with reversed polarity to the electromagnetic device when controlling the electricity to the electromagnetic device in order to cancel the resistance force. In this embodiment, the power supply component is further configured to supply the electrical power with reversed polarity to the electromagnetic device.
The driving shaft 103a extends from the blocking bar driving device 3 within the housing 102 and projects outside the housing 102. A bar holder 103b is connected in a hinged manner to the driving shaft 103a. A blocking bar 106 is attached in a detachable manner to the bar holder 103b. The blocking bar 106, as illustrated in an open position, comprises an aluminum pipe covered with a urethane cover or the like which is painted in a red and white striped pattern, for example. One end of the pipe is inserted into the bar holder 103 and then fixed in the bar holder 103a by means of the rotary operation of a fixing lever 106a for screwing a fixing screw. The bar holder 103b includes a base 103c for hinge connection.
A hinge connection unit connects between the driving shaft 103a and the bar holder 103b as well as permitting the blocking bar 106 to be horizontally swung from a closed position to an evacuation position. The base 103c and a pivot support 103d are main components of the hinge connection unit. The base 103c of the bar holder 103b has a T-shaped cross-section, and this base 103c is wedged into the pivot support 103d having a C-shaped cross-section. The pivot support 103d is secured to the driving shaft 103a. A hinge pivot 103e (shown in
The blocking bar 106, which is attached via the bar holder 103b and extends perpendicular to the axis of the driving shaft 103a, is vertically swung according to the rotation of the driving shaft 103a between the open position (upright state, shown by the dotted line in
For the swing of the blocking bar 106 to the evacuation position, the pass blocking apparatus 101 is provided with a biasing unit 110 and a resistance unit 120.
The biasing unit 110 applies a biasing force to the blocking bar 106 for swinging the blocking bar 106 to the evacuation position. As shown in
The resistance unit 120 provides a resistance force for holding the blocking bar 106 in the closed position against the biasing force by the biasing unit 110. In this embodiment, the pivot support 103d has an elongated base board 103d-b extending parallel to the bar holder 103b. The base board 103d-b is fixed substantially at its center to the driving shaft 103a. An electromagnetic device 121 of the resistance unit 120 is attached to the distal end extending from the central fixed part. This means that the electromagnetic device 121 is arranged at the shaft-fixation side of the hinge connection unit. At the same time, a board-like magnetic material 122 of the resistance unit 120 is attached by use of U-shaped bolts 123 to the bar holder 103b positioned parallel to the base board 103d-b, thereby facing the electromagnetic device 121. This means that the magnetic material 122, which is magnetically attracted to the electromagnetic device 121, is arranged at the bar side (swing side). In another embodiment, the arrangement of the electromagnetic device 121 and the magnetic material 122 may be reversed (i.e., the electromagnetic device arranged at the bar side and the magnetic material arranged at the shaft-fixation side). Alternatively, a magnetic bar holder or a magnetic base board may be used instead of the magnetic material 122. In an embodiment, the magnetic material 122 is made of ferrite-based or martensite-based stainless steel. The energized electromagnetic device 121 attracts magnetically the magnetic material 122, thereby generating the resistance force against the biasing force by the biasing unit 106. The vertical-swing mode of the blocking bar 106 is normally maintained by means of the resistance force.
When a vehicle collides with the blocking bar 106 in the closed position, the blocking bar 106 receives a force exceeding the resistance force by the resistance unit 120, i.e., the magnetic force by the electromagnetic device 121. The blocking bar 106 is released by this force from the held state by the resistance unit 120, and then horizontally swung by about 90 degrees to the evacuation position depending on the biasing force by the biasing unit 121. When the blocking bar 106 reaches the evacuation position in consequence of this evacuation swing, the blocking bar 106 in the evacuation position is detected by a sensor. An operator checks this sensor detection, and then operates a switch mounted on the housing 102 or a remote operation switch disposed in a waiting booth to activate the blocking bar return device 105 for returning the blocking bar 106 to the vertical-swing mode.
As an example, the blocking bar return device 5 as shown in
The motor 5b is provided with a decelerator 5e on its head and fixed to the frame 5a. The output shaft of the decelerator 5e passes through the frame 5a and projects into the opposite side. The pinion gear 5c is attached to the projected output shaft to engage with the rack gear 5d. The rod-like rack gear 5d extends parallel to the axis of the driving shaft 103a. The disk-like reciprocal arm 105f (
A plate 5i is attached to the other end of the rack gear 5d. This plate 5i pushes a limit switch 5j mounted on the frame 5a in the forward-motion-end position of the rack gear 5d. Another limit switch 5j is also mounted on the frame 5a. In other words, two limit switches 5j are arranged at the front and rear of the frame 5a. In the backward motion of the rack gear 5d, the front side limit switch 5j is pushed by the reciprocal arm 105f that have been moved to the backward-motion-end position, in order to stop the motor 5b. In other embodiments, the front side limit switch 5j may be omitted. In the forward motion of the rack gear 5d, the rear side limit switch 5j is pushed by the plate 5i that have been moved to the forward-motion-end position. This action triggers the switching of the rotation direction of the motor 5b from the normal rotation to the reverse rotation. In other embodiments, instead of the motor 5b, the actuator may comprise a hydraulic cylinder or a pneumatic cylinder in which the reciprocal arm is attached to its rod.
The reciprocal arm 105f moved forward according to the rack gear 5d is in contact with a projection 1031 which is projected diagonally backward from the hinge connection base 103c. The projection 1031 is thereby pushed out for the swing of the bar holder 103b. The blocking bar 106 is horizontally swung to the evacuation position due to collision with a vehicle (refer to
In this return method, the blocking bar 106 is upward swung from the evacuation position to the open position, and subsequently the blocking bar 106 in the open position is vertically swung to the closed position according to the normal swing motion for closing. The feeling that the blocking bar 106 is coming toward a driver is therefore avoided.
The electromagnetic device 121 for generating the resistance force against the biasing force by the biasing unit 110 is controlled by a control component 130 (of the control unit) for controlling the electricity to the electromagnetic device 121. Control signals, which are transmitted from a remote operation switch disposed in a booth or the like, are isolation-processed in a signal converter component 131 and then transmitted to the control component 130. The control signals include a turn-on/off instruction on the electromagnetic device 121 and a release instruction. In the power supply system for the electromagnetic device 121, an AC power source is electrically connected to a protective component 132 with one or more fuses, and after this fuse protection, AC-DC conversion is performed in a rectifier component 133. A power supply component 134 generates electrical power at different levels from the DC power by the rectifier component 133. In this embodiment, as an example, the power supply component 134 generates electrical power at four levels of 60V, 70V, 80V and 90V. These power levels are switched according to an instruction signal from a voltage switching component 135. The voltage switching component 135 transmits the instruction signal according to a button operation, dial operation or switch operation. In this embodiment, the power supply component 134 further generates polarity-reversed (+/−reversed) electrical power with 90V (maximum voltage). This polarity-reversed electrical power is output from the power supply component 134 in response to an instruction from the control component 130. The control component 130 in operation according to the control signal transmits a signal to an operation-state display 136 which is disposed on the housing 102 or in a booth. The operation-state display 136 informs the current operation state of the electromagnetic device 121 by means of LEDs, etc.
The voltage setting for the power supply component 134 by means of the voltage switching component 135 can be performed in the default settings for the pass blocking apparatus 101. As necessary, the voltage can be switched after the determination of the default settings. In this regard, the any one of the settable voltages is set in view of wind conditions and traffic conditions at the installation location of the pass blocking apparatus 101. According to this embodiment, the electromagnetic device 121 generates the minimum magnetic force in response to the minimum supply voltage of 60V, and generates the maximum magnetic force in response to the maximum supply voltage of 90V. Since the magnetic force by the electromagnetic device 121 that attracts the magnetic material 122 is the resistance force against the biasing force, the resistance force is regulated by means of the power switching of the power supply component 134.
When receiving a control signal including a turn-on instruction, the control component 130 transmits the setup electrical power of the power supply component 134 to the electromagnetic device 121. The electromagnetic device 121 thereby functions as the resistance unit 120 for generating the resistance force in accordance with the supply power. The control component 130 receive a control signal including a release instruction from a release switch disposed on the housing 102 or in a booth. When receiving the release instruction, the control component 130 may cut off the electricity to turn off the power supply from the power supply component 134. Alternatively, in this embodiment, the control component 130 switches the power supply mode to a polarity-reversed-power supply mode for applying the polarity-reversed electrical power with 90V to the electromagnetic device 121. The electromagnetic device 121, which is operated with the polarity-reversed electrical power, generates a magnetic force with reversed N and S poles. As the result of this magnetic pole reversal, the magnetic pole of the electromagnetic device 121 that has faced the magnetic material 122 is turned to the identical pole with respect to the magnetic field of the magnetic material 122 (in this situation, N(S) pole faces N(S) pole). The magnetic material 122 thereby repels the electromagnetic device 121. As shown in
As described above, the electromagnetic device 121 generates the resistance force for holding the blocking bar 106 in the closed position against the biasing force. The resistance force is cancelled as necessary by control of the electricity to the electromagnetic device 121. The cancellation of the resistance force permits the blocking bar 106 to be swung depending on the biasing force from the closed position to the evacuation position. This means that the blocking bar 106 can be released to the evacuation position as necessary by button operation or the like.
The blocking bar 106, which has been released to the evacuation position, can be returned according to the above-described return operation. In response to the return operation, the blocking bar driving device 3 rotates the driving shaft 103a to the position corresponding to the open position of the blocking bar 106 (
For example, the pass blocking apparatus 101, which is installed at an ETC lane, vertically swings the blocking bar 106 in the normal mode between the closed position (
The power supply wiring for the electromagnetic device 121 is described with reference to
As shown in
Hereinafter, the wiring housing 140 will be described in detail with reference to
The dust-sealing member 141, the bearing holder 142 and the insulation sheet 143 are provided with holes for the passage of the power supply cable 150. The power supply cable 150 is pulled out through the holes from the housing 102, and then fastened once to the insulation sheet 143 by means of an appropriate fastener. A part of the power supply cable 150 extending from this fastened position is disposed around the driving shaft 103a by a lap and a quarter to form the loop mentioned above, and then fastened to the insulation sheet 146 by means of an appropriate fastener. A part of the power supply cable 150 extending from this fastened position is led through the hole of the insulation sheet 146 to a wiring chamber formed in the base board 103d-b, and electrically connected to a wiring plug of the electromagnetic device 121 in the chamber.
The pass blocking apparatus according to the invention includes the electromagnetic device which is configured to generate the resistance force for holding the blocking bar in the closed position against the biasing force. The resistance force can be cancelled as necessary by means of the control of electricity to the electromagnetic device. The blocking bar is swung from the closed position to the evacuation position in response to the cancellation of the resistance force. This allows the blocking bar to be released as necessary to the evacuation position by means of a button operation or the like.
Although the embodiments of the invention have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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JP2018-172159 | Sep 2018 | JP | national |
JP2019-089958 | May 2019 | JP | national |
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Entry |
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Office Action issued in Japanese Patent Application No. 2019-089958 dated Apr. 28, 2020 with English translation provided. |
Number | Date | Country | |
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20200087874 A1 | Mar 2020 | US |