The present invention relates to a passenger conveyor provided with a step chain tensioning device that constantly gives any tensioning force to a step chain of an escalator, a moving walk and the like.
There is known a conventional method of absorbing the slack of a step chain of a passenger conveyor and giving tension to the step chain. In this method, a lower-part step chain wheel on which the step chain is wound is provided with an urging device that compresses a spring and tensions the step chain with any tensile force, the lower-part step chain wheel is moved by being pulled with the urging force of the spring when elongation has occurred in the step chain, whereby the slack of the step chain is absorbed and the step chain is tensioned with any tensile force (refer to Patent Document 1, for example).
There is also known a method that involves causing a controller to actuate a motor-driven hydraulic pump when the elongation of a step chain has been detected, pushing out a hydraulic cylinder directly connected to a lower-part step chain wheel by a hydraulic oil, whereby tension is applied to the step chain and the elongation of the step chain is absorbed (refer to Patent Document 2, for example).
[Patent Document 1]: Japanese Utility Model Laid-Open No. 54-133592
[Patent Document 2]: Japanese Patent Laid-Open No. 10-87252
In the conventional method in which an urging device that compresses a spring and tensions the step chain with any tensile force is provided, because the elongation of the step chain is absorbed, the compression length of the spring increases and the urging force of the spring decreases. Therefore, the tension that tensions the step chain decreases. Therefore, it is necessary to constantly perform inspection and maintenance for maintaining a given tensioning force in order to compress the spring in an appropriate condition and to give an appropriate tensioning force to the step chain. As described above, it is necessary to perform inspection and adjustment each time during the maintenance and inspection of a passenger conveyor. Because the step chain tensioning devices on the right and left sides are independent from each other, it is necessary to perform the fastening of the springs so that no difference occurs in the tensioning force on the right and left sides. The spring adjustment during maintenance and inspection is performed in a work space between a reversal portion of the step and a truss end portion. However, when it becomes necessary to reduce the installation space within the building of the passenger conveyor, this results in a decrease in the work space and the configuration of the step chain tensioning device is limited thereby.
Furthermore, because in the conventional method, as means of bringing the step chain tensioning device into action, a hydraulic cylinder is actuated by use of a motor-driven hydraulic pump and the step chain is tensioned, a hydraulic pump is actuated by a motor and hence an electric source for power is necessary. This poses the problems that large-scale configuration and control are necessary and that the cost increases also.
The present invention has been made to solve problems as described above, and provides a passenger conveyor that, in the case of the elongation of a step chain of the passenger conveyor, causes a hydraulic cylinder of a step chain tensioning device to move a lower-part step chain wheel, thereby absorbing a slack in the step chain and tensioning the step chain with any push-out force.
The passenger conveyor related to the present invention is a passenger conveyor provided with a step chain tensioning device that, in the case of the occurrence of elongation in a step chain of the passenger conveyor, moves a lower-part step chain wheel on which the step chain is wound, thereby absorbing a slack in the step chain and tensioning the step chain with any tensioning force, which is characterized in that the step chain tensioning device comprises a tensioning device section, which has a hydraulic cylinder and pushes out the lower-part step chain wheel with a push-out force of the hydraulic cylinder on a side where the step chain is tensioned, and a pressure device section, which has a pressure piston to which a load by a weight is applied and causes the hydraulic cylinder of the tensioning device section to constantly give any tension to the step chain via a hydraulic oil due to the pressure of the pressure piston.
According to the present invention, the inspection and maintenance work of a step chain tensioning device is easy and working hours can be substantially shortened. Furthermore, the tension of the tensioning device can always be held at any given value and the adjustment of the tension can also be easily performed. Also, the tension can be easily visually observed with a pressure gauge. Because the push-out force is uniformly applied to the tensioning devices on the right and left sides, it is possible to improve the operation performance of the passenger conveyor. Also, a work space between a reversal portion of the step and a truss end portion can be reduced and the shortening of a lower-part truss can be achieved. Electric power is unnecessary.
The present invention is described in more detail with reference to the accompanying drawings.
A general passenger conveyor, such as an escalator, is configured, for example, as shown in
The present invention is characterized in that in the case of the occurrence of elongation in the step chain 8 of the passenger conveyor, the lower-part step chain wheel 7 is moved by a step chain tensioning device, whereby a slack in the step chain 8 is absorbed and the step chain 8 is tensioned with any push-out force.
Generally, in a passenger conveyor, the mounting pitch of the steps 9 is on the order of 400 mm. If the travel of the lower-part step chain wheel 7 that causes a step chain tensioning device to tension the step chain 8 is “½ of the mounting pitch of the steps 9+allowance,” then it is possible to remove one step 9 when the step chain 8 elongates and the lower-part step chain wheel 7 has moved to the final end of a lower-part truss end. Therefore, possible travels of the lower-part step chain wheel 7 approximately 220 mm or so are sufficient.
A passenger conveyor in Embodiment 1 of the present invention will be described below with reference to
The reference numeral 7 denotes a lower-part step chain wheel provided on both sides of a floor portion of a lower part of the interior of the main frame 1, the reference numeral 8 denotes a step chain wound on the lower-part step chain wheel 7, the reference numeral 20 denotes a tensioning device section of a step chain tensioning device provided in the floor portion of the lower part of the interior of the main frame 1, and the reference numeral 21 denotes a pressure device section of a step chain tensioning device provided in a floor portion of an upper part of the interior of the main frame 1.
First, the configuration of the tensioning device section 20 of the step chain tensioning device will be described with reference to
On both sides of the main frame (truss) 1, the support metal fitting 60 is horizontally mounted in a fixed manner in the longitudinal direction of the passenger conveyor, and the nut 63 is mounted in a fixed manner on a bottom surface of a hole provided in the support metal fitting 60. The guide metal fitting 61 having a roughly U-shaped sectional shape is placed on a top surface of the support metal fitting 60, and fixed by screwing the bolt 67 into the nut 63 from above. A peripheral portion of the hydraulic cylinder 24 and the guide metal fitting 61 are mounted in a fixed manner by the mounting plate 62. The nut 63 is mounted in a fixed manner on the bottom surface of the hole provided in the support metal fitting 60. A mounting hole is provided in the guide metal fitting 61 so that the position of this hole coincides with the above-described hole provided in the support metal fitting 60. The block 23 is supported by being fitted onto the step chain wheel shaft 22 of the lower-part step chain wheel 7 from right and left. The screw hole 23a for screwing and fixing the rod 25 onto the block 23 on the intermediate inclined portion side of the passenger conveyor is provided, and an leading end portion of the rod 25 is screwed into this screw hole 23a and fixed thereto. The rod 25 is provided with the chamfer 25a on which a spanner and the like are to be put during screwing. The hydraulic cylinder 24 is provided with the air vent hole 24a. As shown in
Next, the configuration of the pressure device section 21 of the step chain tensioning device will be described with reference to
A top-end middle portion of the Ω-shaped weight mounting metal fitting 50 is mounted on a top end portion of the rod 27 of the pressure piston 26 and fastened with the nut 51 from above. On the bottom of the weight mounting metal fitting 50 on both sides, the weight mounting bar 52 is mounted in a fixed condition so as to stand vertically. A plurality of weights 28, each of which is fabricated with any thickness and in the middle of which a hole through which the weight mounting bar 52 is to be inserted is made, are inserted onto the weight mounting bar 52 and stacked on the weight mounting metal fitting 50. The stacked weights are fastened with the nut 53 from the top end portion of the weight mounting bar 52. The guide mounting metal fitting 55 having a roughly U-shaped cross section is mounted on the periphery of the pressure piston 26, and the weight guide 56 which has a roughly U-shaped sectional shape and to the bottom of which the stud bolt 57 is mounted, is mounted to the guide mounting metal fitting 55 with the nut 58. The above-described configuration enables the weight mounting metal fitting 50 loaded with the weights 28 to be guided by the weight guide 56 so as to be able to descend.
As shown in
Therefore, if the ratio of D2 to D1 is increased, the load W1 applied to the pressure piston 26 is a very small load and a large tensioning force (push-out force) W2 can be obtained under this load.
Also, by constantly applying a load, i.e., the weight 28 to the pressure piston 26, a constant tensioning force is constantly given. Furthermore, as shown in
Next, the assembly and adjustment procedures of the step chain tensioning device will be described with reference to
First, it is assumed that the rod 25 of the hydraulic cylinder 24 of the tensioning device section 20 is in a retracted condition (in a condition in which the hydraulic oil 35 has not entered as yet). Furthermore, it is assumed that the hydraulic oil 35 has been supplied to the hydraulic oil tank 34 of the pressure device section 21 and that the manual open-close valve 32 is in the “Open” position. And as shown in
Embodiment 1 described above is an example in which the pressure device section 21 is installed within an upper-part machine room of the main frame (truss) 1. However, even when the distance between the pressure device section 21 and the lower-part step chain wheel 7 is long, the volume is little changed by the application of a high pressure in general cases of the liquid such as a hydraulic oil and the pressure from the pressure piston part to the hydraulic cylinder part is instantaneously transmitted. Therefore, this poses no functional problem in the least. Furthermore, because a control panel and the like are installed in the upper-part machine room, by centralizing things to be maintained and inspected in one place, it is possible to raise the efficiency of maintenance and inspection work.
Embodiment 2 is an example in which a pressure device section 21 is installed in a maintenance/inspection room 68 that is one of the rooms of the building. Because the pressure device section 21 and a tensioning device section 20 of a step chain tensioning device is connected by a piping pipe, it is possible to arrange the pressure device section 21 in a place that permits easy maintenance and inspection as required. It is not always necessary that the pressure device section 21 be within the passenger conveyor, and the pressure device section 21 is installed in the maintenance/inspection room 68 on the building side. The case where the pressure device section 21 is installed in the maintenance/inspection room 68 on the building side like this produces the advantage that inspection work becomes very easy.
In the figures, the reference numeral 23c denotes a screw hole provided in a block 23, the reference numeral 25b denotes a screw portion provided in a rod 25, the reference numeral 25c denotes a slide shaft portion provided in the rod 25, the reference numeral 72 denotes a buffer holder, the reference numeral 74 denotes a holder, the reference numeral 74a denotes a base portion of the holder 74, the reference numeral 74b denotes a guide portion of the holder 74, the reference numeral 74c denotes a guide hole of the holder 74, the reference numeral 75 denotes a spring, the reference numeral 76 denotes a holder, the reference numeral 76a denotes a screw hole of the holder 76, the reference numeral 77 denotes a lock nut, and the reference numeral 78 denotes a bolt.
In the same way as with Embodiment 1, a chamfer 25a on which a spanner and the like are to be put during screwing is provided in a leading end portion of the rod 25. A screw portion 25b is provided on the leading end side of the chamfer 25a of the rod 25, and a slide shaft portion 25c is provided on the leading end side of the screw portion 25b. The cylindrical guide portion 74b protrudes from the base portion 74a of the holder 74. In the middle of the holder 74, the slide shaft portion 25c in the leading end portion of the rod 25 is inserted and the guide hole 74c that guides the slide shaft portion 25c in the longitudinal direction of the passenger conveyor in a slidable manner is provided. One end of the spring 75 is mounted in a fixed manner on the base portion 74a of the holder 74, and the other end of the spring 75 is mounted in a fixed manner on the holder 76. The spring 75 has enough proof stress against a maximum press force by the hydraulic cylinder 24.
The above-described parts are assembled as below. First, the buffer holder 72 in which the holder 74, the spring 75 and the holder 76 are set as one piece is attached to the screw hole 23c of the side surface of the block 23 by using the bolt 78. A lock nut 77 is screwed beforehand onto the screw portion 25b in the leading end portion of the rod 25. Next, the slide shaft portion 25c in the leading end portion of the rod 25 is inserted into the guide hole 74c of the holder 74, the rod 25 is rotated, and the screw portion 25b on the leading end side of the rod 25 is screwed into the screw hole 76a of the holder 76 and then fastened with the lock nut 77. In the above-described assembling, the hydraulic cylinder 24 and the block 23 are integrally assembled.
The tensioning device section 20 constructed as described above in Embodiment 3 has the following features.
When the rod 25 of the hydraulic cylinder 24 presses the spring 75 with any press force, the spring 75 is compressed in a condition in which the above-described any press force and the reaction force of the spring 75 are balanced. Furthermore, the tension of the step chain 8 varies due to variations in the passengers of the passenger conveyor, the tensioning device also moves very slightly back and forth and oscillates. Therefore, by interposing the spring 75 between the rod 25 of the hydraulic cylinder 24 and the block 23, it is possible to absorb the shock due to variations in the tension during the oscillation, thereby producing the advantage that the reversal of the steps can be smoothly performed.
In the figures, the reference numeral 24a denotes an air vent hole of a hydraulic cylinder 24, the reference numeral 80 denotes a first flow-direction changeover valve, the reference numeral 81 denotes a second flow-direction changeover valve, and the reference numeral 83, 84, 85 and 86 denote a piping pipe.
The first flow-direction changeover valve 80 is provided between a check valve 30 and the hydraulic cylinder 24, and the check valve 30 and the first flow-direction changeover valve 80 are connected together by the piping pipe 83. The air vent hole 24a of the hydraulic cylinder 24 and a hydraulic oil tank 34 are connected together by the piping pipe 85, and the second flow-direction changeover valve 81 is provided halfway between the two. The first flow-direction changeover valve 80 and the second flow-direction changeover valve 81 are connected together by the piping pipe 84.
The first flow-direction changeover valve 80 can change the flow direction to the direction e and the direction f of
In
In a case where the step chain 8 elongates and the lower-part step chain wheel 7 has moved to a limit of the range of movement of the tensioning device, one of the steps 9 is removed and in order to cut short the step chain 8 by one step, it is necessary to return the rod 25 of the hydraulic cylinder 24 to its original state, thereby returning the lower-part step chain wheel 7 to the intermediate inclined portion side. In this case, if the lower-part step chain wheel 7 is to be moved by human power, this work imposed great burden on the worker because of the heaviness of the lower-part step chain wheel 7 and required much time.
According to Embodiment 4, it is possible to uniformly move the lower-part step chain wheels 7 on the right and left sides to the opposite truss-end side with a small force by use of the pressure piston 26, thereby reducing the burden on the worker. In addition, the work can be performed in a place apart from the tensioning device section, producing the advantage that the work is safer. Also in this case, no power source is required.
In the figure, the reference numeral 90 denotes a pressure detection switch and the reference numeral 91 denotes a warning panel.
The pressure detection switch 90 is connected to a piping pipe 42 in the vicinity of a pressure gauge 33. A signal of the pressure detection switch 90 is transmitted to a control panel 12, and from the control panel 12, information based on the signal of the pressure detection switch 90 is further transmitted to a warning panel 91. When the pressure detection switch 90 indicates a pressure outside any pressure range, the signal of the pressure detection switch 90 is transmitted to a control panel 12 and the pressure detection switch 90 makes an alarm to be known by the warning panel 91 on the basis of the signal. For example, when the pressure is abnormally low, the pressure detection switch 90 performs control, such as causing the passenger conveyor to be stopped. In
If for some reason, such as an oil leak, the pressure of the hydraulic oil to the hydraulic cylinder drops, the tension to the step chain drops, causing hindrance to the operation of the passenger conveyor. However, by providing the pressure detection switch 90 and the warning panel 91, in the event of the occurrence of an abnormality, it is possible to perform maintenance and inspection by issuing an alarm and stopping the operation of the passenger conveyor.
As described above, in the passenger conveyor related to the present invention, in the case of the elongation of a step chain, it is possible to cause a hydraulic cylinder of a step chain tensioning device to move a lower-part step chain wheel, whereby a slack in the step chain is absorbed and the step chain is tensioned with any push-out force. The passenger conveyor related to the present invention can be applied to an escalator, a moving walk and the like.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2006/317367 | 9/1/2006 | WO | 00 | 4/15/2008 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2008/026294 | 3/6/2008 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
872327 | Brown | Dec 1907 | A |
1741842 | Holtschmit | Dec 1929 | A |
2438068 | Mercier | Mar 1948 | A |
2788883 | Schwenk | Apr 1957 | A |
3859791 | Allen et al. | Jan 1975 | A |
3901563 | Day | Aug 1975 | A |
3946619 | Needles et al. | Mar 1976 | A |
4007826 | Brown et al. | Feb 1977 | A |
4284192 | Taylor | Aug 1981 | A |
4466803 | Wilson | Aug 1984 | A |
4955195 | Jones et al. | Sep 1990 | A |
7117989 | Weigel et al. | Oct 2006 | B2 |
20040040296 | Fan | Mar 2004 | A1 |
Number | Date | Country |
---|---|---|
547737 | Jun 1993 | EP |
46 1900 | Jan 1971 | JP |
52 80979 | Jun 1977 | JP |
54 65190 | May 1979 | JP |
54 133592 | Oct 1979 | JP |
6 48675 | Feb 1994 | JP |
2536774 | May 1997 | JP |
10 87252 | Apr 1998 | JP |
Number | Date | Country | |
---|---|---|---|
20090159397 A1 | Jun 2009 | US |