The present disclosure relates to systems and methods for reducing an infrared signature.
Infrared emissions from aircraft, ships, tanks, other vehicles and structures, and the like provide an “infrared signature” that generally increases as the temperature of the components and exhausts of those devices increase. Excessive infrared emissions can make the aircraft more easily detectable to infrared detection equipment, which can also use the infrared signature to identify the aircraft. Current infra-red reduction technology is implemented in the early design phase and handled at the system level for large heat sources such as engines that can operate at temperatures in excess of 1000 degrees. What is needed is a cost effective and lightweight solution for suppressing smaller infrared signatures. The present disclosure satisfies this need.
The present disclosure describes a line of sight blocker. The line of sight blocker is embodied in many ways including, but not limited to, the following.
1. A blocker comprising a cover defining a duct bounded by the cover and a heated surface when the cover is fastened over the heated surface, wherein the cover blocks transmission of infrared radiation emitted from the heated surface; the cover comprises a material having a lower thermal conductivity than the heated surface; and the duct comprises a vent and a path for latent heat from the heated surface to escape through the vent.
2. The blocker of example 1, wherein the duct comprises air forming an insulation layer.
3. The blocker of example 1, further comprising:
a part extending outward from a first sidewall, wherein:
the cover comprises the first sidewall and a second sidewall; and
the part has a length defining a width of the duct, the width comprising a spacing between the first sidewall and the heated surface when the sidewall is facing the heated surface and the part is physically connected to the heated surface.
4. The blocker of example 3, wherein the duct has the width (W) wherein ⅜ inch≤W≤1 inch.
5. The blocker of claim 3, wherein the duct has the width allowing flow of air into the duct through natural convection.
6. The blocker of example 3, wherein the cover includes the part comprising a top wall, a flange, a lip, a rim, or an arm.
7. The blocker of example 6, wherein the top wall includes a plurality of holes allowing flow of air out of the duct.
8. The blocker of example 1, wherein the cover is conformal with the heated surface.
9. The blocker of example 1, wherein the cover has a first circular cross-section or a cross-section including a segment of a circle (e.g., the cover comprises a half cylinder), the heated surface has a second circular cross section, and the cover is co-axial with the heated surface when the cover is fastened over the heated surface.
10. The blocker of example 1, wherein the cover is conformal with the heated surface and defines the duct when fastened to a device:
including an engine drain line having the heated surface,
a hydraulic line having the heated surface, or
a screen on a device vent having the heated surface.
11. The blocker of example 1, wherein the cover is conformal with the heated surface and defines the duct when fastened:
to an electronic circuit including the heated surface, or
a box housing the electronic circuit and the box includes the heated surface.
12. The blocker of example 1, wherein the cover defines the duct when fastened to a housing including bearings, the housing including the heated surface.
13. An apparatus, comprising:
a device including a heated surface emitting infrared radiation when the device is in operation;
a cover disposed over the heated surface; and
a gap between the cover and the heated surface, wherein the gap comprises a path for latent heat from the heated surface to escape from between the cover and the heated surface.
14. The device of example 13, further comprising a fan coupled to the gap, the fan blowing cooling air into the gap.
15. The device of example 13, wherein the cover is retrofittably disposed over the heated surface.
16. The device of example 13, wherein the cover is conformal with the heated surface and defines a duct when fastened to the device including:
an engine drain line having the heated surface,
a hydraulic line having the heated surface,
an electronic circuit including the heated surface, or
a box housing the electronic circuit and the box includes the heated surface.
17. The device of example 13, wherein the device comprises a first surface and a second surface, the second surface frictionally engaging the first surface during the operation so as to heat the first surface into the heated surface through friction.
18. The device of example 13, further comprising a duct bounded by the cover and the heated surface, the duct having the gap at a first end of the cover and a second opening at a second end of the cover, wherein the path through the duct is perpendicular to a line of sight through the cover to the heated surface.
19. The device of example 13, wherein:
the apparatus comprises a de-rotation unit including an inner can, an outer can, and bearings between the inner can and the outer can,
wherein:
20. An apparatus, comprising:
a shroud that removably and retrofittably couples to a mast, wherein the shroud is sized and shaped to draw air in a gap between the shroud and the mast, and
the gap forms an insulation layer and provides a path for latent heat from the mast to escape.
In the following description, reference is made to the accompanying drawings which form a part hereof, and which is shown, by way of illustration, several examples. It is understood that other examples may be utilized and structural changes may be made without departing from the scope of the present disclosure.
Many electronic systems, hydraulic systems, or mechanical systems heat up during operation. Example mechanical systems (such as bearing units) comprise a first surface and a second surface, wherein the second surface frictionally engages the first surface during operation so as to heat the first surface into a heated surface through friction. Example hydraulic devices comprise pipes or lines conveying a fluid flow that frictionally engages the surface of the pipe so as to heat the surface of the pipe into a heated surface through friction. In other examples, the surface of the pipe is heated into a heated surface through thermal contact with a hot fluid flowing in the pipe. Example electronic devices include circuits that heat up when current is passed through the circuit.
The present disclosure describes a Line Of Sight (LOS) blocker for reducing the infra-red signature of a system. The blocker covers a warm area or heated surface from view with a material that has a low heat conductivity. The blocker is arranged such that a sufficient gap is left between the blocker and the warm area or the heated surface. This gap forms an insulating layer to the blocker and ensures there is a path for latent heat to escape. Cooling flow in the air gap can be powered by natural and/or forced convection.
The width comprises a spacing (e.g., perpendicular distance) between the first sidewall and the second sidewall when the part is physically connected to the heated surface (or a mount for the heated surface) so as to secure the cover in place with the first sidewall facing the second sidewall. In one or more examples, the duct has the width W allowing air flow into the duct through natural convection and is tailored depending on the heat load generated by the heated surface. Examples include, but are not limited to, the duct having the width W wherein ⅜ inch 1 inch.
As described above, the cover 200 is configured to include a vent 124 to allow flow 126 of air 120 (e.g., natural convection) through the duct 202 from a first side 128 to the second side 130.
The de-rotation unit includes an inner can 624, an outer can 626, bearings 625 between the inner can and the outer can, and a cap 650. The bearings 625 rotate between an inner surface of the outer can and an outer surface of the inner can so as to decouple the rotation of the inner can (that moves with the hub and the drive shaft when the drive shaft 620 is rotating and driving the rotors 618) from the outer can 626, thereby allowing the outer can 626 to remain stationary by coupling the outer can to the stand pipe 615 and coupling the stand pipe 615 to a fixed point on the airframe 602a of the helicopter 602. As a result, one or more components 632 (e.g., radar and/or communications transceivers) mounted on the outer can do not rotate with the drive shaft.
The de-rotation unit further includes seals 634 sealing lubricant for the bearings within the space 660 between the inner can and the outer can. Heat is generated through frictional forces (e.g., from the rotation of the bearings 625 and/or contact of the lubricant with the seals 634). Thus, the de-rotation unit includes a heated surface 636 emitting infrared radiation when the de-rotation unit is in operation.
Process Steps
Block 700 represents shaping or forming a cover. The cover comprises one or more materials having a lower thermal conductivity than the heated surface and a second material having optical properties (e.g., reflectivity, transmittivity, and absorption coefficient) blocking transmission of infrared radiation. Example materials include plastic (e.g., polyetherimide) or carbon fiber materials. The material can comprise a single material having low thermal conductivity and optical properties blocking infrared radiation, or a first material with lower thermal conductivity and a second material having infrared radiation blocking properties.
Block 702 represents attaching or fastening the cover over a heated surface so that the cover defines a duct bounded by the cover and the heated surface when the cover is fastened over a heated surface. The duct comprises a vent and a path for latent heat from the heated surface to escape through the vent.
In one or more examples, the cover comprises a first sidewall of the duct and a part extending outwardly from the first sidewall. The part (integral with the cover or attached to the cover) has a length defining a width of the duct. The part is fastened to the heated surface or a mount supporting the heated surface using a fastener (e.g., nuts, screws, pins, or adhesive).
Example applications include, but are not limited to, using the blocker to shield hot spots on rotorcraft/aircraft to dramatically reduce infra-red signature. Once the major contributors of infra-red generation are addressed at a system level, several smaller heat sources can appear. Examples of these small heat sources include bearings, friction surfaces and seals on dynamic components. The result of installation of the blockier is a low cost, lightweight system that provides reduced infra-red signature and can be retrofitted to existing aircraft as needed.
The blocker is embodied in many ways including, but not limited to, the following.
1. A line of sight blocker, comprising:
a cover (102, 200, 300, 400, 500, 606) defining a duct (104, 202, 306, 504) bounded by the cover (102, 200, 300, 400, 500, 606) and a heated surface (106, 208, 304, 406, 502, 636) when the cover (102, 200, 300, 400, 500, 606) is fastened over the heated surface (106, 208, 304, 406, 502, 636), wherein:
the cover (102, 200, 300, 400, 500, 606) blocks transmission of infrared radiation (108) emitted from the heated surface (106, 208, 304, 406, 502, 636);
the cover (102, 200, 300, 400, 500, 606) comprises a material having a lower thermal conductivity than the heated surface (106, 208, 304, 406, 502, 636); and
the duct (104, 202, 306, 504) comprises a vent (114) and a path (116) for latent heat (118a) from the heated surface (106, 208, 304, 406, 502, 636) to escape through the vent (114).
2. The blocker of example 1, wherein the duct (104, 202, 306, 504) comprises air (120) forming an insulation layer (122).
3. The blocker of example 1, further comprising:
a part (132) extending outward from a first sidewall, wherein:
the cover (102, 200, 300, 400, 500, 606) comprises the first sidewall (110) and a second sidewall (112); and
the part (132) has a length defining a width (W) of the duct (104, 202, 306, 504), the width (W) comprising a spacing between the first sidewall (110) and the heated surface (106, 208, 304, 406, 502, 636) when the first sidewall (110) is facing the heated surface (106, 208, 304, 406, 502, 636) and the part (132) is physically connected to the heated surface (106, 208, 304, 406, 502, 636).
4. The blocker of example 3, wherein the duct (104, 202, 306, 504) has the width (W) wherein ⅜ inch≤W≤1 inch.
5. The blocker of example 3, wherein the duct (104, 202, 306, 504) has the width (W) allowing a flow (126) of air (120) into the duct (104, 202, 306, 504) through natural convection.
6. The blocker of example 3, wherein the cover (102, 200, 300, 400, 500, 606) includes the part (132) comprising a top wall (134), a flange (136), a lip (138), a rim (140), or an arm (142).
7. The blocker of example 6, wherein the top wall (134) includes a plurality of holes (144, 640) allowing flow (126) of air (120) out of the duct (104, 202, 306, 504).
8. The blocker of example 1, wherein the cover (200, 300) is conformal with the heated surface (208, 304).
9. The blocker of example 1, wherein the cover (200) has a first circular cross-section (218), the heated surface (208) has a second circular cross section (218), and the cover (200) is co-axial with the heated surface (208) when the cover (200) is fastened over the heated surface (208). In one or more examples, the cover (200) comprises a segment (299a) of a circle (e.g., the cover comprises a half cylinder) to effectively block emissions about a section (e.g., half) of the heated surface (208), as illustrated in
10. The blocker of example 1, wherein the cover (200, 500) is conformal with the heated surface (208, 502) and defines the duct (202, 504) when fastened to a device (204, 506):
including an engine drain line (212) having the heated surface (208),
a hydraulic line (210) having the heated surface (208), or
a screen (508) on a vent opening (510) comprising the heated surface (502).
11. The blocker of example 1, wherein the cover (400) is conformal with the heated surface (304) and defines the duct (306) when fastened:
to an electronic circuit (308) including the heated surface (304), or
a box (310) housing the electronic circuit (308) and the box (310) includes the heated surface (304).
12. The blocker of example 1, wherein the cover (400, 606) defines the duct (104) when fastened to a bearing unit (400) comprising a housing (402) including bearings (404), the housing (402) including the heated surface (406, 636).
13. An apparatus, comprising:
a device (204, 506) including a heated surface (106, 208, 304, 406, 502, 636) emitting infrared radiation (108) when the device (204, 506) is in operation;
a cover (102, 200, 300, 400, 500, 606) disposed over the heated surface (106, 208, 304, 406, 502, 636); and
a gap (638) between the cover (102, 200, 300, 400, 500, 606) and the heated surface (106, 208, 304, 406, 502, 636), wherein the gap (638) comprises a path (116) for latent heat (118a) from the heated surface (106, 208, 304, 406, 502, 636) to escape from between the cover (102, 200, 300, 400, 500, 606) and the heated surface (106, 208, 304, 406, 502, 636).
14. The device (204, 506) of example 13, further comprising a fan coupled to the gap (638), the fan blowing cooling air (120) into the gap (638).
15. The device (204, 506) of example 13, wherein the cover (102, 200, 300, 400, 500, 606) is retrofittably disposed over the heated surface (106, 208, 304, 406, 502, 636) (e.g., the cover is disposed as a retrofit or is retrofitted the aircraft).
16. The device (204, 506) of example 13, wherein the cover (102, 200, 300, 400, 500, 606) is conformal with the heated surface (106, 208, 304, 406, 502, 636) and defines a duct (104, 202, 306, 504) when fastened to the device (204, 506) including:
an engine drain line (212) having the heated surface (208),
a hydraulic line (210) having the heated surface (208),
an electronic circuit (308) including the heated surface (304), or
a box (310) housing the electronic circuit (308) and the box (310) includes the heated surface (304).
17. The device (204, 506) of example 13, wherein the device (204, 506) comprises a first surface and a second surface, the second surface frictionally engaging the first surface during the operation so as to heat (118) the first surface into the heated surface through friction.
18. The device (204, 506) of example 13, further comprising a duct (104, 202, 306, 504) bounded by the cover (102, 200, 300, 400, 500, 606) and the heated surface (106, 208, 304, 406, 502, 636), the duct (104, 202, 306, 504) having the gap (638) at a first end of the cover (102, 200, 300, 400, 500, 606) and a second opening at a second end of the cover (102, 200, 300, 400, 500, 606), wherein the path (116) through the duct (104, 202, 306, 504) is perpendicular to a line of sight through the cover (102, 200, 300, 400, 500, 606) to the heated surface (106, 208, 304, 406, 502, 636).
19. The device (204, 506) of example 13, wherein:
20. The device of example 19, wherein the cover having a circular cross-section is conformal and coaxial with the heated surface having a circular cross-section.
21. The duct bounded by the cover and the heated surface, the duct having the gap at a first end of the cover and a second opening at a second end of the cover, wherein the path through the duct is perpendicular to a line of sight through the cover to the heated surface.
22. An apparatus comprising:
a shroud (699) that removably and retrofittably couples to a mast (614), wherein the shroud (699) is sized and shaped to draw air (120) in a gap (638) between the shroud (699) and the mast (614), and
the gap (638) forms an insulation layer (122) and provides a path (116) for latent heat (118a) from the mast (614) to escape.
23. A shroud retrofittable over a portion of the mast that draws air to and through mast. The shroud defines a gap between the shroud and the mast with a vent at the bottom that is open to the bottom. Air is drawn in through the vent, then traverses the gap, and exits through a series of strategically placed holes at a top.
Current infra-red reduction technology is normally implemented in the early design phase and handled at the system level. This approach makes current solutions difficult and expensive to retrofit on existing platforms. Example blockers disclosed herein provide a cost effective and lightweight solution to infra-red reduction on existing platforms by retrofit. The blocker is highly adaptable to other platforms and has far reaching applications.
This concludes the description of the preferred embodiment of the present disclosure. The foregoing description of the preferred embodiment has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. It is intended that the scope of rights be limited not by this detailed description, but rather by the claims appended hereto.
Number | Name | Date | Kind |
---|---|---|---|
5746047 | Steyer | May 1998 | A |
7313909 | Skoog | Jan 2008 | B2 |
20140084080 | Robertson | Mar 2014 | A1 |
Number | Date | Country | |
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20210254582 A1 | Aug 2021 | US |