1. Field of the Invention
The present invention is directed to containers and trays that are intended to be stacked, in particular containers (including enclosed cartons, and open and partially closed trays—collectively referred to herein as “containers”) that are fabricated from folded blanks of material, such as corrugated paperboard material and the like. Specifically, the present invention is directed to mechanisms for providing positive aligning of stacked containers.
2. Prior Art
Stackable containers fabricated from folded, originally flat blanks of material, such as corrugated paperboard and the like, are known. Typically, however, when such containers are provided with smooth, essentially featureless upper and lower surfaces, then there is a possibility of relative lateral sliding or displacement between adjacent vertically stacked ones of such containers or trays.
Accordingly, it has become desirable to provide a means for aligning such adjacent vertically stacked ones of such containers, to inhibit such relatively lateral sliding or displacement.
Such prior art means for aligning adjacent vertically stacked ones of containers typically have been provided in the form of prominently upwardly (or downwardly) projecting tabs, which are configured to surround upwardly (or downwardly) adjacent containers or trays (e.g., in a nesting fashion), or to be received in corresponding slots, notches or apertures (generally, “receptacles”) in the upwardly (or downwardly) adjacent containers.
Such prominently projecting tabs are recognized as being effective in providing assurance of the aligned stacking of containers, but require a concerted effort of lifting one container precisely above another like container, above the height of the projecting tabs, and then lowering the container in a relatively precise manner, to assure proper alignment and engagement of the tabs.
It would be desirable to have a way to provide for rapid and accurate aligned stacking of containers, but without the use of prominently projecting tabs that require relatively precise placement.
These and other desirable characteristics of the invention will become apparent in light of the present specification, including claims, and drawings.
The present invention is directed, in part, to a container, formed from an articulated, initially flat blank of container material. The container comprises a bottom panel; at least one side panel, emanating from a side edge region of the bottom panel and having a first fold line extending at least partially therebetween; at least one end panel, emanating from an end edge region of the bottom panel and having a second fold line extending at least partially therebetween, and the second fold line extending in an intersecting direction with respect to the first fold line; at least one at least partial top panel, disposed opposite and at least substantially parallel to the bottom panel; and a passive interlock structure disposed in the bottom panel and the at least partial top panels, for enabling at least a region of the bottom panel of a first such container to be complementarily interfitted with at least a region of an at least partial top panel of a second such container.
The passive interlock structure is operably configured so that a first such container can be stacked in an aligned manner atop a second such container, without requiring the first container to be raised substantially above, precisely aligned with and then placed directly down upon the second container. The passive interlock structure further inhibits relative lateral movement therebetween the first and second containers, once such aligned stacking is attained.
In an embodiment of the invention, the passive interlock structure comprises at least one recess, formed in one of the bottom panel and the at least partial top panel of a container, the recess having a planar, substantially transversely extending portion, extending substantially parallel to and vertically offset from the one of the bottom panel and the at least partial top panel; and at least one substantially planar projection, formed in a corresponding one of the at least partial top panel and the bottom panel of the container, the substantially planar projection having a substantially transversely extending portion, extending substantially parallel to and vertically offset from the one of the at least partial top panel and the bottom panel. The at least one recess is disposed opposite to, and in vertically spaced alignment with the at least one substantially planar projection, the at least one recess and the at least one substantially planar projection being further complementarily contoured, so that the at least one substantially planar projection of a first such container can be received within the at least one recess of a second such container stacked and aligned relative thereto.
In an embodiment of the invention, the at least partial top panel emanates from a top edge region of a side panel, and has a third fold line extending at least partially therebetween, and further has an end panel emanating from an end edge region thereof, with a fourth fold line extending at least partially therebetween, the fourth fold line extending in an intersecting direction with respect to the third fold line; wherein each said at least one recess is formed by a die cut through the blank of container material, extending across a corner portion of one of the bottom panel and the at least partial top panel, the die cut extending to and through one of the first and second, or third and fourth fold lines, into the side and end panels adjacent said one of said bottom panel and said at least partial top panel; and secondary fold lines, extending at an acute angle with respect to each of the first and second, or third and fourth, fold lines, the secondary fold lines being disposed in the side and end panels adjacent the corner portion of the one of the bottom panel and the at least partial top panel.
Upon folding of the side and end panels adjacent to said one of the bottom panel and the at least partial top panel, relative to said one of the bottom panel and the at least partial top panel, the die cut, the first and second or third and fourth fold lines, and the secondary fold lines cooperate to move the corner portion of the one of the bottom panel and the at least partial top panel out of plane with respect to a remaining portion of the one of the bottom panel and the at least partial top panel, toward an interior region of the container. The die cut may be one of substantially straight, arcuate.
In an embodiment of the invention, wherein the at least partial top panel emanates from a top edge region of a side panel, and has a third fold line extending at least partially therebetween, and further has an end panel emanating from an end edge region thereof, with a fourth fold line extending at least partially therebetween, the fourth fold line extending in an intersecting direction with respect to the third fold line; wherein each at least one substantially planar projection, formed in a corresponding one of the at least partial top panel and the bottom panel of the container, is formed by a die cut through the blank of container material, extending across a corner portion of one of the bottom panel and the at least partial top panel, the die cut extending to one of the first and second, or third and fourth fold lines, into the side and end panels adjacent said one of said bottom panel and said at least partial top panel; and secondary fold lines, extending at an acute angle with respect to each of the first and second, or third and fourth, fold lines, the secondary fold lines being disposed within the corner portion of the one of the bottom panel and the at least partial top panel, between the first and second, or third and fourth fold lines.
Upon folding of the side and end panels adjacent to said one of the bottom panel and the at least partial top panel, relative to said one of the bottom panel and the at least partial top panel, the die cut, the first and second or third and fourth fold lines, and the secondary fold lines cooperate to move the corner portion of the one of the bottom panel and the at least partial top panel out of plane with respect to a remaining portion of the one of the bottom panel and the at least partial top panel, away from an interior region of the container. The die cut may be one of substantially straight, arcuate.
In an embodiment of the invention, wherein the at least one at least partial top panel emanates from a top edge region of a side panel, and has a third fold line extending at least partially therebetween, and further has an end panel emanating from an end edge region thereof, with a fourth fold line extending at least partially therebetween, the fourth fold line extending in an intersecting direction with respect to the third fold line; wherein each at least one substantially planar projection, formed in a corresponding one of the at least partial top panel and the bottom panel of the container, is formed by the at least partial top panel comprising a web of blank material extending across only a corner portion of the top region of the container, leaving a central region of the top region of the container open and unenclosed, so that the at least partial top panel extends above and is not coplanar with top edges of adjacent side and end panels of the container.
In such an embodiment of the invention, wherein the web of material may have a free edge facing an interior region of the container that is one of substantially straight, arcuate.
The container may be a wraparound style of container having one complete top panel and one complete bottom panel. The container may be a wraparound style of container having a complete bottom panel, and two substantially half-top panels. The container may be a substantially open-topped tray, which may be provided with corner reinforcing panels. The container may further comprise at least one stacking tab aperture.
The present invention is also directed to a passive interlock structure for enabling the facilitated aligned stacking of containers, wherein the containers each include a bottom panel, at least one side panel, at least one end panel, and at least one at least partial top panel disposed opposite and at least substantially parallel to the bottom panel.
The passive interlock structure preferably comprises at least one recess, formed in one of the bottom panel and the at least partial top panel of a container, the recess having a planar, substantially transversely extending portion, extending substantially parallel to and vertically offset from the one of the bottom panel and the at least partial top panel; and at least one substantially planar projection, formed in a corresponding one of the at least partial top panel and the bottom panel of the container, the substantially planar projection having a substantially transversely extending portion, extending substantially parallel to and vertically offset from the one of the at least partial top panel and the bottom panel. The at least one recess is disposed opposite to, and in vertically spaced alignment with the at least one substantially planar projection, the at least one recess and the at least one substantially planar projection being further complementarily contoured, so that the at least one substantially planar projection of a first such container can be received within the at least one recess of a second such container stacked and aligned relative thereto. The passive interlock structure is preferably operably configured so that a first container incorporating the passive interlock structure can be stacked in an aligned manner atop a second like container, without requiring the first container to be raised substantially above, precisely aligned with and then placed directly down upon the second container. The passive interlock structure further inhibits relative lateral movement therebetween such first and second containers, once such aligned stacking is attained.
The at least one recess may be located in a corner region of one of the top and bottom, and the at least one substantially planar projection is located in a corner region of one of the bottom and top, respectively, of a container.
a is a top perspective view of an open-topped tray (a “double corner glued tray”) incorporating the passive interlock system of the present invention.
b is a top perspective view of a plurality of stacked trays of the kind illustrated in
c is a bottom perspective view of a plurality of stacked trays of the kind illustrated in
d is a top perspective view of a harness-style wraparound container incorporating the passive interlock system of the present invention.
e is a top perspective view of an open-topped tray (a “double corner glued tray”) incorporating the passive interlock system of the present invention, using arcuate interlock surface features.
f is a top perspective view of a plurality of stacked trays of the kind illustrated in
While this invention is susceptible of embodiment in many different forms, there is shown in the drawings and will be described herein in detail, a specific embodiment, with the understanding that the present invention is to be considered as an exemplification of the principles of the invention and is not intended to limit the invention to the embodiment illustrated.
In the figures, unless otherwise noted, the usual convention is observed that solid lines on the interior of a flat blank represent cuts, edges or points of inflection (like a ridge, crease or inwardly or outwardly projecting gusset), and broken or dashed lines indicate folds, score lines or other lines of weakness. While in the various figures, the preferred direction of run of corrugations (presuming the blanks are fabricated from corrugated paperboard material) is indicated, it is to be understood that different corrugation directions, and different blank materials, may be employed if desired.
The basic premise underlying the passive interlock system is that a carton or tray (generally, “container”) may be provided with relief features at the corners of the upper and lower surfaces of the container, which provide for a semi-automatic alignment function to facilitate the stacking of identical ones of such containers, without having to employ prominently projecting stacking tabs and corresponding receiving apertures, slots or notches. Such structures required a positive intentional effort at alignment of the containers.
Typically, the relief features of the present invention will employ cuts in the bottom panel of, e.g., a carton, which result in corner portions of the bottom panel being raised or lowered, in a rather sharply defined manner, with respect to the remaining central portion of the bottom panel. Complementary portions of the top panel(s) or merely diagonal regions of the top of the carton are correspondingly lowered or raised, so that when one carton is placed atop another, unless the complementary raised/lowered corner regions are aligned, the side walls of the respective trays will not be aligned, and the upper tray will not sit “flat” on the lower tray. However, unlike a container having prominently projecting stacking tabs and corresponding notches, alignment of containers featuring passive interlock does not require that the upper container be lifted above and then precisely placed down on the lower container for alignment. Rather, a simple lateral back and forth movement quickly results in the alignment and registration of the complementary raised/lowered portions of the respective containers.
Various styles and subvariations of containers may be employed as possible vehicles for the passive interlock system. These styles and subvariations can include, among other styles of containers: 1) a harness wraparound carton with straight diagonal offset cuts; 2) an open-topped double-corner glued tray having straight diagonal offset cuts; 3) a double-corner glued tray with arcuate offset cuts; 4) a similar tray with stacking tabs for increased lateral stability. As long as the upper and lower offset cuts on each container are complementary, the specific pattern or contour of the cuts is not crucial, although symmetry may be desirable, for enhanced manufacturability and versatility.
a-1f and 2 illustrate perspective views of some of the various styles and subvariations discussed above. An exhaustive illustration is of course, not possible, as the passive interlock feature can be applied to a wide variety of cartons or trays, apart from those illustrated and described herein.
a is a top perspective view of an open-topped tray A (a “double corner glued tray”) incorporating the passive interlock system of the present invention.
d is a top perspective view of a harness-style wraparound container B incorporating the passive interlock system of the present invention.
e is a top perspective view of an open-topped tray C (a “double corner glued tray”) incorporating the passive interlock system of the present invention, using arcuate interlock surface features.
Panel 1 is part (e.g., a quarter) of a bottom panel of a container, such that the whole blank would have a center of symmetry at c, and would be symmetrical about axes x and y. Scores 2 and 3 define one end and one side edge of panel 1, respectively. Cut 4 includes diagonal portion 5 and two orthogonal portions 6 and 7. Bottom flap 8 emanates from bottom panel 1, along score 2 and score 9. The particular positioning of scores 9 and 10, with respect to scores 2 and 3, respectively, is crucial to the operation of the passive interlock system. If scores 2, 3, were to be extended to corner 11, each of scores 9 and 10 would be seen to angle away from those extensions of scores 2, 3, at shallow acute included angles, with scores 9 and 10 being situated entirely within the boundaries of panel 1. The inner ends of scores 9 and 10 terminate at approximately the intersections of orthogonal portions 7, 6 with diagonal portion 5 of cut 4.
Panel 12 forms a side panel connecting bottom panel 1 and top panel 13. In top panel 13, cut 14 includes diagonal portion 15 (which extends from score 16 to score 17) and orthogonal portions 18 (which extends into top flap 20) and 19 (which extends into side panel 12). Score 21 extends from corner region 22 to the end of orthogonal portion 18. Score 23 extends from corner region 22 to the end of orthogonal portion 19. If scores 16 and 17 were to be extended to corner 19, each of scores 21 and 23 would be seen to angle away from those extensions of scores 16 and 17, respectively, at shallow acute included angles, with scores 21 and 22 being positioned in panels 20 and 12, respectively, substantially entirely outside of panel 13. Thus, it is seen that the patterns of scores and cuts associated with, e.g., bottom panel 1, are not identical or mirror images of the cuts and scores associated with the top panel 13, but rather are complementary to them.
In operation, when the blank is articulated into a container, first by folding panels 12 and 8 perpendicular to panel 1 (i.e., toward the viewer of FIG. 1), because of the presence of the orthogonal portions 6 and 7, and the angled, offset scores 9 and 10, generally triangular panel 24 is forced downward (away from the viewer), with respect to the remainder of panel 1. That is, panel 24 would tend to move away from the interior of the resultant container, with respect to the remainder of panel 1. Conversely, when panel 13 is subsequently folded perpendicular to panel 12, and panel 20 is folded perpendicular to panel 13, generally triangular panel 25 would be forced upwardly (toward the viewer), with respect to the remainder of panel 13. That is, panel 25 would tend to move toward the interior of the resultant container, with respect to the remainder of panel 1.
Thus, the bottom of the container will have four downwardly, outwardly projecting planar triangular portions at the corners, while the top of the container will have four downwardly, inwardly projecting planar triangular portions at the corners, configured to receive and interlock with the downwardly projecting planar triangular portions of a like container placed atop the first.
Blank 30 includes bottom panel 32; side panels 34, 36; top panels 38, 40; and flaps 42, 44, 46, 48, 50, 52, 54, 56, 58 and 60. Blank 30 is provided with four “recess” type interlock regions 62, each of which is configured, and operates similarly to the interlock region on the left side of FIG. 3. That is, the diagonal cuts in panel 32 extend perpendicularly across the “boundary” of panel 32, with orthogonal cuts extending into the adjacent panels 34, 36 and flaps 42, 44. The “angled” score lines, which help create the “recess” interlock effect are provided, not in the bottom panel, but in the adjacent panels and flaps. Upon folding up (i.e., toward the observer of
Blank 30 is likewise provided with four complementary “projection” type interlock regions 72, each of which is configured, and operates similarly to the interlock region of the right side of FIG. 3. That is, the diagonal cuts in panels 38, 40, not extend to the “boundaries” of panels 38, 40, but instead terminate in orthogonal cuts that run just to the boundaries of the panels. The “angled” fold lines, which cause the “projection” interlock effect are situated within panels 38, 40. Upon folding of panels 38, 40 about their respective fold lines along panels 34, 36, and upon folding of flaps 54, 56, 58, 60, about their respective fold lines along panels 38, 40 (i.e., toward the viewer), triangular sections 74, 76, 78 and 80 will be pushed out of the planes of panels 38, 40 and “away” from the observer.
Thus, the bottom of the container formed by blank 30 will have four upwardly, outwardly projecting planar triangular sections at the corners of the top panels, while the bottom of the container will have four upwardly, inwardly projecting planar triangular sections at the corners of the bottom panel, configured to receive and interlock with upwardly projecting planar triangular sections of a like container upon which the first container would be stacked.
Blank 100 includes bottom panel 102; back panel 104; top panel 106; front panel 108; closure flap 110; and flaps 112, 114, 116, 118, 120, 122, 124, 126. Blank 100 also includes “recess” interlock regions 128, and “projection” interlock regions 130, each having suitable diagonal and orthogonal cuts, and “angled ” score lines, as described in detail with respect to FIG. 3. Upon articulation of blank 100, triangular sections 132, 134, 136 and 138 move out of plane, toward the observer of
Blank 200 includes bottom panel 202; side panels 204, 206; end panels 208, 210; flaps 220, 222, 224, 226; top triangular panels 228, 230, 232, 234; “recess” interlock sections 236; triangular sections 238, 240, 242, 244; and top triangular sections 246, 248, 250, 252. The recess interlock sections 236 are formed in a manner as described hereinabove, employing “an gled” score lines, which extend into the adjacent side or end panel. However, “projection” type interlock regions are not provided. Rather, because the tray, formed by blank 200, does not include any top panels, only top triangular sections 228, 230, 232 and 234 are required. As there is no other material in the same “plane” as sections 228, 230, 232 and 234, those sections will fit neatly into corresponding recess interlock regions 236 of a like tray stacked atop the first.
The articulation of the blank, apart from the formation and operation of the interlock regions, may be the same as for such double corner glued tray blanks as may be known in the art. In general, however, it is understood that upon articulation of blank 200, flaps 220, 222, 224, 226 are folded to the inside of end panels 208, 210, while flaps 246, 248, 250 and 252 are folded to the outside of side panels 204, 206.
Blank 300 includes bottom panel 302; side panels 304, 306; end panels 308, 310; side panel flaps 312, 314, 316, 318; top panels 320, 322; top panel primary flaps 324, 326, 328, 330; top panel secondary flaps 332, 334, 336, 338; “projection” interlock regions 340; “recess” interlock regions 342; triangular sections 344, 346, 348, 350 (being pushed down—away from the viewer—upon articulation of the blank); and triangular sections 352, 354, 356, 358 (being pulled up—toward the viewer—upon articulation of the blank). The articulation of the blank, apart from the formation and operation of the interlock regions, may be the same as for such enclosed double corner glued tray blanks as may be known in the art. That is, flaps 312, 314, 316, 318 are folded to the inside of end panels 308, 310; top panel primary flaps 324, 326, 328 and 330 are folded to the outside of side panels 304, 306; and top panel secondary flaps 332, 334, 336 and 338 are folded to the outside of end panels 308, 310.
The top panels 520, 522, 524, 526 are not provided with angled score lines or are otherwise caused to be moved or displaced out of plane relative to any other adjacent panels. Rather, like the embodiment of
The top panels 620, 622, 624, 626 are not provided with angled score lines or are otherwise caused to be moved or displaced out of plane relative to any other adjacent panels. Rather, like the embodiment of
The top panels 730, 732, 734, 736 are not provided with angled score lines or are otherwise caused to be moved or displaced out of plane relative to any other adjacent panels. Rather, like the embodiment of
The top panels 830, 832, 834, 836 are not provided with angled score lines or are otherwise caused to be moved or displaced out of plane relative to any other adjacent panels. Rather, like the embodiment of
The top panels 930, 932, 934, 936 are not provided with angled score lines or are otherwise caused to be moved or displaced out of plane relative to any other adjacent panels. Rather, like the embodiment of
The top panels 1030, 1032, 1034, 1036 are not provided with angled score lines or are otherwise caused to be moved or displaced out of plane relative to any other adjacent panels. Rather, like the embodiment of
Blank 1100 also includes interior reinforcing flanges 1178, 1180, 1182, 1184, and V-shaped corner gussets 1186, 1188, 1190, 1192. When panels 1110 and 1112 are folded inward and affixed to the inside surfaces of 1106, 1108, respectively, flanges 1178, 1180, 1182, 1184 are juxtaposed against the inside surfaces of panels 1103, 1104, and gussets 1186, 1188, 1190, 1192 are positioned over the corner regions of bottom panel 1102, with the narrow ends of gussets 1186, 1188, 1190, 1192, pointing downward and outwardly, so that gussets 1186, 1188, 1190, 1192 are inclined toward the interior of the articulated container, and the broad ends of gussets 1186, 1188, 1190, 1192 extend diagonally across the respective corners of the resultant tray.
The top panels 1130, 1132, 1134, 1136 are not provided with angled score lines or are otherwise caused to be moved or displaced out of plane relative to any other adjacent panels. Rather, like the embodiment of
Blank 1200 includes bottom panel 1202; side panels 1204, 1206; end panels 1208, 1210; interior reinforcement flaps 1212, 1214, 1216, 1218 (which, upon articulation of the container, are positioned to the inside of raised side panels 1204, 1206); top panels 1220, 1222; closure flaps 1224, 1226, 1228, 1230 (which, once top panels have been folded inwardly to positions parallel to bottom panel 1202, are folded down to the outside of side panels 1204, 1206); and closure tabs 1232, 1234, 1236, 1238 (which, upon articulation of closure flaps 1224, 1226, 1228, 1230, are inserted into slots 1240, 1242, 1244, 1246, respectively, so that the resultant tray has a self-locking structure, not requiring adhesives). The side edge regions of end panels 1208 and 1210 are inclined so that upon articulation of the blank, the resultant container has inclined side panels.
Blank 1200 also includes movable corner panels 1248, 1250, 1252, 1254 which, upon articulation of side panels 1204, 1206, and end panels 1208, 1210, are raised relative to bottom panel 1202, to provide the recesses for the passive interlock feature. Top panels 1220, 1222 include movable corner panels 1256, 1258, 1260, 1262, which, upon articulation of top panels 1220, 1222, are raised with respect to top panels 1220, 1222, to form the projections that would be received in the recesses in the bottom of a like tray, during stacking of such trays.
Blank 1300 includes bottom panel 1302; front panel 1304; rear panel 1306; top panel 1308; closure flap 1310; inside end panels 1312, 1314; inner support panels 1316, 1318, 1320, 1322 (which are juxtaposed against the inside surfaces of front panel 1304 and rear panel 1306, upon articulation of blank 1300); outside end panels 1324, 1326 (which overlie inside end panels 1312, 1314, when top panel 1308 is folded down parallel to bottom panel 1302); and outside reinforcement flanges 1328, 1330, 1332, 1334 (which overlie and are affixed to the outside surfaces of front panel 1304 and rear panel 1306, upon articulation of blank 1300).
Blank 1302 also includes movable bottom corner panels 1336, 1338, 1340, 1342, which, upon raising of front panel 1304, rear panel 1306, and inside end panels 1312, 1314, move upwardly relative to bottom panel 1302, to form the recesses of the passive interlock feature. Top corner panels 1344, 1346, 1348, 1350 are movable in that upon articulation of outside end panels 1324, 1326, those top corner panels move upwardly relative to top panel 1308, to form the projections that would be received in the recesses of a like tray that would be stacked atop a first such tray formed from blank 1302.
Blank 1400 includes bottom panel 1402; rear panel 1404; front panel 1406; end panels 1408, 1410; inside support panels 1410, 1412, 1414, 1416 (which upon articulation, are juxtaposed against the inside surfaces of side panels 1404, 1406); top panels 1418, 1420; first outside support flanges 1422, 1424, 1426, 1428 (which upon the folding of top panels 1418, 1420 to positions parallel to bottom panel 1402, are folded down to positions juxtaposed against the outside surfaces of end panels 1408, 1410); and second outside support flanges 1430, 1432, 1434, 1436 (which, upon the placement of first outside support flanges 1422, 1424, 1426, 1428, are folded against and affixed to the outside surfaces of side panels 1404, 1406).
Blank 1400 also includes bottom corner panels 1448, 1450, 1452, 1454, which are configured to rise, relative to bottom panel 1402, when side panels 1404, 1406 and end panels 1408, 1410 are folded relative to bottom panel 1402, to form the recesses of the passive interlock feature. Blank 1400 also includes top corner panels 1456, 1458, 1460, 1462, which, upon positioning of top panels 1418, 1420, and the folding down of first reinforcement flanges 1422, 1424, 1426, 1428, are pushed upwardly relative to top panels 1418, 1420, to form the projections configured to be received by the recesses of another like tray, during stacking.
Blank 1400 also includes a fold-down “handle” panel 1438, having two tab projections 1440, 1442, which, when panel 1438 is folded to the inside of panel 1410, are received in slots 1444, 1446. This creates an opening through which products may seen. By placing the tray on a shelf so that the long axis of the tray is perpendicular to the shelf edge, with the opening facing the customer, if the customer desires products from the tray, he or she can grab the tray long the bottom edge of the opening (which has been reinforced by the fold-over flap), and pull it toward him/her, like a drawer, to retrieve the desired goods.
Blank 1500 includes bottom panel 1502; side panels 1504, 1506; end panels 1508, 1510; top panels 1512, 1514; inside support flaps 1516, 1518, 1520, 1522 (which, upon articulation, are juxtaposed against the inside surfaces of the end panels 1508, 1510); first outside support flaps 1524, 1526, 1528, 1530 (which, upon articulation, are juxtaposed against the outside surfaces of side panels 1504, 1506); and second outside support flaps 1532, 1534, 1536, 1538 (which, upon articulation are juxtaposed against and affixed to outside surfaces of the end panels 1508, 1510).
Blank 1500, also includes movable bottom corner panels 1540, 1542, 1544, 1546, which, upon folding up of side panels 1504, 1506, and end panels 1508, 1510, are moved upward relative to bottom panel 1502, to form the recesses for the passive interlock feature. Movable top corner panels 1458, 1550, 1552, 1554, upon folding down of first outside reinforcement flaps 1524, 1526, 1528, 1530, are moved upward relative to top panels 1512, 1514, to form the projections that would be received by the recesses of a like tray during stacking.
The side panels and associated flaps are appropriately configured so that upon articulation, the side panels are inwardly inclined.
Blank 1600 includes bottom panel 1602; side panels 1604, 1606; end panels 1608, 1610; top panels 1612, 1614; inside support flaps 1616, 1618, 1620, 1622 (which, upon articulation, are juxtaposed against the inside surfaces of the end panels 1608, 1610); first outside support flaps 1624, 1626, 1628, 1630 (which, upon articulation, are juxtaposed against the outside surfaces of side panels 1604, 1606); and second outside support flaps 1632, 1634, 1636, 1638 (which, upon articulation are juxtaposed against and affixed to outside surfaces of the end panels 1608, 1610).
Blank 1600, also includes movable bottom corner panels 1640, 1642, 1644, 1646, which, upon folding up of side panels 1604, 1606, and end panels 1608, 1610, are moved upward relative to bottom panel 1602, to form the recesses for the passive interlock feature. Movable top corner panels 1458, 1650, 1652, 1654, upon folding down of first outside reinforcement flaps 1624, 1626, 1628, 1630, are moved upward relative to top panels 1612, 1614, to form the projections that would be received by the recesses of a like tray during stacking.
The side panels and associated flaps are appropriately configured so that upon articulation, the side panels are inwardly inclined.
Blank 1700 includes bottom panel 1702; front panel 1704; rear panel 1706; top panel 1708; closure flap 1710; inside end panels 1712, 1714; inner support panels 1716, 1718, 1720, 1722 (which are juxtaposed against the inside surfaces of front panel 1704 and rear panel 1706, upon articulation of blank 1700); outside end panels 1724, 1726 (which overlie inside end panels 1712, 1714, when top panel 1708 is folded down parallel to bottom panel 1702); and outside reinforcement flanges 1728, 1730, 1732, 1734 (which overlie and are affixed to the outside surfaces of front panel 1704 and rear panel 1706, upon articulation of blank 1700).
Blank 1702 also includes movable bottom corner panels 1736, 1738, 1740, 1742, which, upon raising of front panel 1704, rear panel 1706, and inside end panels 1712, 1714, move upwardly relative to bottom panel 1702, to form the recesses of the passive interlock feature. Top corner panels 1744, 1746, 1748, 1750 are movable in that upon articulation of outside end panels 1724, 1726, those top corner panels move upwardly relative to top panel 1708, to form the projections that would be received in the recesses of a like tray that would be stacked atop a first such tray formed from blank 1702.
It is to be understood that the passive interlock structure may be located on any number of the “corners” of a container, from all the corners, to only one, and if situated on more than one corner, may have substantially different configurations on one or more of the corners, such that, for example, while the recesses and projections on one corner may have substantially diagonal edges, the recesses and projections on another corner may have concave arcuate edges; with convex arcuate edges on another corner. This would have the effect of also causing “front- or back-facing forward” or “front-only facing forward” types of alignment to occur for aligned and registered stacking, depending upon whether any form of symmetry is produced in the containers. In addition, other shapes for the die cuts may be employed, such as sawtooth, sine wave, etc., as may be desired, or permitted by the requirements of any particular application, without departing from the scope of the present invention.
Common to substantially all of the embodiments discussed herein (except those in which prominent stacking tabs are used), alignment and positive registration of like containers is accomplished simply by placing one “right-side up” container on top of another. A slight amount of lateral sliding or rotation of the upper container relative to the lower container will quickly bring the complementary “recess” and “projection” interlock regions into registration, which will cause the upper container to “seat” itself, in an aligned manner on the lower container, with a minimum of effort, potentially even without requiring the “stacker” to actually be looking at the interface between the stacked containers, during the registration process.
The foregoing description and drawings merely explain and illustrate the invention, and the invention is not limited except insofar as the appended claims are so limited, as those skilled in the art who have the disclosure before them will be able to make modifications and variations therein without departing from the scope of the invention.
Number | Name | Date | Kind |
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Number | Date | Country | |
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20040074801 A1 | Apr 2004 | US |