This invention deals with passive restraint systems for human occupants of vehicles and to separable belt buckles that are useful in one embodiment, as a buckle for a safety harness that is commonly used in racing gear, such as automobile racing, for example.
The buckles are strong, reliable, and have a release mechanism that will allow the user to release all of the belts of the racing harness that are connected thereto, at the same time, and without undue effort. In other words, the buckles are separable by the use of one hand of the user, which is a requirement for safety harnesses used in racing.
Many such devices are described in the prior art and are of interest, namely, U.S. Pat. No. 1,158,827, that issued on Nov. 2, 1915 to Moricet; U.S. Pat. No. 1,303,652, that issued on May 13, 1919 to Girdler; U.S. Pat. No. 1,877,704, that issued on Sep. 13, 1932 to Switlik; U.S. Pat. No. 2,372,558, that issued on Mar. 27, 1945 to Dowd; U.S. Pat. No. 3,860,998 that issued on Jan. 21, 1975 to Schnurmacher; U.S. Pat. No. 4,367,570 that issued on Jan. 11, 1983 to Barbal; U.S. Pat. No. 4,656,700, that issued on Apr. 14, 1987 to Tanaka, et al.; U.S. Pat. No. 5,306,044 that issued Apr. 26, 1994 to Tucker; U.S. Pat. No. 5,832,573, that issued on Nov. 10, 1998 to Howell; U.S. Pat. No. 6,390,562, that issued on May 21, 2002 to Takamizu, et al.; U.S. Pat. No. 6,393,677, that issued on May 28, 2002 to Anscher; U.S. Pat. No. 6,678,925 that issued Jan. 20, 2004 to Howell; U.S. Pat. No. 6,684,466 that issued on Feb. 3, 2004 to Nishida et al.; U.S. Pat. No. 6,796,007 that issued on Sep. 28, 2004 to Anscher, and U.S. Pat. No. 6,813,782, that issued on Nov. 9, 2004 to Kintzi et al.
None of the patents of interest have the novel features of the passive restraint system or separable buckles of the instant invention.
The most pertinent art appears to be U.S. Pat. No. 4,099,306, that issued Jul. 11, 1978 to Matthews, et al. in which there is shown a separable buckle that is adapted to connect two separable belts. There is a first structural member in the form of a floating link that is typically secured permanently to one end of a first belt. A second structural member is adapted to be permanently secured to the end of the other belt.
Permanently attached to the second structural member is a lever that is pivotable about a control axis near the distal end of the second structural member. The control axis is preferably elevated above the plane defined by the remote ends of the two structural members as an aid to keeping the buckle closed. At an intermediate position along the lever there is provided an open-face cusp that is adapted to receive the distal end of the floating link. In latching the buckle, the lever is rotated to an extended position, and the distal end of the floating link is rested against the cusp. By rotating the lever through about 180° to a folded condition alongside the second structural member, the floating link is drawn toward the second structural member. By causing the lever to rotate “over-center”, the buckle becomes essentially self-latching. Also disclosed by this reference is means for securing auxiliary straps, such as shoulder straps, or leg straps, to the buckle when it is in a latched condition. A good illustration of how the buckle operates can be found in
The buckle of the instant invention differs is several significant ways, for example, the lever has two hooked configurations that allows the lever to grasp the first structural member in two separate places. This allows for more secure buckling as will be detailed infra. Further, the buckle of this invention has a positive latch mechanism. Also, the buckle of the instant invention has a one digit, spring loaded, release mechanism that by-passes the problems associated with having to use two hands to release the buckle, especially when the used has to vacate a vehicle under emergency conditions.
The invention deals in one embodiment a separable belt buckle comprising three basic components, a first structural member constituting a link of pre-determined length; a second structural member constituting a base plate and a third structural member constituting a lever.
The first structural member is a flat plate having a horizontal plane, a center point, a distal end and a near end. The flat plate has a first opening near the near end, a second opening near the center point, a third opening adjacent the second opening, and a fourth opening near the distal end, the distal end of the flat plate being angled downwardly at approximately a 35° to 55° angle from the horizontal plane, the most preferred angle being 45°.
The second structural member comprises a flat plate having a distal end, a near end, a horizontal plane and a top surface wherein the horizontal plane is defined by the two ends of the flat plate.
The second structural member has a first opening near the distal end and an elongated second opening beginning at the near end and extending towards the distal end. The second structural member has a first stanchion securely mounted on the top surface near the near end and straddling the elongated second opening. In addition, there is a second stanchion mounted on the top surface and near the distal end.
The first stanchion has holes through it to receive a securing pin. The holes have a securing pin through them.
The second stanchion comprises a retractable lock mechanism, wherein the lock mechanism comprises a housing having a separable end, wherein the separable end has a top end. The separable end also has a fastening hole through it, near the top end. There is a fastening device located in the fastening hole and the fastening device has a distal end. There is a compressible spring surrounding the fastening device and the spring impinges on a moveable wall located within the housing. The moveable wall has a top end and a bottom end, there being mounted near the top end thereof, a first protruding rod, wherein the first protruding rod has a distal end. The distal end is cut on the bias.
The distal end impinges on a non-movable wall securely mounted on the top surface of the second structural member and the non-movable wall has a bottom end. The moveable wall has a second protruding rod mounted near the bottom end, said second protruding rod being longer than the first protruding rod and having a distal end. There is a second moving wall, having a bottom end, mounted on the distal end of the second protruding rod near the bottom end of the second moving wall. The second protruding rod passes through an opening near the bottom end of the non-moveable wall.
The lever comprises a unitary piece and has a distal end, a near end, and a center point, the lever having hooked configuration at the distal end. There is a hole through the lever near the hooked configuration at the distal end. There is a digit pad mounted on the near end of the lever. There is a second hooked configuration near the center point, said first hooked configuration and second hooked configuration being located on the lever at a predetermined distance from each other. The second hooked configuration has an inside surface, said inside surface has a detent configuration, the lever being mounted near the top surface and in the first stanchion by the securing pin such that the lever partially rotates around the pin.
There is a second embodiment that deals with a combination of the separable buckle described just Supra having two ends in combination with a safety harness, the safety harness comprising a first shoulder belt, a second shoulder belt, two lap belts, and an anti-submarine belt, wherein the first shoulder belt, the second shoulder belt and the antisubmarine belt are all secured by the separable buckle at approximately the same location on the separable buckle, and the two lap belts are attached, one at each end of the separable buckle.
This invention deals with a passive restraint system for human occupants of a vehicle and separable belt buckles that are useful in one embodiment, as buckles for a safety harness that is commonly used in racing gear, such as automobile racing.
Turning now to
The various components are shown in
Turning then to
The first opening 10 is intended to catch the hooked configuration of the lever (described infra) and the second opening 11 is intended to allow the flat plate 6 to sit down over the stanchion 23 and lay against the top surface 14 of the flat plate 6. Further, the third opening 12 is intended to catch the other hooked configuration 22 of the lever 2 and the fourth opening 13 is an opening that allows for the attachment of a belt, shown in
There can be as much as 70 G's of force on the harness of a race driver at certain times during the race. The static load on the buckles of the safety harness is about 11,000 pounds. Excessive stress on the buckle end gives a single release action if the buckle is straight with regard to the horizontal plane. The best situation is for the buckle to realize some amount of stress, to help keep the buckle buckled. The angle on the buckle of the instant invention allows for the load on the buckle to be below the horizontal plane of the buckle, thereby applying some stress to the buckle. Thus, the buckles of the instant invention have the draw point for the buckle below the pivot point of the lever to enhance this action.
The various components are shown in
Turning then to
The first opening 10 is intended to catch the hooked configuration of the lever (described infra) and the second opening 11 is intended to allow the flat plate 6 to sit down over the stanchion 23 and lay against the top surface 19 of the base plate 1. Further, the third opening 12 is intended to catch the other hooked configuration 49 of the lever 2 and the fourth opening 13 is an opening that allows for the attachment of a belt, shown in
There can be as much as 70 G's of force on the harness of a race driver at certain times during the race. The static load on the buckles of the safety harness is about 11,000 pounds. Excessive stress on the buckle end gives a single release action if the buckle is straight with regard to the horizontal plane. The best situation is for the buckle to realize some amount of stress, to help keep the buckle buckled. The angle on the buckle of the instant invention allows for the load on the buckle to be below the horizontal plane of the buckle, thereby applying some stress to the buckle. Thus, the buckles of the instant invention have the draw point for the buckle below the pivot point of the lever to enhance this action.
Turning now to
The base plate 1 has a first opening 20 near the distal end 17 and an elongated second opening 21 beginning at the near end and extending towards the distal end 17. The base plate 1 has a first stanchion 22 securely mounted on the top surface 19 near the near end 18 and straddling the elongated second opening 21. It should be noted that the first stanchion 22 has a fastening pin 24 inserted in openings 25 in the stanchion 22, portions of which are shown in phantom in
The second stanchion comprises the retractable lock and release mechanism 4 and can be viewed in
Turning to
The distal end 36 of the first protruding rod 35 impinges on a non-moveable wall 37 securely mounted on the top surface 38 of the locking mechanism 4. The non-moveable wall 37 has a bottom end 40. The moveable wall 32 has a second protruding rod 39 mounted near the bottom end 40 and on the opposite of the moveable wall 32 from the compressible spring 29, said second protruding rod 39 being longer than the first protruding rod 35, and it has a distal end 41 and is parallel with the first protruding rod 35.
There is a second moving wall 42 having a bottom end 43, that is mounted on the distal end 41 of the second protruding rod 39 near the bottom end 40 of the second moving wall 42. The second protruding rod 39 passes through an opening 43 near the bottom end 40 of the non-moveable wall 37.
When the locking mechanism 4 is at rest, i.e. in the locking position, the moveable wall 42 stands off from the non-moveable wall 37 a short distance, which would be equivalent to the distance between the non-moveable wall 37 and the back wall 44 of the housing 26.
When it is intended to release the lever 2, the moveable wall 42 is depressed towards the non-moveable wall 37, which moves the second protruding rod 39 in the same direction, which moves the first moveable wall 32, which in turn moves the first protruding rod 35 in the same direction, and compresses the spring 29. This allows the user to raise the lever 2 from the resting space 45 created by the back wall 44, the bottom 38 of the locking mechanism 4, and the non-moveable wall 37, thereby releasing the lever 2.
Turning now to
There is a digit pad 51 attached to the near end 47 of the lever 2. The digit pad 51 is configured such that there is a slight bend at the top 53 of the digit pad 51, such that when the operator desires to release the lever 2, the second moving wall 32 of the locking mechanism 4 is pushed towards the non-moveable wall 37, moving the first protruding rod 35 out of the way and pressure is exerted on the digit pad 51 in an upward motion to move the lever 2 up and out of the resting space 45, thus releasing the separable buckle and any auxiliary straps attached thereto.
The second hooked configuration 52 has an inside surface 54. The inside surface 54 has a detent in the surface in that the upper surface first encounters the link 3, and as the lever 2 is moved downwardly into its locking, position, the detent 56 receives the wall 57 (
The lever 2 is mounted near the top surface 14 of the flat plate 6 in the first stanchion 22 by means of holes 58 in the stanchion walls and a fastening pin 59 around which the lever 2 can partially rotate, that is, the lever 2 can rotate about 180°, moving from essentially a position in the elongated opening 21 in the flat surface of the base plate at the back of the base plate 1, to the elongated opening 21 in the flat surface of the front of the base plate 1.
Returning to
In the safety harness of this invention, and with reference to
For purposes of this disclosure, the right shoulder belt 62 is shown on the left side of the
In a like manner, the left shoulder belt 63 has a terminating connector 67 that is configured such that the terminal end 69, that is, the end opposite of the attachment to the belt 63, is twisted in the opposite direction such that it will align with and insert over the first opening 10 of link 3. This attachment is achieved by providing an elongated opening 74 in the terminal end 69 of the terminal connector 67 that allows the terminal end 69 to slip over the first opening 10 on link 3.
Also with reference to
Thus, as will be observed from
In releasing the separable buckle 60, the user merely pushes the second moveable wall 42, which retracts the first protruding rod 35 and releases the lever 2 from the base plate 1, while a finger, usually, the forefinger is used to lift the lever 2 by use of the digit pad 51 whereby, the entire safety harness is detached from the user.
Reference is made to
Turning now to the single hook separable belt buckle, it is also comprised of three basic components, namely, a first structural member constituting a link of pre-determined length; a second structural member constituting a base plate, and a third structural member constituting a lever.
The first structural member is a flat plate having a horizontal plane, a distal end and a near end, the flat plate having a first opening near the near end, a second opening near the near the distal end, and the distal end of the flat plate is angled downwardly from the horizontal plane.
The second structural member comprises a flat plate having a distal end, a near end, a horizontal plane and a top surface. The second structural member has a first opening near the distal end and an elongated second opening beginning at the near end and extending towards the distal end, the second structural member having a stanchion securely mounted on the top surface near the distal end.
The stanchion comprises a retractable lock mechanism, the lock mechanism being essentially as that set forth Supra, and the lock mechanism comprises a housing having a separable end. The separable end has a top end and a fastening hole through it near the top end. There is a fastening device located in the fastening hole, wherein the fastening device has a distal end. There is a compressible spring surrounding the fastening device, the spring impinging on a moveable wall located within the housing. The moveable wall has a top end and a bottom end and there is mounted near the top end a first protruding rod. The first protruding rod has a distal end and is cut on the bias at the distal end, the distal end impinging on a non-movable wall securely mounted on the top surface of the second structural member and said non-movable wall having a bottom end.
The moveable wall has a second protruding rod mounted near the bottom end, said second protruding rod being longer than the first protruding rod and having a distal end. There is a second moving wall, having a bottom end, mounted on the distal end of the second protruding rod near the bottom end of the second moving wall. The second protruding rod passes through an opening near the bottom end of the non-moveable wall.
The lever comprises a unitary piece and has essentially identical bifurcated distal ends, a near end, and a center point, the lever having a hooked configuration at the center point. There is a hole through the lever in each of the distal ends and there is a digit pad mounted on the near end of the lever. The hooked configuration has an inside surface and a bottom end, said inside surface having a detent configuration near the bottom end. The lever is mounted near the distal ends by securing pins through the holes in the distal ends such that the lever partially rotates around the pin.
Turning now to
The first structural member, i.e. the link 81 is comprised of a flat plate having a horizontal plane (C-C) as shown in
The second structural member, i.e. the base plate 90 comprises a flat plate 87 having a distal end 88, a near end 89, a horizontal plane line D-D, and a top surface 91. (See also
There is a first opening 92 near the near end 89 and an elongated second opening 93 beginning at the distal end 88 and extending towards the near end 89, the second structural member 79 having a stanchion 94 securely mounted to the top surface 91 of the second structural member 79. There are openings 100 for the insertion of a pin 101, shown in
The stanchion 94 is identical in most respects to the stanchion described for the double hooked separable buckle 60, Supra, and the details will not be repeated here.
Turning now to
The hooked configuration 98 has an inside surface 102 and a bottom end 103, the inside surface 102 having a detent configuration 100, shown in phantom in
As like the double hooked buckle 60, the single hooked buckle 80 can be used in combination with a safety harness. Thus, the single hooked buckle described just above as a safety harness comprises a first shoulder belt, a second shoulder belt, two lap belts, and an anti-submarine belt, wherein the first shoulder belt, the second shoulder belt and the antisubmarine belt are all secured by the separable buckle at approximately the same location on the separable buckle, and the two lap belts are attached, one at each end of the separable buckle.
Number | Name | Date | Kind |
---|---|---|---|
3520034 | Frisk et al. | Jul 1970 | A |
3605207 | Glauser et al. | Sep 1971 | A |
3925853 | Nicklin | Dec 1975 | A |
4099306 | Matthews et al. | Jul 1978 | A |
4644618 | Holmberg et al. | Feb 1987 | A |
4742604 | Mazelsky | May 1988 | A |
D301993 | Daniels | Jul 1989 | S |
5086548 | Tanaka et al. | Feb 1992 | A |
5604964 | Aoshima | Feb 1997 | A |
5996192 | Haines et al. | Dec 1999 | A |
6049954 | Britto | Apr 2000 | A |
6543101 | Sack et al. | Apr 2003 | B2 |
20060123607 | Howell | Jun 2006 | A1 |