The subject invention relates a pavement cutting apparatus and method for cutting or cutting and forming grooves or joints in concrete and asphalt pavement and, in particular, to an improved pavement cutting apparatus and method which eliminates any material oblique inclination of the rotary saw blade(s) of the pavement cutting apparatus to the direction of the cut being formed (any “crabbing” of the rotary saw blade(s) of the pavement cutting apparatus) by the pavement cutting apparatus. The pavement cutting apparatus and method of the subject invention can be used for tasks such as but not limited to: forming a joint or joints in pavement, cutting a pavement so that sections of the pavement can be removed from the pavement, etc. As used herein, the term pavement includes pavement structures such as but not limited to roads, sidewalks, airport runways, industrial and commercial floors, parking lots, ramps, aprons, etc.
Current pavement cutting equipment and methods typically utilize pavement cutting apparatus wherein the rotary cutting blade of the pavement cutting equipment is: pushed through the pavement by the pavement cutting equipment to form a cut in the pavement; offset to one side of the pavement cutting equipment; and rotated about an axis that remains perpendicular to the front-to-rear centerline of the pavement cutting equipment. With this structure, the cutting of a pavement with the offset rotary saw blade of the pavement cutting equipment produces a drag on the side of the pavement cutting equipment where the offset rotary saw blade is located. If there is no compensation for this drag, the drag will cause the pavement cutting equipment to move laterally to the direction of the intended cut-line. To compensate for this rotary saw blade induced drag on one side of the pavement cutting equipment, the operator of the pavement cutting equipment must orient the pavement cutting equipment at an angle to the direction of the cut being made in the pavement with the rotary saw blade so that the pavement cutting equipment continues to move in the direction of and along an intended cut-line. Since the rotary saw blade of the pavement cutting equipment rotates about an axis that remains perpendicular to the front-to-rear centerline of the pavement cutting equipment, this orientation of the pavement cutting equipment at an angle to the direction of the intended cut-line also orients the rotary saw blade at an angle to the cut being formed in the pavement with the rotary saw blade. The oblique inclination of the rotary saw blade of the pavement cutting equipment to the cut being formed in the pavement by the rotary saw blade: places stresses on the rotary saw blade that shortens the service life of the rotary saw blade; can cause the center of the rotary saw blade to break out; and causes spalling (chipping) of the cut edges at the pavement surface which adversely affects the appearance of the cut.
Some pavement cutting equipment and methods utilize pavement cutting apparatus wherein the rotary cutting blade of the pavement cutting equipment is pushed through the pavement by the pavement cutting equipment to form a cut in the pavement and rotated about an axis that remains perpendicular to the front-to-rear centerline of the pavement cutting equipment, but wherein the rotary saw blade is located on the front-to-rear centerline of the pavement cutting equipment. However, even with this structure, when the pavement cutting equipment is forming a cut in a pavement that is inclined laterally to the intended cut-line, if there is no compensation for the lateral inclination, the pavement cutting equipment will move both in the direction of the intended cut-line and downward laterally to the direction of the intended cut-line in the direction of the pavement incline. To compensate for this potential lateral movement of the pavement cutting equipment and keep the rotary saw blade on the intended cut-line, the operator of the pavement cutting equipment must orient the pavement cutting equipment at an angle to the direction of the cut being made in the pavement with the rotary saw blade so that the pavement cutting equipment continues to move in the direction of and along an intended cut-line. Since the rotary saw blade of the pavement cutting equipment rotates about an axis that remains perpendicular to the front-to-rear centerline of the pavement cutting equipment, this orientation of the pavement cutting equipment at an angle to the direction of the intended cut-line also orients the rotary saw blade at an angle to the cut being formed in the pavement with the rotary saw blade. The oblique inclination of the rotary saw blade of the pavement cutting equipment to the cut being formed in the pavement by the rotary saw blade: places stresses on the rotary saw blade that shortens the service life of the rotary saw blade; can cause the center of the rotary saw blade to break out; and causes spalling (chipping) of the cut edges at the pavement surface which adversely affects the appearance of the cut.
The pavement cutting apparatus and method of the subject invention provide a solution to the above-discussed problems associated with the pavement cutting equipment of the prior art. The pavement cutting apparatus and method of the subject invention for cutting a concrete or asphalt pavement utilize a leading end mounted cutter-mounting frame having one or more cutter assemblies mounted thereon for making a cut (e.g. a joint or other cut) in a pavement. The cutter-mounting frame with the cutter assemblies is towed or pulled, not pushed, when in operation. The leading end of the pavement cutting apparatus has a coupling for pivotally connecting the leading end of the cutter-mounting frame to a towing vehicle for towing the cutter-mounting frame so that the cutter-mounting frame pivots about a vertical or substantially vertical pivot-axis passing through the coupling. Each of the one or more cutter assemblies mounted on the cutter-mounting frame has a driven rotary saw blade which comprises a disc with peripheral cutting teeth on its outer circumference. The disc of the rotary saw blade of each of the one or more cutter assemblies is located in a common vertical or substantially vertical plane that contains the vertical or substantially vertical pivot-axis of the coupling (the disc of each of the rotary saw blades is in the same plane as the vertical or substantially vertical pivot-axis of the coupling).
With the structure of the pavement cutting apparatus of the subject invention, a cut is formed in a pavement along a desired line by aligning the pivot-axis of the coupling of the pavement cutting apparatus with the intended cut-line and maintaining the pivot-axis of the coupling aligned with and moving along the intended cut-line while a cut is being made in the pavement with the pavement cutting apparatus. With this structure, when the cutter-mounting frame is being towed in the cutting direction of travel for the pavement cutting apparatus to form a generally vertically extending cut in a pavement: the saw blade of each of the one or more cutter assemblies follows the vertical or substantially vertical pivot-axis of the coupling; the rotary saw blade of each of the one or more cutter assemblies is aligned with and contained in a common plane with the vertical or substantially vertical pivot-axis of the coupling; where there are a plurality of the cutter assemblies mounted on the cutter-mounting frame, the rotary saw blade of each of the cutter assemblies is aligned with and in the same plane as the rotary saw blade of each of the one or more other cutter assemblies; and any oblique inclination of the rotary saw blade(s) of the pavement cutting apparatus to the direction of the cut being formed by the pavement cutting apparatus is eliminated or substantially eliminated even when the pavement is inclined laterally to the intended cut-line and the vehicle has to be oriented at an angle to the direction of the cut being made in the pavement with the rotary saw blade(s) so that the pavement cutting equipment continues to move in the direction of and along an intended cut-line. The elimination of any material oblique inclination of the rotary saw blade(s) of the pavement cutting equipment of the subject invention to the cut being formed in a pavement by the rotary saw blade(s): reduces the amount of stress on the rotary saw blade(s) that would otherwise shorten the service life of the rotary saw blade(s); can prevent a breakout of the center(s) of the rotary saw blade(s) during service; and can reduce or essentially eliminate spalling (chipping) of the cut edges at the pavement surface which would adversely affect the appearance of the cut.
Where two or more cutter assemblies are mounted on the cutter-mounting frame, the rotary saw blades of the cutter assemblies normally successively increase the depth of the cut being made in the pavement by the cutter assemblies, e.g. through the use of successive cutter assemblies with successively greater diameter rotary saw blades and/or through the use of successive cutter assemblies with rotary saw blades having axes of rotation that are successively lower. The cutting depth of the rotary saw blade of any one or more or all of the cutter assemblies can be adjustable independently of the rotary saw blades of the other of the cutter assemblies.
The pavement cutting equipment of the subject invention for cutting a concrete or asphalt pavement has one or more pavement cutting apparatuses 20. As shown in
The pavement cutting apparatus coupling 26 of
As shown in
As shown in
With the structure of the pavement cutting apparatus coupling 26, the cutter-mounting frame 22 and the control cylinder 56 are offset by the upper and lower hinge sleeves 42 and 44 from the coupling sleeve 40 so that when the pavement cutting apparatus 20 is being towed in the cutting direction of travel for the pavement cutting apparatus 20 to form a generally vertically extending cut in a pavement: the rotary saw blade 32 of each of the one or more cutter assemblies 24 follows the vertical or substantially vertical pivot-axis 28 of the coupling 26; the disc of the rotary saw blade 32 of each of the one or more cutter assemblies 24 is aligned with and contained in the common plane 34 that also contains the vertical or substantially vertical pivot-axis 28 of the coupling 26; and, where there are a plurality of the cutter assemblies 24, the disc of the rotary saw blade 32 of each of the cutter assemblies 24 is aligned with and contained in the common plane 34 with the rotary saw blade 32 of each of the one or more other cutter assemblies 24. While one form of coupling for the pavement cutting apparatus 20 has been shown and described, it is contemplated that other couplings could be used to couple the pavement cutting apparatus 20 to a towing vehicle provided, when the pavement cutting apparatus 20 is being towed in the cutting direction of travel for the pavement cutting apparatus 20 to form a generally vertically extending cut in a pavement: the rotary saw blade 32 of each of the one or more cutter assemblies 24 follows the vertical or substantially vertical pivot-axis 28 of the coupling where the coupling is pivotally connected to the towing vehicle; the disc of the rotary saw blade 32 of each of the one or more cutter assemblies 24 is aligned with and contained in the common plane 34 that also contains the vertical or substantially vertical pivot-axis 28 of the coupling; and, where there are a plurality of the cutter assemblies 24, the disc of the rotary saw blade 32 of each of the cutter assemblies 24 is aligned with and contained in the common plane 34 with the rotary saw blade 32 of each of the one or more other cutter assemblies 24.
Where two or more cutter assemblies 24 are mounted on the cutter-mounting frame 22, normally, the rotary saw blades 32 of the cutter assemblies successively increase the depth of the cut being made in the pavement by the cutter assemblies e.g. through the use of successive cutter assemblies 24 with successively greater diameter rotary saw blades 32 and/or through the use of successive cutter assemblies 24 with rotary saw blades 32 having axes of rotation that are successively lower. The cutting depth of the rotary saw blade 32 of any one or more or all of the cutter assemblies 24 can be adjustable independently of the rotary saw blades 32 of the other of the cutter assemblies 24. The rotary saw blades 32 of the cutter assemblies 24 can be driven in either a clockwise or counterclockwise direction. The rotary saw blades 32 of the cutter assemblies 24 may be driven by various drive assemblies, such as but not limited to belt, chain, and/or gear trains that are powered by a common conventional electrical, hydraulic, gas, diesel, or air powered motor or engine; individual electrical, hydraulic, gas, diesel, or air powered motors or engines; etc. The towing vehicle will normally be the power source and the coolant source for the rotary saw blades 32.
In describing the invention, certain embodiments have been used to illustrate the invention and the practices thereof. However, the invention is not limited to these specific embodiments as other embodiments and modifications within the spirit of the invention will readily occur to those skilled in the art on reading this specification. Thus, the invention is not intended to be limited to the specific embodiments disclosed, but is to be limited only by the claims appended hereto.
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