The aspects of the present disclosure generally relate to peel adhesion testing and in particular, peel adhesion test specimens for light-cured materials.
Conventional peel adhesion test specimens have a substrate and an opaque peel media, such as aluminum, adhered to the substrate with a sealant or adhesive to be tested. The opaque peel media peel is gripped by a mechanical testing machine at one end of the adhesion test specimen and the substrate is gripped by the mechanical testing machine on an opposite end of the adhesion test specimen.
The opaque peel media of the conventional peel adhesion test specimens does not allow for light passage and is therefore not suitable for peel adhesion test specimens that are used for testing adhesives and sealants requiring light to cure the adhesives and sealants. For example, conventional peel media include fabric cloth, aluminum and wire mesh. The fabric cloth and aluminum peel media completely block light transmission and are unusable for peel adhesion test specimens for light-cured adhesives and sealants. The wire mesh peel media may allow some light to penetrate through the wire mesh, but the wire mesh produces shadowing within the light-cured adhesives and sealants that affects the cure time of the light-cured adhesives and sealants. For example, if the light-cured sealants are exposed to light for the predetermined amount of time to cure the sealants under normal curing conditions (i.e. where the light is not being blocked in any way by any opaque material) the light cured adhesives and sealants would not be completely cured due to the shadows produced by the wire mesh. On the other hand, to completely cure the light-cured adhesives and sealants covered by the wire mesh, the cure time of the light-cured adhesives and sealants must be increased. This increase in cure time may affect the adhesion properties of the adhesive and sealants compared to curing under normal curing conditions (i.e. the curing of the adhesives and sealants for testing is not the same as the curing of the adhesives and sealants in a production environment). Further, generally conventional peel adhesion test specimens include a substrate, a first layer of adhesive or sealant, the peel media and a second layer of adhesive or sealant on top of the peel media. The use of the wire mesh peel media allows the first and second layers of adhesive or sealant to bond to each other. The adhesives and sealants also are prone to failing at the wire mesh due to, for example, a decreased adhesive area of the wire mesh, where the wire mesh pulls out of the adhesives and sealants during testing. Wire mesh is also abrasive when being handled by humans during peel-adhesion testing.
The following is a non-exhaustive list of examples, which may or may not be claimed, of the subject matter according to the present disclosure.
One example of the subject matter according to the present disclosure relates to a method of preparing specimens for peel-adhesion testing, the method comprising: applying a first predetermined amount of light-curable material to a substrate coupon; placing a first surface of a substantially transparent peel media in contact with the light-curable material disposed on the substrate coupon, where the substantially transparent peel media includes a second surface spaced from the first surface; and exposing the first predetermined amount of light-curable material disposed between the substrate coupon and the first surface to a light source to cure the first predetermined amount of light-curable material, with light from the light source passing through the substantially transparent peel media to the substrate coupon.
Another example of the subject matter according to the present disclosure relates to a method of preparing specimens for peel-adhesion testing, the method comprising: applying a first predetermined amount of light-curable material to a substrate coupon; activating a first and second surface of a substantially transparent peel media, where the first surface and the second surface are spaced from one another; placing the first surface of the substantially transparent peel media in contact with the light-curable material disposed on the substrate coupon; applying a second predetermined amount of the light-curable material to the second surface of the substantially transparent peel media; and exposing the first predetermined amount of light-curable material and the second predetermined amount of light-curable material to a light source so that the first predetermined amount of light-curable material disposed between the substrate coupon and the first surface and the second predetermined amount of light curable material applied to the second surface of the substantially transparent peel media are cured substantially simultaneously with light from the light source passing through the substantially transparent peel media.
Still another example of the subject matter according to the present disclosure relates to a specimen for peel-adhesion testing, the specimen comprising: a substrate coupon; a first predetermined amount of light-curable material disposed on the substrate coupon; and a substantially transparent peel media having a first surface and a second surface spaced from the first surface, where the substantially transparent peel media is configured so that light passing through the substantially transparent peel media from a light source cures the first predetermined amount of light-curable material to both the substrate coupon and the substantially transparent peel media.
Having thus described examples of the present disclosure in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein like reference characters designate the same or similar parts throughout the several views, and wherein:
Referring to
Referring to
The light-curable material 510 may be any suitable light curable material, such as a light-curable adhesive or light-curable sealant. A first predetermined amount A1 of the light-curable material 510 is applied to the substrate coupon 520 (
The first predetermined amount A1 of light-curable material 510 includes a first layer LA1 of uncured light curable material 510 having any suitable thickness T1 (also referred to herein as the first thickness), where the first layer LA1 extends over substantially the entire lateral width W1 of the substrate coupon 520. The first layer LA1 also extends longitudinally from a first end 520E1 of the substrate coupon 520 to a distance X away from the second end 520E2 of the substrate coupon 520. This distance X provides for an exposed area of the substrate coupon 520 that is gripped by the mechanical testing machine 600 during peel-adhesion testing. In one aspect, the thickness T1 of the first layer LA1 of light-curable material 510 is between about 0.10 inches to about 0.20 inches; but in other aspects the thickness T1 may be less than about 0.10 inches or more than about 0.20 inches.
The substantially transparent peel media 501 is constructed of any suitable polymeric material that has a substantially uniform transparent composition. The substantially transparent peel media 501 has a first end 501E1 and a second end 501E2 separated by a longitudinal length L2. The substantially transparent peel media 501 also has a lateral width W2 and includes a first surface 501S1 and a second surface 501S2 spaced from the first surface by a distance T3. The longitudinal length L2 of the substantially transparent peel media 501 is greater than the longitudinal length L1 of the substrate coupon 520. For example, in one aspect, the longitudinal length L2 may be about 12 inches, but in other aspects the longitudinal length L2 may be more or less than about 12 inches as long as the substantially transparent peel media 501 extends past the first end 520E 1 of the substrate coupon 520 a predetermined distance D (see
One or more of the first surface 50181 and the second surface 501S2 of the substantially transparent peel media 501 is treated to activate the one or more of the first surface 50181 and the second surface 501S2 for promoting adhesion to the light-curable material 510 (
The first surface 501S1 of the substantially transparent peel media 501 is placed in contact with the first layer LA1 of the light-curable material 510 (
Referring to
Referring again to
The light-curable material disposed on the second surface 501S2 of the substantially transparent peel media 501 is exposed to any suitable light source 300 (
Where the specimen 500B includes the first layer LA1 and the second layer LA2 of the light-curable material 510 the substantially transparent peel media 501 provides a barrier between the first layer LA1 and the second layer LA2. For example, where the light-curable material 510 is moisture sensitive, the substantially transparent peel media 501 may block moisture diffusion between the first layer LA1 and the second layer LA2. The substantially transparent peel media 501 also provides test results having lower variability (e.g. consistent adhesion between the first and second surfaces 501S1m 501S2 and the light-curable material 510) between peel-adhesion tests than, for example, wire mesh.
In a manner similar to that described above, a peel panel 500BP of the of the specimen 500B is formed from the substrate coupon 520 with the substantially transparent peel media 501, the first layer LA1 of the light-curable material 510, and the second layer LA2 of the light-curable material 510, cured to the substrate coupon 520. Here, the light-curable material 510 and the substantially transparent peel media 501 are separated into the at least two test strips TS1, TS2 that are cured to the substrate coupon 520 (
Referring to
As described above, the specimens 500A and 500B prepared in accordance with the aspects of the present disclosure provide for the testing of light-curable materials 510 with conventional peel-adhesion testing equipment in accordance with, for example, conventional peel-adhesion testing standards including Boeing sealant peel adhesion test standard BSS7257 and SAE International sealant testing specification AS5127/1. For example, referring to
The following are provided in accordance with the aspects of the present disclosure:
A1. A method of preparing specimens for peel-adhesion testing, the method comprising:
applying a first predetermined amount of light-curable material to a substrate coupon;
placing a first surface of a substantially transparent peel media in contact with the light-curable material disposed on the substrate coupon, where the substantially transparent peel media includes a second surface spaced from the first surface; and
exposing the first predetermined amount of light-curable material disposed between the substrate coupon and the first surface to a light source to cure the first predetermined amount of light-curable material, with light from the light source passing through the substantially transparent peel media to the substrate coupon.
A2. The method of paragraph A1, wherein the first surface of the substantially transparent peel media is activated for promoting adhesion of the light-curable material to the substantially transparent peel media.
A3. The method of paragraph A2, wherein the first surface of the substantially transparent peel media is activated by exposing the first surface to oxygen plasma.
A4. The method of paragraph A2, wherein the first surface of the substantially transparent peel media is activated by corona discharge treating the first surface.
A5. The method of paragraph A2, wherein the first surface of the substantially transparent peel media is activated by exposing the first surface to ultraviolet light.
A6. The method of paragraph A2, wherein the first surface of the substantially transparent peel media is activated by exposing the first surface to ozone.
A7. The method of paragraph A2, wherein the first surface of the substantially transparent peel media is activated by chemically treating the first surface.
A8. The method of paragraph A2, wherein the first surface of the substantially transparent peel media is cleaned prior to activating the first surface.
A9. The method of paragraph A1, further comprising:
applying a second predetermined amount of the light-curable material to the second surface of the substantially transparent peel media; and
exposing the second predetermined amount of light-curable material to a light source to cure the second predetermined amount of light-curable material to the second surface of the substantially transparent peel media.
A10. The method of paragraph A9, wherein the second surface of the substantially transparent peel media is activated for promoting adhesion of the light-curable material to the substantially transparent peel media.
A11. The method of paragraph A10, wherein the second surface of the substantially transparent peel media is activated by exposing the second surface to oxygen plasma.
A12. The method of paragraph A10, wherein the second surface of the substantially transparent peel media is activated by corona discharge treating the second surface.
A13. The method of paragraph A10, wherein the second surface of the substantially transparent peel media is activated by exposing the second surface to ultraviolet light.
A14. The method of paragraph A10, wherein the second surface of the substantially transparent peel media is activated by exposing the second surface to ozone.
A15. The method of paragraph A10, wherein the second surface of the substantially transparent peel media is activated by chemically treating the second surface.
A16. The method of paragraph A10, wherein the second surface of the substantially transparent peel media is cleaned prior to activating the second surface.
A17. The method of paragraph A9, wherein the light-curable material disposed between the substrate coupon and the first surface and the light curable material applied to the second surface of the substantially transparent peel media are cured substantially simultaneously.
A18. The method of paragraph A9, wherein a first thickness of the light-curable material disposed between the substrate coupon and the first surface and a second thickness of the light curable material applied to the second surface of the substantially transparent peel media are substantially equal.
A19. The method of paragraph A9, further comprising forming a peel panel by separating the substantially transparent peel media, the first predetermined amount of light-curable material cured to the first surface and the substrate coupon, and the second predetermined amount of light-curable material cured to the second surface into at least two test strips cured to the substrate coupon.
A20. The method of paragraph A1, further comprising forming a peel panel by separating the substantially transparent peel media and the first predetermined amount of light-curable material cured to the first surface and the substrate coupon into at least two test strips cured to the substrate coupon.
A21. The method of paragraph A1, wherein the substantially transparent peel media comprises a polymeric material.
B1. A method of preparing specimens for peel-adhesion testing, the method comprising:
applying a first predetermined amount of light-curable material to a substrate coupon;
activating a first and second surface of a substantially transparent peel media, where the first surface and the second surface are spaced from one another;
placing the first surface of the substantially transparent peel media in contact with the light-curable material disposed on the substrate coupon;
applying a second predetermined amount of the light-curable material to the second surface of the substantially transparent peel media; and
exposing the first predetermined amount of light-curable material and the second predetermined amount of light-curable material to a light source so that the first predetermined amount of light-curable material disposed between the substrate coupon and the first surface and the second predetermined amount of light curable material applied to the second surface of the substantially transparent peel media are cured substantially simultaneously with light from the light source passing through the substantially transparent peel media.
B2. The method of paragraph B1, wherein the first surface and the second surface of the substantially transparent peel media are activated for promoting adhesion of the first predetermined amount of light-curable material and the second predetermined amount of light-curable material to the substantially transparent peel media.
B3. The method of paragraph B2, wherein the first surface and the second surface of the substantially transparent peel media are activated by exposing the first surface and the second surface to oxygen plasma.
B4. The method of paragraph B2, wherein the first surface and the second surface of the substantially transparent peel media are activated by corona discharge treating the first surface and the second surface.
B5. The method of paragraph B2, wherein the first surface and the second surface of the substantially transparent peel media are activated by exposing the first surface and the second surface to ultraviolet light.
B6. The method of paragraph B2, wherein the first surface and the second surface of the substantially transparent peel media are activated by exposing the first surface and the second surface to ozone.
B7. The method of paragraph B2, wherein the first surface and the second surface of the substantially transparent peel media are activated by chemically treating the first surface and the second surface.
B8. The method of paragraph B2, wherein the first surface and the second surface of the substantially transparent peel media are cleaned prior to activating the first surface and the second surface.
B9. The method of paragraph B1, wherein a thickness of the first predetermined amount of light-curable material disposed between the substrate coupon and the first surface and a thickness of the second predetermined amount of light curable material applied to the second surface of the substantially transparent peel media are substantially equal.
B10. The method of paragraph B1, further comprising forming a peel panel by separating the substantially transparent peel media, the first predetermined amount of light-curable material cured to the first surface and the substrate coupon, and the second predetermined amount of light-curable material cured to the second surface into at least two test strips cured to the substrate coupon.
B11. The method of paragraph B1, wherein the substantially transparent peel media comprises a polymeric material.
C1. A specimen for peel-adhesion testing, the specimen comprising:
a substrate coupon;
a first predetermined amount of light-curable material disposed on the substrate coupon;
a substantially transparent peel media having a first surface and a second surface spaced from the first surface, where the substantially transparent peel media is configured so that light passing through the substantially transparent peel media from a light source cures the first predetermined amount of light-curable material to both the substrate coupon and the substantially transparent peel media.
C2. The specimen of paragraph C1, further comprising a second predetermined amount of the light-curable material cured to the second surface of the substantially transparent peel media.
C3. The specimen of paragraph C2, wherein a first thickness of the light-curable material disposed between the substrate coupon and the first surface and a second thickness of the light curable material cured to the second surface of the substantially transparent peel media are substantially equal.
C4. The specimen of paragraph C2, wherein the substantially transparent peel media, the first predetermined amount of light-curable material cured to the first surface and the substrate coupon, and the second predetermined amount of light-curable material cured to the second surface are separated into at least two test strips cured to the substrate coupon.
C5. The specimen of paragraph C1, wherein the substantially transparent peel media and the light-curable material cured to the first surface and the substrate coupon are separated into at least two test strips cured to the substrate coupon.
C6. The specimen of paragraph C1, wherein the substantially transparent peel media comprises a polymeric material.
In the figures, referred to above, solid lines, if any, connecting various elements and/or components may represent mechanical, electrical, fluid, optical, electromagnetic, wireless and other couplings and/or combinations thereof. As used herein, “coupled” means associated directly as well as indirectly. For example, a member A may be directly associated with a member B, or may be indirectly associated therewith, e.g., via another member C. It will be understood that not all relationships among the various disclosed elements are necessarily represented. Accordingly, couplings other than those depicted in the drawings may also exist. Dashed lines, if any, connecting blocks designating the various elements and/or components represent couplings similar in function and purpose to those represented by solid lines; however, couplings represented by the dashed lines may either be selectively provided or may relate to alternative examples of the present disclosure. Likewise, elements and/or components, if any, represented with dashed lines, indicate alternative examples of the present disclosure. One or more elements shown in solid and/or dashed lines may be omitted from a particular example without departing from the scope of the present disclosure. Environmental elements, if any, are represented with dotted lines. Virtual (imaginary) elements may also be shown for clarity. Those skilled in the art will appreciate that some of the features illustrated in the figures, may be combined in various ways without the need to include other features described in the figures, other drawing figures, and/or the accompanying disclosure, even though such combination or combinations are not explicitly illustrated herein. Similarly, additional features not limited to the examples presented, may be combined with some or all of the features shown and described herein.
In
In the foregoing description, numerous specific details are set forth to provide a thorough understanding of the disclosed concepts, which may be practiced without some or all of these particulars. In other instances, details of known devices and/or processes have been omitted to avoid unnecessarily obscuring the disclosure. While some concepts will be described in conjunction with specific examples, it will be understood that these examples are not intended to be limiting.
Unless otherwise indicated, the terms “first,” “second,” etc. are used herein merely as labels, and are not intended to impose ordinal, positional, or hierarchical requirements on the items to which these terms refer. Moreover, reference to, e.g., a “second” item does not require or preclude the existence of e.g., a “first” or lower-numbered item, and/or, e.g., a “third” or higher-numbered item.
Reference herein to “one example” means that one or more feature, structure, or characteristic described in connection with the example is included in at least one implementation. The phrase “one example” in various places in the specification may or may not be referring to the same example.
As used herein, a system, apparatus, structure, article, element, component, or hardware “configured to” perform a specified function is indeed capable of performing the specified function without any alteration, rather than merely having potential to perform the specified function after further modification. In other words, the system, apparatus, structure, article, element, component, or hardware “configured to” perform a specified function is specifically selected, created, implemented, utilized, programmed, and/or designed for the purpose of performing the specified function. As used herein, “configured to” denotes existing characteristics of a system, apparatus, structure, article, element, component, or hardware which enable the system, apparatus, structure, article, element, component, or hardware to perform the specified function without further modification. For purposes of this disclosure, a system, apparatus, structure, article, element, component, or hardware described as being “configured to” perform a particular function may additionally or alternatively be described as being “adapted to” and/or as being “operative to” perform that function.
Different examples of the apparatus(es) and method(s) disclosed herein include a variety of components, features, and functionalities. It should be understood that the various examples of the apparatus(es) and method(s) disclosed herein may include any of the components, features, and functionalities of any of the other examples of the apparatus(es) and method(s) disclosed herein in any combination, and all of such possibilities are intended to be within the scope of the present disclosure.
Many modifications of examples set forth herein will come to mind to one skilled in the art to which the present disclosure pertains having the benefit of the teachings presented in the foregoing descriptions and the associated drawings.
Therefore, it is to be understood that the present disclosure is not to be limited to the specific examples illustrated and that modifications and other examples are intended to be included within the scope of the appended claims. Moreover, although the foregoing description and the associated drawings describe examples of the present disclosure in the context of certain illustrative combinations of elements and/or functions, it should be appreciated that different combinations of elements and/or functions may be provided by alternative implementations without departing from the scope of the appended claims. Accordingly, parenthetical reference numerals in the appended claims, if any, are presented for illustrative purposes only and are not intended to limit the scope of the claimed subject matter to the specific examples provided in the present disclosure.
Number | Name | Date | Kind |
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5246782 | Kennedy | Sep 1993 | A |
20100028564 | Cheng | Feb 2010 | A1 |
Entry |
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SAE International. “Aerospace Standard Test Methods for Aerospace Sealants Two-Component Synthetic Rubber Compounds”; AS5127/1, Revision C. Issued May 1997; Revised Oct. 2014. |
Number | Date | Country | |
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20180335379 A1 | Nov 2018 | US |