Peel-to-open packages including, but not limited to, sachets, pouches, and the like.
Difficult to open packages can be of concern to consumers, particularly those with limited manual dexterity and/or eyesight. Although a product may be excellent, if it is in a package that is hard to open, a consumer may settle for another product that is in an easier to open package.
Products, especially those that are small and/or intended for a single use, are traditionally packaged in sachets and the like. Sachets generally comprise two layers that are releasably held together with a seal or seals to form an interior cavity. The interior cavity may contain products such as towelettes, creams, medicaments, adhesive strips, ointments, and the like.
The layers of a sachet may be peeled apart in order to access the product within. This is typically accomplished by gripping a sachet at one end by each of its layers and exerting a pulling force. As the peel force(s) of the sachet's seal(s) are overcome by the pulling force, the sachet's layers are separated, and the product is ideally exposed to the consumer for removal.
Sachets that are currently used for packaging products typically have a seal or seals with constant peel forces located along the longitudinal side edges of the sachet. If a constant pulling force is exerted to peel apart the layers of this type of sachet, momentum may be gained such that the rate of peeling increases as the sachet progressively opens. A momentum gain can have several negative consequences. For example, when the other end of the sachet is reached, the layers may unintentionally be peeled completely apart. As a result, the product may simply fall out of the sachet. If the pulling force is great enough, the product may be ejected some distance from the sachet. In either case, the consumer is relegated to searching for, finding and picking up the product before it may be used. This can be particularly difficult in an environment with low lighting, high moisture and/or if the product has landed in a hard to reach area such as a sink drain. The difficulty may be compounded by a consumer's limited vision and/or manual dexterity.
There remains a need for packages including sachets and the like that may be peeled open in a controlled fashion to expose the product within for removal by the consumer. There remains a need for such packages to have an easily identifiable means of opening. There remains a need for such packages to have grip tabs that provide a means of peeling the packages open in moist environments such as bathrooms.
The present invention provides improvements in the packaging of products, particularly small ones, including, but not limited to, oral care substances such as denture adhesives. The present packages include peel-to-open sachets, pouches, and the like and are hereinafter collectively referred to as “packages”.
The present packages are made of a first layer and a second layer removably attached together using an adhesive pattern of seal(s) that are characterized by peel forces. The adhesive pattern is designed to provide for controlled opening of the packages. In some embodiments, the adhesive pattern provides for controlled opening of the packages to a predetermined stopping point, such that at least a portion of any product(s) optionally contained therein are presented to the consumer for removal. Further design features include, but are not limited to, offset tabs, textures, color variations, text or combinations thereof, which may further provide for easy, intuitive opening.
In one embodiment, the invention is directed to a package comprising a first layer and a second layer that are disposed in a face to face relationship such that a cavity is defined between the layers. The package is shaped such that it has a first end and a second end distal therefrom, with first and second opposing longitudinal side edges extending between the first and second ends. The two layers of the package are connected at the second end of the package, and are removably attached by an adhesive pattern comprising: a first seal disposed proximate to the first end of the package; a second seal disposed proximate to the first opposing longitudinal side edge; and a third seal disposed proximate to the second opposing longitudinal side edge. Each seal is characterized by a peel force. At least one of the second and third seals has a variable peel force, meaning that the peel force increases between the first and second ends of the package.
In some embodiments, the packages further comprise grip tabs, which are located at the first end of the package. The grip tabs may be present in a variety of configurations. For example, the grip tabs may be provided in a variety of shapes, textures, colors, degrees of transparency and spatial orientations relative to each another.
In some embodiments, the packages may contain oral care substances including, but not limited to denture adhesives.
In further embodiments, the invention is directed to a secondary package comprising a plurality of primary packages such as those described above. The primary packages may contain oral care substances, including but not limited to, denture adhesive.
These and other embodiments, aspects and advantages are encompassed within the present invention, and will become better understood with regard to the following description, figures and appended claims.
The accompanying figures show non-limiting embodiments of improved packages incorporating various aspects of the present invention.
“Opposing” as used herein means being across from each other in a given plane.
“Longitudinal” as used herein means running lengthwise.
“Extending” as used herein means spanning an interval of distance.
“Removably attached” as used herein means held together but separable by applying a force.
“Cavity” as used herein means a space suitable for containing product(s) therein.
“Seal” as used herein means something that acts as a fastener, and may provide a tight closure, such as between a first and a second layer.
“Peel force” as used herein means the amount of force required to cause at least a portion of an adhesive seal to fail, such that the portions of the first and second layers that had been fastened together by the seal separate. Peel force is measured as described in the Methods section infra.
“Adjoining seals” as used herein is meant to encompass one seal with variable peel strengths, or a series of seals that appear connected to the naked eye with 20/20 vision when viewed at a distance of 12 inches, or 30.48 centimeters, under the unimpeded light of an ordinary incandescent 60 watt light bulb that is inserted in a fixture such as a table lamp.
“Discrete seals” as used herein is meant to encompass seals that do not appear connected to the naked eye with 20/20 vision when viewed under the aforementioned conditions.
“Intersecting” as used herein means divided into two parts, which may be equal or unequal.
“Substrate” as used herein means any material, or group of materials that are used to form a layer of a package.
“Opaque” as used herein means not clear, i.e., not transmitting or reflecting light.
“Transparent” as used herein means clear, i.e., transmitting light.
“Translucent” as used herein means allowing light to pass through diffusely.
“Comprising” as used herein means that the various components, ingredients or steps may be conjointly employed in practicing the present invention. Accordingly, the term “comprising” is open-ended and encompasses the more restrictive terms “consisting essentially of” and “consisting of”.
All numerical ranges disclosed herein, are meant to encompass each individual number within the range and to encompass any combination of the disclosed upper and lower limits of the ranges.
Referring to
Referring now to
Any suitable substrate is of use as the first and second layers of the present packages and may be chosen by one of skill in the art based upon one or a combination of factors. Non-limiting examples of factors include the product(s) to be contained in the package, storage conditions, shipping conditions, conditions under use, aesthetics, visual differentiation between the layers, and the like. For example, if the product is sensitive to light, opaque substrates are of use. If, for example, the package is to be stored or shipped at high temperatures, substrates that will withstand heat are desirable. If for example, the product is sensitive to moisture, substrates that are moisture impervious are desirable. Non-limiting examples of moisture impervious substrates of use in the present invention include foil laminates, foil/polymer laminates or co-extrusions, metals, polymers, metalized films, clear plastics or combinations thereof.
Referring now to
Referring now to
Referring now to
To provide for the controlled opening of the presently invented packages, adhesive patterns and the seals comprising them are chosen so as to regulate the amount of force necessary to peel the first and second layers of the packages apart, without ejecting any product(s) optionally contained therein from the package. For example, in the embodiment shown in
Proximate to the first end 100 of the package 1000, the relative peel forces of the three seals may be represented by the formula:
A≈B1+C1
wherein: “+” represents “the sum of”; and B1 is optionally about equal to C1.
Moving from the first end 100 of the package 1000 toward the second end 200 of the package, the peel forces of B1 and C1 respectively increase to B2 and C2 such that the relative peel forces are now represented by the formula:
A<B2+C2
wherein: “+” represents “the sum of”; and B2 is optionally about equal to C2.
Approaching the second end 200 of the package 1000, the peel forces of B2 and C2 respectively increase further to B3 and C3, such that the relative peel forces are now represented by the formula:
A<<B3+C3
wherein: “+” represents “the sum of”; and B3 is optionally about equal to C3.
In this embodiment, the peeling apart of the first and second layers 10, 20 of the package 1000 may be initiated by gripping each layer at the first end 100 of the package between the fingers 900 as shown in plan view in
To further peel apart the layers, a second pulling force “F2” that is greater than B2+C2, is exerted such that the portions of the second and third seals 520, 530 with these peel forces fail as shown in plan view in
The peel forces B3 and C3 are chosen such that a pulling force in great excess to that of F2 would be necessary to cause those portions of the second and third seals 520, 530 with these peel forces to fail. Thus the separation of the first and second layers 10, 20 is checked at a point at which the peel forces are about equal to B3+C3. Optional products 600 are still partially contained by the unopened portion of the package 1000 and are presented for removal as shown in plan view in
One of skill in the art is able to achieve the separation of the two layers and provide for presentation and removal of any product(s) optionally contained therein by choosing any suitable combination of adhesive patterns of seals, and their relative peel forces. In the embodiments shown in
The point at which the peel force of a seal increases such that excessive force is required to separate the first and second layers of a package is referred to herein as the “stopping point”. At the stopping point, at least a portion of the product(s) optionally contained in the package is exposed for removal therefrom. For example, the stopping point 590 of one embodiment is shown in plan view in
The amount of force required to peel apart the layers of a package may be affected by the geometry of the seal(s), and if there is more than one seal, their relative placement. The relative placement of the portions of a single seal, and/or the relative placement of more than one seal, may be described by their “angular relation”, meaning the angle at which they intersect in a given plane. In the embodiment shown in
Portions of a single seal and/or more than one seal may be arranged such that they have any suitable angular relation. Angular relations may be defined by obtuse angles, acute angles, right angles or combinations thereof. For example, in the embodiment shown in
Seals may be made using any suitable means. Non-limiting examples of sealing means include mechanical sealing and chemical sealing. Without wishing to be bound by theory, mechanical sealing is believed to involve topographical interference between the layers to be sealed. Non-limiting examples of mechanical sealing include crimping, stamping, interlocking mechanisms and combinations thereof. Interlocking mechanisms may comprise any interlocking shape. Non-limiting examples of interlocking mechanisms include protruding tabs, interlocking tabs, interlocking slots, hook and eye-type systems and combinations thereof. Without wishing to be bound by theory, chemical sealing is believed to involve chemical interaction between the layers. Non-limiting examples of chemical means of sealing include the use of: heat sealing; induction sealing; sonic welding; pressure welding; hot melt adhesives; solvent adhesives; solvent welding; glues; resins; rosins; cross-linking agents; and combinations thereof.
In embodiments in which the layers of a package comprise thermoplastic materials, heat sealing may be achieved by melting a material or mixture of materials between the layers. The material or mixture of materials may have a melt temperature lower than that of the thermoplastic materials comprising the layers to avoid compromising the integrity of the layers by melting them during the sealing process.
The packages of the present invention may optionally comprise grip tabs at the first end of the package. Grip tabs may aid in the opening of a package by providing appendages with which to grip each of its first and second layers. The packages of the present invention may comprise grip tabs that are the same or different.
Grip tabs are provided using any suitable means. In some embodiments of the present invention, the grip tabs comprise unattached portions of the first and second layers at the first end of the packages. For example, in the embodiments shown in
Grip tabs may have any suitable shape. The shape of a grip tab may be described by a line traced along the edges of the tab that are not connected to the package; the line is referred to herein as the “edge line”. Referring to
Grip tabs may comprise texture. If texture is not already present on the substrates comprising the grip tabs, it may be added using any means known in the art including, but not limited to, coating. Any suitable type of texture is of use in the present invention including, but not limited to, bumps, ridges, knurls, indentations, punctures or combinations thereof. Non-limiting examples of grip tabs with texture are shown as: grip tab 700A in
Grip tabs may have any suitable appearance. Grip tabs may comprise any color or patterns of color. Grip tabs may be opaque, translucent, transparent or combinations thereof. The grip tabs comprising the packages of the present invention may be the same or different in appearance. Grip tabs that differ in appearance may aid in distinguishing between the grip tabs, particularly for the vision impaired who would otherwise have a difficult time seeing where the tabs can be separated from each another.
Grip tabs may or may not overlap each other. Grip tabs can overlap as shown for example in plan view in
The packages of the present invention are designed such that they may contain products. Non-limiting examples of products that may be contained in the present packages include: compositions, creams, formulations, towelettes, toothpicks, powders, adhesives, medicaments, and the like.
In some embodiments of the present invention, oral care substances, dentifrices and/or oral care devices are contained within the packages. Any oral care device suitable for enclosure in the present packages is of use. Non-limiting examples of suitable oral care devices include toothbrushes, mouth rinses, floss, teeth whitening strips such as Crest™ Whitestrips™ (manufactured by the Procter & Gamble Company, Cincinnati, Ohio), and the like. Any oral care substance or dentifrice suitable for enclosure in the packages of the present invention may be of use. Non-limiting examples of suitable oral care substances may provide denture and/or tooth whitening, denture and/or tooth cleaning, and the like. A number of suitable oral care compositions are disclosed in U.S. Pat. Nos. 5,891,453, 5,879,691, 6,730,316, 6,277,458, 6,045,811, 5,989,569, 6,884,426, and U.S. patent application Ser. Nos. 10/715,003, 10/870,293, 11/455,469 and 60/831356.
In some embodiments of the present invention, the oral care substance may be a denture adhesive. Suitable denture adhesives may take any form that can be contained in the packages of the present invention. Non-limiting examples of suitable denture adhesive include creams, pastes, gels, liquids, strips, wafers or combinations thereof. A number of suitable denture adhesives are disclosed in U.S. patent application Ser. Nos. 11/590,224, 11/590,233, 11/590,111, 11/590,225, 11/590,191, 11/590,231 and 11/590,232 .
The packages of the present invention may contain a denture adhesive strip or strips. Referring now to the embodiments shown in
In embodiments in which the package contains more than one denture adhesive strip, any suitable means of keeping the strips separated may be used. One non-limiting example of a separating means is the use of a fourth seal 540 as shown in
In some embodiments, the denture adhesive strip(s) may be removably adhered to a tray.
Referring now to
Any suitable secondary package may be of use. Non-limiting examples of secondary packages include boxes, cartons, pouches, compacts, and the like. The secondary packages may be made of any suitable material. Non-limiting examples of materials include plastics, paper products, and the like.
In one embodiment, a plurality of primary packages 1000 is contained in a secondary package 2000 comprising clear plastic as shown in
In another embodiment, the secondary package comprises plastic and cardboard as shown in
In another embodiment, the secondary package 2000 comprises cardboard as shown in
In another embodiment, a plurality of primary packages 1000 is “linked” together as shown in
Methods
Peel force is measured according to ASTM Test Number F 88-06 using a Model Number 5500R tensile tester from Instron Corp. (Norwood, Mass., USA).
The dimensions and values disclosed herein are to be understood as not being strictly limited to the exact numerical values recited. Instead, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as “40 mm” is intended to mean “about 40 mm”.
All documents cited in the Detailed Description of the Invention are, in relevant part, incorporated herein by reference; the citation of any document is not to be construed as an admission that it is prior art with respect to the present invention. To the extent that any meaning or definition of a term in this written document conflicts with any meaning or definition of the term in a document incorporated by reference, the meaning or definition assigned to the term in this written document shall govern.
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
This application claims the benefit of U.S. Provisional Application No. 60/843,179, filed Sep. 8, 2006.
Number | Name | Date | Kind |
---|---|---|---|
3123210 | Hermanson et al. | Mar 1964 | A |
3326450 | Langdon | Jun 1967 | A |
3552638 | Quackenbush | Jan 1971 | A |
3604616 | Greif | Sep 1971 | A |
3655129 | Seiner | Apr 1972 | A |
3724651 | Link | Apr 1973 | A |
3750937 | Goodwin | Aug 1973 | A |
3850124 | Brown | Nov 1974 | A |
3926309 | Center | Dec 1975 | A |
3926311 | Laske | Dec 1975 | A |
4003493 | Wells | Jan 1977 | A |
4145001 | Weyenberg | Mar 1979 | A |
4158440 | Sullivan | Jun 1979 | A |
4182449 | Kozlow | Jan 1980 | A |
4681228 | Kerry | Jul 1987 | A |
4700838 | Falciani | Oct 1987 | A |
4720417 | Sweeny | Jan 1988 | A |
5088703 | Takano | Feb 1992 | A |
5164178 | Muysson | Nov 1992 | A |
5253754 | Soodak | Oct 1993 | A |
5487932 | Dunshee | Jan 1996 | A |
5549201 | Braude | Aug 1996 | A |
5623813 | Ma | Apr 1997 | A |
5637401 | Berman | Jun 1997 | A |
5826737 | Zakensberg | Oct 1998 | A |
5945145 | Narsutis et al. | Aug 1999 | A |
5961043 | Samuelson | Oct 1999 | A |
6080456 | Fonteyne | Jun 2000 | A |
6213767 | Dixon | Apr 2001 | B1 |
6296389 | Yamamoto et al. | Oct 2001 | B1 |
6360477 | Flashinski | Mar 2002 | B1 |
6482003 | Dixon | Nov 2002 | B2 |
6568533 | Tanaka et al. | May 2003 | B1 |
6612769 | Lee | Sep 2003 | B2 |
6916463 | Lee et al. | Jul 2005 | B2 |
7422105 | Loyd et al. | Sep 2008 | B2 |
20050074716 | Cleary et al. | Apr 2005 | A1 |
20050279649 | Thacker | Dec 2005 | A1 |
20060054514 | Tokarski | Mar 2006 | A1 |
20060054515 | Corcoran | Mar 2006 | A1 |
20060138019 | Yoshii et al. | Jun 2006 | A1 |
20070134622 | Rajaiah et al. | Jun 2007 | A1 |
20070185233 | Rajaiah | Aug 2007 | A1 |
20070185236 | Rajaiah | Aug 2007 | A1 |
20080011636 | St. John et al. | Jan 2008 | A1 |
Number | Date | Country |
---|---|---|
19817206 | Oct 1999 | DE |
1013737 | Dec 1965 | GB |
WO 9311054 | Jun 1993 | WO |
WO 9856686 | Dec 1998 | WO |
Number | Date | Country | |
---|---|---|---|
20080063325 A1 | Mar 2008 | US |
Number | Date | Country | |
---|---|---|---|
60843179 | Sep 2006 | US |