Illustrative embodiments of the invention generally relate to connectors and, more particularly, illustrative embodiments of the invention relate to connectors for connecting an object to a substrate.
Various fastening systems couple objects (e.g., a picture frame) to an underlying substrate (e.g., the surface of a wall) using nails, screws, glues, two-part epoxies, adhesive tapes (e.g., double sided tapes), staples, and VELCRO®. Each of these different fastening systems typically permanently or temporarily fastens to its desired substrate. Undesirably, however, these systems may damage the underlying substrate. For example, many adhesives adhere to the underlying substrate so strongly that, when their underlying system is removed, they undesirably remove a portion of the substrate.
In accordance with one embodiment of the invention, a connector for coupling an object to a substrate has a first flexible member coupled with a second flexible member. The first flexible member has a first upper region and a first lower region defining a first intermediate region. In a corresponding manner, the second flexible member has a second upper region and a second lower region defining a second intermediate region. The first upper region is coupled with the second upper region, while the first lower region is coupled with the second lower region. Through this coupling, the first intermediate region is movable relative to the second intermediate region. To minimize damage to the substrate during removal, the first and second flexible members are configured so that application of a normal force, when coupled with the substrate, causes at least the first upper region to form a critical angle sufficient to peel the connector from the substrate. The normal force is generally normal to and in a direction away from the substrate.
In some embodiments, the first upper region and the first lower region include a material configured not to adhere with the substrate. Moreover, the first intermediate region has a first inner surface and, in a similar manner, the second intermediate region has a second inner surface. The first inner surface is configured not to adhere with the second inner surface. The first inner surface and/or the second inner surface also may have a stiffening material
The first flexible member may include a foam layer at least partly coated with a layer of elastomeric adhesive. In a similar manner, the first intermediate region may have a first outer surface with a layer of elastomeric adhesive configured to removably couple with the substrate or an object. That elastomeric adhesive is configured to cause the first outer surface to peel from the substrate at an angle equal to or greater than the critical angle.
The connector also may have a permanent adhesive coupling the first upper region with the second upper region. Moreover, the flexible members preferably are configured so that application of the noted normal force causes the first intermediate region to separate from the second intermediate region.
Those skilled in the art should more fully appreciate advantages of various embodiments of the invention from the following “Description of Illustrative Embodiments,” discussed with reference to the drawings summarized immediately below.
In illustrative embodiments, a connector is configured to peel away from a substrate upon receipt of a sufficient force generally normal to the substrate. To that end, the connector includes a pair of flexible members with coupled fixed portions, and free portions that can move relative to each other. Application of the noted force causes at least one of the flexible members to form a critical angle sufficient to peel the connector from the substrate. Preferably, the connector does not damage the substrate as it is peeled. Details of illustrative embodiments are discussed below.
As shown in these two initial figures, the connector 10 of this embodiment includes two elongated flexible members 12 coupled together at their two end regions 14. Specifically, each flexible member 12 includes an upper and a lower end region 14. Note that in this description, reference to “upper,” “lower,” and similar designations is for convenience only to distinguish between the two noted portions from the perspective of
Thus, as shown more clearly in
Other embodiments may connect the end regions 14 together using non-adhesive techniques, such as staples or a specialized fabric weave. For example, non-adhesive techniques may connect the end regions 14, or both non-adhesive techniques augmented by an adhesive agent 16.
As shown, the upper and lower end regions 14 of each flexible member 12 may be considered to form an intermediate region 18. As shown in
Unlike the upper and lower end regions 14 of the two flexible members 12, however, the two intermediate regions 18 of the flexible members 12 are free to move relative to each other. Accordingly, as discussed in greater detail below, the inner surfaces of the intermediate regions 18 each are configured to not couple together when they abut/contact each other. To that end, illustrative embodiments treat those inner surfaces with a material or surface treatment that is non-adhering. Other embodiments may form the flexible members 12 with a material that is non-adhering to itself.
In contrast, the outside surfaces of the intermediate regions 18 preferably are adhering—i.e., they are treated with adhesive or other adherent material, or formed from an adhering material. Accordingly, the intermediate regions 18 preferably adhere to other objects, such as a substrate (e.g., a wall) and an object (e.g., a picture frame). As discussed in greater detail below, these adhesives preferably are formulated and selected to cooperate with the flexible members 12 to facilitate easy removal of the connector 10 with minimal damage to the substrate.
In accordance with illustrative embodiments of the invention, the outer surfaces of the upper and lower end regions 14 of each flexible member 12 preferably are configured to be non-adhering to anticipated substrates and objects. For example, those surfaces may have a layer of non-adhering material or other treatment having an outer surface that does not readily couple with anticipated substrates and objects. Alternatively, those surfaces may be formed from a material that is non-adhering. Accordingly, the intermediate region 18, with its adhesive, preferably provides the sufficient adhering force between the object and the substrate.
In this embodiment, each flexible member 12 is formed from a layer of elastomeric material, such as foam (“foam layer 20”), having an outside surface coated or coupled with a layer of adhesive (“adhesive layer 22”). In illustrative embodiments, the adhesive layer 22 is selected so the connector 10 no more than minimally damages the underlying substrate (e.g., no damage) when it is removed from the substrate. Among other things, the adhesive layer 22 may include any of a wide variety of materials, such as acrylic, silicone, natural and synthetic rubber, urethane adhesives including pressure sensitive adhesives, removable adhesives such as pressure sensitive adhesives, liquid silicone rubbers, styrenic block copolymers (SBS, SIS, SIBS, SEBS, SEPS, HSFC, H-SEPS, etc.), and thiol-enes. Polymers with sufficient tack adhere to a substrate balanced with enough cohesive strength to support the desired load.
In a corresponding manner, the foam layer 20 may include any of a wide variety of materials. Among others, those materials may include polymeric and metalized films, stiff woven and non-woven synthetic and/or natural fiber fabrics, composites/laminates of polymers, fabric and foils, oriented and/or non-oriented polymeric films, silicone, urethane, and other polyolefin foams. Some embodiments may use one or more of the noted materials rather than the combination of the foam layer 20 and the below noted stiffening layer 24. Rather than using the foam and adhesive layers 20 and 22, some embodiments may use a material that has the functionality of layers 20 and 22.
As shown in the figures, the foam layer 20 of each flexible member 12 has an inner surface. As noted above, this inner surface preferably does not adhere to the inner surface of the other flexible member 12 against which it rests. Accordingly, as noted above, for each flexible member 12, illustrative embodiments treat the inner surface of the foam to ensure that it does not adhere to the other flexible member 12. In this embodiment, the inner surface of each flexible member 12 is coated with or coupled to a non-adhering stiffening layer 24. Some skilled in the art may refer to the combination of layers 20 and 24 as “capped foam”—e.g., the foam layer 20 with a film (e.g., an extruded film), such as layer 24.
Specifically, in illustrative embodiments, this non-adhering stiffening layer 24 has a prescribed stiffness that more evenly distributes longitudinal forces when adhered to a substrate. To that end, the non-adhering stiffening layer 24 preferably has a higher stiffness than that of the combination of layers 20 and 22. For example, in preferred embodiments, the non-adhering layer is formed from polyolefin. Other embodiments, however, may form the non-adhering layer from one or more of a variety of other materials, such as foils, polymeric sheet material, and thermoplastic polymers (e.g., applied as hot liquid and more rigid when cooled).
Some embodiments do not have this stiffening layer 24. Instead, those embodiments may configure the stiffness of the other layers to have the requisite stiffness requirement (and other qualities, such as non-adherence) of the application. As noted above, the outer surfaces of the upper and lower end regions 14 of each flexible member 12 preferably are configured to be non-adhering to anticipated substrates and objects. In this embodiment, the upper and lower end regions 14 of the adhesive layer 22 (on the foam layer 20) are treated to substantially eliminate adherence to the underlying substrate. In preferred embodiments, a polymeric film end region layer 26 adhered to these regions may suffice. As shown in
Alternatively, some embodiments may subject the upper and lower end regions 14 to a process that effectively removes significant adherence qualities. For example, after masking off the relevant regions (e.g., the intermediate region), some embodiments may UV cure the end regions 14. Still other embodiments may zone coat the end regions 14, and/or add blooming agents, such as waxes, amides, or surface treatment with release agents (e.g., carbamates).
It should be noted that although the discussion above refers to single layers, some embodiments may form each of the layers using multiple layers of materials. Moreover, those skilled in the art can select the appropriate materials for each of the layers as a function of the anticipated use of the connector 10. For example, certain connectors 10 may be used in applications to secure light objects (e.g., under 1 pound) to a prescribed family of substrates (e.g., drywall). As another example, however, certain connectors 10 may be used in applications to secure heavier objects (e.g., between 5 and 10 pounds) to a different family of substrates (e.g., wallpapered walls). Those skilled in the art may tune the materials to operate best for the application in which they are intended to be used.
This force N thus effectively actuates the connector 10 to change its state. Specifically, after initially receiving the force N, the intermediate region 18 of the flexible member 12 contacting the object 28 begins moving in the direction of the force N. Even though
In addition to movement of the intermediate region 18, the end regions 14 of the connector 10/flexible members 12 also begin to move away from the substrate 30 together until they also reach this noted separation point/time. Specifically, up to and at the separation point/time, the intersection of the end regions 14 and the intermediate regions 18 of the flexible member 12 on the substrate 30 forms a front with the substrate 30. That front defines an angle A between the flexible member 12 and the substrate 30. When that angle A reaches a prescribed minimum value, the intermediate region 18 begins to peel off of the substrate 30. Specifically, when that angle A reaches the prescribed minimum value, a continued nonplanar force applied to the connector 10 lifts the connector 10 from the substrate 30. That angle A may be referred to as the “critical angle A.”
Accordingly, application of this normal force to the connector 10 produces a corresponding peeling force that is different than that of the generally normal force. Application of the generally normal force therefore effectively produces a different force that peels the connector 10 from the substrate 30.
Illustrative embodiments also may add an easily removable release liner (not shown) that prevents the connector 10 from connecting with its packaging or other connectors 10 during distribution and storage.
Indeed, those skilled in the art may apply principals of various embodiments in a number of different manners. For example, the two flexible members 12 may have the same shape and size, such as those shown in the figures. Alternatively, the two flexible members 12 may have different shapes and sizes. For example, one of the flexible members 12 may have a square shape, while the other flexible member 12 may have a rectangular shape. The longest dimension of the rectangular flexible member 12 may be the same as the length of one side of the square flexible member 12.
Unlike the embodiments shown in
Although the above discussion discloses various exemplary embodiments of the invention, it should be apparent that those skilled in the art can make various modifications that will achieve some of the advantages of the invention without departing from the true scope of the invention.
This patent application claims priority from provisional U.S. patent application No. 62/427,623, filed Nov. 29, 2016, entitled, “PEELABLE CONNECTOR,” and naming Stephen Iwuc as inventor, the disclosure of which is incorporated herein, in its entirety, by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US17/63598 | 11/29/2017 | WO | 00 |
Number | Date | Country | |
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62427623 | Nov 2016 | US |