This invention relates to a peeler and slicer apparatus and relates particularly, but not exclusively, to a peeler and slicer for citrus fruit such as oranges.
Hitherto citrus fruits such as oranges have been peeled in commercial quantities either manually or by a rotating disc cutter which described a helix cut to the skin so a skin removing member can pass under the skin and remove the skin as an elongate spiral. The above are laborious or time consuming. Both are expensive.
Our U.S. Pat. No. 5,105,734, the contents of which are incorporated into this specification by this reference, discloses a peeler which overcomes the above-mentioned problems. However, the peeler according to that US patent does still involve a number of rejects which are formed during the slicing operation.
The object of a first aspect of the present invention is to decrease the number of rejects which are formed by a machine of the type described in the above US patent.
The present invention provides a peeler and slicer apparatus for slicing an article, comprising:
Since the article is held firmly by the holder in the clamping position when the article is sliced, the amount of rejects are greatly reduced because of the lack of relative movement between the holder and the core and therefore much better sliced pieces of article are provided.
In one embodiment the first component of the holder comprises a plurality of spaced apart fingers, the second component comprising a plurality of spaced apart fingers which register with the spaced apart fingers of the first component, a hinge for coupling the first component to the second component, and a spring for biasing the first component into a clamping position relative to the second component.
Preferably the second component comprises an abutment and the apparatus includes a cam so that after the article has been sliced, the abutment engages the cam to force the first component away from the second component against the bias of the spring to thereby release the sliced article from the holder.
Preferably the corer comprises a cutting member, a movable member arranged for relative movement into said cutting member and a peel removing member, wherein said cutting member is adapted to cut into an article to be peeled so that at least a portion of said article is received within said cutting member with the peel surrounding the cutting member, said peel removing member is adapted to move relative to said cutting member to push the peel away from the cutting member and said movable member being movable relative to said cutting member into said cutting member so that said portion of the article can be pushed out of said cutting member.
Preferably said cutting member comprises a cylinder and said movable member comprises a plunger arranged within a top portion of said cylinder and movable relative to said cylinder so as to push said portion of the article out of said cylinder after it is cut.
Preferably said peel removing member comprises a ring member which surrounds the cutting cylinder and is movable relative to the cutting cylinder so as to push the peel away from the cutting cylinder.
In another embodiment, the first component of the holder comprises a plurality of spaced apart fingers, the second component comprises a plurality of spaced apart fingers which register with the spaced apart fingers of the first component, a first pivot pin for pivotally coupling the first component for pivotal movement relative to the second component, and the apparatus further comprising a mechanism for positively forcing the first component and second component into the clamping position and for positively moving the first component relative to the second component to the release position.
Preferably the mechanism comprises a cam track for engaging an abutment on one of the first and second components for pivoting the first component relative to the second component into the clamping position, and a second cam component for engaging the abutment to pivot the second component relative to the first component so that the first component and second component are moved to the release position.
In this embodiment the holder has a second pivot pin for pivotally coupling the first component relative to the device and the second component includes a cam surface so when the first and second components move about the first pivot pin, the cam surface of the second component engages the first component to cause pivotal movement of the second component about the second pivot pin to facilitate opening of the holder into the release position.
In one embodiment of the invention the corer includes a rotating mechanism for rotating the corer as the corer cuts the article to facilitate cutting of the article by the corer.
In one embodiment the mechanism may comprise a worm drive for engaging a cooperating track on the corer for rotating the corer.
In a still further embodiment the corer has a plurality of internal segmenting blades so that when the corer cuts a core from the article, the core is also cut into a plurality of segments.
In this embodiment the moveable member comprises a plurality of separated segments for moving over the slicing blades when the moveable member moves relative to the corer to enable the moveable member to move into the corer to push the core from the corer.
The invention also provides a peeler and slicing apparatus comprising a cutting member, a movable member arranged for relative movement into said cutting member and a peel removing member, wherein said cutting member is adapted to cut into an article to be peeled so that at least a portion of said article is received within said cutting member with the peel surrounding the cutting member, said peel removing member is adapted to move relative to said cutting member to push the peel away from the cutting member and said movable member being movable relative to said cutting member into said cutting member so that said portion of the article can be pushed out of said cutting member, said cutting member comprising a cylinder and said movable member comprising a plunger arranged to relatively move within a portion of said cylinder to push said portion of the article out of said cylinder after it is cut, and wherein there is provided a pair of discs axially mounted on an axle in spaced apart relation, the spacing being sufficient to allow an article to be peeled to be placed therebetween, article holding means between the discs for supporting the article to be peeled relative to the pair of discs; openings in said pair of discs angularly aligned with each other at the position of said article holding means, said cutting member and said movable member being alignable with said openings, the opening in one of said pair of discs being of a size sufficient to allow both said cutting member and said movable member to pass therethrough, and the opening in the other of said pair of discs being of size to allow the portion of said article to pass therethrough, said pair of discs being axially rotatable with said axle so that when an article is received in said article holding means, said cutting member can extend to pass through the opening in said one of said pairs of discs so said portion will be within said cutting member and said movable member can then extend to pass through said opening to push said portion through the opening in the other of said pairs of discs, and a gripping and holding mechanism having a first component and a second component, each component having a plurality of spaced apart fingers, the first and second components being mounted for relative movement with respect to one another from a clamping position to an open position, so that the portion can be held in the holding and clamping mechanism in a clamped position, and slicing means for slicing the portion through the spaces between the fingers so as to slice the portion into a plurality of sections.
Preferably said peel removing member comprises a ring member which surrounds the cutting cylinder and is movable relative to the cutting cylinder so as to push the peel away from the cutting cylinder.
Preferably there is also provided peel removing means for removing the peel from the ends of said portion of the article.
Preferably said cutting member and said movable member are mounted to said one of said pairs of discs so they rotate with said pairs of discs and wherein said cutting member and said movable member are connected with cam means to effect extension and retraction relative to said pairs of discs so said portion can be cut and received within said cutting member and so said portion can be pushed from said cutting member as the pair of discs rotate and so said cutting member and said movable member can be retracted to allow removal of peel cut from said article and to allow the introduction of another article to said holding means.
Preferably said cam means is mounted co-axially of said axle so that as said pair of discs rotate there will be relative angular movement relative to said cam means whereby said cutting member and said movable member can be extended and retracted.
Preferably there are two cam tracks forming part of said cam means, one track being for a cam follower which connects with said cutting member and the other track being for a cam follower which connects with said pushing member.
Preferably there are a plurality of angularly spaced cutting members and related movable members mounted relative to said pair of spaced discs, each similarly adapted, in turn, to effect peeling of a respective article as said pair of spaced discs is rotated.
Preferably said holding means is movable to clampingly engage with an article during peeling.
Preferably said holding means comprises a pair of swinging arms which can swing to open and close the holding means to release and to hold an article therein, and further cam means to effect such opening and closing as said pair of discs rotate.
Preferably said peel removing means is mounted to swing from a cutting position to permit ease of cleaning of said peeler.
Preferably there is provided article delivery means for delivering an article to said holding means as said holding means rotates therepast.
Preferably the peeler includes a discharge conveyor for receiving peeled articles as they are discharged from said further holding means as said further moulding means rotates therepast.
Preferably the peeler includes peel receiving means for receiving peel cut from said article as said pair of discs is rotated.
Preferably said cutting members and said movable members are attached to said pair of discs by quick release means so they can be changed to different sizes to effect efficient peeling of different sized articles.
In one embodiment the first and second components are mounted by a pivot pin and a biasing means for spring biasing the first and second components into the clamping position.
In another embodiment, the first component of the holder comprises a plurality of spaced apart fingers, the second component comprises a plurality of spaced apart fingers which register with the spaced apart fingers of the first component, a first pivot pin for pivotally mounting the first component relative to the second component, and the apparatus further comprising a mechanism for positively forcing the first component and second component into the clamping position and for then positively moving the first component relative to the second component to the release position.
Preferably the mechanism comprises a cam track for engaging an abutment on one of the first and second components for pivoting the first component relative to the second component into the clamping position, and a cam component for engaging the abutment to pivot the second component relative to the first component so that the first component and second component are moved to the release position.
In this embodiment the holder has a second pivot pin for pivotally coupling the first component relative to the device and the second component includes a cam surface so when the first and second components move about the first pivot pin, the cam surface of the second component engages the first component to cause pivotal movement of the second component about the second pivot pin to facilitate opening of the holder into the release position.
In one embodiment of the invention the corer includes a rotating mechanism for rotating the corer as the corer cuts the article to facilitate cutting of the article by the corer.
In one embodiment the mechanism may comprise a worm drive for engaging a cooperating track on the corer for rotating the corer.
In a still further embodiment the corer has a plurality of internal segmenting blades so that when the corer cuts a core from the article, the core is also cut into a plurality of segments.
In this embodiment the moveable member comprises a plurality of separated segments for moving over the slicing blades when the moveable member moves relative to the corer to enable the moveable member to move into the corer to push the core from the corer.
An object of a second aspect of the invention is to provide an alternative manner of cutting and slicing the article. This aspect has particular application to citrus fruit in the form of mandarins but can nevertheless relate to articles of any type.
This aspect of the invention provides a peeler and slicer apparatus for slicing an article, comprising:
This aspect of the invention therefore produces a sliced article in the form of a segmented core somewhat in the nature of a segmented mandarin.
Preferably the apparatus further comprises a slicer having a plurality of slicing blades, the holder having a plurality of spaces, and the slicer being moveable relative to the holder so that the slicing blades are able to enter the spaces and slice the core to thereby slice the segmented core into a plurality of sliced and segmented pieces.
In one embodiment the holder has a first component and a second component, the first component of the holder comprises a plurality of spaced apart fingers, the second component comprising a plurality of spaced apart fingers which register with the spaced apart fingers of the first component, a hinge for coupling the first component to the second component, and a spring for biasing the first component into a clamping position relative to the second component.
Preferably the second component comprises an abutment and the apparatus includes a cam so that after the article has been sliced, the abutment engages the cam to force the first component away from the second component against the bias of the spring to thereby release the sliced article from the holder.
In another embodiment, the holder has a first component and a second component, the first component of the holder comprises a plurality of spaced apart fingers, the second component comprises a plurality of spaced apart fingers which register with the spaced apart fingers of the first component, a first pivot pin for pivotally mounting the first component relative to the second component, and the apparatus further comprising a mechanism for positively forcing the first component and second component into the clamping position and then for positively moving the first component relative to the second component to the release position.
Preferably the mechanism comprises a cam track for engaging an abutment on one of the first and second components for pivoting the first component relative to the second component into the clamping position, and a cam component for engaging the abutment to pivot the second component relative to the first component so that the first component and second component are moved to the release position.
In this embodiment the holder has a second pivot pin for pivotally coupling the first component relative to the device and the second component includes a cam surface so when the first and second components move about the first pivot pin, the cam surface of the second component engages the first component to cause pivotal movement of the second component about the second pivot pin to facilitate opening of the holder into the release position.
In one embodiment of the invention the corer includes a rotating mechanism for rotating the corer as the corer cuts the article to facilitate cutting of the article by the corer.
In one embodiment the mechanism may comprise a worm drive for engaging a cooperating track on the corer for rotating the corer.
In this embodiment the apparatus has a moveable member having a plurality of separated segments for moving over the slicing blades when the moveable member moves relative to the corer to enable the moveable member to move into the corer to push the core from the corer.
The object of a still further aspect of the invention is to improve the manner in which the slicing operation of a peeler and slicer takes place.
This aspect of the invention provides a peeler and slicer apparatus for slicing an article, comprising:
The rotation of the corer improves the cutting action and maintains the cutting edge on the corer so the cutting edge does not tend to become blunt.
Preferably the holder has a plurality of spaces and the apparatus further comprises a slicer having a plurality of slicing blades for entering the spaces and slicing the core to thereby slice the article into a plurality of sliced pieces.
Preferably the holder has a first component and a second component which are relatively moveable into a clamping position so the core is clamped in the holder and a release position so the core is releasable from the holder.
In one embodiment the first component of the holder comprises a plurality of spaced apart fingers, the second component comprising a plurality of spaced apart fingers which register with the spaced apart fingers of the first component, a hinge for coupling the first component to the second component, and a spring for biasing the first component into a clamping position relative to the second component.
Preferably the second component comprises an abutment and the apparatus includes a cam so that after the article has been sliced, the abutment engages the cam to force the first component away from the second component against the bias of the spring to thereby release the sliced article from the holder.
In another embodiment, the first component of the holder comprises a plurality of spaced apart fingers, the second component comprises a plurality of spaced apart fingers which register with the spaced apart fingers of the first component, a first pivot pin for pivotally coupling the first component to the second component, and the apparatus further comprising a mechanism for positively forcing the first component and second component into the clamping position and then for positively moving the first component relative to the second component to the release position.
Preferably the mechanism comprises a cam track for engaging an abutment on one of the first and second components for pivoting the first component relative to the second component into the clamping position, and a cam component for engaging the abutment to pivot the second component relative to the first component so that the first component and second component are moved to the release position.
In this embodiment the holder has a second pivot pin for pivotally coupling the first component relative to the device and the second component includes a cam surface so when the first and second components move about the first pivot pin, the cam surface of the second component engages the first component to cause pivotal movement of the second component about the second pivot pin to facilitate opening of the holder into the release position.
In one embodiment the member may comprise a worm drive for engaging a cooperating track on the corer for rotating the corer.
In a still further embodiment the corer has a plurality of internal segmenting blades so that when the corer cuts a core from the article, the core is also cut into a plurality of segments.
In this embodiment the moveable member comprises a plurality of separated segments for moving over the slicing blades when the moveable member moves relative to the corer to enable the moveable member to move into the corer to push the core from the corer.
Examples of preferred embodiments of the invention will be described with reference to the accompanying drawings, in which:
With reference to
In alternative embodiments it would be possible for the peel removing member 14 to comprise a cylinder which is larger than the cylinder 12 and which surrounds the cylinder 12 instead of merely comprising a ring 16 with uprights 18.
A plunger 20 is arranged within the top portion of the cutting cylinder 12 and has a stem 22 for moving said plunger 20 within the cylinder 12.
Before an article, such as an orange 50, is peeled it is preferred in this embodiment that the top and bottom of the orange be sliced from the orange as is shown in
In order to remove the peel 12, the peel remover 14 is actuated, as shown in
In order to remove the peeled orange from the peeler, the plunger 20 is moved downwardly within the cylinder 12 relative to the cylinder 12 so that the portion 50A of the orange contained within the cylinder 12 is pushed out of the cylinder 12 as is best shown in
The peeled orange may then be further processed such as by cutting the orange into slices and freezing the slices so that the orange may be transported or offered as a delicacy.
In the preferred embodiment of the invention a machine is proposed which will include a number of the peelers shown in the drawings. The oranges can be cut by a suitable cutting device to remove the top and bottom surfaces and then conveyed to the machine on a conveyor belt. The machine may be indexed so that when the oranges are located beneath the peelers, the peelers are operated to peel a number of oranges in a single cycle of the machine.
The peeling mechanism 109 includes two spaced apart discs 117 which are mounted in spaced relation along an axle 119. The spacing apart of the discs 117 is approximately equal to the diameter of the largest article to be peeled, i.e. the diameter of the largest expected orange or other product which is to peeled. The spaced apart discs 117 carry U-shaped article holding means 121. The article holding means 121 are spaced with the open end towards the radially outermost edges of the discs 117. The holding means 121 are spaced 90.degree. from each other around the discs 117. Accordingly, there are four holding means 121 provided between the discs 117. The discs 117 are, in turn, attached to the axle 119 and are rotated in an anti-clockwise direction when viewing
The arms of the U-shaped article holding means 121 are mounted for swinging movement so that as an article 113 such as an orange is received therein, the arms can swing to clampingly engage with the article 113. This is not clearly shown in the drawings, but
In order to effect peeling of the articles 113, the discs 117 carry cutting means in the form of cutting cylinders 127 (see
When the article 113 is peeled in this manner it will be appreciated that each of its side surfaces adjacent the respective discs 117 will still have a portion of the peel remaining.
The remaining peel on the wanted portion of the article 113 is then removed by the peel removing means in the form of the slicing mechanism 111. In order to allow the slicing mechanism 111 to slice the remaining end portions of the peel from the wanted portion of the article 113, the wanted portion of the article 113 within the cutting cylinders 127 is pushed through the opening 133 in the outermost disc 117 into U-shaped holding means 141. This occurs when the discs 117 are approximately at the 2:00 o'clock position during rotation of the discs 117. In order to effect such transfer into the U-shaped holding means 141 there is provided a moveable member in the form of a pushing plunger 143 in each of the cutting cylinders 127 (
The slicing mechanism 111 may comprise only two slicing discs for cutting the respective peel off the respective ends of the portion of the article which is to be peeled. In the embodiment shown herein, the slicing mechanism comprises a series of slicing discs for simultaneously cutting the article into disc-like portions. The slicing mechanism 111 comprises the cutting discs 149 which are driven by a motor 151. The slicing mechanism 111 can be swung upward and downwardly relative to the motor 151 as diagrammatically shown in
As the sliced and peeled articles 113 move from the 9:00 o'clock position towards the 6:00 o'clock position, they fall from the U-shaped holding means 141 onto a conveyor 155 to be transferred to a suitable location. The ends of the cylindrical cut portions of the article 113 are deflected by fingers (not shown) so that they fall into a peel hopper 157. Finger means 159 (see
Oranges, for example, which may be a convenient article 113 to be peeled by the apparatus are usually graded into various sizes. Thus, the diameter of the cutting cylinders 127 will have to be of different diameters for different size grades of oranges. Accordingly, the cylindrical casing 131 together with the cutting cylinders 127 and pushing plungers 143 are removable from the innermost disc 117 by means of quick release means having quick release levers 163. Thus, an appropriate sized cylindrical casing 131, cutting cylinder 127 and pushing plungers 143 can be placed on the innermost disc 117.
In
As shown in
Thus, the fingers 204 are moveable on the pivot pin 213 relative to the block 206 and the fingers 203. The clamping holders 200 register with the holes 133 in the same manner as the holders 141 and when a core of orange 113 is pushed through the hole 133 in the manner previously described, it is pushed into the closed and clamped holder 200. The pushing action may slightly spread the fingers 203 and 204 about the shaft 212 as the cored piece of fruit moves into the space 220 (see
The plunger 12 is formed from three separated arcuate segments 310 which are connected together by a rear plate 311 (see
With reference to
The member 200 also has a second component 325 which is mounted on a pivot pin 326 also journalled in block 324. The second component 325 has a plurality of fingers 327. As in the previous embodiments, the fingers 321 and 327 are spaced apart and register with one another, as is best shown in
The second component 325 has a boss section 325a which locates in the recess 322. When the second component 325 rotates on pivot pin 326 to the open position, a cam surface 325b on the boss 325a contacts surface 323a of the recess 322 to slightly rotate the first component 320 on pivot pin 323.
The second component 325 is provided with an abutment tail 330. When a core is cut, the core locates in the holder 200 of
As is best shown in
The cam 350 may be guided around rollers 360, one of which may be driven to move the cam 350 and lugs 351 relative to the holders 200 to facilitate opening of the holders.
Other forms of mechanisms can be utilized to positively hold the holders 200 in the closed position and then positively open the holders for release of the sliced article.
In this embodiment of the invention, the mechanisms do not involve springs which is preferable when handling food items to prevent the build-up of organic material which may locate in the springs and not be easily cleaned and which may then form a contaminant which can spoil the sliced food product.
The cylinder 12 is provided with a helical gear track 261 and worm drive 262 engages the track 261 to rotate the cylinder 12. The worm drive 262 may be controlled by a controller 270 in synchronism with movement of the corer 12 into the cutting position to cut the core.
In this embodiment the cylinder 12 is mounted independently of the plunger 20 so it can be easily rotated. In this regard, the member 12 may be supported in its own bearings (not shown) to facilitate rotary movement of the corer 260 about its central axis 263 and also linear movement into the article to cut the core. The plunger 20 may be fixed against rotation so that it does not rotate with the cylinder 12, but merely pushes into the cylinder as in the earlier embodiments to push the core from the cylinder 12 after the core has been cut.
However, if the corer is provided with the segmenting blades 300, then both the plunger 20 and cylinder 12 will need to rotate together to facilitate rotation of the blade 300 with the cylinder 12 and the linear movement of the plunger 20 to remove the core.
The apparatus according to the preferred embodiments of the invention may be formed from any suitable materials. Most preferably the components which are involved in the handling and slicing of food products are formed from food grade stainless steel. However, in other embodiments, the components may be formed from suitable plastic material or other suitable material.
Since modification within the spirit and scope of the invention may readily be effected by persons skilled within the art, it is to be understood that this invention is not limited to the particular embodiments described by way of example hereinabove.
In the claims which follow and in the preceding description of the invention, except where the context requires otherwise due to express language or necessary implication, the word “comprise”, or variations such as “comprises” or “comprising”, is used in an inclusive sense, i.e. to specify the presence of the stated features but not to preclude the presence or addition of further features in various embodiments of the invention.
It is to be understood that the prior art publications referred to herein, do not constitute an admission that that the publication forms a part of the common general knowledge in the art, in Australia or in any other country.
Number | Date | Country | Kind |
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2005900706 | Feb 2005 | AU | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/AU06/00182 | 2/10/2006 | WO | 00 | 3/13/2009 |