1. Field of the Invention
The present invention generally relates to peg boards and, in particular, to peg boards with particular configurations and/or constructions.
2. Description of Related Art
Conventional peg boards are often used in a variety of locations, such as workspaces, shops and garages, to allow a variety of types of tools and objects to be stored and easily accessed. Conventional peg boards are typically constructed from wooden sheets, such as particle board or pressed wood, with a thickness of about ⅛ of an inch (3.2 millimeters). These wooden sheets normally have a planar front surface, a planar rear surface, a constant thickness and a number of openings or holes that extend through the peg board. The holes are usually spaced one inch (2.5 centimeters) apart and are sized and configured to receive various types of hooks or brackets to allow tools and other items to be hung from or suspended by the peg board.
Known peg boards are typically constructed from large panels or sheets of wood. For example, many conventional peg boards are two feet by four feet (0.61 meters by 1.22 meters) or four feet by eight feet (1.22 meters by 2.44 meters). Unfortunately, these large peg boards may be awkward or impossible to install in many locations. These large peg boards may also be bulky and heavy, which may increase shipping costs and make them more difficult to install. Further, when tools and other objects are attached to the peg board, the tools and other objects may block or prevent other portions of the peg board from being used. Thus, many conventional peg boards are not efficiently used because large portions of the peg board are blocked and not usable.
It is also known to construct peg boards from metal. Metal peg boards, however, may be susceptible to rust or other damage. Consequently, metal peg boards typically require protective coatings that can increase manufacturing costs. In addition, metal peg boards may be heavy, difficult to handle and have sharp edges and corners. Further, because metal peg boards are generally constructed from large metal sheets, metal peg boards may be expensive to ship, require a large storage area and large portions of the peg board may not be usable.
Various types of hooks and brackets may be attached to conventional peg boards to allow tools and other objects to be held and stored in the desired positions. To allow hooks or brackets to be attached to the peg board, the peg board must be spaced apart from the wall or mounting surface. Many times spacers, such as washers, are positioned between the peg board and the wall to help create the desired separation. Unfortunately, the spacers are additional components which may increase costs and be difficult to install. Moreover, because the spacers are typically aligned with the openings, that may limit the number of hooks or brackets that can be attached to the peg board. Further, because the large sheets of material are typically attached to the wall or mounting surface by numerous fasteners, such as screws or bolts, a large number of spacers and openings in the peg board must be used to secure the peg board in position.
Conventional peg boards either include larger-sized holes or smaller-sized holes and the hooks and brackets used in connection with the peg board are dependent upon the size of the holes in the peg board. The larger-sized holes have a diameter of about 5/16 of an inch (7.9 millimeters) to receive hooks with a diameter of ¼ of an inch (6.4 millimeters). The smaller-sized holes have a diameter of about 3/16 of an inch (4.8 millimeters) to receive hooks with a diameter of ⅛ of an inch (3.2 millimeters). Disadvantageously, the larger-sized hooks cannot be used with the smaller-sized holes. In addition, while the smaller-sized hooks are used with the larger-sized holes, the hooks may not be securely attached to the peg board and the hooks may fall out or be easily dislodged. Thus, conventional peg boards require the size of the hooks and the holes to match. If they do not match, then the peg board may be either unusable or the hooks may not be securely attached to the peg board.
Conventional hooks, whether the larger-sized or smaller-sized hooks, typically include a curved portion that allows a tool or other item to be hung from the peg board. In particular, the curved portion may be sized and configured to receive a portion of a tool such as a hammer. Thus, the hook may allow the hammer to be hung from the peg board. Known hooks may also include outwardly extending portions that are sized and configured to hold other tools such as shovels and rakes. These outwardly extending portions may extend a short distance or up to several inches from the peg board.
Known hooks may also include an attachment portion that is inserted through the hole in the peg board, and used to attach the hook to the peg board. In particular, the attachment portion may include a body that is disposed within the hole and an angled portion that engages the rear surface of the peg board to attach the hook to the peg board. Undesirably, these known hooks may easily rotate or move within the holes, which may make the hooks difficult to use. In addition, these known hooks may not securely hold the tools or other objects in a fixed location because the hooks are easily movable.
Many conventional hooks can also be inadvertently disconnected from the peg board when the tools or other objects are removed from the hooks, or when the hooks or tools are inadvertently bumped or moved. It is known to secure conventional peg board hooks with a strap that is connected to adjacent holes. In particular, the strap may be placed across the front of the hook with one end of the strap inserted into a hole on one side of the hook and the other end of the strap inserted into a hole on the other side of the hook. Unfortunately, these straps require additional time to install and take up additional space. The straps also may prevent hooks for being positioned next to each other. In addition, a person may loose the straps or run out of the straps, leaving some of the hooks more susceptible to being inadvertently disconnected. Further, the straps may increase manufacturing costs and the ultimate expense to the customer.
Some conventional hooks may include a leg or pin that is required to be inserted into a second hole to help position the hook in the desired location. In addition, the leg or pin may help prevent the hook from rotating or pivoting. The leg or pin is typically welded to the rear portion of the body of the hook. Undesirably, the leg or pin requires additional material to construct the hook and labor to attach, which may increase the costs of the hook. Conventional hooks with the leg or pin may also be more difficult and time consuming to install. Further, because these types of hooks require the use of at least two holes in the peg board, that may limit the potential uses of the peg board.
A need therefore exists for peg board that eliminates or diminishes the disadvantages and problems described above.
One aspect of the invention is peg board that may be used to store and/or organize various items. For example, various types of hooks, supports, braces, brackets, racks and the like may be attached to the peg board, and these structures may be used to hold and/or position various items in desired locations. Advantageously, these structures may be selectively attached and/or removed from the peg board.
Another aspect is peg board that may include openings having a first size and a second size. In particular, the peg board preferably includes both larger-sized holes with a diameter of about 5/16 of an inch and smaller-sized holes with a diameter of about 3/16 of an inch. Preferably the holes alternate between the larger and smaller sizes. Advantageously, this may allow larger-sized and smaller-sized hooks, with diameters of ¼ inch and ⅛ inch respectively, to be securely used in connection with the peg board. This also allows both the larger-sized and smaller-sized hooks to be attached to the same peg board. Therefore, the pegboard may be used regardless of the size of the hooks used by the consumer.
Yet another aspect is peg board that may have an elongated, strip-like configuration. Advantageously, the peg board strip may allow the same number of tools to be stored as a conventional, larger-sized peg board, but it may require much less space. In addition, the peg board strip may require less material to construct than larger peg boards, which may help reduce material costs. The strip-like configuration may also allow these peg boards to be used in a wide variety of places including small spaces, various sized locations, awkwardly spaced locations and the like. Further, the peg board strip may be efficiently used because the hanging tools may not block or prevent other positions of the peg board from being used.
Significantly, the peg board strips may be aligned in rows and/or columns depending, for example, upon the intended use of the peg board. In particular, a first row of peg board strips may be attached to a wall or support structure to hold a first set of tools or objects. A second row of peg board strips may be placed above or below the first row of peg board strips to hold a second set of tools or objects. Advantageously, the peg boards may be spaced apart any desired distance, depending, for example, upon the size of the tools. Thus, the pegboards can be position in any desired arrangement and/or configuration.
Still another aspect is peg board that may include bosses that are sized and configured to allow the peg board to be attached to a support surface such as a wall. The bosses are preferably sized and configured to receive at least a portion of a fastener to allow the peg board to be mounted to the desired structure. One or more of the bosses are preferably spaced apart from each other different distances to allow the peg board to be attached to a variety of structures. For example, the bosses may be spaced apart to allow the peg board to be attached to walls, studs, blow-molded plastic panels, walls of a shed and the like. Advantageously, the bosses may be integrally formed as part of the peg board and the bosses may eliminate the need for spacers.
Another aspect is peg board that may include one or more ribs. The ribs may be sized and configured to strengthen and/or reinforce the peg board and/or the bosses. Additionally, the ribs may engage the mounting surface to which the peg board is attached, which may further strengthen and/or reinforce the peg board and/or the bosses. Advantageously, the ribs may also space the peg board a desired distance away from the support surface so that spacers are not required.
Yet another aspect is peg board that may include receiving portions which are sized and configured to receive a portion of a hook or bracket. For example, when a hook is attached to the peg board, a portion of the hook may extend through a hole and an end of the hook may be disposed on the rear side of the peg board. This end of the hook is preferably disposed within one of the receiving portions. Significantly, the receiving portions may prevent the hooks from rotating within the openings. The receiving portions may also more securely attach the hooks to the peg board. Thus, the receiving portions may allow a hook to be disposed through a single opening in the peg board and the hook may be securely and non-rotatably attached to the peg board. Advantageously, the receiving portions do not require the use of any additional openings in the peg board and the receiving portions may allow hooks to be attached to adjacent openings in the peg board.
Still yet another aspect is peg board that may include sidewalls. For example, if the peg board has a strip-like configuration, then the peg board may include two rows of openings that extend along the length of the peg board and sidewalls that may extend along at least a portion of the length of the peg board. The sidewalls may be sized and configured to position the peg board a desired distance away from a support surface such as a wall. The sidewalls may also be sized and configured to form a section of the receiving portions and/or support the receiving portions. In particular, if the receiving portions include a pair of walls or engagement surfaces, then the sidewalls may support the walls or engagement surfaces of the receiving portions. The sidewalls may also allow hooks with an additional leg or pin to be attached to the peg board. For example, the leg or pin may contact or engage the sidewall. The sidewalls may also allow adjacent peg boards to be spaced apart a desired distance. Further, the sidewalls may help prevent debris or other objects from being inadvertently disposed between the peg board and the support surface. Additionally, the sidewalls may help increase the strength and rigidity of the peg board.
A further aspect is peg board that may include other components. For example, the peg board may include a shelf that is attached by a living hinge. Advantageously, the peg board, shelf and living hinge may be integrally formed as part of a unitary, one-piece structure. Integrally forming these components as part of unitary, one-piece structure may help reduce manufacturing time and, the costs associated with that manufacturing time. In addition, this may allow the shelf to be securely connected to the peg board. However, these components need not be integrally formed as part of a unitary, one-piece structure and may be separately formed as discrete components via a variety of manufacturing processes, if desired.
A still further aspect is peg board that may be constructed of a relatively lightweight material, such as plastic. Advantageously, the plastic may also allow a relatively strong, durable and resilient peg board to be constructed. In addition, the plastic may allow the peg board to be constructed with a variety of shapes, configurations, arrangements, textures, patterns and the like.
These and other aspects, features and advantages of the present invention will become more fully apparent from the following detailed description of preferred embodiments.
The appended drawings contain figures of preferred embodiments to further illustrate and clarify the above and other aspects, advantages and features of the present invention. It will be appreciated that these drawings depict only preferred embodiments of the invention and are not intended to limit its scope. The invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
The present invention is generally directed towards a peg board. The principles of the present invention, however, are not limited to a peg board. It will be understood that, in light of the present disclosure, the peg board disclosed herein can be successfully used in connection with other types of structures and devices.
Additionally, to assist in the description of the peg board, words such as top, bottom, front, rear, right and left may be used to describe the accompanying figures. It will be appreciated, however, that the peg board can be located in a variety of desired positions—including various angles, sideways and even upside down. A detailed description of the peg board now follows.
Peg board may be used to store and/or organize various items. For example, peg board may be used to store and/or organize tools (such as wrenches, screwdrivers, pliers), janitorial tools (such as brooms, brushes), woodworking tools (such as saws, drills), landscaping tools (such as shovels, rakes) and/or other desired items.
An exemplary embodiment of pegboard 10, such as shown in
As shown in
Advantageously, the front portion 12 of the peg board 10 may be spaced apart from the mounting surface, such as a wall, to provide sufficient room for the openings 18 to receive the attachment members. Because the front portion 12 of the peg board 10 may be spaced apart from the mounting surface, the peg board 10 does not require any additional spacers or other components to space the peg board away from the mounting surface.
As shown in
The openings 18 may be disposed in a predetermined pattern of rows and columns to, for example, increase the potential uses of the peg board 10. For example, the peg board 10 may have a strip configuration with a length of about 15 inches (38 centimeters) and a width of about two inches (5 centimeters). The peg board 10 may include two rows of openings 18 that extend the length of the peg board and thirty-one columns of openings. It will be appreciated that the peg board 10 may include any suitable number of rows and columns of openings 18 depending, for example, upon the size or intended use of the peg board. It will also be appreciated that the peg board 10 may include various ratios or proportions of rows and columns. For instance, if the peg board 10 has an elongated strip-like configuration, then the peg board may include ten or more columns of openings 18 for each row of openings. Of course, the peg board 10 could include other ratios that are smaller (such as a ratio of rows to columns of six to one) or larger (such as a ratio of rows to columns of sixteen to one). Thus, the number of rows and columns may depend upon the size, configuration and/or intended use of the peg board 10. The openings 18, however, do not have to be arranged into either rows or columns and the openings could be disposed in any suitable arrangement, configuration, design and the like.
As shown in
The openings 18 having the first size are preferably spaced apart at a generally constant distance, such as about 1 inch (2.5 centimeters). The openings 18 having the second size are also preferably spaced apart at a generally constant distance, such as about 1 inch (2.5 centimeters). Significantly, the different sized openings may be arranged into various suitable patterns or arrangements. For example, the larger- and smaller-sized openings may alternate and be spaced approximately one-half inch apart. This may allow the peg board to be used with larger-sized hooks, smaller-sized hooks or both larger- and smaller-sized hooks. On the other hand, the openings 18 having the same size may be disposed in the same column and/or row. It will be appreciated that the openings 18 could be spaced apart any desired distances, such as about ½ inch (1.25 centimeters), and the openings do not have to be spaced at a generally constant distance. It will also be appreciated that the openings 18 may have the same size or other suitable shapes and sizes.
As mentioned above, the peg board 10 may have an elongated, strip-like configuration. For example, the peg board 10 may have a width between about 1 to 4 inches, such as about 1 inch (2.5 centimeters), 2.1 inches (5.3 centimeters) or 2.25 inches (5.7 centimeters). The peg board 10 may have a length between about 6 to 24 inches (15.2 to 61 centimeters), such as about 6 inches (15.2 centimeters), 12 inches (30.5 centimeters), 16 inches (40.6 centimeters), 18 inches (45.7 centimeters) or 24 inches (61 centimeters). Thus, if desired, the peg board 10 may have a relatively narrow width compared to the length of the peg board. For example, the peg board 10 may have a length that is at least about 6 times its width. It will be appreciated, however, that the peg board 10 does not require an elongated, strip-like configuration and may have any other configurations and dimensions including larger or smaller lengths and widths.
The peg board 10 may be sized and configured to be attached to support surfaces or structures such as walls. Advantageously, the walls may be part of various types of structures or enclosures such as sheds, houses, garages and the like. The peg board 10 may be mounted to such structures using fasteners, adhesives, a snap fit, a friction fit, an interference fit and/or other suitable structures or means. Advantageously, the peg board 10 may be mounted to blow-molded plastic panels, drywall panels (such as SHEETROCK® panels), and other structures constructed from plastic, wood, resin, and/or other materials. The peg board 10 may be mounted horizontally, vertically, or in other suitable orientations.
As shown in
The bosses 20 may be relatively strong and durable, which may facilitate attaching the pegboard to the support surface. For example, the bosses 20 may be thicker than other portions of the peg board to provide additional strength and durability. The 3 bosses 20 may also include one or more slots (not shown) to provide the bosses with a slotted configuration. As discussed in more detail below, the bosses 20 may be integrally formed as a unitary part of the peg board 10, which may increase the strength and durability of the bosses.
As shown in
In greater detail, the bosses 20 may be positioned in a generally central portion of the peg board 10. For example, the peg board 10 may include a row of bosses 20 that are positioned in a generally symmetrical arrangement along the length of the peg board, which may allow the peg board 10 to be positioned in a variety of orientations. As mentioned above, at least some of the bosses 20 are preferably spaced apart at different distances to allow the peg board to be attached to various structures. For example, the outermost pair of bosses 20 may be spaced about 4 inches (10.2 centimeters) from the next outermost pair of bosses, which may be spaced about 3.5 inches (8.9 centimeters) from the innermost pair of bosses; and the innermost pair of bosses may be spaced about 2.5 inches (6.4 centimeters) apart from each other. Of course, the bosses 20 may be spaced apart at other suitable distances.
While the peg board 10 shown in the accompanying figures has a single row of bosses 20 that are disposed generally parallel to and between the openings 18, the peg board 10 could include any number of rows of bosses. It will be appreciated that the bosses 20 need not be positioned in rows and may be positioned in other suitable arrangements. It will also be appreciated that the peg board 10 does not require any bosses 20. For example, one or more of the openings 18 may receive at least a portion of a fastener used to mount the peg board 10 to a desired structure.
As shown in
As shown in
As shown in
The peg board 10 may also include one or more flanges or walls, which are preferably sized and configured to at least substantially prevent the rotational movement of any attachment members attached to the peg board. For example, as shown in
The flanges 24 may extend rearward from the front portion 12 of the peg board 10 and toward a mounting surface to which the peg board is attached. At least a portion of the flanges 24 may be sized and configured to contact, abut and/or engage the mounting surface; but the flanges may be spaced apart from the mounting surface, if desired. For example, as best seen in
As shown in
The flanges 24 and/or the receiving portions 26 may advantageously save time and money. For example, as mentioned above, some conventional hooks include a first portion that is inserted into a first opening of the peg board and a second portion that is inserted into a second opening of the peg board to prevent rotational movement of the hooks. As mentioned above, this second portion, which may be a welded leg or pin, may undesirably increase the cost of the hooks. Advantageously, an attachment member used with the peg boards 10 does not require use of a second portion and a second opening because the flanges 24 and/or the receiving portions 26 may at least substantially prevent the rotational movement of the attachment member. Also, because the flanges 24 and/or the receiving portions 26 may at least substantially prevent the rotational movement of the hooks, the hooks do not require any additional straps to secure them to the peg boards 10. However, the flanges 24 and/or receiving portions 26 can, if desired, be used in connection with hooks that have a second portion that is attached to a second opening and/or straps to secure the hooks in the desired position.
As shown in
The surfaces 30, 32 of the body 28 of a flange 24 may be separated by a generally constant distance, which may provide the body with a generally constant thickness that may be more easily manufactured using, for example, a molding process. In addition, the surfaces 30, 32 may be generally smooth and generally planar. It will be appreciated, however, that the surfaces 30, 32 need not be generally smooth or generally planar.
As shown in further detail below, the flanges and/or other portions of peg boards may have a variety of suitable designs. For example, the exemplary peg board 34 shown in
As shown in
As shown in
As shown in
As shown in
As shown in
The peg boards 10, 34, 44, 54 can also be used in connection with other components or structures such as a shelf. For example, as shown in
As shown in
The peg boards 10, 34, 44, 54 are preferably constructed of plastic (such as polycarbonate), which may allow a relatively lightweight and durable structure to be created. The plastic peg boards 10, 34, 44, 54 may also be quickly and easily formed into a desired shape, size, arrangement and configuration. In addition, the plastic peg boards 10, 34, 44, 54 may have a variety of textures and/or patterns (such as a wood pattern). Moreover, the plastic peg boards 10, 34, 44, 54 and their features may be integrally formed as part of a unitary, one-piece structure during a manufacturing process, such as an injection molding process or other molding process. The plastic peg boards 10, 34, 44, 54 are preferably formed from injection molded plastic, but they could also be constructed from other suitable materials and/or processes.
Although this invention has been described in terms of certain preferred embodiments, other embodiments apparent to those of ordinary skill in the art are also within the scope of this invention. Accordingly, the scope of the invention is intended to be defined only by the claims which follow.
This application claims priority to and the benefit of U.S. provisional patent application Ser. No. 60/749,969, filed Dec. 12, 2005 and entitled PEG BOARD. This application is a continuation-in-part of United States design patent application Ser. No. 29/244,612, filed Dec. 12, 2005 and entitled PEG BOARD. The disclosures of each of these applications are incorporated by reference in their entireties.
Number | Date | Country | |
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60749969 | Dec 2005 | US |
Number | Date | Country | |
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Parent | 29244612 | Dec 2005 | US |
Child | 11565483 | Nov 2006 | US |