Various exemplary embodiments of the invention relate to pen needle storage and disposal for medication delivery pens.
Medication pens are typically used to inject medication into a patient. A person who must periodically self-inject doses of medication will typically carry a medication pen, several single-use pen needles, and several cleaning swabs. A medication pen is designed for safety and sterility. However, inefficiencies and inconveniences can arise.
It is an aspect of the present invention to provide a pen needle magazine that stores a plurality of needles configured to engage a medication pen for medication delivery. Such a magazine provides advantages in easy organization, allows for needle disposal after use and storage before use in the same magazine and improves usage with an optimized workflow to reduce setup time and space. Needle disposal after use and storage before use allows for synchronized pen needle attachment and removal, as well as pen needle detachment and disposal. Finally, the controlled movement of the pen needle attachment and removal from the magazine reduces user needle sticking and reduces accidental bending of a needle in the pen needle.
The pen needle magazine also reduces the likelihood of pen needle reuse in several ways. First, the pen needle magazine has a seal tab that acts as a visual indicator to indicate to a user whether the pen needle is used or new. Second, a first position of the unused pen needle is disposed near the top surface of the pen needle magazine. After the pen needle is used and subsequently discarded into the pen needle magazine, the pen needle is disposed in a second position deeper into a compartment of the pen needle magazine. This second position prevents a non-patient end of the pen needle from exposure and access after disposal, which reduces the opportunity of a needle stick. Finally, in the second position, the pen needle is locked into the compartment of the pen needle magazine to provide positive feedback of needle disposal.
The foregoing and/or other aspects of the present invention can be achieved by providing a pen needle magazine comprising a plurality of compartments each carrying a pen needle, a seal disposed on a top surface of each of the plurality of compartments to enclose each of the pen needles in a corresponding compartment, and a plurality of compartment doors that each cover the corresponding compartment, wherein each seal is disposed between the top surface of one of the plurality of compartments and a corresponding compartment door.
The foregoing and/or other aspects of the present invention can further be achieved by providing a pen needle magazine comprising a plurality of compartments each carrying a pen needle, and a pen needle orientate (pen needle carrier) disposed in each of the plurality of compartments, the pen needle disposed in the pen needle orientate, wherein the pen needle orientate includes a first pen needle path and a second pen needle path, the first pen needle path aids in removing the pen needle, and the second pen needle path aids in discarding a used pen needle.
The foregoing and/or other aspects of the present invention can also be achieved by providing a method of using a plurality of pen needles stored in a housing, the method comprising connecting a unused pen needle to a medication delivery pen for medication delivery; removing the unused pen needle from a first position in a cavity of the housing; administering medication via the pen needle connected to the medication delivery pen; disposing of the used pen needle, after medication delivery, in a second position in the cavity of the housing; and sending the housing to a manufacturer or a waste management entity after use of all of the plurality of pen needles in the housing.
Additional and/or other aspects and advantages of the present invention will be set forth in the description that follows, or will be apparent from the description, or may be learned by practice of the invention.
The above aspects and features of the present invention will be more apparent from the description for the exemplary embodiments of the present invention taken with reference to the accompanying drawings, in which:
According to one embodiment,
The plurality of compartments 14 further includes a compartment-retaining element 16 and a bottom-stepped surface 18 as more clearly shown in
A bottom surface of the compartment-retaining element 16 is a flat surface. Accordingly, the pen needle orientate 60 is not able to move upward beyond the flat bottom surface of the compartment-retaining element 16. As a result, the pen needle orientate 60 is locked within the compartment 14. The pen needle orientate 60 can advantageously be inserted in the compartment 14 but cannot be removed. Further details of the interaction between the compartment 14 and pen needle orientate 60 are described below.
Before the pen needles 40 are accessed from the plurality of compartments 14, each of the plurality of compartments 14 is enclosed by a seal 30.
Specifically, the seal 30 includes a sealing portion 32 and a tab portion 34. The sealing portion 32 is disposed directly above a top surface of the respective compartment 14 to enclose the pen needle 40 in the compartment 14. When the compartment door 20 is secured to the magazine housing 12, the compartment door 20 covers the sealing portion 32 to advantageously prevent accidental puncturing. Thus, the sealing portion 32 is sandwiched between the top surface of the compartment 14 and the compartment door 20 in the closed position of the compartment 14.
On the other hand, the tab portion 34 is adjacent to the corresponding compartment 14. The tab portion 34 is not disposed between the compartment door 20 and the compartment 14. Thus, the user is able to access and use the tab portion 34 to open the compartment door 20. Specifically, the user holds the tab portion 34 and pulls upward to open the compartment door 20 and remove the sealing portion 32 from the top surface of the compartment 14. The tab portion 34 also acts as a visual indicator for the user outside of the closed compartment door 20 to indicate that the pen needle 40 is enclosed in the compartment 14 by the seal 30. Accordingly, such a configuration advantageously indicates that the pen needle 40 is unused and ready for use.
The follower guide element 46 is a substantially dome-shaped protrusion disposed on an external circumferential surface of the pen needle 40 and at a distal end of the pen needle 40. As described below, the follower guide element 46 advantageously guides the pen needle 40 into engagement and disengagement with the pen needle orientate 60 (see
The pen needle 40 further includes a pen needle snap lock 48. The pen needle snap lock 48 is also disposed on an external circumferential surface of the pen needle 40 and at a distal end of the pen needle 40. The pen needle snap lock 48 is a cantilevered tab (see
Finally, the pen needle 40 includes the needle 50 as conventionally understood by one of ordinary skill in the art. During use, the needle 50, specifically a patient end of the needle 50, provides fluid communication between the medication delivery pen 2 and the patient. In addition, when the pen needle 40 is attached to the outer thread 4 of the medication delivery pen 2, a proximal end of the needle 50 pierces the septum 6 of the medication delivery pen 2 to establish fluid communication.
The first pen needle path 62 is a slot disposed through an outer circumferential surface of the pen needle orientate 60 and into the opening. That is, the first pen needle path 62 also extends through the outer surface of the pen needle orientate 60. The slot of the first needle path 62 is angled upward at an angle between approximately 15°-30°, for example, with respect to the rotational axis. The pen needle orientate 60 preferably includes two first pen needle paths 62 positioned at substantially 180° apart from each other with respect to the rotational axis of the pen needle orientate 60.
The first pen needle path 62 is exclusively used to guide a new, unused pen needle 40. Specifically, when the unused pen needle 40 is disposed in the pen needle orientate 60, the follower guide element 46 of the pen needle 40 is positioned within the first pen needle path 62. As the user removes the pen needle 40, the follower guide element 46 slides up the first pen needle path 62 and the pen needle orientate 60 rotates in a controlled manner to disengage the pen needle 40 from the pen needle orientate 60. This controlled guiding advantageously prevents accidental bending of the needle 50 in the pen needle 40. The operational relationship between the pen needle 40 and the pen needle orientate 60 is further described below.
The second pen needle path 64 is a substantially vertical slot adjacent to the first pen needle path 62 and parallel to the rotational axis. Similar to the first pen needle path 62, the second pen needle path 64 extends through the outer surface of the pen needle orientate 60. The pen needle orientate 60 also preferably includes two second pen needle paths 64 positioned substantially 180° apart with respect to the rotational axis of the pen needle orientate 60.
The pen needle path curvature 68, as illustrated in
The pen needle orientate 60 also includes a path obstruction 66. The path obstruction 66 includes a thin, curved inner and outer surface on one side of the slot of the first pen needle path 62 for flexibility and guiding purposes. The path obstruction 66 is disposed at a proximal end of the first pen needle path 62 and advantageously acts as a one-way valve. Specifically, as the pen needle 40 is moved upward in the pen needle orientate 60, the thin, curved inner surface of the path obstruction 66 guides the follower guide element 46 of the new pen needle 40 to exit the first pen needle path 62. When the follower guide element 46 contacts the path obstruction 66 to exit the first pen needle path 62, the path obstruction 66 selectively opens by elastically deflecting outward (valve opens) so that the first pen needle path 62 is unobstructed. The follower guide element 46 can then exit the first pen needle path 62.
On the other hand, when the used pen needle 40 engages the pen needle orientate 60, the curved outer surface of the path obstruction 66 directs the follower guide element 46 toward the second pen needle path 64, as illustrated in
As illustrated in
Finally, the pen needle orientate 60 includes a pen needle orientate snap lock 72 that locks the pen needle 40 to the pen needle orientate 60. The pen needle orientate snap lock 72 is an opening disposed on a distal end of the pen needle orientate 60 that is configured to engage the pen needle snap lock 48. The second pen needle path 64 is angularly positioned with respect to the pen needle orientate snap lock 72. In this manner, the pen needle 40 is advantageously locked to the pen needle orientate 60 only when the follower guide element 46 travels to the distal end of the second pen needle path 64. When the pen needle 40 is disposed in the distal end of the second pen needle path 64, the pen needle snap lock 48 expands to engage and lock to the pen needle orientate snap lock 72.
The pen needle orientate snap lock 72 does not engage the pen needle snap lock 48 when the follower guide element 46 is in the first pen needle path 62. Instead, the pen needle snap lock 48 is flexed inwardly in the opening of the pen needle orientate 60 and misaligned from the pen needle orientate snap lock 72.
After the pen needle 40 is removed from the compartment 14, as illustrated in
Detailed operation of the pen needle magazine 10 is described as follows.
The pen needle orientate 60 is locked in the compartment 14 at the first position for the user to access the pen needle 40 disposed in the pen needle orientate 60. Specifically,
As the follower guide element 46 travels upward and contacts the path obstruction 66 of the pen needle orientate 60, the follower guide element 46 causes the path obstruction 66 to elastically deflect outward. This advantageously allows the follower guide element 46 to exit the first pen needle path 62. The inner shield 80 is also removed from the compartment 14 and covers the distal end of the needle 50 (patient end) in the pen needle 40.
The pen needle 40 is moved downward to the second position where a distal end of the pen needle orientate 60 contacts the bottom-stepped surface 18 of the compartment 14. In this manner, the distal end of the needle 50 of the pen needle 40 is unaffected and does not make contact with a bottom surface of the compartment 14. The second position also advantageously provides reduced access of the pen needle 40 from the top surface of the compartment 14. This configuration advantageously prevents the non-patient end of the needle 50 of the pen needle 40 from exposure and minimizes needle stick.
The inner shield 80 is not returned to the pen needle 40 after use of the pen needle 40. Instead, the inner shield 80 is discarded prior to using the pen needle 40. Accordingly, the extra space previously taken up by the inner shield 80 provides the necessary space for the pen needle 40 to travel downward to the second position and be inaccessible to the medication delivery pen 2. The second position advantageously acts as a visual indicator to the user indicating that the pen needle 40 can no longer be used. This configuration advantageously prevents reuse of the pen needle 40.
The follower guide element 46 is not able to travel downward into the first pen needle path 64 because of the path obstruction 66. The path obstruction 66 acts as a one way valve and can only be opened when the follower guide element 46 is in the first pen needle path 62 and the pen needle 40 is removed from the pen needle orientate 60.
Finally.
After all the pen needles 40 are used and returned to the second position in each of the compartments 14 of the pen needle magazine 10, the user can advantageously send the pen needle magazine 10, via mail, for example, to a manufacturer or a waste management entity for safe and sterile disposal. Optionally, the manufacturer can advantageously recycle and reuse various components of the pen needle magazine 10. For example, the manufacturer can sterilize and reuse some or all of the compartments 14 in the pen needle magazine 10. Specifically, the manufacturer can replace the used pen needle 40 with the unused pen needle 40 in one or more compartments 14 and seal the respective compartment 14 with the seal 30. The pen needle magazine 10 can then be shipped and ultimately sold for reuse.
The storage and use of the pen needles 40, as well as the disposal of the pen needles 40 in the same pen needle magazine 10 provides many advantages and benefits. There is no need for separate packages for storage and disposal of pen needles 40. This is because the pen needle magazine 10 advantageously synchronizes needle attachment and removal with needle detachment and disposal. This versatile arrangement provides better usage, optimizes workflow, minimizes setup time and optimizes space.
The foregoing detailed description of the certain exemplary embodiments has been provided for the purpose of explaining the principles of the invention and its practical application, thereby enabling others skilled in the art to understand the invention for various embodiments and with various modifications as are suited to the particular use contemplated. This description is not necessarily intended to be exhaustive or to limit the invention to the precise embodiments disclosed. In addition, any of the embodiments, features and/or elements disclosed herein may be combined with one another to form various additional combinations not specifically disclosed, as long as the embodiments, features and/or elements being combined do not contradict each other. Accordingly, additional embodiments are possible and are intended to be encompassed within this specification and the scope of the invention. The specification describes specific examples to accomplish a more general goal that may be accomplished in another way.
As used in this application, the terms “front,” “rear,” “upper,” “lower,” “upwardly,” “downwardly,” and other orientational descriptors are intended to facilitate the description of the exemplary embodiments of the present invention, and are not intended to limit the structure of the exemplary embodiments of the present invention to any particular position or orientation. Terms of degree, such as “substantially” or “approximately” are understood by those of ordinary skill to refer to reasonable ranges outside of the given value, for example, general tolerances associated with manufacturing, assembly, and use of the described embodiments.
Filing Document | Filing Date | Country | Kind |
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PCT/US2019/029313 | 4/26/2019 | WO | 00 |