Pen to paper spacing for inkjet printing

Information

  • Patent Grant
  • 6666537
  • Patent Number
    6,666,537
  • Date Filed
    Friday, July 12, 2002
    22 years ago
  • Date Issued
    Tuesday, December 23, 2003
    20 years ago
Abstract
In a print system including a host communicating with an inkjet print apparatus, a processor executes an inkjet print driver. The driver manages print job communication to the inkjet print apparatus. The print job includes print data and at least one print control parameter. The inkjet print apparatus includes a controller, an inkjet print source which records the print data onto a media, and a mechanism which adjusts source-to-media spacing. The controller responds to a first parameter of the at least one print control parameter to control setting of the source-to-media spacing by the adjusting mechanism for the print job.
Description




BACKGROUND OF THE INVENTION




The present invention relates generally to inkjet printing, and more particularly to controlling pen to paper spacing within an inkjet printing apparatus.




An inkjet printing apparatus is a type of non-impact printing device that forms characters, symbols, graphics or other images by controllably spraying drops of ink. The apparatus typically includes a cartridge, often called a “pen,” which houses a printhead. The printhead has very small nozzles through which the ink drops are ejected. To print an image the pen is propelled back and forth across a media sheet, while the ink drops are ejected from the printhead in a controlled pattern.




An inkjet printing apparatus may be employed in a variety of devices, such as printers, plotters, scanners, facsimile machines, copiers, and the like. There are various forms of inkjet printheads, known to those skilled in the art, including, for example, thermal inkjet printheads and piezoelectric printheads. Two earlier thermal inkjet ejection mechanisms are shown in U.S. Pat. Nos. 5,278,584 and 4,683,481, currently assigned to the present assignee, The Hewlett-Packard Company of Palo Alto, Calif. In a thermal inkjet printing system, ink flows along ink channels from a reservoir into an array of vaporization chambers. Associated with each chamber are a heating element and a nozzle. A respective heating element is energized to heat ink contained within the corresponding chamber. The corresponding nozzle forms an ejection outlet for the heated ink. As the pen moves across the page, the heating elements are selectively energized causing ink drops to be expelled in a controlled pattern. The ink drops dry on the page shortly after deposition to form a desired image (e.g., text, chart, graphic or other image).




Pen to paper spacing (‘PPS’) is the average normal distance from an outer surface of the printhead to the paper within the print zone. In an inkjet printing apparatus, the ink typically includes a relatively large amount of water. As the wet ink contacts the paper, the water in the ink saturates the paper fibers, causing the fibers to expand, which in turn causes the paper to buckle. Such buckling action also is referred to as cockling. Cockling of the paper tends to cause the paper to bend in an uncontrolled manner downward away from the printhead and upward toward the printhead. Cockling varies the pen to paper spacing (‘PPS’), which reduces print quality. In the extreme an upwardly buckling page contacts a pen nozzle causing ink to smear on the paper. In a worst case scenario an upwardly buckling page in contact with a nozzle damages the nozzle.




SUMMARY OF THE INVENTION




According to one aspect of the present invention, in a print system including a host communicating with an inkjet print apparatus, a processor executes an inkjet print driver. The driver manages print job communication to the inkjet print apparatus. The print job includes print data and at least one print control parameter. The inkjet print apparatus includes a controller, an inkjet print source that records the print data onto a media, and a mechanism which adjusts source-to-media spacing. The controller responds to a first parameter of the at least one print control parameter to control setting of the source-to-media spacing by the adjusting mechanism for the print job.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of one form of an inkjet print apparatus, here, an inkjet printer;





FIG. 2

is a block diagram of a host system in combination with an inkjet print apparatus;





FIG. 3

is a schematic diagram of an inkjet print apparatus with pen to paper spacing control according to an embodiment of the present invention;





FIG. 4

is a schematic diagram of an inkjet print apparatus with pen to paper spacing control according to another embodiment of the present invention;





FIG. 5

is a schematic diagram of an inkjet print apparatus with pen to paper spacing control according to another embodiment of the present invention;





FIG. 6

is a perspective view of a carriage assembly which scans a media sheet;





FIG. 7

is a partial perspective view of a portion of the carriage of

FIG. 6

, including a spacing adjuster according to one embodiment of the invention;





FIG. 8

is a partial perspective view of a portion of the carriage of

FIG. 6

, including a spacing adjuster according to another embodiment of the invention; and





FIG. 9

is a partial perspective view of the spacing adjusted of FIG.


8


.











DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT





FIG. 1

illustrates an inkjet printing apparatus, here shown as an inkjet printer


20


. Such apparatus may be used for printing business reports, printing correspondence, and performing desktop publishing, and the like, in an industrial, office, home or other environment. A variety of inkjet printing apparatuses are commercially available. For instance, some of the printing apparatuses that may embody the present invention include portable printing units, copiers, video printers, and facsimile machines, to name a few, as well as various combination devices, such as a combination facsimile/printer. For convenience the concepts of the present invention are illustrated in the environment of an inkjet printer


20


.




While it is apparent that the printer components may vary from model to model, the typical inkjet printer


20


includes a frame or chassis


22


surrounded by a housing, casing or enclosure


24


, typically of a plastic material. Sheets of print media are fed through a print-zone


25


by a media handling system


26


. The print media may be any type of suitable sheet material, supplied in individual sheets or fed from a roll, such as paper, card-stock, transparencies, photographic paper, fabric, Mylar, and the like. For convenience, the illustrated embodiment is described using a media sheet as the print medium. The media handling system


26


has a feed tray


28


for storing media sheets before printing. A series of conventional drive rollers driven by a stepper motor and drive gear assembly may be used to move the media sheet from the input supply tray


28


, through the print-zone


25


, and after printing, onto a pair of extended output drying wing members


30


, shown in a retracted or rest position in FIG.


1


. The wings


30


momentarily hold a newly printed sheet above any previously printed sheets still drying in an output tray portion


32


. The wings


30


then retract to the sides to drop the newly printed sheet into the output tray


32


. The media handling system


26


may include a series of adjustment mechanisms for accommodating different sizes of print media, including letter, legal, A-4, envelopes, etc., such as a sliding length adjustment lever


34


, a sliding width adjustment lever


36


, and an envelope feed port


38


.




The printer


20


also has a printer controller, illustrated schematically as a microprocessor


40


, that receives instructions from a host device, typically a computer, such as a personal computer (not shown). The printer controller


40


may also operate in response to user inputs provided through a keypad


42


located on the exterior of the casing


24


. A monitor coupled to the computer host may be used to display visual information to an operator, such as the printer status or a particular program being run on the host computer. Personal computers, their input devices, such as a keyboard and/or a mouse device, and monitors are all well known to those skilled in the art.




A carriage guide rod


44


is supported by the chassis


22


to slidably support an inkjet pen carriage system


45


for travel back and forth across the print-zone


25


along a scanning axis


46


. In some embodiments an anti-rotation rod


43


also is included. A conventional carriage drive gear and DC (direct current) motor assembly may be coupled to drive an endless belt (not shown), which may be secured in a conventional manner to the carriage


45


, with the DC motor operating in response to control signals received from the controller


40


to incrementally advance the carriage


45


along guide rod


44


in response to rotation of the DC motor. To provide carriage positional feedback information to printer controller


40


, a conventional encoder strip may extend along the length of the print-zone


25


, with a conventional optical encoder reader being mounted on the back surface of printhead carriage


45


to read positional information provided by the encoder strip. The manner of providing positional feedback information via an encoder strip reader may be accomplished in a variety of different ways known to those skilled in the art.




In the print-zone


25


, the media sheet (not shown) receives ink from an inkjet cartridge, such as a black ink cartridge


50


and three monochrome color ink cartridges


52


,


54


and


56


, shown schematically in FIG.


1


. The cartridges


50


-


56


are often called “pens” by those in the art. The black ink pen


50


typically contain a pigment-based ink, while the color pens


52


-


56


each typically contain a dye-based ink of the colors cyan, magenta and yellow, respectively. It is apparent that other types of inks may also be used in pens


50


-


56


, such as paraffin-based inks, as well as hybrid or composite inks having both dye and pigment characteristics.




The illustrated pens


50


-


56


each include reservoirs for storing a supply of ink. Systems where the main ink supply is stored locally within the pen for a replaceable inkjet cartridge system are referred to as an “on-axis” system. Systems which store the main ink supply at a stationary location remote from the print-zone scanning axis are called “off-axis” systems.




The printheads


70


,


72


,


74


and


76


each have an orifice plate with a plurality of nozzles formed there through in a manner well known to those skilled in the art. The nozzles of each printhead


70


-


76


are typically formed in at least one, but typically two linear arrays along the orifice plate. Thus, the term “linear” as used herein may be interpreted as “nearly linear” or substantially linear, and may include nozzle arrangements slightly offset from one another, for example, in a zigzag arrangement. Each linear array is typically aligned in a longitudinal direction perpendicular to the scanning axis


46


, with the length of each array determining the maximum image swath for a single pass of the printhead. The illustrated printheads


70


-


76


are thermal inkjet printheads, although other types of printheads may be used, such as piezoelectric printheads. The thermal printheads


70


-


76


typically include a plurality of resistors which are associated with the nozzles. Upon energizing a selected resistor, a bubble of gas is formed which ejects a droplet of ink from the nozzle and onto a sheet of paper in the print-zone


25


under the nozzle. The printhead resistors are selectively energized in response to firing command control signals delivered by a multi-conductor strip


78


from the controller


40


to the printhead carriage


45


.




Referring to

FIG. 2

, a print job is generated by a host


21


for output to the inkjet print apparatus


20


. The host


21


is a print data generating source such as a general purpose microcomputer, a computing device or a microprocessor. The host


21


includes a processor


117


which executes program instructions. The processor executes an inkjet print apparatus driver program


118


which manages print job communication with the inkjet print apparatus


20


. The host


21


generates print data


120


and print control information


122


which is input to the print driver


118


. For a host computing system, a user typically commands that a file or other unit of data be printed. Associated with the print data


120


a media type on which the data is to be printed. For example, an application program allows a user to select the media type for a document to be printed. Exemplary media types include, but are not limited to: glossy paper, non-glossy paper, postcard stock, envelope stock, and transparency. The media type is included as part of the print control information


122


. The driver


118


generates a print job


124


which includes the print data


120


and print control information


122


and sends the print job


124


to the inkjet print apparatus


20


.




The inkjet print apparatus


20


includes an inkjet print source


60


, a controller


64


and a spacing adjusted


80


. The inkjet print source


60


includes one or more inkjet pens


50


-


56


(see FIG.


1


). The controller


64


is formed by a microprocessor or another digital logic device. In some embodiments the controller


40


(see

FIG. 1

) embodies the controller


64


. The spacing adjuster


80


adjusts the spacing between the inkjet print source


60


and a media support


69


. The media support


69


carries a media sheet


66


. As the media sheet


66


moves through the print zone


25


, the inkjet print source


60


ejects ink onto the portion of the media sheet within the print zone


25


. The spacing between a printhead of the inkjet print source


60


and the media surface


65


is the pen-to-paper spacing. More specifically, the pen to paper spacing (‘PPS’) is the average normal distance from an outer surface of the printhead to the media sheet within the print zone.




Referring to

FIGS. 2-3

, in one embodiment, the pen-to-paper spacing


82


is set for a given print job according to the media type commanded for the print job. The media type is controlled by the user and specified to the inkjet print apparatus


20


by the inkjet print apparatus driver


118


. Specifically, the media type is included as one parameter among the print control information. In some embodiments the print driver


118


includes a look-up table or other data


126


which associates an appropriate pen-to-paper spacing with the designated media type. The print driver


118


sends the associated PPS value to the inkjet print apparatus


20


as one parameter among the print control information


122


. In an alternative embodiment the controller


64


includes the look-up table or data association to determine the appropriate PPS for the designated media type. In either case, the inkjet print apparatus receives a parameter from the inkjet print apparatus driver


118


. Based on the received parameter the controller


64


generates a command causing the spacing adjuster


80


to set a pen-to-paper spacing for the print job. In other embodiments, the initial pen-to-paper spacing is set and left alone during the course of the print job. In other embodiments, the pen-to-paper spacing is controlled over the course of the print job to sustain the desired pen-to-paper spacing even as contours in the media surface would vary the PPS. In still other embodiments, the media type is detected by a sensor in the printer, and the controller


64


determines the appropriate pen-to-paper spacing for the sensed media type.




Controlling the pen-to-paper spacing to maintain a generally constant PPS during the print job is described below with regard to

FIGS. 4-7

. An embodiment where the pen-to-appear space is left alone during the course of the print job is described below with regard to

FIGS. 8-9

. Detailed descriptions of two spacing adjuster


80


embodiments are described below with regard to

FIGS. 6-9

.




Controlled PPS During Print Job




Referring to

FIGS. 4-5

, an inkjet print apparatus according to one embodiment of this invention further includes a sensor


62


which detects an underlying media surface


65


of a media sheet


66


. In various embodiments, the sensor


62


is an optical sensor, acoustic sensor, mechanical sensor or another type of sensing device or sensing mechanism. The sensor


62


generates an output


68


coupled to the controller


64


. The output


68


is used by the controller


64


to control spacing


82


between the inkjet print source


60


and the media surface


65


. The controller


64


outputs a signal


84


to the spacing adjuster


80


causing the inkjet print source height relative to the support


69


to be adjusted. Specifically, the height is adjusted so that the PPS is maintained even as the media surface bows or cockles or otherwise curves. The adjuster


80


varies the inkjet print source height between a minimum and a maximum height. The adjuster


80


moves the inkjet print source


60


in a direction


98


away from a media support


69


to increase the inkjet print source height. The mechanism


80


moves the inkjet print source


60


in a direction


99


toward from a media support


69


to decrease the inkjet print source height.




In some embodiments the sensor


62


output may vary according to the type of media. For example, an optical sensor may detect a glossy media sheet to be slightly closer to the pen


60


than a non-glossy media sheet, even though the two sheets are of the same thickness and have an upper surface at the same actual distance from the print source


60


. To avoid such discrepancies, some embodiments include calibration devices. For example, referring again to

FIG. 2

, a pair of calibration sensors


86


,


88


and a target


90


, may be included. Preferably, the target


90


is not part of the media sheet


66


. The target


90


is biased into contact with the media surface


65


. A first calibration sensor


86


detects a distance to the target


90


. A second calibration sensor


88


detects a distance to the media surface


65


. Each sensor


86


,


88


generates an output to the controller


64


which compares the sensed distances. The difference is used as a calibration parameter to adjust the sensor


62


output


68


. Preferably, the portion of the media surface


65


sensed by the second calibration sensor


88


is generally adjacent to the target


90


. In other embodiments, the sensed portion of the media sheet is located away from the target. The closer the sensed portion to the target


90


, however, the more accurate that the calibration parameter is likely to be. In one embodiment the sensor


62


serves as the second calibration sensor


88


. In another embodiment, the sensor


62


serves as both the first and second calibration sensors


86


,


88


. In such embodiment, the target


90


is moved into position for sensing, and moved out of position so the underlying media surface can be sensed. The media sheet


66


may be stationary or moving during these calibration processes.




Referring to FIGS.


1


and


4


-


6


, a carriage


45


carries the inkjet print source


60


(e.g., sources


50


-


56


) to slew the sources across the media surface


65


. The carriage slews back and forth across the media surface as the inkjet print sources


50


-


56


eject ink droplets


92


onto the media sheet


66


. The carriage


45


(see

FIG. 6

) includes slots


90


-


96


for carrying the respective inkjet print sources


50


-


56


. In one embodiment the sensor


62


is carried with the carriage


45


as the carriage slews across the media sheet


66


. For example, the sensor


62


may be mounted to the carriage


45


in the vicinity of the openings


90


-


96


. In some embodiments multiple sensors


62


are included. For example, in one embodiment two sensors (not illustrated) are included—one at each end of the inkjet print sources


50


-


56


along the stewing direction. In still another embodiment 4 or 5 sensors are included so that there is a sensor


62


to each side of each inkjet print source


50


-


56


. One or more of the sensors are active during a given slew. For the two sensor embodiment described, one sensor is active for a given stewing direction. Specifically, the active sensor leads the inkjet print sources


50


-


56


as the carriage slews across the media sheet. Alternatively, both sensors


62


are active and an average distance is computed from the two sensings.




In the embodiment including one sensor


62


, the sensor


62


preferably is mounted adjacent to any of the inkjet print sources


50


-


56


. Although a single sensor


62


is illustrated as being adjacent to an outermost inkjet print source, the sensor


62


alternatively may be positioned between the inner two inkjet print sources


52


,


54


or between any other two print sources


50


-


56


.




During operation, the sensor


62


senses the underlying media surface


65


and outputs signal


68


to the controller


64


. The controller


64


in turn generates an output signal


84


based on the sensing of the media surface


65


to sustain the commanded PPS for the current print job. The signal


68


may correspond to a distance from the sensor


62


to the underlying media surface


65


. The controller uses this distance to estimate a measured pen-to-paper spacing


82


. Such estimate in some embodiments is a distance corresponding to the sensed value. In other embodiments, a calibration parameter (as described above) is used to correct the sensed value. In still other embodiments the controller


64


uses an algorithm to estimate the pen-to-paper spacing


82


based on the current sensing and a prior history of sensed pen-to-paper spacings.




To achieve increased print quality, the media surface


65


is sensed multiple times during a given slew across the media sheet


66


. In turn the controller


64


derives an output signal


84


to adjust the pen-to-paper spacing multiple times during the given slew across the media sheet


66


. This has the advantage of accurately compensating for variations in the contour of the media surface


65


. When the sensor


62


leads the source


60


during a given slew, the pen-to-paper spacing


82


is controlled to account even for the media cockle. This results in increased print quality because the pen-to-paper spacing is maintained generally constant. Further, the media is unlikely to strike the inkjet print source


60


because the pen-to-paper adjuster


80


moves the source


60


in a direction


98


(see

FIG. 5

) as the sensor


62


detects the encroaching media surface


65


. Thereafter, when the contour returns toward a flat contour and the sensor


62


detects the distancing media surface


65


, the pen-to-paper adjuster


80


moves the source


60


in a direction


99


. The effect is to maintain a generally constant pen-to-paper spacing between the source


60


and the underlying portion of the media surface


65


within the print zone


25


.




The print zone


25


is the portion of the media surface underlying the combined printhead surfaces of the inkjet print sources


50


-


56


. The sensor


62


senses the media surface within the vicinity of the print zone. By “within the vicinity of the print zone”, it is meant within the print zone


25


, adjacent to the print zone


25


or within a short distance (e.g., within 2-3 printhead widths of the print zone


25


).




Referring to

FIGS. 6-7

the spacing adjuster


80


includes a cam


102


driven by a motor


104


. The motor


104


receives the output signal


84


from the controller


64


(of FIGS.


4


-


5


). The motor


104


rotates the cam


102


. The cam


102


has a curved surface with a varying distance from a cam axis


106


(see FIG.


7


). As the cam


102


rotates, the distance varies from the cam axis


106


to the portion of the cam outer surface


108


which is in contact with the rod


43


. Accordingly, the carriage


45


moves either toward or away from the rod


43


as the cam


102


rotates. Such carriage movement in turn moves the inkjet print sources


60


either toward or away from the media support


69


(see

FIGS. 4-5

) in direction


99


or


98


to adjust the height of the source


60


relative to the support


69


—and either set or maintain the pen-to-paper spacing


82


.




A desired pen-to-paper spacing for a given print job is set by rotating the cam


102


to achieve the appropriate PPS for the designated media type. In some embodiments the cam


102


is held steady thereafter during the print job. In such embodiment the PPS is set and left alone. In other embodiments the cam


102


is adjusted during the print job to maintain the desired PPS compensating for variations in media contour (e.g., during a slew operation).




Alternative Embodiment




For embodiments where the initial PPS is set and left alone during the print job,

FIGS. 6

,


8


and


9


illustrate an alternative spacing adjuster


80


. Referring to FIGS,


1


-


3


,


6


and


8


-


9


, the spacing adjuster


80


includes an axle


110


to which are coupled a cam


112


, a first engagement surface


116


and a second engagement surface


118


. The axle


110


is mounted to the carriage


45


and moves with the carriage along the rods


43


,


44


. The cam


112


includes a plurality of discrete faces


114


. Each face is at a different distance from the center of the axle


110


. One of the faces


114


is held in place against the rod


43


during a given print job. The face held in place is said to be active and is associated with a specific pen-to-paper spacing. In the illustrated embodiment the cam


112


includes three faces


114




a


,


114




b


,


114




c


, although additional faces are included in alternative embodiments. Preferably, two or more faces are included. In one embodiment these three faces


114




a-c


correspond to three alternative pen-to-paper spacings. For example, one PPS may be used for non-cockling media, another for cockling media and the third for envelopes and cardstock. Note that the PPS for non-cockling media can be set to a smaller value than for cockling media because the media surface


65


is less likely to have contours produced by the wet ink.




Referring to

FIGS. 3

,


8


and


9


, when a print job is received the controller


64


responds to a received parameter to control the pen-to-paper spacing. The controller


64


determines which face


114


corresponds to the commanded PPS and is to be made active. To get the desired face as the active face, the axle


110


is to be rotated in either direction


119


or direction


121


(see FIG.


9


). The controller


64


knows the current face and knows the desired face. Based on such information the controller


64


determines which direction to rotate the axle


110


.




In one embodiment, rotation in direction


119


returns the cam


112


to a first face


114




a


. To achieve the desired rotation the carriage


45


is moved along the carriage rods


43


,


44


toward an appropriate end of the carriage rods. If the carriage moves in direction


127


, the carriage


45


moves toward a pin


123


protruding from the rod


43


. Contact with pin


123


causes the axle


110


to rotate in direction


119


. If the carriage moves in the other direction


129


, the carriage


45


moves toward a pin


125


protruding from the rod


43


. Contact with pin


125


causes the axle


110


to rotate in direction


121


.




When the carriage moves to pin


123


, the engagement surface


116


contacts the pin


123


. The engagement surface


116


is contoured. As the carriage


45


moves in direction


127


, the pin


123


engages surface


116


causing the axle


110


to rotate in direction


119


. The engagement surface


116


terminates in a dwell section


130


. While the pin traverses the dwell section


130


the axle


110


does not rotate further. In one embodiment the controller


64


controls the carriage movement to move in direction


127


to a distance which causes the engagement surface


116


to contact the pin


123


at the dwell section


130


. In another embodiment the controller


64


commands the carriage to move in the direction


127


to a fixed end stop. At the end stop the engagement surface


116


contacts the pin


123


at the dwell section


130


.




When the carriage moves in direction


129


, the carriage


45


moves toward a pin


125


protruding from the rod


43


. When the carriage moves to pin


125


, the engagement surface


118


contacts the pin


125


. The engagement surface


118


is contoured. As the carriage


45


moves in direction


129


, the pin


125


engages surface


118


causing the axle


110


to rotate in direction


121


. The engagement surface


118


includes a plurality of dwell sections


132


. While the pin


125


traverses a dwell section


132


the axle


110


does not rotate further. The controller


64


controls the carriage movement to move in direction


129


to a distance which causes the engagement surface


118


to contact the pin


125


at a desired one of these dwell sections


132


. For each dwell section


132


there is a corresponding cam face


114


. When a specific dwell section is contacting the pin


125


the corresponding face


114


of the cam


112


is active. When the desired cam face is active, the controller stops moving the carriage in direction


129


and moves it back in direction


127


away from the pin


125


. The axle


110


remains motionless when the pins do not cause rotation. Accordingly, the cam


112


remains steady with a desired face


114


set as the active face.




As described for the illustrated embodiment engagement surface


116


has one dwell section


130


, while engagement surface


118


has multiple dwell surfaces. Accordingly, rotation of the axle in direction


119


, which activates engagement surface


116


causes the cam to return to face


114




a


, while rotation of the axle in direction


121


, which activates engagement surface


118


causes the cam to advance to one of faces


114




b


or


114




c


. In an alternative embodiment, both engagement surface


116


and


118


include multiple dwell sections. In such embodiment, rotation of the axle in direction


119


, which activates engagement surface


116


allows the cam to stop at an intervening cam face rather than returning all the way to the first cam face


114




a.






To set the cam


112


to the desired face


114


, the carriage


45


is moved toward one of the pins


123


,


125


. In some cases the carriage is moved first toward pin


123


to return the cam to face


114




a


, then to pin


125


to advance the cam to face


114




b


(or


114




c


). Which pin(s) is to be approached depends on which direction(s) the cam is to be rotated to get to the desired face


114


. Note that the procedure for rotating the cam is performed prior to a print job, and that the desired cam face


114


is held in place during the print job. Accordingly, the pins


123


,


125


are positioned toward the end of the rod


43


, so as not to inadvertently rotate the cam


112


during printing.




Although preferred embodiments of the invention have been illustrated and described, various alternatives, modifications and equivalents may be used. Therefore, the foregoing description should not be taken as limiting the scope of the inventions which are defined by the appended claims.



Claims
  • 1. A print system, including a host communicating with an inkjet print apparatus, wherein the host comprises a processor which executes an inkjet print driver, the inkjet print driver managing communication of a print job to the inkjet print apparatus, the print job including print data and at least one print control parameter, the inkjet print apparatus comprising a controller, an inkjet print source which records the print data onto a media, and a mechanism which adjusts source-to-media spacing, wherein the controller responds to a first parameter of said at least one print control parameter to control setting of the source-to-media spacing by said adjusting mechanism for the print job;wherein the adjusting mechanism comprises a cam having a plurality of discrete positions, each one position corresponding to a unique source-to-media spacing; wherein the inkjet print apparatus further comprises a carriage which carries the inkjet print source and at least a portion of the adjusting mechanism, the carriage moving along a guide; wherein the adjusting mechanism further comprises an axle and an engagement surface along the axle, the cam being mounted to the axle, the axle rotating the cam and being carried by the carriage; and wherein the guide includes a pin which engages the engagement surface, a relative motion of the pin and engagement surface causing the axle to rotate in a first direction altering position of the cam.
  • 2. A print system according to claim 1, wherein said first parameter indicates a media type for the print job, and wherein the controller identifies the source-to-media spacing corresponding to said media type.
  • 3. A print system according to claim 1, wherein said inkjet print driver receives an indication of media type and identifies the source-to-media spacing corresponding to said media type, the controller receiving said source-to-media spacing as said first parameter.
  • 4. A print system according to claim 1, wherein the engagement surface is a first engagement surface and the pin is a first pin, the adjusting mechanism further comprising a second engagement surface, the guide further comprising a second pin, wherein a relative motion of the second pin and second engagement surface causes the axle to rotate in a second direction altering position of the cam.
  • 5. A print system according to claim 1, wherein said relative motion comprises altering a height of the pin while the engagement surface contacts the pin.
  • 6. A print system according to claim 1, wherein said relative motion comprises moving the engagement over the pin as the carriage moves to the pin.
  • 7. A print system according to claim 1, wherein there is a cam position for at least three select source-to-media spacings, including a first source-to-media spacing for a media type comprising non-cockling media, a second source-to-media spacing for a media type comprising cockling media, and a third source-to-media spacing for a media type comprising envelope media.
  • 8. A print system according to claim 1, wherein the adjusting mechanism comprises a cam and a motor, the cam having a plurality of positions with respective, associated source-to-media spacings, the controller outputting a signal to the motor to adjust the source-to-media spacing.
  • 9. A print system according to claim 1, which maintains the source-to-media spacing during the print job, wherein the inkjet print apparatus further comprises a sensor which senses a surface of the media within a vicinity of a print zone, the controller responding to the sensed surface to maintain the source-to-media spacing as the carriage slews the inkjet print source across the media surface.
  • 10. A print system according to claim 9, wherein said controller adjusts the adjusting mechanism multiple times during a single slew of the carriage across the media to maintain the source-to-media spacing generally constant with changes in contour of the media surface.
  • 11. An inkjet printing apparatus having an adjustable source-to-media spacing, comprising;a sensor which senses a media surface within a vicinity of a print zone; an inkjet print source which ejects ink onto the media surface within the print zone; and a controller which adjusts the inkjet print source relative to the media to control source-to-media spacing as a function of the sensed media surface.
  • 12. An inkjet printing apparatus according to claim 11, further comprising:a carriage which carries the inkjet print source across the media surface, wherein said sensor senses the media surface and the controller adjusts the inkjet print source relative to the media to control source-to-media spacing as the carriage slews the inkjet print source across the media surface.
  • 13. An inkjet printing apparatus according to claim 12, wherein the sensor moves with the carriage.
  • 14. An inkjet printing apparatus according to claim 12, wherein said controller varies the inkjet print source relative to the media multiple times during a single slew of the carriage across the media to maintain the source-to-media spacing.
  • 15. An inkjet printing apparatus according to claim 11, wherein said controller adjusts a height spacing of the inkjet print source relative to a support carrying the media.
  • 16. An inkjet printing apparatus according to claim 11, further comprising;means for calibrating the sensor.
  • 17. An inkjet printing apparatus according to claim 16, wherein the calibrating means comprises the sensor and a target, wherein the target is not part of the media and is biased into contact with the media surface, at a first time the sensor sensing the target and at a second time the sensor sensing the media surface, and wherein a calibration parameter is derived from a comparison of the sensed target and the calibration-sensed media surface.
  • 18. An inkjet printing apparatus according to claim 11, wherein the sensor is a first operational sensor, and further comprising:a first calibration sensor, a second calibration sensor and a target, wherein the target is not part of the media and is biased into contact with the media surface, wherein the first calibration sensor senses the target, the second calibration sensor senses the media surface, and wherein a calibration parameter is derived from a comparison of the sensed target and the calibration-sensed media surface.
  • 19. An inkjet printing apparatus according to claim 18, wherein the second calibration sensor is comprised by the first operational sensor.
  • 20. An inkjet printing apparatus according to claim 18, wherein the first calibration sensor and the second calibration sensor are comprised of the first operational sensor.
  • 21. An inkjet printing apparatus according to claim 11, further comprising a cam and a motor, the motor for rotating the cam, the cam mechanically coupled to the inkjet print source, the motor responsive to the controller by altering a height of the inkjet print source relative to a support carrying the media.
  • 22. An inkjet printing method, comprisingsensing a media surface within a vicinity of a print zone; adjusting the inkjet print source relative to the media to control source-to-media spacing as a function of the sensed media surface; ejecting ink with an inkjet print source onto the media surface; wherein said sensing is performed by a sensor; calibrating the sensor to account for variations in sensed media surface according to media type; wherein said sensor is a first operational sensor; and wherein said calibrating comprises; sensing a target which is not part of the media with a first calibration sensor, the target being biased into contact with the media surface; sensing the media surface with a second calibration sensor; and comparing the sensed target with the sensed media surface to derive a calibration parameter.
  • 23. An inkjet printing method according to claim 22, further comprising:slewing a carriage across a media, the carriage carrying the inkjet print source, wherein said sensing, adjusting and ejecting occur during said slewing.
  • 24. An inkjet printing method according to claim 23, wherein said sensing comprises sensing with a media sensor which moves with the carriage.
  • 25. An inkjet printing method according to claim 23, wherein said adjusting comprises varying a height of the inkjet print source relative to a support carrying the media multiple times during a single slew of the carriage across the media to maintain the source-to-media spacing.
  • 26. An inkjet printing method according to claim 22, wherein said calibrating comprises:sensing a target which is not part of the media with the sensor, the target being biased into contact with the media surface; sensing the media surface with the sensor; and comparing the sensed target with the sensed media surface to derive a calibration parameter.
  • 27. An inkjet printing method according to claim 22, wherein said sensor is a first sensor, and wherein said calibrating comprises:sensing a target which is not part of the media with a second sensor, the target being biased into contact with the media surface; sensing the media surface with the first sensor; and comparing the sensed target with the sensed media surface to derive a calibration parameter.
  • 28. An inkjet printing apparatus having an adjustable source-to-media spacing, comprising:means for sensing a media surface within a vicinity of a print zone; means for maintaining a source-to-media spacing generally constant in presence of changes in the sensed media surface; and inkjet means for ejecting ink onto the media surface within the print zone, wherein the source-to-media spacing is a nearest distance between the ejecting means and the media surface.
  • 29. An inkjet printing apparatus according to claim 28, wherein the maintaining means comprises:means for adjusting a height of the inkjet print source relative to a support carrying the media.
  • 30. An inkjet printing apparatus according to claim 29, wherein said adjusting means varies the height of the inkjet print source relative to a support carrying the media multiple times during a single slew of the carriage across the media to maintain, the source-to media spacing.
  • 31. An inkjet printing apparatus according to claim 28, further comprising:means for carrying the ejecting means across the media surface, wherein said sensing means senses the media surface and the maintaining means adjusts height of the inkjet print source relative to a support carrying the media to maintain the source-to-media spacing as the carriage slews across the media surface.
  • 32. An inkjet printing apparatus according to claim 28, wherein the sensing means moves with the carrying means.
  • 33. An inkjet printing apparatus according to claim 28, further comprising:means for calibrating the sensor to account for variations in sensed media surface according to media type.
US Referenced Citations (7)
Number Name Date Kind
5489160 Patrick et al. Feb 1996 A
5838338 Olson Nov 1998 A
5992994 Rasmussen et al. Nov 1999 A
6102509 Olson Aug 2000 A
6168269 Rasmussen et al. Jan 2001 B1
6350073 McCue, Jr. et al. Feb 2002 B1
6386663 Olson May 2002 B1
Non-Patent Literature Citations (1)
Entry
Co-pending Hewlett Packard Company U.S. patent application Ser. No. 09/942,070, filed Aug. 28, 2001, entitled: “Printhead-to-Platen Spacing Variation Along Scan Axis Due to Carriage Guide, Measured by Simple Sensor on Carriage”.