Embodiments of the present disclosure relate to cryostats, and more particularly to a design of penetration tube assemblies for use in cryostats, where the penetration tube assemblies are configured to reduce head loads to the cryostat caused by the penetration tube assemblies.
Known cryostats containing liquid cryogens, for example are used to house superconducting magnets for magnetic resonance imaging (MRI) systems or nuclear magnetic resonance (NMR) imaging systems. Typically, the cryostat includes an inner cryostat vessel and a helium vessel that surrounds a magnetic cartridge, where the magnetic cartridge includes a plurality of superconducting coils. Also, the helium vessel that surrounds the magnetic cartridge is typically filled with liquid helium for cooling the magnet. Additionally, a thermal radiation shield surrounds the helium vessel. Moreover, an outer cryostat vessel, a vacuum vessel surrounds the high temperature thermal radiation shield. In addition, the outer cryostat vessel is generally evacuated.
The cryostat generally also includes at least one penetration through the vessel walls, where the penetration is configured to facilitate various connections to the helium vessel. It may be noted that these penetrations are designed to minimize thermal conduction between the vacuum vessel and the helium vessel, while maintaining the vacuum between the vacuum vessel and the helium vessel. Moreover, it is desirable that the penetrations also compensate for differential thermal expansion and contraction of the vacuum vessel and the helium vessel. In addition, the penetration also provides a flow path for helium gas in case of a magnet quench.
Any penetration potentially increases the heat load to a cryostat from room temperature to cryogenic temperatures. The heat load mechanisms typically include thermal conduction, thermal macro and micro convection, thermal radiation. Additionally, heat load mechanisms also include thermal conduction of material, thermal link to the coldhead, thermal conduction of a helium column, thermal radiation from a side to the top of the cryostat, and thermal contact link to a cryocooler. Unlike cryostat penetrations that are open to atmosphere and are cooled by the escaping helium gas flow, closed or hermetically sealed penetrations on a cryostat are a major source of heat input for a cryostat. Additionally, penetrations are generally equipped with a safety means to ensure the quick and safe release of cryogenic gas in case of a sudden energy dump or quench of the magnet or a vacuum failure or an ice blockage.
Traditionally, early NMR and MRI systems have used boil-off from the helium bath of the cryostat and routed the boil-off gas around or through the penetration for heat exchange. The presence of a heat exchange gas within a penetration can be used for efficient cooling. In particular, if designed properly, the presence of the heat exchange gas substantially minimizes the heat load to the cryogenic system. However, NMR and MRI magnet systems, as well as other cryogenic applications, no longer permit the release of gas to the atmosphere through the penetration due to cost reasons. Additionally, due to considerable increase in the cost of helium, cryogenic systems are completely recondensing the boil-off gas.
Unfortunately, since the cooling of the gas stream is no longer available, penetrations add a considerable part to the overall heat load budget. Furthermore, the parasitic heat load of a penetration can be as high as 20 to 40% of the total heat load to the cryostat. This heat load disadvantageously leads to an inconvenient and expensive premature replacement and refurbishment of the cryocooler. The cryocooler replacement in turn increases the life-cycle cost of the MRI magnet for example.
Additionally, certain other presently available techniques for reducing the cryostat heat load caused by penetration tube assemblies entail cooling of the penetration tube assembly using a heat station linked to a coldhead cooling stage that acts as a heat sink. Unfortunately, use of these techniques reduces the cooling power of the coldhead. Moreover, other techniques address the problem of reducing the cryostat head load caused by the penetration tube assemblies by minimizing the physical dimensions of the penetration tube assemblies. However, minimizing the dimensions of the penetration tube assemblies can adversely affect the cryostat at high quench rates by leading to an increase in the internal pressure that is considerably higher than the design pressure. Moreover, bellows have been traditionally used as the penetration tube, where the convolutions of the bellows provide additional thermal length. However, even with the additional thermal length, the thermal conduction load from the bellows to the helium vessel can be significant.
It may therefore be desirable to develop a robust design of a penetration tube assembly that advantageously reduces the heat load to the cryostat caused by the penetration tube assembly, while enhancing the life span of the cryocooler.
In accordance with aspects of the present technique, a penetration assembly for a cryostat is presented. The penetration assembly includes an outer wall member having a first end and a second end and configured to alter an effective thermal length of the wall member, wherein a first end of the tube is communicatively coupled to a high temperature region and the second end of the tube is communicatively coupled to a cryogen disposed within a cryogen vessel of the cryostat. In addition, the penetration tube assembly includes a telescoping inner wall member comprising a plurality of tubes nested within one another, and wherein each tube in the plurality of tubes is operatively coupled to at least one other tube in series.
In accordance with another aspect of the present technique, a penetration assembly for a cryostat is presented. The penetration assembly includes a corrugated outer wall member having a first end and a second end and configured to alter an effective thermal length of the corrugated outer wall member, wherein a first end of the tube is communicatively coupled to a high temperature region and the second end of the tube is communicatively coupled to a cryogen disposed within a cryogen vessel of the cryostat. Furthermore, the penetration assembly includes an inner wall member having a first end and a second end and disposed adjacent to the corrugated outer wall member.
In accordance with yet another aspect of the present technique, a system for magnetic resonance imaging is presented. The system includes an acquisition subsystem configured to acquire image data representative, wherein the acquisition subsystem includes a superconducting magnet configured to receive the patient therein, a cryostat comprising a cryogen vessel in which the superconducting magnet is contained, wherein the cryostat includes a heat load optimized penetration assembly including an outer wall member having a first end and a second end and configured to alter an effective thermal length of the wall member, wherein a first end of the tube is communicatively coupled to a high temperature region and the second end of the tube is communicatively coupled to a cryogen disposed within a cryogen vessel of the cryostat and an inner wall member disposed adjacent to the outer wall member. Additionally, the system includes a processing subsystem in operative association with the acquisition subsystem and configured to process the acquired image data.
These and other features, aspects, and advantages of the present disclosure will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
As will be described in detail hereinafter, various embodiments of a penetration tube assembly for use in a cryostat and configured to enhance an effective thermal length of the penetration tube assembly are presented. Particularly, the various embodiments of the penetration tube assemblies reduce the heat load to the cryostat caused by the penetration tube assemblies by enhancing the effective thermal length of the penetration tube assembly. By employing the penetration assemblies described hereinafter, cryostat heat loads caused by penetrations may be dramatically reduced.
Referring to
Also, reference numeral 114 is generally representative of a wall member of the penetration tube assembly 110. It may be noted that a first end of the wall member 114 may be operationally coupled to the OVC 108, while a second end of the wall member 114 may be operationally coupled to the cryogen vessel 104. Accordingly, the first end of the wall member 114 may be at a first temperature of about 300 degrees Kelvin (K), while the second end of the wall member 114 may be at a temperature of about 4 degrees K.
Moreover, the cryogen 118 in the cryogen vessel 104 may include helium, in certain embodiments. However, in certain other embodiments, the cryogen 118 may include liquid hydrogen, liquid neon, liquid nitrogen, or combinations thereof. It may be noted that in the present application, the various embodiments are described with reference to helium as the cryogen 118. Accordingly, the terms cryogen vessel and helium vessel may be used interchangeably.
Also, as depicted in
As previously noted, any penetration potentially leads to an increase in the heat load to a cryostat from room temperatures to cryogenic temperatures. In accordance with aspects of the present technique, various embodiments of penetration tube assemblies for use in a cryostat, such as the cryostat 101 of
Illustrated in
According to aspects of the present technique, the wall member 206 of the penetration tube assembly 200 is configured to alter and more particularly enhance the effective thermal length of the penetration tube assembly 200. It may be noted that the terms effective thermal length and thermal conduction path length are used interchangeably. To that end, in the exemplary embodiment of
The outer wall member 208 includes a thin-walled tube. Furthermore, in certain embodiments, the outer wall member 208 is a thin-walled stainless steel tube. By way of example, in one embodiment, the penetration tube assembly may include a cylindrical tube having a thin-walled circular cross-section.
In the embodiment depicted in
Furthermore, the second end 212 of the outer wall member 208 may be coupled to the cryogen vessel 104 (see
As previously noted, the first end 210 of the outer wall member 208 is coupled to the OVC 108 via the corrugated tube member 218 and the first flange 214. Accordingly, the first end 210 of the outer wall member 208 is communicatively coupled to a high temperature region. Similarly, as the second end 212 of the outer wall member 208 is communicatively coupled to a cryogen 118 (see
It may be noted that the cryogen may include liquid helium, liquid hydrogen, liquid neon, liquid nitrogen, or combinations thereof. Also, as the second end 212 of the outer wall member 208 is in operative association with the cryogen 118 disposed within the cryogen vessel 104 of the cryostat 101, the second end 212 of the outer wall member 208 may be coupled to a low temperature region. The low temperature region may be at a temperature in a range from about 4 degrees K to about 80 degrees K based on the cryogen in use, in certain applications. By way of example, if the cryogen is liquid hydrogen, then the lower temperature region may be at a temperature of about 20 degrees K. Also, if the cryogen is liquid neon, then the lower temperature region may be at a temperature of about 27 degrees K. In addition, for other cryogens, the lower temperature region may be at a temperature in a range from about 4 degrees K to about 80 degrees K.
As will be appreciated, in the case that helium is used as the cryogen 118 (see
In accordance with exemplary aspects of the present technique, the wall member 206 includes a telescoping inner wall member 220. The telescoping inner wall member 220 is configured to enhance the pressure bearing capability of the wall member 206, especially during a quench. In particular, the telescoping inner wall member 220 includes a plurality of tubes nested within one another. Specifically, in one embodiment, the telescoping inner wall member 220 includes a plurality of concentric tubes of varying diameters nested within one another. In the example depicted in
In one embodiment, coupling elements or stoppers 246 may be employed to aid in coupling each tube to at least one other tube in the plurality of concentric tubes of the telescoping inner wall member 220. Furthermore, in accordance with aspects of the present techniques, the telescoping inner wall member 220 is generally positioned in a collapsed configuration (see
Additionally, a venting element 232 is coupled to a first end of an innermost tube in the plurality of tubes. By way of example, the venting element 232 may be coupled to the first end of the first tube 222. In certain embodiments, the venting element 232 may include a burst disk. Alternatively, a valve may be coupled to the first end of the first tube 222. It may be noted that in certain embodiments, the burst disk may be a replaceable burst disk, while the valve may be a quench valve.
Furthermore, it may be noted that the use of the burst disk 232 aids in hermetically closing the cryogen vessel 104. The complete closure of the cryogen vessel 104 by using the burst disk 232 or a valve as opposed to leaving an opening free allows evacuation of a space above the cryogen vessel 104, thereby eliminating the helium gas column. Specifically, the use of the burst disk 232 aids in the reduction of heat load caused by the penetration tube assembly to the cryostat 101. By way of example, based on the design of the penetration tube assembly, a reduction in the total thermal cryogenic budget in a range from about 50 mW to 150 mW can be achieved.
With continuing reference to
Moreover, in one embodiment, the vent line 236 includes a vent line port 238. The vent line port 238 aids in evacuating the vent line 236. Particularly, when vacuum is pulled on the vent line port 238, the flap valve 240 moves in the direction that is opposite to the gas flow direction 248. Consequently, the penetration tube assembly and the vent line 236 are evacuated. Particularly, the penetration tube assembly and a portion 242 of the vent line 236 up to a position of the flap valve 240 may be evacuated. The vent line port 238 may be used to evacuate the portion 242 of the vent line 236, which in turn forces the flap valve 242 to the closed position.
Implementing the penetration tube assembly along with the vent line 236 as depicted in
Moreover, in the case where no burst disk is coupled to the inner wall member 220, the relatively small diameter of the inner wall member 220 is left open, thereby resulting in the formation of a helium gas column. In this situation, the flap valve 240 in the vent line 236 protects the vent line 236 and/or the penetration tube assembly from ingress of air. However, the embodiment of the penetration tube assembly that does not include a burst disk coupled to the inner wall member results in a higher heat load to the cryostat since the helium gas column conducts heat from about 300 degrees K to about 4 degrees K.
It may also be noted that an outermost tube of the telescoping inner wall member 220, such as the fourth tube 228, may be coupled to the outer wall member 208. In one embodiment, the fourth tube 228 may be coupled to the second end 212 of the outer wall member 208.
Turning now to
Referring now to
With continuing reference to
As described hereinabove, the telescoping inner wall member 220 includes a plurality of concentric tubes. It may be noted that use of collapsible steel and/or plastic cups, collapsible telescopes, collapsible antennae, or combinations thereof as the inner wall member 220 is also envisaged.
Implementing the penetration assembly as described with reference to
Additionally, implementing the penetration assembly as described with reference to
Referring now to
In accordance with exemplary aspects of the present technique, the wall member 302 has an outer wall member 306 and an inner wall member 318. The outer wall member 306 has a first end 310 and a second end 312. In a similar fashion, the inner wall member 318 has a corresponding first end 314 and second end 316. The outer wall member 306 includes a thin-walled corrugated tube. The corrugated tube may be formed from stainless steel, in certain embodiments. In certain other embodiments, the corrugated tube may also be formed and/or reinforced using glass fiber reinforced plastic (GRP). Moreover, the first end 310 of the outer wall member 306 is coupled to the OVC 108 (see
Additionally, the inner wall member 318 is a thin-walled tube fitted with a venting element 326. In one embodiment, the venting element 326 may include a burst disk. Alternatively, a valve may be employed instead of the burst disk 326. In particular, the burst disk 326 is coupled to the first end 314 of the inner wall member 318. Also, the thin-walled inner wall member 318 may have a relatively small diameter. By way of example, in certain embodiments, the thin-walled inner wall member 318 may have a diameter in a range from about 50 mm to about 100 mm. It may further be noted that the diameter of the thin-walled inner wall member 318 is selected based on a cryogen inventory volume and/or magnet quench energy. The inner wall member 318 may be formed using stainless steel, in one embodiment. In certain other embodiments, the inner wall member 308 may be reinforced using GRP or carbon fiber composite (CFC).
Furthermore, in certain embodiments, the inner wall member 318 may be coupled to the cryogen vessel 104 of the cryostat 101. Additionally, the inner wall member 318 is also coupled to a vent line 330 that can be evacuated. In one embodiment, the inner wall member 318 may be coupled to a bottom plate of the penetration assembly. Hence, the “fixed” inner wall member 318 is maintained at a desired height to allow quick and convenient burst disk replacement after a quench. Moreover, the length of the inner wall member 318 is chosen such that the chosen length of the inner wall member 318 allows the burst disk 326 to be maintained at room temperature. Also, the second end 316 of the inner wall member 318 includes a smooth, rounded entry 328 that aids in providing a lower entrance pressure drop during a quench.
As will be appreciated, there exists a temperature gradient from about 300 degrees K to about 4 degrees K across the length of the penetration tube assembly during normal operation of the cryostat. However, during a quench, this temperature gradient fades and consequently there is a substantially uniform temperature over the whole length of the penetration tube assembly, thereby reducing the temperature of the penetration tube assembly to a range from about 5 degrees K to about 15 degrees K. This lack of a temperature gradient disadvantageously increases the stress and strain in the penetration tube assembly and may result in the shrinking of the outer wall member 306 during a quench of the magnet. In the embodiment of
During a quench, the pressure in the cryogen vessel 104 increases. The cryogen 118 (see
As previously noted with reference to
With continuing reference to
Also, the vent line 330 is generally filled with a cryogen such as helium gas. Filling the vent line 330 with helium gas aids in ensuring that the penetration tube assembly is not exposed to ambient air. Also, the flap valve 334 is typically in a closed position and is opened only during a quench.
However, in certain embodiments, the penetration tube assembly and the vent line 330 may be evacuated. Particularly, the penetration tube assembly and a portion 336 of the vent line 330 up to a position of the flap valve 334 may be evacuated. The vent line port 332 may be used to evacuate the portion 336 of the vent line 330, which in turn forces the flap valve 336 to the closed position.
Implementing the penetration tube assembly along with the vent line 330 as depicted in
Moreover, in the case where no burst disk is coupled to the inner wall member 318, the relatively small diameter of the inner wall member 318 is left open, thereby resulting in the formation of a helium gas column. In this situation, the flap valve 334 in the vent line 330 protects the vent line 330 and/or the penetration tube assembly from ingress of air. However, the embodiment of the penetration tube assembly that does not include a burst disk coupled to the inner wall member results in a higher heat load to the cryostat since the helium gas column conducts heat from about 300 degrees K to about 4 degrees K.
Implementing the penetration assembly as described with reference to
Also, the embodiment of
In addition, the relatively long length of the corrugated outer wall member 306 substantially minimizes thermal conduction. Also, use of the inner wall member 318 with the burst disk 326 enhances the pressure bearing capability of the penetration tube assembly. Moreover, the penetration assembly is accessible from the top, thereby allowing easy replacement of the burst disk 326.
The various embodiments of the exemplary wall members of the penetration tube assembly configured for use in a cryostat described hereinabove dramatically reduce the heat load to the cryostat caused by the penetration tube assembly by enhancing the effective thermal length of the wall member of the penetration tube assembly. The lower thermal burden on the cryostat advantageously results in increasing the ride-through time, extending coldhead service time, and cost saving. By way of example, the simplified design of the penetration tube assemblies reduces the cost of the overall system. Additionally, use of the exemplary penetration tube assemblies circumvents the need for a thermal link to the coldhead, in certain instances. Furthermore, as previously noted, the penetration accounts for at least 30 to 40% of the heat load of a system. The low heat load to the cryostat resulting from the use of the exemplary penetration tube assemblies described hereinabove potentially aids in reducing the total helium inventory required in a cryostat. The various embodiments of the penetration tube assemblies described hereinabove therefore present a heat load optimized penetration, which is a key factor for successful cryostat design.
While only certain features of the disclosure have been illustrated and described herein, many modifications and changes will occur to those skilled in the art. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the disclosure.