The sequence listing is filed with the application in electronic format only and is incorporated by reference here. The sequence listing text filed “030871-9075-WO01_As_Filed_Sequence_Listing.txt” was created on Nov. 22, 2019, and is 10,241 bytes in size.
The present disclosure relates to the development of peptide ligands for capture of host cell proteins. Specifically, the disclosure relates to development of peptide ligands for the capture and removal of host cell proteins when they are present in a mixture with target biomolecules.
The removal of host cell proteins (HCPs) is a crucial issue in biomanufacturing, given their diversity in composition, structure, abundance, and occasional structural homology with the product. Though often referred to as a single impurity, HCPs comprise a variety of species with diverse abundance, size, function, and composition. The current approach to HCP clearance in the manufacturing of monoclonal antibodies (mAb) relies on product capture with Protein A followed by removal of residual HCPs in flow-through mode using ion exchange or mixed-mode chromatography. Recent studies, however, have highlighted the presence of “problematic HCP” species, which can degrade the mAb product or trigger immunogenic reactions, and co-elute with mAbs from Protein A and can escape capture through the polishing steps. These “problematic HCP” species compromise product stability and safety even at trace concentrations. Accordingly, effective means to improve clearance of HCPs are needed.
Disclosed herein are compositions, adsorbents and methods for removing one or more host cell proteins from a mixture wherein the mixture comprises one or more host cell proteins and one or more target biomolecules. The composition comprises one or more peptides each independently comprising a sequence selected from the group consisting of GSRYRY (SEQ ID NO: 1), RYYYAI (SEQ ID NO: 2), AAHIYY (SEQ ID NO: 3), IYRIGR (SEQ ID NO: 4), HSKIYK (SEQ ID NO: 5), ADRYGH (SEQ ID NO: 6), DRIYYY (SEQ ID NO: 7), DKQRII (SEQ ID NO: 8), RYYDYG (SEQ ID NO: 9), YRIDRY (SEQ ID NO: 10), HYAI (SEQ ID NO: 11), FRYY (SEQ ID NO: 12), HRRY (SEQ ID NO: 13), RYFF (SEQ ID NO: 14), DKSI (SEQ ID NO: 15), DRNI (SEQ ID NO: 16), HYFD (SEQ ID NO: 17), and YRFD (SEQ ID NO: 18). Each peptide in the composition has a greater binding affinity for the one or more host cell proteins than for the one or more target biomolecules.
The shaded red region indicates the purity+1 standard deviation in the titrated cell culture harvest feed.
Disclosed herein are methods for predicting affinity of a candidate molecule for a second molecule.
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. In case of conflict, the present document, including definitions, will control. Preferred methods and materials are described below, although methods and materials similar or equivalent to those described herein can be used in practice or testing of the present invention. All publications, patent applications, patents and other references mentioned herein are incorporated by reference in their entirety. The materials, methods, and examples disclosed herein are illustrative only and not intended to be limiting.
The terms “comprise(s),” “include(s),” “having,” “has,” “can,” “contain(s),” and variants thereof, as used herein, are intended to be open-ended transitional phrases, terms, or words that do not preclude the possibility of additional acts or structures. The singular forms “a,” “an” and “the” include plural references unless the context clearly dictates otherwise. The present disclosure also contemplates other embodiments “comprising,” “consisting of” and “consisting essentially of,” the embodiments or elements presented herein, whether explicitly set forth or not.
The modifier “about” used in connection with a quantity is inclusive of the stated value and has the meaning dictated by the context (for example, it includes at least the degree of error associated with the measurement of the particular quantity). The modifier “about” should also be considered as disclosing the range defined by the absolute values of the two endpoints. For example, the expression “from about 2 to about 4” also discloses the range “from 2 to 4.” The term “about” may refer to plus or minus 10% of the indicated number. For example, “about 10%” may indicate a range of 9% to 11%, and “about 1” may mean from 0.9-1.1. Other meanings of “about” may be apparent from the context, such as rounding off, so, for example “about 1” may also mean from 0.5 to 1.4.
For the recitation of numeric ranges herein, each intervening number there between with the same degree of precision is explicitly contemplated. For example, for the range of 6-9, the numbers 7 and 8 are contemplated in addition to 6 and 9, and for the range 6.0-7.0, the number 6.0, 6.1, 6.2, 6.3, 6.4, 6.5, 6.6, 6.7, 6.8, 6.9, and 7.0 are explicitly contemplated.
a. Compositions
Disclosed herein are compositions for use in a method of removing one or more host cell proteins from a mixture comprising the one or more host cell proteins and one or more target biomolecules. The mixture may be any suitable mixture containing the one or more host cell proteins and the one or more target biomolecules. For example, the mixture may be cell culture fluid. For example, the mixture may be recombinant cell culture fluid. In some embodiments, the cell culture fluid may be Chinese hamster ovary (CHO) cell culture fluid. Other suitable cell culture fluids may be used in accordance with the described compositions and methods.
The composition comprises one or more peptides. Each peptide in the composition may bind with a greater affinity to the one or more host cell proteins than to the one or more target biomolecules.
The one or more target biomolecules may be any suitable target biomolecule. For example, the target biomolecule may be a protein, an oligonucleotide, a polynucleotide, a virus or a viral capsid, a cell or a cell organelle, or a small molecule. The protein may be an antibody, an antibody fragment, an antibody-drug conjugate, a drug-antibody fragment conjugate, a Fc-fusion protein, a hormone, an anticoagulant, a blood coagulation factor, a growth factor, a morphogenic protein, a therapeutic enzyme, an engineered protein scaffold, an interferon, an interleukin, or a cytokine
The one or more host cell proteins can be any host cell protein which one would want to remove from a mixture and is independently selected from the proteome of the host cell expressing the one or more target biomolecules. Examples of host cell proteins include, but are not limited to, acidic ribosomal proteins, biglycan, cathepsins, clusterin, heat shock proteins, nidogen, peptidyl-prolyl cis-trans isomerase, protein disulfide isomerase, SPARC, thrombospondin-1, vimentin, histones, endoplasmic reticulum chaperone BiP, legumain, serine protease HTRA1, and putative phospholipase B-like protein.
The one or more peptides each independently comprise a sequence selected from the group consisting of GSRYRY (SEQ ID NO: 1), RYYYAI (SEQ ID NO: 2), AAHIYY (SEQ ID NO: 3), IYRIGR (SEQ ID NO: 4), HSKIYK (SEQ ID NO: 5), ADRYGH (SEQ ID NO: 6), DRIYYY (SEQ ID NO: 7), DKQRII (SEQ ID NO: 8), RYYDYG (SEQ ID NO: 9), YRIDRY (SEQ ID NO: 10), HYAI (SEQ ID NO: 11), FRYY (SEQ ID NO: 12), HRRY (SEQ ID NO: 13), RYFF (SEQ ID NO: 14), DKSI (SEQ ID NO: 15), DRNI (SEQ ID NO: 16), HYFD (SEQ ID NO: 17), and YRFD (SEQ ID NO: 18).
One or more of the peptides may further comprise a linker on the C-terminus of the peptide. The C-terminus linker comprise a linker according to the following structure: Glyn or a [Gly-Ser-Gly]m, wherein 6≥n≥1 and 3≥m≥1. The C-terminus linker can be any suitable linker including, but not limited to GSG and GGG.
In some embodiments, each of the one or more peptides comprises a hexameric, hydrophobic/positively charged peptide (6HP) which comprises ˜25%-35% positively-charged residues (R, K, H) and 65-75% hydrophobic (I, A, F, Y) residues. Examples of these peptides include peptides independently comprising a sequence selected from the group consisting of
In another embodiment, each of the one or more peptides comprises a hexameric, multipolar peptide (6MP), which comprises one positive (R, K, H) and one negative residue (D); and (iii) hydrogen-bonding and hydrophobic peptides, which feature hydrogen bonding (Q, S, Y) and hydrophobic (I, A, F, Y) residues. Examples of these peptides include peptides independently comprising a sequence selected from the group consisting of ADRYGH (SEQ ID NO: 6), DRIYYY (SEQ ID NO: 7), DKQRII (SEQ ID NO: 8), RYYDYG (SEQ ID NO: 9), YRIDRY (SEQ ID NO: 10), ADRYGHGSG (SEQ ID NO: 24), DRIYYYGSG (SEQ ID NO: 25), DKQRIIGSG (SEQ ID NO: 26), RYYDYGGSG (SEQ ID NO: 27), and YRIDRYGSG (SEQ ID NO: 28).
In another embodiment, each of the one or more peptides comprises a tetrameric, hydrophobic/positively charged peptide (4HP) which comprises ˜25%-35% positively-charged residues (R, K, H) and 65-75% hydrophobic (I, A, F, Y) residues. Examples of these peptides include peptides independently comprising a sequence selected from the group consisting of
In another embodiment, each of the one or more peptides comprises a tetrameric, multipolar peptide (4MP), which comprise one positive (R, K, H) and one negative residue (D); and (iii) hydrogen-bonding and hydrophobic peptides, which feature hydrogen bonding (Q, S, Y) and hydrophobic (I, A, F, Y) residues. Examples of these peptides include peptides independently comprising a sequence selected from the group consisting of DKSI (SEQ ID NO: 15), DRNI (SEQ ID NO: 16), HYFD (SEQ ID NO: 17), YRFD (SEQ ID NO: 18), DKSIGSG (SEQ ID NO: 33), DRNIGSG (SEQ ID NO: 34), HYFDGSG (SEQ ID NO: 35), and YRFDGSG (SEQ ID NO: 36).
Some embodiments include compositions comprising one or more peptides from each of the different groups of tetrameric and hexameric and hydrophobic or multipolar peptides (4HP), (4MP), (6HP), (6MP). These peptides may be combined in the composition in any number or in any of the possible combinations from each of the groups. In one, non-limiting, embodiment, the composition comprises peptides from the 6HP and 4MP groups wherein each peptide independently comprises a sequence selected from the group consisting of GSRYRY (SEQ ID NO: 11), RYYYAI (SEQ ID NO: 2), AAHIYY (SEQ ID NO: 3), IYRIGR (SEQ ID NO: 4), HSKIYK (SEQ ID NO: 5), DKSI (SEQ ID NO: 15), DRNI (SEQ ID NO: 16), HYFD (SEQ ID NO: 17), YRFD (SEQ ID NO: 18), GSRYRYGSG (SEQ ID NO: 19), RYYYAIGSG (SEQ ID NO: 20), AAHIYYGSG (SEQ ID NO: 21), IYRIGRGSG (SEQ ID NO: 22), HSKIYKGSG (SEQ ID NO: 23), DKSIGSG (SEQ ID NO: 33), DRNIGSG (SEQ ID NO: 34), HYFDGSG (SEQ ID NO: 35), and YRFDGSG (SEQ ID NO: 36).
b. Adsorbents
Further described herein are adsorbents comprising a composition as described above, where each peptides of the composition is conjugated to a support. Supports may comprise, but are not limited to, particles, beads, plastic surfaces, resins, fibers, and/or membranes. In some embodiments, supports may include microparticles and/or nanoparticles. Each support may be made out of any suitable material including, but not limited to, synthetic or natural polymers, metals, and metal oxides. Some supports may be magnetic, such as a magnetic bead, microparticle and/or nanoparticle. Suitable synthetic polymers include, but are not limited to, polymethacrylate, polyethersulfone, and polyethyleneglycole. Suitable natural polymers include, but are not limited to, cellulose, agarose, and chitosan. Suitable metal oxides include, but are not limited to, iron oxide, silica, titania, and zirconia. Further described herein are adsorbents comprising a composition as described above conjugated to a support.
In some embodiments, the adsorbent comprises a single type of support made from a single type of support material, where all of the peptides in the composition are conjugated to supports formed of the single type of support material. In these embodiments, the composition may comprise one or more different types of peptides, each conjugated to the single type of support made from the single type of support material.
In other embodiments, the adsorbent comprises a plurality of types of support. Each type of support may be made of the same type of support material or different types of support materials. In these embodiments, the composition may comprise one or more different types of peptides, each conjugated to a different type of support.
c. Methods
The methods of the invention demonstrate improved removal of host cell proteins from a mixture compared to other methods used in the art.
Further described herein are methods for removing one or more host cell proteins from a mixture comprising the one or more host cell proteins and one or more target biomolecules. The methods comprise contacting the mixture with a composition or adsorbent described herein. In one embodiment, the contacting between the composition or adsorbent and the mixture results in the binding of the one or more host cell proteins to the composition or adsorbent. In this embodiment, the one or more host cell proteins has a higher binding affinity for the composition, as compared to the one or more target biomolecules. This results in the preferred binding of the composition to the one or more host cell proteins as compared to the one or more target molecules.
The methods of the inventions can further comprise washing the composition or adsorbent to remove one or more unbound target biomolecules into a supernatant or mobile phase; and then collecting the supernatant or mobile phase containing the one or more unbound target biomolecules. In an embodiment, the washing step can also occur after the contacting step and after the collection of the supernatant or mobile phase.
According to the methods of the invention, the method can be performed under any binding conditions suitable for use with the composition or adsorbent, including both static binding conditions and dynamic binding conditions. In some embodiments the unbound target biomolecules are collected into a supernatant when the methods are performed under static binding conditions. In some embodiments the unbound target biomolecules are collected into a mobile phase when the methods are performed under dynamic binding conditions. The methods of the invention can optionally include flow-through chromatography and weak partition chromatography.
The preferred binding affinity of the compositions and/or adsorbent for the host cell proteins, as compared to the one or more target molecules, can be altered by changes in the following: properties and concentration of the one or more target proteins; the properties and concentration of the host cell proteins; the composition, concentration, and pH of the mixture; and/or the loading conditions and residence time of the contacting and washing steps. Any of these variables can be changed to variables which are suitable according to the methods of the invention and result in increased or decreased binding affinity as required for the invention.
According to the methods of the invention, the contacting step can comprises a high ionic strength binding buffer or low ionic strength binding buffer. A low ionic strength binding buffer comprises a buffer of between 1-50 mM NaCl. In one embodiment the low ionic strength binding buffer comprises 20 mM NaCl. A high ionic strength binding buffer comprises a buffer of between 100-500 mM NaCl. In one embodiment the low ionic strength binding buffer comprises 150 mM NaCl.
According to the methods of the invention, the contacting step can comprise a low pH buffer of between pH 5-6.7.
According to the methods of the invention, the contacting step can comprise a neutral pH buffer of between pH 6.8-7.4.
According to the methods of the invention, the contacting step can comprise a high pH buffer of between pH 7.5-9.
In certain embodiments of the invention the contacting step comprise a neutral pH and low ionic strength binding buffer, wherein the buffer comprises 20 mM NaCl and has a pH of pH 7. or wherein the contacting step comprise a low pH and high ionic strength binding buffer, wherein the buffer comprises 150 mM NaCl and has a pH of pH 6. In this embodiment, each peptide can independently comprise a sequence selected from the group consisting of
The accompanying Examples are offered as illustrative as a partial scope and particular embodiments of the disclosure and are not meant to be limiting of the scope of the disclosure.
Targeted capture of hard-to-remove HR-HCPs is a promising strategy to improve product safety and efficacy. To achieve this goal, the disclosure describes the development of an ensemble of ligands capable of specific capture of HCPs in flow-through mode to be utilized as next-generation polishing media in mAb manufacturing (
Materials: For synthesis and deprotection, the ChemMatrix HMBA resin used for library synthesis was obtained from PCAS BioMatrix (Saint-Jean-sur-Richelieu, Canada). Toyopearl AF-Amino-650M resin for secondary screening synthesis, triisopropylsilane (TIPS), and 1,2-ethanedithiol (EDT) were obtained from MilliporeSigma (St. Louis, Mo., USA). N′,N′-dimethylformamide (DMF), dichloromethane (DCM), methanol, and N-methyl-2-pyrrolidone (NMP) were obtained from Fisher Chemical (Hampton, N.H., USA). Fluorenylmethoxycarbonyl-(Fmoc-) protected amino acids Fmoc-Gly-OH, Fmoc-Ser(But)-OH, Fmoc-Ile-OH, Fmoc-Ala-OH, Fmoc-Phe-OH, Fmoc-Tyr(But)-OH, Fmoc-Asp(OtBu)-OH, Fmoc-His(Trt)-OH, Fmoc-Arg(Pbf)-OH, Fmoc-Lys(Boc)-OH, Fmoc-Asn(Trt)-OH, and Fmoc-Glu(OtBu)-OH in addition to 7-Azabenzotriazol-1-yloxy)tripyrrolidino-phosphonium hexafluorophosphate (HATU), diisopropylethylamine (DIPEA), piperidine, and trifluoroacetic acid (TFA) were obtained from Chem-Impex International (Wood Dale, Ill., USA). For peptide sequencing, citric acid, acetonitrile, and formic acid were obtained from Fisher Chemical (St. Louis, Mo., USA), ReproSil-Pur 120 C18-AQ, 3 μm resin was obtained from Dr. Maisch GmbH (Ammerbuch-Entringen, Germany), and 25 cm×100 μm PicoTip or IntegraFrit emmiter column was obtained from New Objective (Woburn, Mass., USA).
The CHO-S cell line, CD CHO AGT™ medium, CD CHO Feed A, glutamine, Pluronic F68, and Anti-Clumping Agent used to generate HCP-containing harvest for fluorescence tagging were manufactured by Life Technologies (Carlsbad, Calif., USA). Antifoam C, sodium phosphate (monobasic), and Tween 20 were obtained from MilliporeSigma (St. Louis, Mo., USA). Alexa Fluor 488, 594, and 546 NHS-Activated Esters was obtained from ThermoFisher, and sodium chloride, sodium phosphate (dibasic), sodium hydroxide, and hydrochloric acid, bis-tris, and tris were obtained from Fisher Chemical (Hampton, N.H., USA). Macrosep Advance 3 kDa MWCO Centrifugal Devices were supplied by Pall Corporation (Ann Arbor, Mich., USA), and Amicon Ultra-0.5 ml 3 kDa MWCO filters were made by EMD Millipore (St. Louis, Mo., USA). Lyophilized polyclonal human IgG was obtained from Athens Research (Athens, Ga., USA). CloneMatrix for ClonePix 2 screening was generously provided by Molecular Devices (Sunnyvale, Calif., USA). The model mAb production CHO-K1 cell culture harvest used for secondary screening was donated by a local biomanufacturing company. Capto Q and Capto Adhere chromatography resins were generously provided by GE Life Sciences (Marlborough, Mass., USA). For protein quantification, Pierce Coomassie Plus (Bradford) Assay Kits and Easy-Titer human IgG (H+L) Assay kits were obtained from Thermo Fisher (Rockford, Ill., USA). CHO HCP ELISA, 3G kits were obtained from Cygnus Technologies (Southport, N.C., USA).
Solid-Phase Peptide Synthesis and Deprotection: Solid-phase peptide synthesis (SPPS) was used for generation of both the U-CLiP libraries and identified ligands screened for this work. One-bead-one-peptide (OBOP) libraries for on-bead fluorescence screening were synthesized on ChemMatrix HMBA resin (loading=0.6 mmol amine/g resin) for the U-CLiP libraries, and lead ligand candidates for chromatographic screening were synthesized on Toyopearl Amino-650M resin (loading=0.6 mmol amine/g resin). Synthesis for all resins performed on a Syro II automated parallel peptide synthesizer (Biotage). 100 mg aliquots of resins were swelled for 20 min in DMF at 40° C. with intermediate vortexing. Couplings were performed at a 3- to 5-fold molar excess of Fmoc-protected amino acids and HATU and a 6-fold molar excess of DIPEA solubilized in NMP relative to reactive sites on the resin. The coupling reaction was performed at 45° C. for 20 minutes with agitation by intermediate vortexing. Each coupling reaction was performed 3 to 4 times per cycle prior to Fmoc deprotection to maximize reaction completion. For deprotection, resins were first washed four times with DMF, then incubated in 20% piperidine for 20 minutes at room temperature with agitation by intermediate vortexing, followed by an additional wash step as described above. All sequences were synthesized with a C-terminal glycine-serine-glycine (GSG) tail to act as a non-reactive spacer between the peptide sequence and the base matrix. Combinatorial tetrameric (X1-X2-X3-X4-G-S-G) and hexameric (X1-X2-X3-X4-X5-X6-G-S-G) U-CLiP libraries were synthesized as one-bead-one-peptide (OBOP) libraries using the split-couple-recombine method26. For the tetrameric library, combinatorial positions were composed of equal ratios of isoleucine (I), alanine (A), glycine (G), phenylalanine (F), tyrosine (Y), aspartate (D), histidine (H), arginine (R), lysine (K), serine (S), and asparagine (N). The residues selected for the hexameric library were slightly modified by removal of F and N, and inclusion of glutamine (Q) for ease of synthesis and sequencing. Side-chain deprotection for both combinatorial libraries and single-ligand resins was performed by washing resins five times with ˜10 mL DMF, then washing the resins with ˜10 mL DCM then drying the resin with compressed nitrogen until the resin dried to a fine powder (3-5 times). A cocktail of 94% TFA, 1% EDT, 3% TIPS, and 2% deionized water was then incubated with the resin (6 ml deprotection cocktail per 100 mg resin) on a rotator at room temperature for 2 hours. Resins were washed three to five times first with DMF then 20% methanol and stored in 20% methanol at 2-8° C.
CHO-S Culture and Harvest for Host Cell Protein Production: Chinese hamster ovary (CHO) cell lines were selected as the model system to obtain typical HCP profiles found biotherapeutics processes. CHO-S cell culture harvest was donated by the Biomanufacturing Training and Education Center (BTEC) at North Carolina State University and was cultured according to their standard procedure for expansion and production of the CHO-S wild-type (WT) cell line. Briefly, the CHO cell culture bulk fluid (CCBF) was from a null CHO-S cell line grown in CD CHO AGT™ medium with 4 mM glutamine and 1 g/L pluronic F68. The cultures were fed 5% daily with CD CHO Feed A from days 3-10. The cultures are also supplemented with 0.1% Anti-Clumping Agent to prevent cell aggregation. Antifoam C was added at 10 ppm to prevent foaming in the bioreactor. CD CHO AGT™ medium contains no proteins or peptide components of animal, plant, or synthetic origin, as well as no undefined lysates or hydrolysates. The cell culture process was operated at a set pH of 7.0±0.30, 37.0° C., and 50.0% dissolved oxygen concentration. Post-production, the CHO-S harvest was clarified via centrifugation at 8,000×g for 30 min. The supernatant was then 0.2 μm filtered over a PES membrane using VWR Full Assembly Bottle-Top.
Fluorescent Labeling of IgG and CHO-S HCPs: HCPs and IgG were fluorescently label with Alexa Fluor NHS esters as guided by the manufacturer's recommendations. Briefly, wild-type CHO-S clarified harvest was concentrated to 2.3 g protein/l (˜6×) and diafiltered into 50 mM sodium phosphate, 20 mM sodium chloride, pH 8.3 using Macrosep Advance 3 kDa MWCO Centrifugal Devices. Lyophilized polyclonal human IgG (Athens Research) was dissolved in 50 mM sodium phosphate, 20 mM NaCl, pH 8.3 at a concentration of 5 g/l. 1 mg Alexa Fluor 596 NHS Ester (AF596) or Alexa Fluor 546 NHS Ester (AF546) for the HCP solution (based on the instrument to be used for fluorescence screening) and 1 mg Alexa Fluor 488 NHS Ester (AF488) for the IgG solution were each dissolved in 100 μl extra dry DMF, which was immediately combined with 1 ml of the diafiltered harvest (HCP-AF596 or HCP-AF546) or IgG (IgG-AF488) and incubated at room temperature on a rotator for 1 hour. After incubation, the samples were diafiltered into 50 mM sodium phosphate, 150 mM sodium chloride, pH 7.4 using Amicon Ultra-0.5 ml 3 kDa MWCO filters to remove unreacted Alexa Fluor dye.
Manual and High-Throughput Fluorescence Screening of Solid-Phase Peptide Libraries against IgG and CHO-S HCPs: The hexameric or tetrameric deprotected libraries were washed three times in 50 mM sodium phosphate, 150 mM sodium chloride, pH 7.4 (PBS) at 5× the settled resin volume to equilibrate. HCP-AF596 or HCP-AF546 and IgG-AF488 were diluted in 50 mM sodium phosphate, 150 mM sodium chloride, 0.2% Tween, pH 7.4 for a final concentration of ˜1.3 mg/ml IgG-AF488, ˜0.58 mg/ml HCP-AF546 or HCP-AF596, 50 mM sodium phosphate, 150 mM sodium chloride, 0.1% Tween 20 and mixed with the washed, equilibrated libraries and incubated at 2-8° C. overnight. After incubation, the excess protein solution was removed and the resin beads were washed with 50 mM sodium phosphate, 150 mM sodium chloride, 0.1% Tween 20, pH 7.4 (PBS-T). For manual fluorescence screening, the resin was aliquoted 1 bead per well in a 96-well plate in 40 μl PBS-T, then imaged by fluorescence microscopy. Lead candidate beads were selected based on highest observed intensity on the mCherry after thresholding based on GFP fluorescence.
To increase throughput, a ClonePix 2 colony picker was used for fluorescent imaging and higher throughput sorting of HCP positive and IgG negative beads in collaboration with Molecular Devices in Sunnyvale, Calif. The colony picker was identified as a possible option to increase throughput due to (1) its ability to quickly image and quantify intensity of large quantities of beads, and (2) the size range of the ChemMatrix beads, which are similar to colonies traditionally picked using the ClonePix instrument. After library incubation with fluorescently tagged proteins and washed as described above, they were suspended in a semi-solid matrix to accommodate imaging and picking. The semi-solid matrix was prepared from 2 parts Molecular Devices CloneMatrix and 3 parts 83.3 mM sodium phosphate, 250 mM NaCl, 0.17% Tween 20 to generate a matrix with buffer conditions similar to the protein binding condition used. Approximately 5 to 10 μL settled volume of incubated library was gently incorporated into the matrix solution, then evenly aliquoted across a 6-well plate to obtain a target bead density of ˜100-200 beads per well. The plates were then incubated at 37° C. for 2-18 hours to cure the matrix. Plates were imaged using the ClonePix FITC (800 ms exposure, 128 LED intensity) and Rhod (500 ms, 128 LED intensity) laser lines to monitor the presence of Alexa Fluor 488 and Alexa Fluor 546, respectively. Due to slight autofluorescence of the ChemMatrix beads under the FITC filter, bead location (i.e. ClonePix 2 run “Prime Configuration”) was assigned based on fluorescence intensity from the FITC filter. Beads were picked for further processing based on the following characteristics using the ClonePix 2: FITC interior mean intensity<2500, Rhod interior mean intensity>100, 0.05-0.25 mm radius. Picking was performed in suspension mode, with 20 μL aspiration volume to pick up the bead, and a 60 μL expel volume, where excess volume above the aspirated liquid was water.
Lead Peptide Sequencing by LC/MS/MS: Beads selected based on fluorescence were sequenced using an LC/MS/MS approach to determine lead peptide candidates for HCP-binding. Cleavage was performed as described by Kish et al24. Briefly, beads that were positive for HCP fluorescence and negative for IgG fluorescence were first treated with 20 μL 0.2 M acetate, pH 3.7 for 1 hour to elute bound protein. Beads were then washed three times with deionized water, then incubated with 10 μL 38 mM sodium hydroxide, 10% v/v acetonitrile to cleave the peptide from the resin. The cleavage solution was then neutralized with 100 mM citrate buffer, 10% v/v acetonitrile, then filtered through a fritted pipette tip to remove particulate before drying the resulting solute by speed-vacuum. The powder was then resuspended in 0.1% formic acid for injection onto LC/MS/MS.
A Waters Q-ToF Premier equipped with a nanoAcquity UPLC system with a nanoflow ESI source was used for manually screened, tetrameric candidates, while a Thermo Orbitrap Elite with a Thermo EASY-nLC 1000 was used for hexameric peptide sequences from ClonePix2 screening. Chromatographic separation of the peptide samples was performed with a with a 25 cm×100 μm PicoTip or IntegraFrit emmiter column packed with ReproSil-Pur 120 C18-AQ, 3 μm resin. Samples were loaded as 10-15 μL injections and separated by a 30 min linear gradient at 300 nL/min of mobile phase A (0.1% Formic Acid) and mobile phase B (0.1% Formic Acid in acetonitrile) from 5-40% mobile phase B.
For samples sequenced by Orbitrap Elite, MS/MS sequencing was operated as follows: positive ion mode, acquisition—full scan (m/z 350-1250), 60,000 resolution, MS/MS by top 5 data dependent acquisition mode with two fragmentation events at 27 and 35 normalized collision energy (NCE) higher-energy collisional dissociation (HCD) acquisition for each interrogated precursor. Raw LC-MS data was processed using Proteome Discoverer 1.4.1.14. Searching was performed using MASCOT with a 50 ppm precursor mass tolerance and 50 ppm fragment tolerance against a FASTA formatted database of all possible peptide species in the combinatorial library. Specified modifications included dynamic modification of each amino acid residue that included a side-chain protecting group during synthesis to account for incomplete side-chain deprotection of the library.
For samples sequenced by Waters Q-ToF Premier, MS/MS sequencing was operated as follows: positive ion mode, acquisition—full scan (m/z 400-1990), MS/MS by top 8 acquisition with data dependent acquisition disabled. The default collision energy setting for the instrument based on charge state recognition was used scan collision energy based on fragmentation. Raw LC-MS data was processed using ProteinLynx Global Server 2.4. Searching was performed using MASCOT with a 50 ppm precursor mass tolerance and 50 ppm fragment tolerance against a FASTA formatted database of all possible peptide species in the combinatorial library. In cases where more than one peptide match was found for a particular bead, peptides were assigned based on the lowest expect value. Cases where this occurred generally consisted of multiple peptide identified with identical composition, but different order of amino acid residues, which is likely a result of the difficulty in distinguishing flipped combinatorial positions in a degenerate library, particularly in cases where there is low likelihood of fragmentation at particular positions.
Static Binding of HCP to Chromatographic Resins: For secondary screening, a mAb production clarified cell culture harvest derived from a CHO-K1 wild-type cell line was obtained for use as feed material. Clarified cell culture harvest was concentrated by a factor of ˜4× (˜1.2 mg/ml host cell protein) to model the expected HCP profile after initial concentration by single-pass tangential flow filtration (SPTFF) using Macrosep Advance 3 kDa MWCO Centrifugal Devices. Concentrated harvest was then diafiltered into the appropriate Bis-Tris or Tris buffer as per load condition. For pH 6 and 7 conditions, 10 mM Bis-Tris buffer solutions were used, and 10 mM Tris was used for pH 8 conditions, with “low” and “high” salt buffers composed of 20 mM NaCl and 150 mM NaCl, respectively. Lead candidate Toyopearl resins (6HP, 6MP, 4HP, 4MP) were tested alongside commercially available resins common in flow-through polishing steps for mammalian IgG production, Capto Q and Capto Adhere. Resins were aliquoted into 1 ml solid phase extraction (SPE) tubes at 25 μL settled resin volume and washed with 3×500 μL of the appropriate load buffer. Resins were then incubated with the diafiltered CHO-S harvest for 1 hour on a rotator at HCP loads of ˜5 and 10 mg HCP/mL resin and the resulting supernatant was collected. The resins were then washed with 500 μL load buffer, and the wash and flow-through samples were pooled for analysis.
Quantification of Total Protein, Host Cell Protein, and IgG Removal: Total protein concentration for samples pre- and post-treatment were measured by Bradford assay using a Pierce Coomassie Plus (Bradford) Assay Kit (Thermo Fisher, Rockford, Ill.). IgG concentration for the monoclonal IgG was determined by Thermo Scientific Easy-Titer human IgG (H+L) Assay Kit. Relative CHO HCP abundance was monitored using a Cygnus CHO HCP ELISA kit, 3G. Absolute values for HCP concentration were not determined using this assay due to the use of a general reference standard that did not account for the specific cell line or buffer condition used. To approximate HCP concentration, a correction factor was used per buffer condition to scale the observed concentrations based on the known HCP content in the feed stream. Percent removal for HCP, IgG, and total protein was calculated as follows:
CHO-S Null Harvest Tabulated Host Cell Protein Identification and Relative Quantification: Species of CHO HCP are tabulated by abundance as calculated by intensity-based absolute quantification (iBAQ) as determined by proteomic identification and quantification of the null CHO-S clarified harvest material used for fluorescent screening of the solid phase combinatorial peptide library (Table 1). Concentrated, diafiltered CHO-S harvest and supernatant samples were prepared for proteomic analysis by filter-aided sample preparation (FASP) with a modified trypsin digest. For LC/MS/MS analysis, an EASY-nLC 1000 UPLC coupled to an Orbitrap Elite mass spectrometer (Thermo Scientific, San Jose, Calif.) was used. Chromatographic separation of the FASP digested samples was performed with a 25 cm×100 μm PicoTip column (New Objective, Woburn, Mass.) packed with ReproSil-Pur 120 C18-AQ, 3 μm resin (Dr. Maisch GmbH, Ammerbuch-Entringen, Germany). Samples were loaded as 15 μL injections and proteins were separated by a 120 min linear gradient at 300 nL/min of mobile phase A (0.1% formic acid in 2% acetonitrile) and mobile phase B (0.1% formic acid in acetonitrile) from 5-40% mobile phase B. The orbitrap was operated as follows: positive ion mode, acquisition—full scan (m/z 400-2000) with 60,000 resolving power, MS/MS acquisition using a top 5 data dependent acquisition implementing higher-energy collisional dissociation (HCD) with a normalized collision energy (NCE) setting of 35%. Dynamic exclusion was utilized to maximize depth of proteome coverage by minimizing re-interrogation of previously sampled precursor ions. Real-time lock mass correction using the polydimethylcyclosiloxane ion at m/z 445.120025 was utilized to minimize precursor and product ion mass measurement errors. Raw LC/MS/MS data were processed using Proteome Discoverer 1.4 (Thermo Fisher, San Jose, Calif.). Searching was performed with a 10 ppm precursor mass tolerance and 0.01 Da fragment tolerance with the Cricetus griseus subset of the UniProtKB/Swiss-Prot database with added sequence data for bovine serum albumin (acquisition ID P02769). The database search settings were specific for trypsin digestion with a maximum of 1 missed cleavage. Specified modifications included dynamic Met oxidation and static Cys carbamidomethylation. Identifications were filtered to a strict protein false discovery rate (FDR) of 1% and relaxed FDR of 5% using the Percolator node in Proteome Discoverer. Based on the sequence of each identified protein, the theoretical isoelectric point (pI) and grand average of hydropathy (GRAVY) were calculated as a model for empirical isoelectric point and hydrophobicity respectively, in addition to calculation of molecular weight (MW). GRAVY is a metric for hydrophobicity determined as the sum of the contributions of each amino acid in the protein sequence based on the water-vapor transfer free energies and interior-exterior distribution of amino acid side chains. A negative GRAVY value indicates hydrophilic character whereas a positive value indicates hydrophobicity. GRAVY values were calculated using the GRAVY Calculator developed by Stephan Fuchs at University of Greifswald. Theoretical pI and MW were calculated using the ExPASy Bioinformatics Resource Portal Compute pI/Mw tool.
mAb harvests, to favor the selection of ligands with high HCP binding activity. A volume of ˜5 μL of settled ChemMatrix library resin beads was combined with 10 μL fluorescent protein and incubated overnight at 2-8° C. to ensure saturation of the resin beads. An aliquot of 288 library beads were sampled from the tetrameric X1X2X3X4GSG library and individually plated into 96-well plates. After imaging each bead by fluorescence microscopy, the distribution of the maximum fluorescent intensity, or most intense pixel, for emission from Alexa Fluor 488 (IgG) compared to Alexa Fluor 594 (HCP) was assessed, as shown in
Beads were selected by applying the following criteria: (i) IgG maximum fluorescence<2,500, based on observed the fluorescent intensity range from negative control beads; (ii) HCP maximum fluorescence Library Design and Synthesis: The OBOP peptide libraries used for this work were synthesized using the split-couple-recombine method to discover synthetic ligands that bind target proteins. Libraries were synthesized on ChemMatrix resin, which affords high peptide purity and can be used to probe protein binding. Given that the majority of HCPs present in the CHO harvest material are hydrophilic and negatively charged at physiological conditions, the amino acid composition was limited to 12 out of the 20 natural amino acids for library construction, namely histidine, arginine, and lysine (positively charged); isoleucine, alanine, and glycine (aliphatic); phenylalanine and/or tyrosine (aromatic), aspartate (negatively charged), serine, and asparagine or glutamine (polar). Notably, narrowing the pool of amino acids reduces library size and screening time, and aids sequencing. Two libraries were constructed, namely a tetrameric X1X2X3X4GSG and a hexameric X1X2X3X4X5X6GSG, wherein Xi represent a combinatorial position that can be occupied by any of the chosen amino acids, and GSG is a Gly-Ser-Gly C-terminal spacer. Hexamers are effective small synthetic ligands for pseudo-affinity and low concentration applications. In addition, shorter tetrapeptides were utilized to determine whether comparable capacity and specificity could be obtained at a lower cost-of-goods. The GSG spacer included in the library sequence was used as an inert spacer arm to promote the display of the combinatorial segment, and was used as a tracking sequence in LC/MS/MS peptide sequencing due to frequent occurrence of both the -GSG and -SG y-ion fragments observed. HMBA ChemMatrix resin was selected for this work, where the hydroxymethylbenzoic acid (HMBA) linker on this resin allows for on-resin deprotection of the side chain functional groups on the amino acid residues prior to library screening; the linker is also alkaline-labile, and enables post-screening cleavage of the peptides from the selected ChemMatrix beads to be finally sequenced by LC/MS/MS.
Manual tetrameric library screening and detection of CHO HCP specificity by fluorescence detection: During the initial screening of the OBOP combinatorial libraries, it was sought to demonstrate the value of simultaneous positive/negative screening with fluorescent labels for identifying HCP-selective peptide binders. Ligand identification by binding a fluorescently labelled target is beneficial for its potential for high-throughput sorting and its compatibility with simultaneous positive and negative screening. The HCP targets have a very broad range of molecular weights. Alexa Fluor fluorescent dyes were chosen owing to their high fluorescence and photo-stability. Alexa Fluor 488 was used for IgG labelling and AlexaFluor 594 or 546 was used for HCP labelling to ensure minimal overlap of emission and compatibility with instrumentation. The labelled proteins were combined in a ˜1:3 HCP:IgG ratio, which is higher than the protein makeup in typical >10,000, to include the upper 50% of beads by HCP max intensity (one-sided upper tolerance interval˜13,500, α=0.95). Radial fluorescent intensity for each wavelength was also tracked to establish typical patterning observed for the beads selected, to establish manual verification of the selected beads to ensure the maximum fluorescence signal was not a result of an image artifact or bead defect. This resulted in ˜20% of the bead population selected for sequencing.
ClonePix 2 Hexameric Library Sorting and Detection of CHO HCP Specificity by Fluorescence Detection: The bead sorting criteria defined through manual sorting were implemented to automate the screening of ˜7,000 beads randomly sampled from the X1X2X3X4X5X6GSG library using a ClonePix 2 machine (Molecular Devices, Sunnyvale, Calif.). For the ClonePix 2 system, bead selection was based on the interior mean intensity parameter developed for the ClonePix system, which is approximately equivalent to average fluorescent intensity within the bounds of the beads shown in
Sequencing of HCP-Binding Ligand Candidates: The selected beads were processed for peptide sequencing. First, the isolated beads were copiously rinsed with 0.2 M acetate buffer, pH 3.7 to remove all bound proteins. Particular care was taken with the beads selected with the ClonePix 2 device to remove the CloneMatrix utilized to immobilize the beads for imaging and picking. The beads were then individually treated with 38 mM sodium hydroxide, 10% v/v acetonitrile to cleave the ester bond between the GSG spacer and the HMBA linker; to prevent alkaline degradation of the peptide, the exposure to the alkaline solution was limited to 10 min, after which the cleavage solutions was neutralized with an equal volume of 100 mM citrate buffer, 10% v/v acetonitrile. The cleaved peptides were then reconstituted in aqueous 0.1% formic acid and sequenced by liquid chromatography electrospray ionization tandem mass spectrometry (LC-ESI-MS/MS). The peptide sequences were obtained by searching the acquired MS data against the corresponding tetramer and hexamer peptide FASTA databases using MASCOT (Matrix Science).
The resulting sequences, listed in Table 2, were grouped in three classes based on consensus in amino acid composition, namely (i) hydrophobic/positively charged peptides (HP), which comprise ˜25%-35% positively-charged residues (R, K, H) and 65-75% hydrophobic (I, A, F, Y) residues; (ii) multipolar peptides (MP), which comprise one positive (R, K, H) and one negative residue (D); and (iii) hydrogen-bonding and hydrophobic peptides, which feature hydrogen bonding (Q, S, Y) and hydrophobic (I, A, F, Y) residues. Identification and quantification of CHO HCPs are shown in Table 1. The majority of the HCPs have sequence-based isoelectric points<7, and are likely negatively charged under physiological conditions. Thus, the consistent identification of peptides featuring positive amino acids is consistent with capture of these species via long-range ionic interactions.
The sequences specified here were sequenced by comparison of LC/MS/MS spectra to a FASTA sequence library of all possible peptide sequences in the combinatorial library from the combinatorial library beads that were identified as HCP-positive and IgG-negative solid phase fluorescent screening studies.
The distribution of the amino acids by combinatorial position, shown in
Secondary Screening of HCP-Binding Ligand Groups by Static Binding Evaluation: An ensemble of 18 peptides, selected from the groups listed in Table 1, were individually synthesized on Toyopearl Amino-650M resin and mixed into a single heterogeneous adsorbent as follows: (i) 6HP, including sequences GSRYRYGSG (SEQ ID NO: 19), RYYYAIGSG (SEQ ID NO: 20), AAHIYYGSG (SEQ ID NO: 21), IYRIGRGSG (SEQ ID NO: 22), HSKIYKGSG (SEQ ID NO: 23); (ii) 6MP, including sequences ADRYGHGSG (SEQ ID NO: 24), DRIYYYGSG (SEQ ID NO: 25), DKQRIIGSG (SEQ ID NO: 26), RYYDYGGSG (SEQ ID NO: 27), YRIDRYGSG (SEQ ID NO: 28); (iii) 4HP, including HYAIGSG (SEQ ID NO: 29), FRYYGSG (SEQ ID NO: 30), HRRYGSG (SEQ ID NO: 31), RYFFGSG (SEQ ID NO: 32); and (iv) 4MP, including DKSIGSG (SEQ ID NO: 33), DRNIGSG (SEQ ID NO: 34), HYFDGSG (SEQ ID NO: 35), and YRFDGSG (SEQ ID NO: 36). The adsorbents were evaluated to verify binding capacity and selectivity via equilibrium binding studies at different values of pH (6, 7, and 8) and salt concentration (20 mM and 150 mM) of the binding buffer, using a representative IgG-producing CHO-K1 clarified cell culture harvest; commercial resins Capto Adhere (CA) and Capto Q (CQ) were utilized as controls. Percent protein removal for HCP by HCP ELISA, IgG by Easy-Titer assay, and total protein by Bradford assay are presented in
In evaluating protein capture across the four peptide-based adsorbents, consistently higher binding of total protein, host cell protein, and mAb at low salt conditions as compared to high salt conditions was observed, suggesting that, as with Capto Q and Capto Adhere, ionic interactions play a central role in the binding mechanism. The relevance of electrostatic interaction in peptide-HCP binding was anticipated, given that the majority of HCPs have theoretical isoelectric points well below neutral pH (pI<6˜46%, pI<7˜66%, pI<8˜71%, see Table 1 and
At the same time, the dependence of total protein (HCP+IgG) binding upon pH varies significantly between Capto Q and the peptide ligands, suggesting that binding on the peptide resins is more multimodal, and potentially sequence-based, in nature than for Capto Q. The differences in mAb binding, in fact, suggest a distinct binding selectivity of the peptides, under the conditions tested, compared to the Capto Adhere multimodal adsorbent. With both MP and HP resins, binding conditions were identified under which observed HCP removal was comparable to the values given by Capto Q and Capto Adhere resins, while percent of mAb loss was equal or lower than that of Capto Q. Moreover, Capto Adhere was found to remove substantially more mAb compared to all other resins, causing a loss of mAb product consistently >70% across all binding conditions. This indicates that the library screening by orthogonal fluorescence method directed peptide selection towards sequences that target HCPs with a degree of affinity higher than mixed-mode level. Interestingly, HCP capture was more robust for the tetrameric ligands as compared to the hexameric ligands in the higher pH regime (pH 7 and pH 8), where as much as 40% more HCP was captured by the tetrameric ligands than the corresponding hexameric peptides. This effect is arguably the result of higher binding selectivity displayed by peptide ligands with longer sequences, which narrows the interaction range to fewer HCP species.
As expected, reduced percent removal was observed with increased protein load across all tested adsorbents, which helped to identify the range in which HCP binding is observable under static binding conditions. As both load conditions were incubated for sufficient time to allow binding equilibrium, screening was conducted at a range of load conditions to ensure that the fraction of HCPs captured was measurable in the static binding supernatant. To recapitulate the specificity of the peptide ligands, the peptide adsorbents were ranked by HCP targeted binding ratio (TBR), herein defined as ratio of host cell protein removed and amount of mAb lost, wherein HCP TBR<1 indicates preferential binding to mAb, and HCP TBR>1 indicates preferential binding to CHO HCPs. The values of HCP TBR by resin and buffer condition are summarized for the low load condition (5 mg/ml) in
Multipolar peptides showed a superior specificity for HCPs, proving to be valuable alternatives to current mixed-mode ligands for mAb polishing. In particular, the tetrameric 4MP resin offered the highest level (4.868) of HCP TBR at 4.87 at pH 7, 20 mM NaCl, more than double compared to the value afforded by commercial Capto Q (2.226). This result was somewhat unexpected, given the lack of multipolar adsorbents used in the context of biopharmaceutical purification in the art. Without wishing to be bound to a particular theory, it is possible that the mechanism of binding for the multipolar ligands that is quite similar to the double ion pairing mechanisms proposed in enantio- and stereoisomer selective multipolar ligands, wherein strong ionic interaction with the positively charged amino acid on the ligand is paired with a weaker ionic interaction with the negatively charged residue in order for the protein target to remain bound. This mechanism could also be applicable to the hydrophobic/positive ligands, in addition to other commercial multimodal resins such as Capto Adhere, with the exception that the double-ion pairing interaction mechanism is replaced by other binding mechanisms (π-π bonding, Van der Waals interaction, hydrogen bonding, etc.). Should the proposed binding mechanisms proposed be confirmed, the combination of these ligands into a “polyclonal” ensemble would allow for capture of a more diverse set of HCPs than each set alone.
Using the same procedures as exemplified and described in Examples 1 and 2 but using a different method for the relative quantification of individual HCP, the role of various binding buffers was further evaluated.
Relative Quantification of Individual HCPs Using Method 2: Relative quantity of each protein across samples was calculated based on the spectral count (SpC) for each protein (Cooper et al., 2010) in individual samples multiplied by the sample volume. The spectral abundance factor (SAF) of individual proteins in the collected supernatant samples (combination of the unbound fraction from the static binding and the following wash) was calculated as shown in the equation below.
Calculated Spectral Abundance Factor, where: SAFi,j=spectral abundance factor for protein i in sample j (kDa−1), SpCi=spectral count of protein i in sample j, DFj=Dilution factor for sample j, Li=length of protein i (kDa).
The relative abundance of every HCP in the feed sample was calculated based on normalized spectral abundance factor (NSAF) (Neilson et al., 2013) for each identified protein as shown in the equation below.
A comparison of the relative quantities of individual HCPs in the supernatant vs. feed samples was conducted by Analysis of Variance (ANOVA) of the SAF for every protein in the corresponding samples using JMP Pro 14. For the analysis of bound HCPs, the SAF values were used to compare the residual amounts of every HCP in the supernatants obtained by static binding of their corresponding feed samples. “Bound HCPs” are herein defined as the proteins that (i) were identified in the majority of feed samples (i.e., had a sum of spectral count greater than 4 across all replicates, N=3) and (ii) were either not found in the supernatant samples or showed significantly lower spectral count (p<0.05 by ANOVA) compared to the feed sample. Venn diagrams of bound proteins across peptide-based and benchmark resins were constructed using the Venn Diagram add-in for JMP Pro 14. The non-normal distributions for isoelectric points of depleted proteins were compared by Kruskal-Wallis H test with a 90% confidence interval using JMP Pro 14.
Analysis of HCP Binding. The CHO HCP-targeting peptide ligands discovered in prior work by screening tetrameric (X1X2X3X4GSG) and hexameric (X1X2X3X4X5X6GSG) peptide libraries comprise multipolar (MP) and hydrophobic/positive (HP) peptides (Lavoie et al., 2019). MP ligands include sequences with one positively charged (Arg, His, Lys) and one negatively charged (Asp) amino acid residue, with the remaining combinatorial positions filled with aliphatic or aromatic residues. HP ligands include sequences containing one or two positively charged residue(s), with the remainder primarily aromatic residues. The initial characterization of these peptide-based adsorbents led to the identification of buffer conditions that maximize binding specificity for CHO HCPs over the IgG product (Example 2). To that end, the peptide-based resins were compared to commercial resins Capto Q, a strong anion exchange resin featuring a quaternary amine ligand, and Capto Adhere, a mixed-mode resin featuring a combination of strong anion exchange, hydrogen bonding, and hydrophobic functionalities. The binding studies were conducted in static binding mode using a set of different binding buffers (NaCl concentration of 20 or 150 mM; pH 6, 7, or 8). The salt concentration and pH of buffers were selected to evaluate the performance of the resins at “harvest-like” conditions (150 mM NaCl) and “conventional polishing” conditions (20 mM NaCl). The pH range was limited to 6-8 to prevent protein instability in the clarified harvest. The feed samples were prepared by diafiltration of the cell culture fluid against the different buffers, incubated for 1 hour with the equilibrated adsorbents, and the supernatants (unbound and wash fraction) were collected and pooled prior to analysis. The majority of the resins yielded the best selectivity at 20 mM NaCl, pH 7; based on global quantification of HCPs by ELISA, it was found that MP resins had equivalent or increased selectivity for HCPs compared to Capto Q and Capto Adhere (Lavoie et al., 2019). HP resins, while slightly less selective than Capto Q, still exhibited preferential binding to HCPs and were found to be superior to Capto Adhere under the near-neutral pH conditions tested. The peptide-based resins also proved more effective than commercial resins in HCP binding studies performed at “harvest-like” condition (150 mM NaCl), suggesting potential use as pre-Protein A HCP scrubbers. These conditions were not specifically optimized for flow-through operation of commercial resins; Capto Q is in fact normally operated at low salt conditions, whereas Capto Adhere is utilized at fairly low pH values to prevent binding of the mAb product. The scope of this work, however, is to directly compare peptide-based and commercial resins under equivalent buffer conditions to highlight the ability of peptide ligands to capture HCPs efficiently and selectively without requiring the level of process optimization.
In this study, the HCPs in the supernatant samples from the static binding experiments were identified and quantified via bottom-up, label-free proteomics, and the resulting values were used to evaluate differences in binding of the various HCP groups by the peptide-based resins in comparison with the benchmark commercial resins. In this work, a “bound HCP” was defined as a protein that (i) is detected in the feed stream by LC/MS/MS analysis and (ii) is either not detected in the supernatant (unbound+wash) or has a significantly lower SAF compared to the feed sample (p<0.05 by ANOVA).
Profile of Bound HCPs vs. pH of the Binding Buffer. The number of unique HCPs bound by the peptide-based and the commercial benchmark resins at different pH conditions are presented in
Turning to multipolar ligands, 4MP and 6MP resins showed rather conspicuous differences in HCP binding. The 6MP resin compared well with its HP counterparts in terms of robustness of HCP capture against different pH conditions, with overlaps of bound HCPs of 61.2% (180 of 294) and 51.9% (122 of 235) at 20 mM and 150 mM, respectively. The 4MP ligand, on the other hand, demonstrated poor tolerance to pH differences at both 20 mM and 150 mM NaCl, with overlaps of bound HCPs of 40.8% (111 of 272) and 22.0% (41 of 186), respectively. A unique feature of the 4MP resin was its inverse relationship between HCP binding and buffer pH. As the net charge of the proteins in solution is shifted towards negative values as the pH of the binding buffer increases, the presence of negatively charged amino acids in the 4MP peptide ligands explains the loss of HCP binding at higher pH.
A comparison of the distributions of pI values among the HCPs bound at different pH conditions was also performed using the Kruskal-Wallis H test to evaluate the shift in the charge profile of the HCPs in the supernatant vs. feed samples. The Kruskal-Wallis H test, as shown in the table in
Profile of Bound Proteins vs. Ionic Strength of the Binding Buffer. Overlap in bound HCPs as a function of ionic strength was additionally assessed to compare the tolerance of the different ligands to salt concentration. The comparison of HCP binding at 20 mM vs. 150 mM NaCl concentration is reported in
Profile of Bound Proteins by Peptide-based Resins vs. Commercial Resins. A comparison of the HCP species bound by the various resins at given binding conditions (pH and salt concentration) was then performed to identify proteins uniquely bound by a single or a set of resins. Our analysis focused on the optimal binding conditions identified in prior work (Lavoie et al., 2019), namely pH 7 at 20 mM NaCl and pH 6 at 150 mM NaCl, whose results of overlap of protein binding by the various resins are presented as Venn diagrams in
Proteomic analysis of the fractions generated at 20 mM NaCl, pH 7 indicates substantial overlap in unique proteins bound between the peptide resins and the benchmark resins. Capto Q, in particular, afforded significant binding of 261 unique proteins, of which only 2 were not bound by any of the peptide resins, namely EF-HAND 2 containing protein and fatty acid-binding protein (adipocyte), neither of which has been reported as a problematic HCP to our knowledge. On the other hand, peptide resins showed significant binding of additional 20 unique HCP species, including problematic HCPs from Group I (peptidyl-prolyl cis-trans isomerase, fructose-bisphosphate aldolase, sulfated glycoprotein 1, glyceraldehyde 3-phosphate dehydrogenase, and biglycan). From the perspective of overall product purity, Group I Protein A co-eluting HCPs are the most challenging to address, as a large majority of these proteins are indicated to co-elute as a result of association to the product (Aboulaich et al., 2014; Levy et al., 2014) or association to histones that can in turn non-specifically bind to multiple entities (Mechetner et al., 2011). The efficient capture of product-bound species in this group may explain to some degree the loss of IgG observed in prior work (Lavoie et al., 2019), as some IgG molecules may associate with the HCPs retained by the HP ligand. The HCP retention by the 6HP peptides matched the performance of Capto Adhere, a commercial mixed-mode ligand that possesses a broad and strong HCP binding capacity under these buffer conditions. 6HP showed significant binding of 15 of the 20 additional species, but failed to bind fructose-bisphosphate aldolase, which was captured only by 4MP, in addition to one form of peptidyl-prolyl cis-trans isomerase.
In comparison to the benchmark mixed-mode resin, the peptide resins bound 280 of the 285 unique species bound by Capto Adhere, while also showing a significantly lower binding (>2-fold) of the mAb product. Four HCP species, including problematic HCP sulfated glycoprotein 1, in addition to tenascin-X, copper transport protein ATOX1, and procollagen C-endopeptidase enhancer 1, were captured by one or more peptide-based resins, but did not show binding to Capto Adhere under these conditions. A large majority of the species bound by Capto Adhere (270 of 285) was also captured by the 6HP resin; this was expected, given similarities in the potential binding interactions between the two resins, despite significant differences in mAb product binding.
A parallel analysis of the fractions generated at 150 mM NaCl, pH 6, summarized in
Semi-Quantitative Evaluation of the Binding of “Problematic” HCPs by Peptide Resins vs. Benchmark Resins. To gather a quantitative measure of the differences in HCP-binding activities of the peptide-based resins, label-free relative quantification based on proteomics analysis of the collected fractions was conducted by LC/MS/MS. Specifically, data dependent acquisition (DDA) methods were adopted to compare the relative SAF of every HCPs species in the supernatant samples obtained from static binding tests using the peptide-based resins and benchmark resins Capto Q and Capto Adhere shown in
This study was limited to the supernatant samples obtained at the conditions that proved most effective for HCP binding, namely 20 mM NaCl at pH 7, and 150 mM NaCl at pH 6 (Lavoie et al., 2019). The resulting values of SAF for problematic HCP species identified in the supernatants produced at 20 mM NaCl at pH 7 are listed in the table in
The development of salt-tolerant stationary phases for mAb purification is much sought after, as they provide flexibility in process implementation. As a result, the binding of HCP species in 150 mM NaCl at pH 6, was analyzed. The values of total HCP clearance and HCP vs. IgG binding determined by ELISA tests indicated that, at this condition, all four peptide-based resins performed equivalently or better than Capto Q (Lavoie et al., 2019).
SAF for HCP species at 150 mM NaCl by both peptide-based and benchmark resins were calculated, as shown in
In comparison to Capto Adhere, 7 of the 37 species were bound more effectively by 6HP, comprising heat shock cognate protein, pyruvate kinase, vimentin, clusterin, phospholipase B-like protein, cofilin-1, and serine protease HTRA1. Only 1 HCP, Group I HCP peptidyl-prolyl cis-trans isomerase, showed statistically higher binding to Capto Adhere. Species more effectively captured by 4HP and 6HP compared to benchmark resins showed good agreement, as expected given similarities in peptide functional groups.
Among the peptide-based resins, 4MP showed the lowest improvement in HCP binding compared to Capto Q and Capto Adhere; nonetheless, improved problematic HCP capture was observed, and was noted to be associated with the lowest mAb product binding as detailed in prior work (Lavoie et al., 2019). 13 of the 37 considered species showed significantly lower spectral abundance (higher binding) compared to Capto Q, including Group I HCPs pyruvate kinase, vimentin, clusterin, elongation factor 2, nidogen-1, sulfated glycoprotein 1, and elongation factor 1-alpha; Group I/II HCPs cathepsin B and serine protease HTRA1; Group II HCPs sialidase 1 and endoplasmic reticulum BiP; and Group III HCPs phospholipase B-like protein and procollagen-lysine, 2-oxogluarate 5-dioxygenase 1. One HCP, Group I/II HCP Cathepsin D, was bound more effectively by Capto Q than 4MP, but overall, significantly improved binding performance was observed. Capto Adhere binding of problematic HCPs outperformed 4MP only for 5 species, namely heat shock cognate protein, cathepsin B, sulfated glycoprotein 1, phospholipase B-like protein, and endoplasmic reticulum BiP; however, the high mAb product binding observed with this resin would reduce the likelihood of its implementation. 4MP outperformed Capto Adhere with a single protein, Group I/II HCP serine protease HTRA1. While 4MP resin returned the lowest HCP binding performance, it should be noted that by both quantitative and qualitative measures, it outperforms quaternary amine ligands (Capto Q), which are currently employed on depth filtration media for clearing HCPs in harvest fluids that feature comparable salt concentration to that considered here (Gilgunn et al., 2019; Singh et al., 2017).
Finally, 6MP behaved similarly to 6HP in improving the clearance of HPC species compared to Capto Q, with the only exceptions of pyruvate kinase and lipoprotein lipase. Compared to Capto Adhere, no statistically significant difference was observed in the binding of the 37 species of problematic HCPs; however, a significantly lower binding of the mAb product was reported, confirming previous findings of enhanced selectivity compared to Capto Adhere (Lavoie et al., 2019).
In this Example, performance of selected peptide resins (4MP, 6HP, and a mixture of peptides from both resins, 6HP+4MP) were evaluated in dynamic binding conditions to further characterize the ability of these resins to clear HCPs from direct application of mAb production harvest. In Examples 1-3, the lowest pH condition tested, pH 6.0, showed the most selective clearance of HCPs at salt conditions most closely simulating that of the harvest. As a result, clarified cell culture harvest titrated to pH 6.0 was used to test these resins in dynamic binding conditions. 4MP and 6HP were selected due to the diversity in their capture of HCPs from prior work (Examples 1-3). 6HP, while observed to have the highest affinity for mAb product of the peptide resins tested (Kp,mAb=0.96 for the pH 6, 150 mM condition), also demonstrated binding of the largest number of unique proteins. 4MP was included as the highest observed HCP selectivity candidate of the resins tested. The resulting impurities profile as determined by size exclusion chromatography indicates that in dynamic binding mode, the 6HP and 4MP ligands are useful in high yield impurities capture. 4MP was shown to bind more selectively to high molecular weight impurities, while 6HP was more effective for binding of low molecular weight impurities. Furthermore, it was shown that mixing these resins to create the 6HP+4MP resin was as effective in clearing both high and low molecular weight impurities as the individual resins.
Materials. For preparation of peptide resins, Toyopearl AF-Amino-650M resin was obtained from Tosoh Corporation (Tokyo, Japan). Fluorenylmethoxycarbonyl- (Fmoc-) protected amino acids Fmoc-Gly-OH, Fmoc-Ser(tBu)-OH, Fmoc-Ile-OH, Fmoc-Ala-OH, Fmoc-Phe-OH, Fmoc-Tyr(tBu)-OH, Fmoc-Asp(OtBu)-OH, Fmoc-His(Trt)-OH, Fmoc-Arg(Pbf)-OH, Fmoc-Lys(Boc)-OH, Fmoc-Asn(Trt)-OH, and Fmoc-Glu(OtBu)-OH, Hexafluorophosphate Azabenzotriazole Tetramethyl Uronium (HATU), diisopropylethylamine (DIPEA), piperidine, and trifluoroacetic acid (TFA) were obtained from ChemImpex International (Wood Dale, Ill., USA). Kaiser test kits, triisopropylsilane (TIPS), and 1,2-ethanedithiol (EDT) were obtained from Millipore Sigma (St. Louis, Mo., USA). N,N′-dimethylformamide (DMF), dichloromethane (DCM), methanol, and N-methyl-2-pyrrolidone (NMP) were obtained from Fisher Chemical (Hampton, N.H., USA).
For dynamic binding studies, CHO-K1 mAb-producing clarified cell culture harvest was generously provided by Fujifilm Diosynth Biotechnologies (Durham, N.C., USA). Sodium phosphate (monobasic), sodium phosphate (dibasic), hydrochloric acid, sodium hydroxide, Bis-Tris, ethanol, and sodium chloride were obtained from Fisher Scientific (Hampton, N.H., USA). Vici Jour PEEK 2.1 mm ID, 30 mm empty chromatography columns and 10 μm polyethylene frits were obtained from VWR International (Radnor, Pa., USA). The Yarra 3 μm SEC-2000 300×7.8 mm size exclusion chromatography column was obtained from Phenomenex Inc. (Torrance, Calif., USA). Repligen CaptivA Protein A chromatography resin was generously provided by LigaTrap Technologies (Raleigh, N.C., USA).
Solid Phase Peptide Synthesis and Side Chain Deprotection. The 611HP peptides RYYYAI-GSG (SEQ ID NO: 2), HSKIYK-GSG (SEQ ID NO: 5), GSRYRY-GSG (SEQ ID NO: 1), IYRIGR-GSG (SEQ ID NO: 4), and AAHIYY-GSG (SEQ ID NO: 3), and the 4MP peptides DKSI-GSG (SEQ ID NO: 15), DRNI-GSG (SEQ ID NO: 16), HYFD-GSG (SEQ ID NO: 17), and YRFD-GSG (SEQ ID NO: 18) were synthesized on Toyopearl AF-Amino-650M (˜0.1 mmol amine/mL resin loading, 0.6 mL settled volume per reaction vial) via conventional Fmoc/tBu chemistry as described in Examples 1-3 using a Biotage Syro II automated parallel synthesizer. Prior to synthesis, Toyopearl resin was swollen in DMF for 20 min at 40° C. All amino acid couplings were performed by incubating the resin with Fmoc-protected amino acid (3 equivalents compared to the amine functional density of the resin), HATU (3 eq.), and DIPEA (6 eq.) at 65° C. for 20 min. Multiple amino acid couplings were repeated at each position to ensure complete conjugation; reaction completion was monitored by Kaiser test. Following amino acid conjugation, Fmoc deprotection was performed using 20% v/v piperidine in DMF at room temperature for 10 minutes, followed copious DMF washing; for the 6HP sequences, a second deprotection step with 40% v/v piperidine in DMF at room temperature for 3 minutes was included for the last two positions. After chain elongation, the peptides were washed with DMF, DCM, and deprotected by acidolysis using a cocktail comprising 95% TFA, 3% TIPS, 2% EDT, and 1% water (10 mL per mL of resin) at room temperature for 2 hours under mild stirring. The resin was drained, and washed sequentially with DCM, DMF, methanol, and stored in 20% v/v aqueous methanol. Aliquots of the peptide-Toyopearl resins were analyzed by Edman degradation to validate the peptide sequences. The 4MP-Toyopearl resin was formulated by mixing equal volumes of DKSI-GSG-Toyopearl (SEQ ID NO: 15), DRNI-GSG-Toyopearl (SEQ ID NO: 16), HYFD-GSG-Toyopearl (SEQ ID NO: 17), and YRFD-GSG-Toyopearl resins (SEQ ID NO: 18); similarly, the 6HP-Toyopearl resin was formulated by mixing equal volumes of RYYYAI-GSG-Toyopearl (SEQ ID NO: 2), HSKIYK-GSG-Toyopearl (SEQ ID NO: 5), GSRYRY-GSG-Toyopearl (SEQ ID NO: 1), IYRIGR-GSG-Toyopearl (SEQ ID NO: 4), and AAHIYY-GSG-Toyopearl (SEQ ID NO: 3); finally the 4MP/6HP-Toyopearl resin was formulated by equal volume mixing of all peptide-Toyopearl resins.
Capture of CHO HCPs in dynamic mode using 4MP-Toyopearl, 6HP-Toyopearl, 4MP/6HP-Toyopearl resins. Dynamic binding experiments were performed using an AKTA Pure 25 L FPLC (GE Healthcare Life Sciences, Chicago, Ill., USA). A volume of 0.1 mL of 6HP-Toyopearl, 4MP-Toyopearl, and 6HP/4MP-Toyopearl resins were wet packed in Vici Jour PEEK 2.1 mm ID, 30 mm column, washed with 20% v/v ethanol (˜10 CVs), deionized water (3 CVs), and finally equilibrated with 10 mM Bis-Tris buffer added with 150 mM sodium chloride at pH 6.0 (10 CVs) at 1.0 mL/min. A volume of 10 mL of clarified CHO-K1 mAb production harvest titrated to pH 6.0 was loaded on the column at the flow rate of either 0.2 mL/min (residence time, RT: 0.5 min), 0.1 mL/min (RT: 1 min), 0.05 mL/min (RT: 2 min), or 0.02 mL/min (RT: 5 min). Flow-through fractions were collected at 1 mL increments, resulting in 17 fractions per injection. Following load, the column was washed with 20 CV of equilibration buffer at the corresponding flow-rate, and a pooled wash fraction was collected until 280 nm absorbance decreased below 50 mAU. All the flow-through runs were performed in triplicate and the resin was discarded after use (no elution or regeneration was performed).
Quantification of mAb in flow-through samples by analytical Protein A chromatography (PrAC). The mAb concentration in the titrated harvest and flow-through fractions was determined by analytical Protein A chromatography using a Waters Alliance 2690 separations module system with a Waters 2487 dual absorbance detector (Waters Corporation, Milford, Mass., USA). Repligen CaptivA Protein A resin packed in a Vici Jour PEEK 2.1 mm ID×30 mm column (0.1 mL) was equilibrated with PBS, pH 7.4. A volume of 10 μL for each sample or standard was injected, and the analytical method proceeded as outlined in Table 4. The effluent was monitored by 280 nm absorbance (A280), and the concentration was determined based on the peak area of the A280 elution peak. Pure mAb at 0.1, 0.5, 1.0, 2.5, and 5.0 mg/mL was utilized to construct the standard curve.
To assess the recovery of mAb product, the values of pooled yield as a function of CV were calculated using the equation below.
Wherein Cf,mAb is the mAb concentration in flow-through fraction f, Vf is the volume of flow-through fraction f, CL,mAb is the mAb concentration in the titrated cell culture harvest loaded, and VL is the cumulative feed volume loaded.
Quantification of low molecular weight (LMW) and high molecular weight (HMW) HCPs in flow-through fractions by size-exclusion chromatography (SEC). The flow-through fractions were then analyzed by analytical SEC using a Yarra 3 μm SEC-2000 300 mm×7.8 mm column operated with a 40-min isocratic method using PBS at pH 7.4 as mobile phase. A volume of 50 μL of sample was injected and the effluent continuously monitored by UV spectrometry at 280 nm absorbance (A280). The values of relative abundance of HWM and LMW HCPs in the flow-through fractions were calculated as % of the main peak. First, the sum total integrated area of all peaks was calculated; the integrated peak area was then separated into three sections based on retention time relative to the main product peak at ˜150 kDa (
Wherein AMain, AHMW, and AHMW are the integrated main area at 150 kDa (corresponding to the mAb), the high molecular weight peak area (MW>150 kDa), and the low molecular weight peak area (10 kDa<MW<150 kDa), respectively. The cumulative HMW % and LMW % of main peak were calculated using the equation below.
Wherein HMW %Cumulafive,f is the cumulative HMW % at fraction f, AHMW,i is the HMW peak area in the i-th fraction, ALMW,i is the LMW peak area in the i-th fraction, and AmAb,i is the main peak area in the i-th fraction. Finally, the cumulative mAb purity was calculated using the equation below.
Wherein PurityCumulative,f is the cumulative % purity at fraction f, ALMW,i is the LMW peak area in the i-th fraction, AHMW,i is the HMW peak area in the i-th fraction, and AmAb,i is the main peak area in the i-th fraction.
Proteomic analysis of the flow-through fractions by liquid chromatography electrospray ionization tandem mass spectrometry (LC-ESI-MS-MS). The feed and flow-through samples were first processed by filter-aided sample preparation (FASP) using a modified trypsin digest method adapted from the work by Wisniewski et al. (Wisniewski et al., 2009). Briefly, 30 μL of flow-through sample were denatured in 5 mM dithiothreitol at 56° C. for 30 min, washed twice with 8 M urea and once with 0.1 M Tris HCl buffer in 3 kDa MWCO Amicon Ultra 0.5 mL spin filters (EMD Millipore, Darmstadt, Germany), and alkylated with 0.05 M iodoacetamide at room temperature for 20 min. The samples were again washed with 8 M urea, 0.1 M tris HCl, 50 mM ammonium bicarbonate, and finally trypsinized overnight at 37° C. using 15 μg/mL sequencing-grade modified trypsin at a trypsin:protein ratio of ˜1:100. Following trypsinization, samples were washed again with 50 mM ammonium bicarbonate, evaporated to dryness by speed-vac, reconstituted in 1 mL aqueous 2% acetonitrile, 0.1% formic acid (mobile phase A), and then further diluted 1:5 in mobile phase A prior to injection. Proteomics analysis with nanoLC-MS/MS was performed at the Molecular Education, Technology, and Research Innovation Center (METRIC) at NC State University. Samples were loaded as 2 μL injections and proteins were separated using a 60-min linear gradient at 300 nL/min of mobile phase A and mobile phase B (0.1% formic acid in acetonitrile) from 0-40% mobile phase B. The operational parameters of the Orbitrap were (i) positive ion mode, (ii) acquisition—full scan (m/z 400-1400) with 120,000 resolving power in MS mode, (iii) MS/MS acquisition using top 20 data dependent acquisition implementing higher-energy collisional dissociation (HCD) using normalized collision energy (NCE) setting of 27%; dynamic exclusion was adopted to minimize re-interrogation of previously sampled precursor ions. The resulting nanoLC-MS/MS data were processed using Proteome Discoverer 2.2 (Thermo Fisher, San Jose, Calif.) by performing a search with a 5 ppm precursor mass tolerance and 0.02 Da fragment tolerance against a Cricetulus griseus (Chinese hamster) CHOgenome/EMBL database. The database search settings were specific for trypsin digestion and included modifications such as dynamic Met oxidation and static Cys carbamidomethylation. Identifications were filtered to a strict protein false discovery rate (FDR) of 1% and relaxed FDR of 5% using the Percolator node in Proteome Discoverer.
Relative Quantification of Individual HCPs and Bound Protein Analysis. A relative quantification of HCPs in the flow-through samples was obtained from the MS-derived spectral count (SpC) of every HCP (Cooper et al., 2010). Percent removal of individual proteins in the collected supernatants samples (combination of the unbound fraction from the static binding and the following wash) was calculated as shown in the equation below.
Wherein SAFi,j is the spectral abundance factor for protein i in sample j (kDa−1), SpCi is the spectral count of protein i in sample j, DFj is the Dilution factor for sample j, and Li is the length of protein i (kDa). The relative abundance of every HCP in the feed sample was calculated based on normalized spectral abundance factor (NSAF) (Neilson et al., 2013) for each identified protein. A comparison of the relative quantities of individual HCPs in the flow-through vs. feed samples was finally conducted by Analysis of Variance (ANOVA) of the spectral counts for every protein using JMP Pro 14.
For the analysis of bound HCPs, the protein spectral counts were used to compare the flow-through fractions obtained using 4MP-Toyopearl, 6HP-Toyopearl, 4MP/6HP-Toyopearl resins. “Bound HCPs” are herein defined as the proteins that (i) were identified in the majority of feed samples (i.e., had a sum of spectral count greater than 4 across all replicates, N=3) and (ii) were either not found in the supernatant samples or showed significantly lower spectral count (p<0.05 by ANOVA) compared to the feed sample. Venn diagrams of bound proteins across peptide-based and benchmark resins were constructed using the Venn diagram add-in for JMP Pro 14 (
HCP-Selective Peptide Resins in Dynamic BindingMode. The HCP-targeting peptides 61HP (GSRYRYGSG (SEQ ID NO: 19), HSKIYKGSG (SEQ ID NO: 23), IYRIGRGSG (SEQ ID NO: 22), AAHIYYGSG (SEQ ID NO: 21), and RYYYAIGSG (SEQ ID NO: 20)) and 4MP (YRFDGSG (SEQ ID NO: 36), DKSIGSG (SEQ ID NO: 33), DRNIGSG (SEQ ID NO: 34), and HYFDGSG (SEQ ID NO: 35)) were individually synthesized on Toyopearl AF-Amino-650M resin as described in Example 2-3. The resulting resins were mixed in equal volumes to generate the adsorbents (i) 6HP-Toyopearl resin, comprising the five 6HP peptides, (ii) 4MP-Toyopearl resin, comprising the four 4MP peptides, and (iii) 6HP+4MP-Toyopearl resins, comprising all nine peptides. The three adsorbents were packed in 0.1 mL columns, and equilibrated with 10 mM Bis-Tris added with 150 mM sodium chloride at pH 6.0. A volume of 10 mL of clarified CHO-K1 IgG1 production harvest (˜1.7 g total protein/L and ˜1.4 mg/mL mAb) was loaded onto the columns at different residence times (0.5, 1, 2, and 5 min), resulting in a total protein load of ˜170 mg of protein per mL resin. The effluent was continuously monitored by UV spectroscopy at 280 nm and collected at incremental fractions of 1 mL. The resulting chromatograms (
Binding of mAb and mAb Product Yield. Binding of the mAb product to the peptide resins was monitored for this work to evaluate potential for product loss. The mAb concentration in each fraction and in the feed, as determined by analytical Protein A chromatography, is reported in
To assess mAb product recovery, the pooled yield as a function of load was calculated as shown in the equation the below for comparison by residence time and resin as shown in
Calculated pooled yield, where Cf,mAb is the mAb concentration in flow through fraction f, Vf is the volume of flow through fraction f, CL,mAb is the mAb concentration in the titrated cell culture harvest loaded, and VL is the cumulative feed volume loaded.
For the conditions tested, all resins exceeded 80% mAb product yield by 120 mg total protein/mL load, the approximate load that the mAb fraction concentration sinks to the feed concentration. This observation, coupled with improved yield observed with increasing residence time, further supporting weak partitioning of the loaded proteins. For 1, 2, and 5 min residence times, pooled yield exceeded 90% by the highest load tested, 200 mg/mL for all resins.
Clearance of High and Low Molecular Weight Impurities by HCP-Selective Peptide Resins. The titrated feed and flow-through fractions were also analyzed by size exclusion chromatography (SEC) to derive qualitative correlations between the clearance of high molecular weight (MW>150 kDa) and low molecular weight (10 kDa<MW<150 kDa) HCPs and the ligand type, protein load, and residence time. The resulting absorbance chromatogram as monitored at 280 nm was then interpreted by determining the total area under all signal observed in the relevant range for proteins, followed by separation of the integration area into three distinct regions: (i) high molecular weight (HMW), (ii) main peak (IgG), and (iii) low molecular weight (LMW) as summarized in
The relatively slow increase in flow-through HMW % as the loading of harvest on the resin progresses, consistently observed across all residence times, indicates that the peptide-based resins possess high binding strength and capacity for HMW HCPs. In particular, when operated at 5 min residence time, 4MP-Toyopearl resin provided highly effective capture of HMW HCPs, reaching a cumulative HMW % of 5.8% at the cut-off value of load (60 CV, corresponding to a loading of ˜102 mg protein per mL resin), at which a 84% mAb yield is obtained; this translates in the capture of 70% of fed HMW HCPs. At maximum load (10 CV or 170 mg/mL loading), at which a mAb yield of 91% is obtained, a 9.6% HMW % was observed, which corresponds to a removal of 51% of fed HMW HCPs. In contrast, 6HP-Toyopearl resin operated at 5 min residence time afforded a HMW % of only 8.0% at the 60 CV cut-off load, equating to a 59% removal of HMW HCPs, and 11.8% at maximum load, equating to a HMW HCP removal of 11.8%.
Most notably, the combined 4MP/6HP-Toyopearl resin afforded a remarkable 2-to-4-fold reduction in HMW species during the early stages of loading (10-30 CV), while at the cut-off load a HMW % of 6.5% was obtained, corresponding to the removal of 65% of HMW HCPs in the feed, and 10.9% at the maximum load, corresponding to a 44% removal. This indicates that 4MP- and 6HP-Toyopearl resins target different HMW HCPs, and must be operated together in order to grant mAb purification in flow-through mode. At 1 min residence time, which represents a technologically relevant operating condition, the HMW % at the cut-off load was ˜10% for 4MP-Toyopearl and 6HP/4MP-Toyopearl resins, corresponding to the capture of 49% of fed HMW HCPs, and 12.4% for 6HP-Toyopearl, corresponding to a 36.4% capture; at maximum load, instead, the HMW % increased to 12.5% and 13.2%, corresponding to the removal of 36% and 32% of fed HMW HCPs, for 4MP-Toyopearl and 6HP/4MP-Toyopearl resins, compared to 14.7% (25% removal) for 6HP alone. Collectively, these results demonstrate the cooperation in HCP binding by 4MP and 6HP peptides. This confirms prior studies on HCP capture by the peptide ligands (Examples 1-3), which showed that the populations of HCPs bound by the two groups of peptides overlap to some extent, but also comprise a number of species that are uniquely captured by 4MP and 6HP.
The corresponding analysis of the LMW HCPs showed an opposite trend compared to that of HMW HCPs, wherein 6HP and combined 6HP/4MP ligands showed higher binding strength and capacity compared to 4MP ligands. 4MP-Toyopearl resin, in fact, afforded low clearance of LMW HCPS, with <25% of fed proteins captured, at loads above 60 CV, where the values of mAb yield would be industrially viable (>80%), across all residence times. On the other hand, 6HP-Toyopearl and 6HP/4MP-Toyopearl resins, when operated at 5 min residence time, captured ˜37% of fed LMW HCPs at the cut-off value of load (60 CV, corresponding to mAb yield>80%), and 25% at the maximum load (100 CV, mAb yield of >90%); when operated at 5 min residence time, instead, they respectively afforded 29% and 34% captures at the cut-off value of load, and ˜18% capture at maximum load. Improved clearance of LMW species was consistently observed when operating at higher residence time, particularly for the 6HP-Toyopearl and 6HP/4MP-Toyopearl resins. As mentioned above (Examples 1-3), prior studies in static binding mode indicated substantial differences in the binding of individual HCPs by the different resins, which corroborates the differences observed in both % HMW and % LMW to main peak trends between the two ligand sets. Proteomic analysis of the cell culture harvest has shown that species with MW<100 kDa account for the majority of the HCP population, suggesting that the clearance of total HCPs can rely on resins with high binding strength and capacity for LMW species. Under this premise, the results presented above are consistent with prior data produced in static binding mode In Examples 2-3, where a statistically significant clearance of a larger number of unique HCPs was observed for 6HP resin as compared to 4MP.
To easily compare the purification performance of the peptide-based resins, the values of mAb purity in the flow-through fractions calculated using the following equation
And are demonstrated in
The values of cumulative purity and yield as functions of loading (CV), residence times, and peptide-based adsorbent were collated. When operated at 1-2 min residence time, a column packed with 6HP/4MP-Toyopearl resin loaded with 50 CVs of titrated cell culture harvest provides a product recovery of ˜80% and a purity of 85%. Given that the initial mAb purity is 72%, flowing the clarified harvest through the 6HP/4MP-Toyopearl adsorbent provides a significant reduction of the overall HCP load, which can return significant benefits in terms of Protein A performance and lifetime
Proteomic analysis of flow-through fractions. The values of global HCP removal represent only one aspect of the purification activity enabled by 4MP and 6HP ligands. Prior studies in static binding mode, in fact, have demonstrated the ability of these ligands to remove “problematic” HCPs, namely species that co-elute with the mAb product from the Protein A column (Group I), species that cause mAb degradation (Group II), and species that are reported as highly immunogenic (Group III). Targeting and removing these species as early as possible in the purification train holds great promise towards increasing product safety and enhancing the performance of downstream bioprocessing.
To assess the binding of individual HCPs by the peptide-based resin, the relative abundance of each species was measured by LC/MS/MS-based proteomic analysis and compared to that of the feed stream by analysis of variance (ANOVA). The method of qualitative bound protein analysis method utilized in this study has been described in detail in Examples 1-3. Briefly, a HCP is considered bound if (i) it is identified in the feed but is not identified in the flow-through, or (ii) the measured spectral abundance factor (a measure of relative concentration calculated using the equation below,
in the flow-through sample is statistically lower (α≤; 0.05 by ANOVA) as compared to the spectral abundance in the feed. Owing to their higher performance compared to 4MP and 6HP ligands alone, the 6HP/4MP combination only was evaluated. Further, only the residence times of 1 min and 2 min were considered, given their technological relevance compared to 5 min and better HCP capture compared to 0.5 min. Finally, the load condition was limited to the values of 40 CV, 50 CV, 60 CV, and 70 CV, which represents the load range near the minimum acceptable thresholds for yield and purity (>80% yield, >80% purity). Under these load conditions, the fractions were pooled prior to analysis such that the 40 CV load condition represents the total HCP concentration for the pooled flow-through of the 10, 20, 30, and 40 CV fractions, the 50 CV condition was the pooled flow-through of the 10, 20, 30, 40, and 50 CV fractions, etc. to evaluate the cumulative, rather than fractional, HCP capture performance.
The analysis of bound HCPs was repeated on the fractions generated at 2 min RT, as shown in
The ability of the 6HP/4MP peptides to capture a significant fraction of the HCPs present in the feed stream is, from a thermodynamics standpoint, quite remarkable. These proteins are individually present at a concentration ranging between 0.1 and 1 μg/mL, and therefore a molarity likely comprised between 1 and 10 nM. At the same time, the antibody is present at a concentration of ˜1.4 mg/mL, corresponding to a ˜10 μM concentration. The ability of the peptides to capture HCPs selectively without adjusting the protein concentration or the salt composition, concentration, and pH in the feed is therefore remarkable.
“Problematic” HCP species captured at all the four loading conditions are summarized in Table 5. The proteomics analysis indicated that 23 HCPs known as “problematic”, due to their ability to either escape Protein A purification, or degrade the mAb by direct proteolytic activity or by degrading stabilizers during storage, or documented high immunogenicity, were effectively captured by the 4MP/6HP-Toyopearl resin, across all values of loading (CV) and residence time. Of particular notice is the capture of Cathepsin B and D, which are implicated in mAb degradation via heavy chain C-terminal fragmentation resulting in the formation of mAb aggregates serine protease HTRA1 and protein disulphide-isomerase A6, both degradative HCPs that have been found in Protein A eluates, putative phospholipase B-like 2, a strong immunogen, and Legumain, a strong protease that forms acidic charge variants by deamidating asparagine residues on mAbs.
The results in this Example demonstrate that the peptide-based resins of the invention, enable antibody purification in flow-through mode by combining selective capture of high and low molecular weight HCP impurities and high product yield. When utilized individually, 6HP and 4MP ligands feature preferential capture of HCP species in the LMW and HMW regions, respectively. When combined, the ensemble of peptide ligands affords a significant reduction in the HCP level of the cell culture harvest, while providing good product yield. In particular, at the 60 CV cut-off load (˜102 mg/mL), a ˜36% reduction in LMW % and a ˜50% reduction in HMW %, combined with ˜85% mAb yield, were obtained when operating at residence times of 1 min.
Various changes and modifications to the disclosed embodiments will be apparent to those skilled in the art. Such changes and modifications, including without limitation those relating to the chemical structures, substituents, derivatives, intermediates, syntheses, compositions, formulations, or methods of use of the invention, may be made without departing from the spirit and scope thereof.
This application claims priority to and the benefit of U.S. Provisional Patent Application No. 62/784,104, filed on Dec. 21, 2018, and U.S. Provisional Patent Application No. 62/771,272, filed on Nov. 26, 2018, the entire contents of each of which are fully incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2019/063452 | 11/26/2019 | WO | 00 |
Number | Date | Country | |
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62784104 | Dec 2018 | US | |
62771272 | Nov 2018 | US |