PERCUSSION APPARATUS PROVIDED WITH A GUIDE BEARING EQUIPPED WITH A CENTERING DEVICE

Abstract

This percussion apparatus includes a striking piston mounted so as to be displaced inside a piston cylinder and arranged to strike a tool; and a guide bearing comprising a guide surface configured to guide the striking piston during the displacements of the striking piston in the piston cylinder. The guide bearing includes a centering device configured to center the striking piston in the piston cylinder, the centering device comprising centering chambers formed in the guide surface and distributed around the striking piston, each centering chamber being fluidly connected to a high pressure fluid supply circuit; and at least one discharge groove formed in the guide surface of the guide bearing and located proximate to at least one of the centering chambers, the at least one discharge groove being fluidly connected to a low pressure circuit.

Description

TECHNICAL FIELD

The present invention concerns a percussion apparatus provided with a guide bearing equipped with a centering device.

BACKGROUND

A percussion apparatus, such as a hydraulic breaker, comprises in a known manner:

a body comprising a piston cylinder,

a striking piston mounted so as to be displaced alternately inside the piston cylinder, and arranged to strike a tool, and

one or several guide bearing(s) each comprising a guide surface configured to guide the striking piston during its displacements in the piston cylinder.

When the percussion apparatus is equipped with a high mass striking piston, and in particular when the percussion apparatus is used in a non-vertical position, the striking piston may bear against the guide surfaces of the guide bearings of the percussion apparatus. Such supports create intense frictions between the striking piston and the guide surfaces, and are likely to cause seizing of the striking piston, leading to a blockage of the percussion apparatus or even a permanent damage of the percussion apparatus.

In order to limit the risk of seizing of the striking piston, it is known to ensure a hydraulic flow between the striking piston and the guide surfaces of the guide bearings. In general, this hydraulic flow is obtained by imposing a pressure differential at the axial ends of each guide surface, for example by connecting a first side of each guide surface to a high pressure fluid supply circuit, and a second side of each guide surface to a low pressure circuit. Such an arrangement generates a hydraulic flow in each guide bearing, which promotes the creation of a hydraulic film between the striking piston and each guide bearing.

Nevertheless, such an arrangement does not ensure a proper centering of the striking piston with respect to its guide bearings, and often turns out to be ineffective for high mass striking pistons.

BRIEF SUMMARY

The present invention aims at overcoming these disadvantages.

The technical problem underlying the invention therefore consists in providing a percussion apparatus with a simple and economical structure, while avoiding any risk of seizing of the striking piston regardless of its mass.

To this end, the present invention concerns a percussion apparatus, including:

a body comprising a piston cylinder,

a striking piston mounted so as to be displaced alternately inside the piston cylinder and arranged to strike a tool,

at least one guide bearing comprising a guide surface configured to guide the striking piston during displacements of the striking piston in the piston cylinder, a functional clearance being provided between the guide surface and the striking piston;

a high pressure fluid supply circuit and a low pressure circuit,

characterized in that the at least one guide bearing includes a centering device configured to center the striking piston in the piston cylinder, the centering device comprising:

a plurality of centering chambers formed in the guide surface of the at least one guide bearing and distributed around the striking piston, each centering chamber being fluidly connected to the high pressure fluid supply circuit, and

a plurality of discharge grooves formed in the guide surface of the at least one guide bearing, each discharge groove being located proximate to at least one of the centering chambers and being fluidly connected to the low pressure circuit, the plurality of discharge grooves including at least two discharge grooves which are annular and which extend around the striking piston and respectively on either side of the centering chambers.

Such a configuration of the percussion apparatus, and in particular of the centering device, makes it possible to hydraulically and effectively recenter the striking piston and thus to prevent the latter from coming into direct contact with its guide bearing(s), and this, as soon as the percussion apparatus is pressurized, as well as during each striking cycle of the striking piston.

The percussion apparatus may further have one or more of the following features, considered alone or in combination.

According to an embodiment of the invention, the guide surface is annular.

According to an embodiment of the invention, each centering chamber is intended to be supplied with high pressure fluid, and more particularly each centering chamber is intended to be separately supplied with high pressure fluid.

According to an embodiment of the invention, each discharge groove extends at least partially along at least part of at least one of the centering chambers.

According to an embodiment of the invention, each discharge groove is configured to fluidly communicate with at least one of the centering chambers via the functional clearance provided between the guide surface and the striking piston.

According to an embodiment of the invention, the centering chambers are evenly distributed around the striking piston.

According to an embodiment of the invention, the centering chambers are equidistantly distributed with respect to the longitudinal axis of the striking piston.

According to an embodiment of the invention, each centering chamber has a height, considered in an axial direction of the striking piston, smaller than 30% of the height of the respective guide bearing.

According to an embodiment of the invention, each centering chamber extends over an angular sector smaller than 30°.

According to an embodiment of the invention, the centering chambers are aligned on a same circumference of the guide surface. In other words, the centering chambers are substantially uniformly distributed around the striking piston.

According to an embodiment of the invention, the centering device is configured to supply each centering chamber with a substantially constant supply flow rate.

According to an embodiment of the invention, the centering device includes a plurality of connection channels each provided with a flow rate control member, each connection channel fluidly connecting the high pressure fluid supply circuit to a respective centering chamber.

According to an embodiment of the invention, each flow rate control member consists of a calibrated orifice.

According to an embodiment of the invention, the centering device includes a plurality of discharge channels, each discharge channel fluidly connecting the low pressure circuit to a respective discharge groove.

According to an embodiment of the invention, each discharge channel opens into the bottom of a respective discharge groove.

According to an embodiment of the invention, the percussion apparatus further comprises a control distributor configured to control an alternating movement of the striking piston inside the piston cylinder alternately following a strike stroke and a return stroke.

According to an embodiment of the invention, the striking piston and the piston cylinder delimit a first control chamber permanently connected to the high pressure fluid supply circuit and a second control chamber, the control distributor being configured to alternately put the second control chamber in connection with the high pressure fluid supply circuit and the low pressure circuit. Thus, the centering chambers and the first control chamber are advantageously connected to the same supply circuit and the discharge grooves and the second control chamber are configured to be connected to the same return circuit. However, the centering chambers and the first control chamber could be connected to different supply circuits and the discharge grooves and the second control chamber could also be configured to be connected to different return circuits.

According to an embodiment of the invention, the percussion apparatus includes a supply channel fluidly connecting the high pressure fluid supply circuit and the first control chamber, each connection channel opening respectively into the supply channel and into the respective centering chamber.

According to an embodiment of the invention, each calibrated orifice opens into the respective centering chamber, and more particularly into the bottom surface of the respective centering chamber.

According to an embodiment of the invention, the high pressure fluid supply circuit consists of an incompressible hydraulic fluid supply circuit.

According to an embodiment of the invention, the percussion apparatus comprises at least two guide bearings axially offset with respect to one another, each of the guide bearings including a centering device configured to center the striking piston in the piston cylinder.

According to an embodiment of the invention, the two guide bearings are disposed on either side of the first control chamber.

According to an embodiment of the invention, one of the guide bearings is disposed between the first and the second control chambers.

According to an embodiment of the invention, the functional clearance provided between the guide surface and the striking piston is in the range of a few hundredths of a millimeter.

According to an embodiment of the invention, each centering chamber has a generally rectangular shape.

BRIEF DESCRIPTION OF THE DRAWINGS

Anyway the invention will be better understood using the following description with reference to the appended schematic drawings representing, as a non-limiting example, an embodiment of this percussion apparatus.

FIG. 1 is a schematic longitudinal sectional view of a percussion apparatus according to the invention.

FIG. 2 is a partial view of the guide surface of a guide bearing of the percussion apparatus of FIG. 1.

FIG. 3 is a partial sectional view along the line III-Ill of FIG. 2.

FIG. 4 is a sectional view along the line IV-IV of FIG. 1.

DETAILED DESCRIPTION

The percussion apparatus 2, represented in FIGS. 1 to 4 and also called hydraulic breaker, comprises a body 3 including a piston cylinder 4, and a stepped striking piston 5, slidably mounted alternately inside the piston cylinder 4. During each operation cycle of the percussion apparatus 2, the striking piston 5 is intended to strike against the upper end of a tool 6 slidably mounted in a bore 7 formed in the body 3 coaxially to the piston cylinder 4. It should be noted that the piston cylinder 4 may be directly formed in the body 3 or be formed in an attached part in the body 3.

As shown in FIG. 1, the striking piston 5 and the piston cylinder 4 delimit an annular first control chamber 8, called the lower chamber, and a second control chamber 9, called the upper chamber, with a larger section disposed above the striking piston 5.

The percussion apparatus 2 further comprises a control distributor 11 arranged to control an alternating movement of the striking piston 5 inside the piston cylinder 4 alternately following a strike stroke and a return stroke. The control distributor 11 is configured to alternately put the second control chamber 9 in connection with a high pressure fluid supply circuit 12, such as an incompressible hydraulic fluid supply circuit, during the strike stroke of the striking piston 5, and with a low pressure circuit 13 during the return stroke of the striking piston 5.

More particularly, the control distributor 11 is movably mounted in a bore formed in the body 3 between a first position (see FIG. 1) in which the control distributor 11 is configured to put the second control chamber 9 in connection with the high pressure fluid supply circuit 12 and a second position in which the control distributor 11 is configured to put the second control chamber 9 in connection with the low pressure circuit 13.

The first control chamber 8 is permanently supplied with high pressure fluid by a supply channel 14, such that each position of the control distributor 11 causes the strike stroke of the striking piston 5 and then the return stroke of the striking piston 5. The supply channel 14 may advantageously be connected to an accumulator (not represented in the figures).

The percussion apparatus 2 also comprises two guide bearings 15 each comprising a guide surface 16, which is annular, configured to guide the striking piston 5 during the displacements of the striking piston 5 in the piston cylinder 4. As shown more particularly in FIG. 3, a functional clearance J, for example of a few hundredths of a millimeter, is provided between the striking piston 5 and each guide surface 16. According to the embodiment represented in the figures, the two guide bearings 15 are axially offset with respect to one another, and are disposed on either side of the first control chamber 8.

Each guide bearing 15 advantageously includes a centering device 17 configured to center the striking piston 5 in the piston cylinder 4.

Each centering device 15 comprises in particular a plurality of centering chambers 18, for example four centering chambers 18, formed in the guide surface 16 of the respective guide bearing 15 and evenly distributed around the striking piston 5. According to the embodiment represented in the figures, the centering chambers 18 of each centering device 17 are equidistantly distributed with respect to the longitudinal axis of the striking piston 5, and are aligned on the same circumference of the respective guide surface 16.

According to an embodiment of the invention, each centering chamber 18 has a height, considered in an axial direction of the striking piston 5, smaller than 30% of the height of the respective guide bearing 15, and extends over an angular sector smaller than 30°. Each centering chamber 18 may for example have a generally rectangular shape or any other different shape.

Each centering chamber 18 is fluidly connected to the high pressure fluid supply circuit 12, and is intended to be separately supplied with high pressure fluid. According to the embodiment represented in the figures, each centering device 17 includes a plurality of connection channels 19 each fluidly connecting the high pressure fluid supply circuit 12 to a respective centering chamber 18, and each connection channel 19 is provided with a flow rate control member 21, such as a calibrated orifice, and is thus configured to supply the respective centering chamber 18 with a substantially constant supply flow rate. Advantageously, each connection channel 19 includes a first end opening into the supply channel 14 and a second end opening into the bottom surface of the respective centering chamber 18.

Each centering device 15 also comprises a plurality of discharge grooves 22 formed in the respective guide surface 16. According to the embodiment represented in the figures, each centering device 15 comprises two discharge grooves 22 which are annular and which extend around the striking piston 5 and respectively on either side of the respective centering chambers 18. Advantageously, each discharge groove extends proximate to at least part of each of the centering chambers 18 of the respective centering device 15, and is configured to fluidly communicate with each of the centering chambers 18 of the respective centering device 15 via the functional clearance provided between the respective guide surface 16 and the striking piston 5.

Each discharge groove 22 is fluidly connected to the low pressure circuit 13. According to the embodiment represented in the figures, each centering device 15 comprises a plurality of discharge channels 23 each fluidly connecting the low pressure circuit 13 to a respective discharge groove 22. Advantageously, each discharge channel 23 opens into the bottom of the respective discharge groove 22.

When the percussion apparatus 2 is operating, each centering chamber 18 is supplied with high pressure fluid through the respective connection channel 19, and the flow rate of fluid injected into each centering chamber 18 is substantially constant because of the presence of a flow rate control member 21 on each connection channel 19. As shown more particularly in FIG. 3, the high pressure fluid injected into each centering chamber 18 flows to the outside of the respective centering chamber 18 via the functional clearance J between the striking piston 5 and the respective guide surface 16, then penetrates into the discharge grooves 22 and flows towards the low pressure circuit 13 via discharge channels 23.

Since the flow rate of fluid injected into each centering chamber 18 is substantially constant, if the functional clearance J at the level of a centering chamber 18 decreases, due to a lateral displacement of the striking piston 5, then the passage for the flow of the high pressure fluid outside said centering chamber 18 will decrease and the pressure prevailing in said centering chamber 18 will increase, and conversely, if the functional clearance J at the level of a centering chamber 18 increases, also due to a lateral displacement of the striking piston 5, then the passage for the flow of the high pressure fluid outside said centering chamber 18 will increase and the pressure prevailing in said centering chamber 18 will decrease.

Thus, the thrust force exerted by each centering chamber 18 on the striking piston 5 depends on the value of the functional clearance J at the level of this centering chamber 18, and will be even higher as the value of the functional clearance J at the level of this centering chamber 18 will be low. In particular, when the value of the functional clearance J at the level of a centering chamber 18 decreases, then the centering chamber 18 tends to push back the striking piston 5.

It is obvious that any misalignment between the axis of the striking piston 5 and the axis of a guide bearing 15 reduces the functional clearance J of one side of the striking piston 5 and increases it on the other side of the striking piston 5. Therefore, in case of such a misalignment of the striking piston 5, the centering chambers 18 located on the decreasing side of the functional clearance J will impart, on the striking piston 5, an increased radial thrust force whereas the centering chambers 18 on the increasing side of the functional clearance J will impart a reduced radial thrust force. These arrangements have the effect of permanently recentring the striking piston 5 with respect to the guide bearings 15, and therefore avoiding any seizing of the striking piston 5.

It goes without saying that the invention is not limited to the sole embodiment of this percussion apparatus, described above as an example, on the contrary, it encompasses all variants thereof. Thus, in particular, each centering device could include more or less than four centering chambers 18.

Claims

1. A percussion apparatus, including: a body comprising a piston cylinder,a striking piston mounted so as to be displaced alternately inside the piston cylinder, and arranged to strike a tool,at least one guide bearing comprising a guide surface configured to guide the striking piston during displacements of the striking piston in the piston cylinder, a functional clearance being provided between the guide surface and the striking piston,a high pressure fluid supply circuit and a low pressure circuit,

2. The percussion apparatus according to claim 1, wherein the centering chambers are evenly distributed around the striking piston.

3. The percussion apparatus according to claim 1, wherein the centering chambers are aligned on a same circumference of the guide surface.

4. The percussion apparatus according to claim 1, wherein the centering device is configured to supply each centering chamber with a substantially constant supply flow rate.

5. The percussion apparatus according to claim 1, wherein the centering device includes a plurality of connection channels each provided with a flow rate control member, each connection channel fluidly connecting the high pressure fluid supply circuit to a respective centering chamber.

6. The percussion apparatus according to claim 5, wherein each flow rate control member is a calibrated orifice.

7. The percussion apparatus according to claim 1, wherein the centering device includes a plurality of discharge channel, each discharge channel fluidly connecting the low pressure circuit to a respective discharge groove.

8. The percussion apparatus according to claim 1, which further comprises a control distributor configured to control an alternating movement of the striking piston inside the piston cylinder alternately following a strike stroke and a return stroke.

9. The percussion apparatus according to claim 8, wherein the striking piston and the piston cylinder delimit a first control chamber permanently connected to the high pressure fluid supply circuit and a second control chamber, the control distributor being configured to alternately put the second control chamber in connection with the high pressure fluid supply circuit and the low pressure circuit.

10. The percussion apparatus according to claim 1, which comprises at least two guide bearings axially offset with respect to one another, each of the guide bearings including a centering device configured to center the striking piston in the piston cylinder.

11. The percussion apparatus according to claim 2, wherein the centering chambers are aligned on a same circumference of the guide surface.

12. The percussion apparatus according to claim 2, wherein the centering device is configured to supply each centering chamber with a substantially constant supply flow rate.

13. The percussion apparatus according to claim 4, wherein the centering device is configured to supply each centering chamber with a substantially constant supply flow rate.

14. The percussion apparatus according to claim 11, wherein the centering device is configured to supply each centering chamber with a substantially constant supply flow rate.

15. The percussion apparatus according to claim 14, wherein the centering device includes a plurality of connection channels each provided with a flow rate control member, each connection channel fluidly connecting the high pressure fluid supply circuit to a respective centering chamber.

16. The percussion apparatus according to claim 15, wherein each flow rate control member is a calibrated orifice.

17. The percussion apparatus according to claim 16, wherein the centering device includes a plurality of discharge channels, each discharge channel fluidly connecting the low pressure circuit to a respective discharge groove.

18. The percussion apparatus according to any one of claim 17, which further comprises a control distributor configured to control an alternating movement of the striking piston inside the piston cylinder alternately following a strike stroke and a return stroke.

19. The percussion apparatus according to claim 18, wherein the striking piston and the piston cylinder delimit a first control chamber permanently connected to the high pressure fluid supply circuit and a second control chamber, the control distributor being configured to alternately put the second control chamber in connection with the high pressure fluid supply circuit and the low pressure circuit.

20. The percussion apparatus according to claim 19, which comprises at least two guide bearings axially offset with respect to one another, each of the guide bearings including a centering device configured to center the striking piston in the piston cylinder.