This application is the National Stage of International Application No. PCT/FI2006/050109 filed Mar. 22, 2006, and claims benefit of Finnish Application No. 20055133 filed Mar. 24, 2005.
The invention relates to a method for controlling the operation of a pressure fluid operated percussion device comprising: means for feeding pressure fluid into and discharging it from the percussion device; means for producing a stress wave by means of the pressure fluid pressure to a tool connectable to the percussion device to move in a longitudinal direction in relation to the body thereof, the means for producing the stress wave comprising a working chamber in the body of the percussion device and a transmission piston provided in the working chamber to move a longitudinal direction of the tool in relation to the body of the percussion device, the transmission piston having an energy transfer surface facing the tool to allow it to be brought into contact with an energy receiving surface of the tool or a shank connected to the tool; means for making the pressure fluid pressure prevailing in the working chamber push the transmission piston towards the tool for compressing the tool in the longitudinal direction thereof by means of the pressure fluid pressure acting on the transmission piston so that a stress wave is produced in the tool; and correspondingly means for making the transmission piston return. Further, the invention relates to a pressure fluid operated percussion device comprising: means for feeding pressure fluid into and discharging it from the percussion device; means for producing a stress wave by means of the pressure fluid pressure to a tool connectable to the percussion device to move in a longitudinal direction in relation to the body thereof, the means for producing the stress wave comprising a working chamber in the body of the percussion device and a transmission piston provided in the working chamber to move a longitudinal direction of the tool in relation to the body of the percussion device, the transmission piston having an energy transfer surface facing the tool to allow it to be brought into contact with an energy receiving surface of the tool or a shank connected to the tool; means for making the pressure fluid pressure prevailing in the working chamber push the transmission piston towards the tool for compressing the tool in the longitudinal direction thereof by means of the pressure fluid pressure acting on the transmission piston so that a stress wave is produced in the tool; and correspondingly means for making the transmission piston return.
In prior art percussion devices strokes are generated by means of a reciprocating percussion piston, which is typically driven hydraulically or pneumatically and in some cases electrically or by means of a combustion engine. A stress wave is created in a tool, such as a drill rod, when the percussion piston strikes an impact end of either a shank or the tool.
A problem with prior art percussion devices is that the reciprocating motion of the percussion piston generates dynamic acceleration forces that make the equipment difficult to control. At the same time as the percussion piston accelerates in the striking direction, the body of the percussion device tends to move in the opposite direction, thereby decreasing the pressing force of the drill bit or the tool tip on the material to be treated. To maintain the pressing force of the drill bit or the tool against the material to be treated sufficiently high, the percussion device must be pushed towards the material with a sufficient force. This additional force must then be taken into account in the support structures of the percussion device, as well as elsewhere, which increases not only the size and mass of the equipment but also the manufacturing costs thereof. The mass of the percussion piston causes inertia that restricts the frequency of the reciprocating motion of the percussion piston and thereby its impact frequency, although the latter should be significantly raised from its current level in order to achieve a more efficient performance. However, with current solutions this leads to a considerable deterioration in operating efficiency, which is why it is not possible in practice. Further, in prior art percussion devices it is quite difficult to control the percussion power according to drilling conditions. Further still, prior art knows percussion devices in which the stress wave is generated by rapidly compressing the tool against the material to be broken, without delivering a stroke.
It is an object of the invention to provide a method for controlling a percussion device and a percussion device, preferably for a rock drilling apparatus or the like, which has fewer drawbacks than prior art solutions as regards dynamic forces caused by the impact operations and which allows strike frequency to be increased more easily than currently possible. A further object of the invention is to provide a method for controlling a percussion device and a percussion device allowing the shape, length and/or other characteristics of a stress wave transmitted to a tool to be adjusted in a simple manner.
The method of the invention is characterized by comprising: influencing the shape of the stress wave by setting a clearance between the energy transfer surface of the transmission piston and said energy receiving surface before pressure fluid is allowed to push the transmission piston towards the tool so that when the clearance is at its smallest, the energy transfer surface of the transmission piston is in contact with the energy receiving surface of the tool or of a shank connected to the tool at the moment when the effect of the pressure fluid pressure begins, the stress wave being thus produced substantially by the effect of the pressing force produced by the pressure fluid pressure alone and transmitted to the tool by the transmission piston, its length being substantially equal to the effective time of the pressing force acting on the tool, whereas when the clearance is at its longest, the stress wave is substantially produced by the impact of the transmission piston created as a result of a transmission piston motion caused by the pressure fluid pressure and acting on the energy receiving surface of the tool or a shank connected to the tool, the length of the stress wave being substantially twice the length of the transmission piston.
The percussion device of the invention is characterized in that it comprises means for influencing the shape of the stress wave by setting a clearance between the energy transfer surface of the transmission piston and said energy receiving surface before pressure fluid is allowed to push the transmission piston towards the tool so that when the clearance is at its smallest, the energy transfer surface of the transmission piston is in contact with the energy receiving surface of the tool or of a shank connected to the tool at the moment when the effect of the pressure fluid pressure begins, the stress wave being thus produced substantially by the effect of the pressing force produced by the pressure fluid pressure alone and transmitted to the tool by the transmission piston, its length being substantially equal to the effective time of the pressing force acting on the tool, whereas when the clearance is at its longest, the stress wave is substantially produced by the effect of the transmission piston created as a result of a transmission piston motion caused by the pressure fluid pressure and acting on the energy receiving surface of the tool or a shank connected to the tool, the length of the stress wave being substantially twice the length of the transmission piston.
A basic idea of the invention is that the clearance between the transmission piston and the tool, between the transmission piston and a transmission piece provided between the transmission piston and the tool, or between the transmission piece and the tool is provided with a desired size to produce a desired stress wave on the tool.
An advantage of the invention is that a pulse-like stroke thus generated does not require a percussion piston moving on a long reciprocating travel and thus there are no great masses to be moved back and forth in the stroke direction, as a result of which the dynamic forces crated are small compared with those of the prior art heavy reciprocating percussion pistons. Further, this configuration allows stroke frequency to be increased without substantially impairing effectiveness. A further advantage of the invention is that by adjusting the clearance between the percussion element and the tool, the shape and/or other characteristics of the stress wave transmitted to the tool are easily adjustable as required by working conditions, such as the hardness of the material to be drilled or struck.
The invention will be described in greater detail with reference to the following drawings, in which
In
In the situation shown in
There are various alternatives for selecting the pressure surfaces of the transmission piston 5, i.e. a surface A1 facing the working chamber 4 and a surface A2 facing the return chamber 6. The simplest alternative is the one shown in
Eimpact=½mvt02 (1)
where
Eimpact=impact energy
m=transmission piston mass
vt0=transmission piston velocity at the moment it strikes the tool
Correspondingly, transfer energy can be defined by the following formula:
where
Impact energy Eimpact is transferred when the energy transfer surface 5b of the transmission piston 5 strikes the energy receiving surface 3a of the tool or the shank shortly after the pressure starts to push the transmission piston 5 towards the tool 3. The greater the clearance, the greater the amount of energy transferred in the form of impact energy and, correspondingly, the lesser the amount transferred as transfer energy from the moment when the transmission piston 5 rests against the tool tip either directly or through a separate transmission piece. This adjustment is particularly applicable for striking or drilling different types of rock material so that a greater clearance is used for harder rock material and a greater amount of energy is transferred as impact energy, whereas a smaller clearance is be used for softer rock material and a greater amount of energy is transferred as transfer energy.
The effect of the force generated by pressure and acting on the tool 3 through the transmission piston 5 can be terminated also in other ways than by cutting the supply of pressure fluid into the working chamber 4. For example, the movement of the transmission piston 5 can stopped against the collar 2′, whereby the pressure acting in the working chamber 4 behind the transmission piston 5 is no longer able to push the piston into the direction of the tool 3 in relation to the body 2.
The control equipment is provided with a control unit 15 controlling the functions of the percussion device. Further, reference number 16 denotes feed equipment, which may be any kind of feed equipment known per se for pushing the percussion device 1 forward in the direction of the tool 3. Reference numeral 17 denotes a unit for measuring and adjusting the clearance d during the operation of the percussion device. Further, reference numeral 18 denotes pressure fluid control valves that may either consist of separate valves or form a single valve configuration. The feed device 16, the clearance measurement and adjustment unit 17, and the control valves 18 are connected to the control unit 15 by means of signal channels 19 to 21, depicted with broken lines, which are typically electric conduits. The pressure fluid pump 7 and the pressure fluid container 10 are connected to the control valves 18 by channels 14a and 14b, respectively, the control valves 18 being, in turn, provided with pressure fluid channels leading to the feed equipment 16, impact device 1, and clearance measurement and adjustment unit 17. Further, the control unit 15 may be connected to control the pump 7, as shown with a broken line 22.
When the percussion device is in operation, sensors provided in the measurement and adjustment unit 17 measure the operation of the percussion device 1 for example by measuring the clearance d and/or the return pulse of the stress wave coming from the tool 3. On the basis of these measurement values, the clearance d is then adjusted as desired according to the drilling conditions. Likewise, the control unit 15 can also be used to control feed and pressure fluid pressure as well as the functions of the percussion device in general either by means of separate manual guides or automatically, on the basis of preset parameters.
The above specification and the accompanying drawings are only meant to illustrate the invention and not to restrict it in any way. An essential aspect of the invention is that stress wave characteristics are adjusted by providing a clearance of a desired size between the transmission piston and the tool so that the tool may be subjected to a stress generated only by compression or to a stress generated only by the kinetic energy caused by an impact, or to a combined form of stress of some kind. The various details and solutions of the embodiments illustrated in the different Figures may be combined in various ways for different practical implementations.
Number | Date | Country | Kind |
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20055133 | Mar 2005 | FI | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FI2006/050109 | 3/22/2006 | WO | 00 | 9/19/2007 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2006/100350 | 9/28/2006 | WO | A |
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