The present invention relates to power tools, and more particularly to percussion tools for imparting axial impacts upon a tool bit.
Percussion tools, such as breakers or demolition hammers, are power tools that impart axial impacts to an attached chisel to demolish a work surface. Percussion tools may be powered by an AC or DC power source.
In some aspects, the techniques described herein relate to a percussion tool adapted to impart axial impacts to a tool bit, the percussion tool including: a housing; a motor supported by the housing; a spindle supported by the housing and including a plurality of radial air vents; a reciprocation mechanism operable to create a variable pressure air spring within the spindle; a striker received within the spindle for reciprocation in response to a pressure of the variable pressure air spring; an anvil received within the spindle and configured to be impacted by the striker, the anvil configured to transmit axial impacts from the striker to the tool bit; a chuck for securing the tool bit to the spindle; and a parking assembly movable relative to the spindle to selectively open and close the plurality of radial air vents, the parking assembly including a seat coupled to the spindle, a first shuttle portion movable relative to an outer surface of the spindle, a biasing member positioned between the seat and the first shuttle portion, a second shuttle portion movable relative to the outer surface of the spindle, a bushing positioned within the spindle and configured to receive a portion of the anvil, and a fastener that couples the second shuttle portion to the bushing, wherein the first shuttle portion and the second shuttle portion are movable together between a working position, in which the plurality of radial air vents is closed, and an idle position, in which the plurality of radial air vents is open, and wherein the biasing member is configured to bias the first shuttle portion and the second shuttle portion into the idle position.
In some aspects, the techniques described herein relate to a percussion tool, wherein the first shuttle portion is formed from a first material, and wherein the second shuttle portion, the bushing, and the fastener are formed from a second material.
In some aspects, the techniques described herein relate to a percussion tool, wherein the first material is metal and the second material is plastic.
In some aspects, the techniques described herein relate to a percussion tool, wherein the seat includes a wall extending therefrom, the circumferential wall spaced apart from an outer surface of the spindle and surrounding the plurality of radial air vents.
In some aspects, the techniques described herein relate to a percussion tool, wherein the first shuttle portion includes an inner surface and an annular recess in the inner surface, and wherein an elastomeric ring is positioned within the annular recess, the elastomeric ring configured to cover the plurality of radial air vents in the working position.
In some aspects, the techniques described herein relate to a percussion tool, wherein the parking assembly further includes an elastomeric ring positioned between the first shuttle portion and the second shuttle portion.
In some aspects, the techniques described herein relate to a percussion tool, wherein the elastomeric ring contacts the first shuttle portion and the second shuttle portion.
In some aspects, the techniques described herein relate to a percussion tool, wherein the first shuttle portion includes a flange and a circumferential wall extending axially from the flange, wherein the second shuttle portion includes a flange extending therefrom, and wherein the elastomeric ring is positioned between the outer surface of the spindle and the circumferential wall of the first shuttle portion, and also between the flange of the first shuttle portion and the flange of the second shuttle portion.
In some aspects, the techniques described herein relate to a percussion tool, wherein the flange of the second shuttle portion is a first flange positioned at or adjacent a first end thereof, wherein the second shuttle portion further includes a second flange positioned at or adjacent a second end thereof, a third flange positioned between the first end and the second end, a first plurality of radial apertures positioned between the first flange and the third flange, and a second plurality of radial apertures positioned between the third flange and the second flange, wherein each of the first plurality of radial apertures and the second plurality of radial apertures are configured overlie one of a plurality of elongated air vents in the spindle, and wherein the fastener extends through one of the second plurality of radial apertures and one of the plurality of elongated air vents into an aperture of the bushing.
In some aspects, the techniques described herein relate to a percussion tool, wherein the elastomeric ring is a first elastomeric ring, and wherein the parking assembly further includes a second elastomeric ring positioned between the third flange and the second flange, and wherein the second elastomeric ring surrounds the second plurality of radial apertures and the fastener.
In some aspects, the techniques described herein relate to a percussion tool, wherein the first shuttle portion includes an inner surface and an annular recess in the inner surface, and wherein a third elastomeric ring is positioned within the annular recess, the third elastomeric ring configured to cover the plurality of radial air vents in the working position.
In some aspects, the techniques described herein relate to a percussion tool adapted to impart axial impacts to a tool bit, the percussion tool including: a housing; a motor supported by the housing; a spindle supported by the housing and including a plurality of radial air vents; a reciprocation mechanism operable to create a variable pressure air spring within the spindle; a striker received within the spindle for reciprocation in response to a pressure of the variable pressure air spring; an anvil received within the spindle and configured to be impacted by the striker, the anvil configured to transmit axial impacts from the striker to the tool bit; a chuck for securing the tool bit to the spindle; and a parking assembly movable relative to the spindle to selectively open and close the plurality of radial air vents, the parking assembly including a seat coupled to the spindle, a first shuttle portion movable relative to an outer surface of the spindle, a biasing member positioned between the seat and the first shuttle portion, a second shuttle portion movable relative to the outer surface of the spindle, an elastomeric ring positioned between and contacting the first shuttle portion and the second shuttle portion, and a fastener that couples the second shuttle portion to the anvil, wherein the first shuttle portion, the elastomeric ring, and the second shuttle portion are movable together between a working position, in which the plurality of radial air vents is closed, and an idle position, in which the plurality of radial air vents is open, and wherein the biasing member is configured to bias the first shuttle portion and the second shuttle portion into the idle position.
In some aspects, the techniques described herein relate to a percussion tool, wherein the elastomeric ring is a first elastomeric ring, wherein the first shuttle portion includes an inner surface and an annular recess in the inner surface, and wherein a second elastomeric ring is positioned within the annular recess, the second elastomeric ring configured to cover the plurality of radial air vents in the working position.
In some aspects, the techniques described herein relate to a percussion tool, further including a bushing positioned within the spindle and configured to receive a portion of the anvil, and wherein the fastener couples the second shuttle portion to the bushing.
In some aspects, the techniques described herein relate to a percussion tool, wherein the second shuttle portion includes a first plurality of radial apertures positioned adjacent a first end thereof and a second plurality of radial apertures adjacent a second end thereof, wherein each of the first plurality of radial apertures and the second plurality of radial apertures are configured to overlie one of a plurality of elongated air vents in the spindle, and wherein the fastener extends through one of the second plurality of radial apertures and one of the plurality of elongated air vents into an aperture of the bushing.
In some aspects, the techniques described herein relate to a percussion tool, wherein the parking assembly further includes a third elastomeric ring surrounding the second plurality of radial apertures and the fastener.
In some aspects, the techniques described herein relate to a percussion tool, wherein each of the first plurality of radial apertures is aligned with one of the second plurality of radial apertures in a length direction of the second shuttle portion.
In some aspects, the techniques described herein relate to a percussion tool, wherein each of the first plurality of radial apertures is positioned between adjacent radial apertures of the second plurality of radial apertures.
In some aspects, the techniques described herein relate to a percussion tool, wherein the second shuttle portion includes a first plurality of radial apertures positioned adjacent a first end thereof and a second plurality of radial apertures adjacent a second end thereof, wherein each of the first plurality of radial apertures and the second plurality of radial apertures are configured to overlie one of a plurality of elongated air vents in the spindle, and wherein the fastener extends through one of the second plurality of radial apertures and one of the plurality of elongated air vents into a bore of the anvil.
In some aspects, the techniques described herein relate to a percussion tool adapted to impart axial impacts to a tool bit, the percussion tool including: a housing; a motor supported by the housing; a spindle supported by the housing and including a plurality of radial air vents; a reciprocation mechanism operable to create a variable pressure air spring within the spindle; a striker received within the spindle for reciprocation in response to a pressure of the variable pressure air spring; an anvil received within the spindle and configured to be impacted by the striker, the anvil configured to transmit axial impacts from the striker to the tool bit; a chuck for securing the tool bit to the spindle; and a parking assembly movable relative to the spindle to selectively open and close the plurality of radial air vents, the parking assembly including a seat coupled to the spindle, a shuttle movable relative to an outer surface of the spindle, the shuttle including a first end, a second end opposite the first end, an inner surface that extends between the first end and the second end, and an annular recess in the inner surface adjacent the first end, an elastomeric ring positioned within the annular recess, a biasing member positioned between the seat and the shuttle, and a fastener that couples the shuttle to the anvil, wherein shuttle is movable between a working position, in which the plurality of radial air vents is closed by the elastomeric ring, and an idle position, in which the plurality of radial air vents is open, and wherein the biasing member is configured to bias the shuttle into the idle position.
In some aspects, the techniques described herein relate to a percussion tool, wherein the shuttle includes a first plurality of radial apertures positioned between the first end and the second end and a second plurality of radial apertures between the first plurality of radial apertures and the second end, wherein each of the first plurality of radial apertures and the second plurality of radial apertures are configured to overlie one of a plurality of elongated air vents in the spindle, and wherein the fastener extends through one of the second plurality of radial apertures and one of the plurality of elongated air vents into a bore of the anvil.
In some aspects, the techniques described herein relate to a percussion tool, wherein the first plurality of radial apertures is positioned between a first flange and a second flange and the second plurality of radial apertures is positioned between the second flange and a third flange, wherein the biasing member extends between the seat and the first flange, wherein the parking assembly further includes a second elastomeric ring positioned between the second flange and the third flange, and wherein the second elastomeric ring surrounds the second plurality of radial apertures and the fastener.
In some aspects, the techniques described herein relate to a method of creating a variable pressure air spring in a percussion tool adapted to impart axial impacts to a tool bit, the percussion tool including a spindle including a plurality of radial air vents, a striker received within the spindle for reciprocation in response to a pressure of the variable pressure air spring, an anvil received within the spindle and configured to be impacted by the striker, the anvil configured to transmit axial impacts from the striker to the tool bit, the method including: exerting, by the striker, a force on the anvil in a first direction; moving a shuttle in the first direction, the shuttle having a first shuttle portion, a second shuttle portion coupled to the anvil, and an elastomeric ring positioned between the first shuttle portion and the second shuttle portion; and covering the plurality of radial air vents in the spindle with a first shuttle portion to create the variable pressure air spring.
In some aspects, the techniques described herein relate to a method, wherein the first shuttle portion is formed from a first material, and wherein the second shuttle portion is formed from a second material, and wherein the first material is plastic and the second material is metal.
In some aspects, the techniques described herein relate to a method, wherein the elastomeric ring contacts the first shuttle portion and the second shuttle portion.
In some aspects, the techniques described herein relate to a method, further including absorbing, by the elastomeric ring, impact energy from the anvil during reciprocation.
In some aspects, the techniques described herein relate to a method, wherein moving the shuttle in the first direction includes overcoming a bias of a biasing mechanism on the shuttle in a second direction.
In some aspects, the techniques described herein relate to a method, further including, when the force is removed from the anvil, moving the shuttle in a second direction, opposite the first direction, and uncovering the plurality of radial air vents in the spindle thereby venting air to atmosphere to dissipate the variable pressure air spring.
In some aspects, the techniques described herein relate to a method of creating a variable pressure air spring in a percussion tool adapted to impart axial impacts to a tool bit, the percussion tool including a spindle including a plurality of radial air vents, a striker received within the spindle for reciprocation in response to a pressure of the variable pressure air spring, and an anvil received within the spindle and configured to be impacted by the striker, the anvil configured to transmit axial impacts from the striker to the tool bit, the method including: exerting, by the striker, a force on the anvil in a first direction; moving a shuttle coupled to the anvil in the first direction; and covering the plurality of radial air vents in the spindle with an elastomeric ring positioned within the shuttle to create the variable pressure air spring.
In some aspects, the techniques described herein relate to a method, wherein moving the shuttle in the first direction includes overcoming a bias of a biasing mechanism on the shuttle in a second direction.
In some aspects, the techniques described herein relate to a method, further including, when the force is removed from the anvil, moving the shuttle in the second direction, opposite the first direction, and uncovering the plurality of radial air vents in the spindle thereby venting air to atmosphere to dissipate the variable pressure air spring.
In some aspects, the techniques described herein relate to a method, wherein the shuttle includes a plurality of radial apertures, and wherein the shuttle is coupled to the anvil with a fastener that extends from a bore in the anvil into one of the plurality of radial apertures.
In some aspects, the techniques described herein relate to a percussion tool adapted to impart axial impacts to a tool bit, the percussion tool including: a housing; a motor supported by the housing; a spindle supported by the housing and including a plurality of radial air vents; a reciprocation mechanism operable to create a variable pressure air spring within the spindle; an anvil received within the spindle for reciprocation in response to a pressure of the variable pressure air spring, the anvil imparting axial impacts to the tool bit; a chuck for securing the tool bit to the spindle; and a parking assembly movable relative to the spindle to selectively open and close the plurality of radial air vents, the parking assembly including a seat coupled to the spindle and having a circumferential wall extending therefrom, the circumferential wall spaced apart from an outer surface of the spindle and surrounding the plurality of radial air vents, a plastic shuttle portion movable relative to the outer surface of the spindle, a biasing member positioned between the seat and the plastic shuttle portion, a metal shuttle portion movable relative to the outer surface of the spindle, a metal bushing positioned within the spindle and configured to receive a portion of the anvil, and a metal fastener that couples the metal shuttle portion to the metal bushing, wherein the plastic shuttle portion and the metal shuttle portion are movable together between a working position in which the plurality of radial air vents are closed and an idle position in which the plurality of radial air vents is open, and wherein the biasing member is configured to bias the plastic shuttle portion and the metal shuttle portion into the idle position.
In some aspects, the techniques described herein relate to a percussion tool, wherein the parking assembly further includes an elastomeric ring positioned between the plastic shuttle portion and the metal shuttle portion.
In some aspects, the techniques described herein relate to a percussion tool, wherein the plastic shuttle portion includes a flange and a circumferential wall extending axially from the flange, wherein the metal shuttle portion includes a first end and a second end opposite the first end, and wherein the elastomeric ring is positioned between the outer surface of the spindle and the circumferential wall of the plastic shuttle portion and also between the flange of the plastic shuttle portion and the first end of the metal shuttle portion.
In some aspects, the techniques described herein relate to a percussion tool, wherein the metal shuttle portion includes a first flange positioned at or adjacent to the first end, a second flange positioned at or adjacent to the second end, a third flange positioned between the first end and the second end, a first plurality of radial apertures positioned between the first flange and the third flange, and a second plurality of radial apertures positioned between the third flange and the second flange, wherein each of the first plurality of radial apertures and the second plurality of radial apertures are configured overlie one of a plurality of elongated air vents in the spindle, and wherein the metal fastener extends through one of the second plurality of radial apertures and one of the plurality of elongated air vents into an aperture of the metal bushing.
In some aspects, the techniques described herein relate to a percussion tool, wherein the elastomeric ring is a first elastomeric ring, and wherein the parking assembly further includes a second elastomeric ring positioned between the third flange and the second flange, the second elastomeric ring surrounding the second plurality of radial apertures and the metal fastener. Other features and aspects of the invention will become apparent by consideration of the following detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.
In the illustrated embodiment, the motor 18 is configured as a brushless direct-current (BLDC) electric motor that receives power from an on-board power source 29 (e.g., a battery;
With respect to
With reference to
In operation, an operator presses the tool bit 25 against the workpiece and depresses the trigger 30 to activate the motor 18. Rotation of the pinion 54 also causes the crank gear 50 to rotate about the stationary shaft 82. Thus, the crank shaft 102 receives torque from the crank gear 50, causing the crank shaft 102 and the eccentric pin 110 to rotate about the central axis 86. Rotation of the eccentric pin 110 causes the piston 34 to reciprocate within the spindle 22 via the connecting rod 116, which causes the striker 38 to impart axial impacts to the anvil 42, which in turn are transferred to the tool bit 25, causing it to reciprocate against a workpiece provided the user continues to press the tool bit 25 against the workpiece. Specifically, a variable pressure air pocket (or an air spring) is developed between the piston 34 and the striker 38 when the piston 34 reciprocates within the spindle 22, whereby expansion and contraction of the air spring induces reciprocation of the striker 38. The impact between the striker 38 and the anvil 42 is then transferred to the tool bit 25, causing it to reciprocate for performing work on the workpiece.
As shown in
With reference to
The first shuttle portion 204 includes a hollow cylindrical body 270 that defines an axial aperture 274 therethrough. In the illustrated embodiments, the first shuttle portion 204 is formed from a plastic material, although other materials may be used. For example, in other embodiments, the first shuttle portion 604 may be formed from metal. The spindle 22 is received within the axial aperture 274 and the first shuttle portion 204 is selectively slidable relative to the outer surface of the spindle 22. The body 270 includes a first end 278 and a second end 282 opposite the first end 278 (
With reference to
In the illustrated embodiment, therefore, the first shuttle portion 204 is constructed from a first material (e.g., plastic) that is different from a second material (e.g., metal) of the second shuttle portion 208. In other embodiments, the first shuttle portion 204 is constructed from a first material that may be the same as a second material of the second shuttle portion 208. For example, both the first shuttle portion 204 and the second shuttle portion 208 may be plastic or may be metal. Plastic may be preferred for one or both of the first and second shuttle portions 204, 208 in embodiments where weight savings and manufacturability are a priority, whereas metal may be preferred for these components in embodiments where durability is a priority.
As shown in
The bushing 220 is positioned within the spindle 22 and is movable relative to the anvil 42. As shown, the bushing 220 includes a generally cylindrical body 350 having an axial aperture 354 extending therethrough and a plurality of radial apertures 358 extending through the body 350 and in communication with the axial aperture 354. One of the radial apertures 358 of the bushing 220 is aligned with one of the radial apertures 334 of the second portion of the second shuttle portion 208. The pin 216 is received and secured within the aligned radial apertures 358, 330 to couple the second shuttle portion 208 to the bushing 220. As shown in
The first shuttle portion 204 and the second shuttle portion 208 are movable together to selectively open and close the radial air vents 150, and thereby create and dissipate the air spring. The first shuttle portion 204 and the second shuttle portion 208 are movable together because they are sandwiched between the biasing member 212 and the anvil 42 (e.g., the lip 42c of the anvil 42). The first elastomeric ring 224 positioned between the first shuttle portion 204 (e.g., the flange 286 thereof) and second shuttle portion 208 (e.g., the first flange 318 thereof) absorbs impact energy from the anvil 22 during a chiseling operation.
Specifically, the first shuttle portion 204 and the second shuttle portion 208 are movable together between a working position (
As shown in
When the hammer 10 and tool bit 25 are lifted from the workpiece, the final impact upon the anvil 42 pushes it forward into the chuck 24, where the anvil 42 remains. Without the anvil 42 abutted with the bushing 220 and the pin 216, the biasing member 212 between the seat 200 and first shuttle portion 204 rebounds, pushing the first shuttle portion 204 forward to the idle position shown in
Another parking assembly 554 is shown in
Another parking assembly 954 is shown in
The shuttle 1180 has three flanges extending from the outer surface thereof. A first flange 2000 is positioned between the first end 1192 and the second end 1196. A second flange 2004 is positioned between the first flange 2000 and the second end 1196. A third flange 2008 is positioned at or adjacent second end 1196. A first plurality of radial apertures 2012 radially extend through the body 1184. The radial apertures 2012 are positioned between the first flange 2000 and the second flange 2004. A second plurality of radial aperture 2016 extend radially through the body 1184. The radial apertures 2016 are positioned extend between the second flange 2004 and the third flange 2008. In the illustrated embodiment, each of the radial apertures 2012 is aligned with one of the radial apertures 2016 along a length of the shuttle 1180. In other embodiments, each of the radial apertures 2012 may be positioned between adjacent radial apertures 2016 such that the radial apertures 2012 are staggered relative to the radial apertures 2016. The biasing member 1012 (e.g., a compression spring) is positioned between the front surface 1052 of the seat 1000 and a first (i.e., rear) surface of the first flange 2000 of the shuttle 1180.
Additionally, in this embodiment, an inner surface of the body 1184 of the shuttle 1180 includes an annular recess 1670 adjacent the first end 1192 thereof. Positioned within the recess 1670 is a first elastomeric ring 1674. The shuttle 1180, with the first elastomeric ring 1674, is selectively slidable relative to the outer surface of the spindle 822. That is, the first elastomeric ring 1674 is movable with shuttle 1180. The first elastomeric ring 1674 is configured to cover the radial air vents 950 when the shuttle 1180 is in the working position. A width of the third elastomeric ring 1674 is wider than an outer diameter of the radial air vents 950. Therefore, the first elastomeric ring 1674 is configured prevent leakage of air through the radial air vents 950 while the shuttle 1180 is in the working position.
In the embodiment of
The shuttle 1180 is movable to selectively open and close the radial air vents 950, and thereby create and dissipate the air spring. That is, the shuttle is 1180 is movable between a working position (
When the operator presses the tool bit 825 against the workpiece, the tool bit 825 imparts a normal force in the direction of arrow F, which causes the anvil 842 to move in the direction of arrow F. As the anvil 842 moves in the direction of arrow F, the pins 1016 move with the anvil 842 in the direction of arrow F. Because the anvil 842 is coupled to the shuttle 1180 via the pins 1016, movement of the anvil 842 in the direction of arrow F also moves the shuttle 1180 against the bias of the biasing member 1012 into the working position shown in
When the hammer 810 and tool bit 825 are lifted from the workpiece, the final impact upon the anvil 842, and therefore the pins 1016, pushes it forward into the chuck 824, where the anvil 842 remains. The biasing member 1012 between the seat 1000 and shuttle 1180 rebounds, pushing the shuttle 1180 forward to the idle position (shown in
Several embodiments are shown and described herein. It should be understood that other embodiments may have one or more of the features of the embodiments shown and described herein.
Various features and advantages are set forth in the following claims.
This application claims priority to co-pending U.S. Provisional Patent Application No. 63/476,197, filed on Dec. 20, 2022, the entire contents of which is incorporated herein by reference.
Number | Date | Country | |
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63476197 | Dec 2022 | US |