Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass direct and indirect mountings, connections, supports, and couplings. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.
The filtering device 10 includes a side frame 35, a drive chain 40, a plurality of perforated elements 45, and a drive member 50. The side frame 35 provides structural support for the remaining components. In one construction, welded beam elements (e.g., angle, channel, box, tube, etc.) are employed to form the side frame 35 with other constructions employing other arrangements. The side frame 35 includes a lower attachment portion 55 that facilitates the attachment of the side frame 35 to the channel floor 20. Upper support points 60 are also provided to couple the side frame 35 to the operating floor 25. In the illustrated construction, the side frame 35 is arranged to support the perforated elements 45 at an angle of about 15 degrees with respect to a vertical axis 65. In other constructions, the side frame 35 is arranged to support the perforated elements 45 at other angles, such as but not limited to 5 degrees, 30 degrees, and 45 degrees from the vertical axis 65.
In the illustrated construction, the drive member 50 includes an electric motor 70 and a driving shaft supported by the side frame 35. The main drive shaft sprockets 75 are connected via a belt or chain to the motor 70 and in turn provide driving movement of the element loop. In addition, some constructions include a rotating brush 80 driven by the motor 70 and positioned to clean the perforated elements 45 as they pass. Other constructions may employ other drive arrangements such as hydraulically driven systems or direct shaft mounted drive systems if desired.
As shown in
With reference to
As shown in
As is illustrated in
Turning to
The gusset plate 145 is positioned between the seal plates 115 and attached to the perforated plate 110. In the illustrated construction, the gusset plate 145 is centered between the seal plates 115. However, this position could vary if desired. The gusset plate 145 is preferably welded to the perforated plate 110 and provides additional strength and support for the perforated plate 110. In addition, the gusset plate 145 supports a wear shoe 155.
The wear shoe 155, illustrated in
The wear shoe 155 is also substantially V-shaped and is positioned a predetermined non-zero distance 168 from the frame element support 165. The wear shoe 155 includes a non-metallic element 170 positioned adjacent the frame element support 165 such that when the wear shoe 155 contacts the frame element support 165, the non-metallic element 170 makes contact. In some constructions a metallic wear shoe 155 is employed. However, the non-metallic material is preferred for the lower friction and lower wear rate it provides.
In the illustrated construction, the wear shoe 155 is bolted to the gusset plate 145. Of course, other constructions include a wear shoe 155 that is welded to the gusset plate 145 or that is formed as part of the gusset plate 145.
Each perforated element 45 includes an interstitial seal 175 disposed between adjacent perforated plates 110. As illustrated in
In the illustrated construction, the interstitial seals 175 include a P-seal member 180 and several bolts 185, illustrated in
The circular portion 190 is sized to be larger than the anticipated space between adjacent perforated elements 45 such that it is compressed slightly (shown in
The seal leg 225 engages the adjacent seal plate 115 of the perforated element 45 or elements that are below the fluid level 30 to provide a first seal. The movement of the adjustable side seal 205 allows for adjustment of the seal position to improve the seal. In preferred constructions, the adjustable side seal 205 is formed from a metal. However, other materials may be employed if desired.
It should be noted that a single adjustable side seal 205 could be employed on each side of the perforated element 45. In this arrangement, the single adjustable side seal 205 contacts and seals multiple perforated elements 45. In other constructions, multiple adjustable side seals 205 are employed with each one contacting as few as one perforated element 45 to establish the first seal.
The channel wall seal 210 includes a channel leg 240 and a seal leg 245 and attaches to the side frame 35 adjacent the adjustable side seal 205. The channel leg 240 contacts the channel 15 and the seal leg 245 contacts the adjustable side seal 205 and the adjacent seal plate 115 such that during operation, the pressure created by the flow of fluid pushes the channel leg 240 against the channel 15 and the seal leg 245 against the adjustable side seal 205 and the adjacent seal plate 115, thereby providing a second seal. In preferred constructions, a resilient material, such as rubber or neoprene, is employed as the channel wall seal 210. However, other materials may be used if desired.
The reinforcing bar 215 is positioned such that the channel wall seal 210 is sandwiched between the reinforcing bar 215 and the adjustable side seal 205. The reinforcing bar 215 thus provides additional stiffness and improves the attachment of the channel wall seal 210 to the adjustable side seal 205.
To complete the seal system, a bottom seal 250, such as a brush seal shown in
The arrangement of the perforated elements 45 also provides for their easy removal for maintenance or replacement. With reference to
Thus, removal of the chain bolts 150 and the seal plate covers 256 allows for the removal of the perforated element 45 without removing the chain link 95 or otherwise impeding the operation of the filtering device 10. A new perforated element 45 can than be installed in place of the old perforated element 45 to allow the filtering device 10 to continue operation. Thus, there is no need to drain the fluid from the channel 15 or otherwise suspend the filtering operation to make a repair to a perforated element 45.
Additionally, the perforated elements 45 can be removed and installed in a direction parallel to a flow direction 260. Thus, multiple filtering devices 10 can be positioned adjacent one another without inhibiting maintenance. Prior art filtering devices required removal of perforated elements in a direction perpendicular to the flow 260, thereby requiring additional space between adjacent filtering devices. Thus, the invention allows a smaller structure and lower capital cost to the plant owner.
In operation, a fluid to be filtered (e.g., water) flows along the channel 15. The fluid encounters the filtering device 10 disposed in the flow such that the fluid must pass through the perforated elements 45 before continuing to flow down the channel 15. As the fluid passes through the perforated elements 45, debris and other filtered items collect in front of the perforated elements 45. As the debris collects, the pressure differential across the perforated elements 45 increases and the flow through the perforated elements 45 decreases. During some operating conditions, the flow may cause one or more of the perforated elements 45 to deflect. If the deflection is in excess of the predetermined distance 168 between the wear shoe 155 and the frame element support 165, the wear shoe 155 will engage the frame element support 165 and inhibit excessive and potentially damaging deflection of the perforated element 45.
Operation of the motor 70 produces rotation of the drive chain 40 which rotates the clogged perforated elements 45 upward and out of the flow stream, whereby the debris can be collected and removed from the channel 15. The movement of the drive chain 40 also places new perforated elements 45 in the flow stream to begin the cycle. During movement of the drive chain 40, wear shoes 155 in contact with the frame element support 165 will slide until the perforated element 45 is removed from the flow.
The fluid pressure on the upstream side of the filtering device 10 assures that the side seals 200 inhibit unwanted flow, while the compression of the P-seal 180 inhibits unwanted flow between the perforated elements 45. As such, the present invention provides an improved seal system for a channel filtering device 10. In addition, the arrangement of the perforated elements 45 improves the seal between perforated elements 45, while reducing the manufacturing tolerances. The reduced tolerances reduce the cost of the components, while the improved maintainability of the arrangement reduces down time required for maintenance.
As discussed above, should one of the perforated elements 45 become damaged during operation, the perforated element 45 can be easily removed and replaced without having to drain the channel 15 or otherwise suspend filtering operations.
Various features and advantages of the invention are set forth in the following claims.
This application claims benefit under 35 U.S.C. Section 119(e) of co-pending U.S. Provisional Application No. 60/744,796, filed Apr. 13, 2006, which is fully incorporated herein by reference.
Number | Date | Country | |
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60744796 | Apr 2006 | US |