The present application is directed to a separable perforating gun. More specifically, this application is directed to a separable perforating gun via wave manipulator.
Conventional perforating guns are utilized to assist in recovery of hydrocarbons from subterranean formations. Perforating guns are loaded with one or more energetic charges and then positioned within a wellbore into subterranean formation desired to perforate. Upon completion, the perforating gun must either be removed from the wellbore, delaying production or dropped to the bottom of the wellbore. Allowing the perforating gun to be dropped to the bottom of the wellbore requires a portion of the wellbore to extend beyond the desired perforating zone, thus extending drilling operations. Additionally, conventional perforating guns can become lodged or stuck within the wellbore during removal operations due to swelling during perforation, thus preventing production operations.
Embodiments of the present application are described, by way of example only, with reference to the attached Figures, wherein:
Various embodiments of the disclosure are discussed in detail below. While specific implementations are discussed, it should be understood that this is done for illustration purposes only. A person skilled in the relevant art will recognize that other components and configurations may be used without parting from the spirit and scope of the disclosure.
It should be understood at the outset that although illustrative implementations of one or more embodiments are illustrated below, the disclosed compositions and methods may be implemented using any number of techniques. The disclosure should in no way be limited to the illustrative implementations, drawings, and techniques illustrated herein, but may be modified within the scope of the appended claims along with their full scope of equivalents.
Several definitions that apply throughout this disclosure will now be presented. The terms “comprising,” “including” and “having” are used interchangeably in this disclosure. The terms “comprising,” “including” and “having” mean to include, but are not necessarily limited to, the things so described.
The term “communicatively coupled” is defined as connected, either directly or indirectly through intervening components, and the connections are not necessarily limited to physical connections, but are connections that accommodate the transfer of data between the so-described components. The term “substantially” is defined to be essentially conforming to the particular dimension, shape or other word that substantially modifies, such that the component need not be exact. For example, substantially cylindrical means that the object resembles a cylinder, but can have one or more deviations from a true cylinder.
The present disclosure provides wave manipulation fragmentable tool. The wave manipulation fragmentable tool can be utilized to perforate a subterranean formation, generating shocks to sever and/or fragment a tool, or both perforate a subterranean formation while generating shocks to fragment a tool, for example a perforating gun. While described below with respect to a fragmentable perforating gun, the present disclosure can be implemented with tool configured use within a subterranean formation and/or a wellbore.
The servicing rig 20 may be one of a drilling rig, a completion rig, a workover rig, or other mast structure and supports a workstring 30 in the wellbore 12, but a different structure may also support the workstring, 30. The servicing rig 20 may also comprise a derrick with a rig floor through which the workstring 30 extends downward from the servicing rig 20 into the wellbore 12. In some embodiments, such as in an off-shore location, the servicing rig 20 may be supported by piers extending downwards to a seabed. Alternatively, in some embodiments, the servicing rig 20 may be supported by columns sitting on hulls and/or pontoons that are ballasted below the water surface, which may be referred to as a semi-submersible platform or rig. In an off-shore location, a casing 16 may extend from the servicing rig 20 to exclude sea water and contain drilling fluid returns. It is understood that other mechanical mechanisms, not shown, may control the run-in and withdrawal of the workstring 30 in the wellbore 12, for example a draw works coupled to a hoisting apparatus, another servicing vehicle, a coiled tubing unit and/or other apparatus.
In an embodiment, the workstring 30 may comprise a conveyance 32 and a perforation tool assembly 34. The conveyance 32 may be any of a string of jointed pipes, a slickline, a coiled tubing, and a wireline. In other embodiments, the workstring 30 may further comprise one or more downhole tools (not shown in
The system 10 is typically assembled on the field and individual charge tubes are inserted into gun bodies of the perforation gun assemblies by, for example, a gun loader. Each charge tube is assembled, for example by adding the charges, and then the charge tube is inserted into the gun body and aligned with the scallops of the gun body.
The perforation gun assembly 34 can be fragmentable to allow a plurality of pieces to be disposed to the bottom of the wellbore 12 without causing obstruction or requiring the wellbore 12 to be drilled a substantial extent beyond the producing zone 40.
The carrier 102 can be substantially cylindrical for use in subterranean wellbore applications. The carrier 102 can alternatively be any shape depending on the desired use and application. The carrier sidewall thickness 106 can be defined between an exterior surface 108 of the carrier 102 and the inner portion 104. The sidewall thickness 106 can be consistent along the longitudinal length 150 of the carrier 102 and further consistent across the cross-sectional profile of the carrier 102. In at least one instance, the carrier 102 is substantially cylindrical and the inner portion 104 has a substantially circular cross-sectional profile with a consistent sidewall thickness 106 throughout the cross-sectional profile of the carrier 102. In other instances, the carrier 102 can be substantially ovular and the inner portion 104 can have a substantially circular cross-sectional profile resulting in a varying sidewall thickness 106 across the cross-sectional profile of the carrier 102.
The carrier 102 is configured to disintegrate, dissolve, fracture, burn, or otherwise separate. The carrier 102 can be formed from any number of materials including, but not limited to, steel, aluminum, magnesium, plastic, or any other frangible material that would aid in the fragmentation of the carrier 102.
One or more energetic devices 110 can be disposed within the inner portion 104 of the carrier 102. The one or more energetic devices 106 can be extend along the longitudinal length 150 of the carrier 102. The one or more energetic devices 110 can be activated to generate and propagate a mechanical wave (shown in
The one or more energetic devices 110 can be shaped charges determined by the wellbore environment, the desired fracture profile, and subterranean formation properties. The shaped charges can be conical, linear, or any other desirable shape. The one or more energetic devices 110 can also be explosive pellets, one or more detonation cords, or the like. The one or more energetic devices 110 can be any energetic material configured to propagate a mechanical wave along the longitudinal length 150 of the carrier 102.
The carrier 102 can further include one or more wave manipulators 112 disposed at discrete points along the longitudinal length 150 of the carrier 102. The one or more wave manipulators 112 can extend across the cross-sectional profile of the carrier 102 and substantially perpendicular to the longitudinal length 150. The mechanical wave generated by activation of at least one of the one or more energetic devices 110 can be altered or reflected by at least one of the one or more wave manipulators 112. The one or more wave manipulators 112 can be formed from a material configured to allow reflection of the mechanical wave in an opposite direction relative to the mechanical wave while also allowing a transmitted wave to continue along the longitudinal length 150 of the carrier 102. The one or more wave manipulators 112 can also be formed from or lined with a material configured to amplify the transmitted wave and the reflected wave.
The energetic devices 110 can be disposed within the carrier 102 and extend the longitudinal length 150. The one or more energetic devices 110 can be individual energetic devices separated by the wave manipulators 112 and energetically coupled together. The one or more energetic devices 110 can be a single energetic device 110 extending the longitudinal length 150 and extending through each of the one or more wave manipulators 112.
The shockwave 114 continues traveling at the initial velocity (V0) along the longitudinal length 150 of the carrier. The shockwave 114 travels as the energetic device 110 disposed between the first wave manipulator 112a and a second wave manipulator 112b is activated. As the shockwave 114 reaches the second wave manipulator 112b, the second wave manipulator 112b generates a reflected wave as described above. The reflected wave generated by the second wave manipulator 112b induces a second tensile load, thus causing a second fracture. The process continues along the longitudinal length 150 of the carrier, forming a fracture at each wave manipulator 112 within the carrier 102.
The energetic devices 210 can be disposed within the carrier 202 and extend the longitudinal length 250. The one or more energetic devices 210 can be individual energetic devices separated by the wave manipulators 212 and energetically coupled together. The one or more energetic devices 110 can be a single energetic device 210 extending the longitudinal length 250 and extending through each of the one or more wave manipulators 212.
The one or more wave manipulators 212 can be configured to alter a shockwave 214 generated by the one or more energetic devices 210. In at least one instance, the one or more wave manipulators 212 can reflect at least a portion of the shockwave 214 generating a reflected wave 216 and transmit at least a portion of the shockwave 214 generating a transmitted wave 222.
At least a portion of the shockwave 214 can also be transmitted by the first wave manipulator generating a transmitted wave 222 traveling at a velocity (V2) along the longitudinal length 250 of the carrier 202. The transmitted wave 222 can travel in substantially the same direction as the shockwave 214. The shockwave 214 continues traveling at the initial velocity (V0) along the longitudinal length 250 of the carrier and can be followed by the transmitted wave 222 at velocity (V2).
The third fracture 230 is formed at the collision point between the transmitted wave 222 and the second reflected wave 224. The collision point between these two waves depends on the velocity of each, V2 and V3, and thus can vary depending on the particular applications being implemented. The collision point can be controlled by selection of the one or more wave manipulator 212 and selection of the one or more energetic devices 210. In at least one instance, the third fracture 230 forms substantially equidistant between the first fracture 216 and the second fracture 228. In other instances, the third fracture 230 can form closer to the third wave manipulator 212c or closer to the second wave manipulator 212b.
The process continues along the longitudinal length 250 of the carrier 202, forming a fracture at each wave manipulator 212 at the interaction between a shockwave and a reflected wave. Additional fractures can be formed between each wave manipulator 212 at the interaction of a transmitted wave and reflected wave.
The wave manipulation perforating gun 100 can be any size, shape, and/or cross-sectional profile sufficient to be lowered into a wellbore of a subterranean formation. The one or more wave manipulators 112, 212 disposed within the perforating gun 100 can allow the one or more energetic devices to pass through substantially the center along a longitudinal axis, as detailed in
The faces of the wave manipulators 112, 212 can also be lined with energetic materials, such as detasheet, that can supplement the reflected and/or transmitted waves with their own respective mechanical wave. The one or more wave manipulators 112, 212 can also be made entirely of energetic material, allowing for consumpition during a perforating event. The wave manipulators 112, 212 can be placed so as to at least partially circumscribes the one or more energetic devices or are placed at the boundary (end) of the energetic device. The one or more wave manipulators 112, 212 can be oriented parallel or perpendicular to the longitudinal length of the perforating gun 100.
The wave manipulator perforating gun 100 can have a solid energetic device 110 placed down the carrier, such that detonation of the energetic device moves down the energetic material and an associated wave moves down the internal free volume of the carrier 102. The cross-section of the energetic device 110 can be varied along the longitudinal length 150 of the carrier 102. This change in cross-section can create a surface boundary for transmission waves to reflect, creating a corresponding reflecting wave to be translated into the carrier 102. The cross-section can be varied by a void, or pocket, filled with non-energetic material or an energetic material with a different reaction rate. In at least one instance, a series of solid energetic materials can be spaced out within the carrier 102 and a reaction energy transmission is placed between the energetic materials. The discontinuity created by the free surface of the energetic material creates the same transmission/reflection phenomenon.
The embodiments shown and described above are only examples. Even though numerous characteristics and advantages of the present technology have been set forth in the foregoing description, together with details of the structure and function of the present disclosure, the disclosure is illustrative only, and changes may be made in the detail, especially in matters of shape, size and arrangement of the parts within the principles of the present disclosure to the full extent indicated by the broad general meaning of the terms used in the attached claims. It will therefore be appreciated that the embodiments described above may be modified within the scope of the appended claims.
Statement of the Claims:
Statement 1: A perforating gun, comprising a carrier having a longitudinal length, one or more energetic devices received within the carrier configured to produce one or more mechanical waves, one or more wave manipulators disposed along the longitudinal length of the carrier, wherein the one or more wave manipulators generate an altered wave in an opposite travel direction of one or more mechanical waves traveling along the longitudinal length of the carrier.
Statement 2: The perforating gun of Statement 1, wherein activation of the one or more energetic devices generate the one or more mechanical waves within the carrier.
Statement 3: The perforating gun of Statement 1 or Statement 2, wherein the one or more mechanical waves within the carrier are one or more shockwaves.
Statement 4: The perforating gun of any one of the preceding Statements 1-3, wherein the interaction between one of the one or more mechanical waves and an altered wave generated by a wave manipulator of the one or more wave manipulator induces a tensile load at the wave manipulator and along the longitudinal length of the carrier.
Statement 5: The perforating gun of any one of the preceding Statements 1-4, wherein the induced tensile load fractures the carrier at the wave manipulator and along the longitudinal length of the carrier.
Statement 6: The perforating gun of any one of the preceding Statements 1-5, wherein the one or more wave manipulators generate a transmitted wave travelling in substantially the same direction as the one or more mechanical waves.
Statement 7: The perforating gun of any one of the preceding Statements 1-6, wherein a second tensile load is induced at the collision of the altered wave and the transmitted wave.
Statement 8: The perforating gun of any one of the preceding Statements 1-7, wherein the induced second tensile load fractures the carrier at the collision of the altered wave and the transmitted wave.
Statement 9: The perforating gun of any one of the preceding Statements 1-8, wherein the one or more energetic devices are shaped charges.
Statement 10: The perforating gun of any one of the preceding Statements 1-9, wherein the one or more energetic devices are detonation chord.
Statement 11. A perforating gun system, comprising a completion string, the completion string including a separable perforating gun disposed at a distal end, the separable perforating gun comprising a carrier having a longitudinal length, one or more energetic devices received within the carrier configured to produce one or more mechanical waves, one or more wave manipulators disposed along the longitudinal length of the carrier, wherein the one or more wave manipulators generate an altered wave in an opposite travel direction of one or more mechanical waves traveling along the longitudinal length of the carrier.
Statement 12: The perforating gun system of Statement 11, wherein activation of the one or more energetic devices generate the one or more mechanical waves within the carrier.
Statement 13: The perforating gun system of Statement 11 or Statement 12, wherein the interaction between one of the one or more mechanical waves and an altered wave generated by a wave manipulator of the one or more wave manipulator induces a tensile load at the wave manipulator and along the longitudinal length of the carrier.
Statement 14. The perforating gun system of any one of the preceding Statements 11-13, wherein the induced tensile load fractures the carrier at the wave manipulator and along the longitudinal length of the carrier.
Statement 15: The perforating gun system of any one of the preceding Statements 11-14, wherein the one or more wave manipulators generate a transmitted wave travelling in substantially the same direction as the one or more mechanical waves.
Statement 16: The perforating gun system of any one of the preceding Statements 11-15, wherein a second tensile load is induced at the collision of the altered wave and the transmitted wave.
Statement 17: The perforating gun system of any one of the preceding Statements 11-16, wherein the induced second tensile load fractures the carrier at the collision of the altered wave and the transmitted wave.
Statement 18: A method for a separable perforating gun, the method comprising placing a separable perforating gun in a subterranean formation, energizing one or more energetic devices disposed within a carrier of the separable perforating gun to produce a mechanical wave, the mechanical wave traveling long a longitudinal length of the carrier, generating a manipulated wave at a wave manipulator disposed along the longitudinal length of the carrier, the manipulated wave traveling in a direction substantially opposite to the mechanical wave, and inducing a tensile load in the carrier at the interaction of the manipulated wave and the mechanical wave, the tensile load fracturing the carrier of the separable perforating gun.
Statement 19: The method of Statement 18, further comprising generating a transmitted wave at the wave manipulator, the transmitted wave travelling in substantially the same direction as the mechanical wave.
Statement 20. The method of Statement 18 or Statement 19, further comprising inducing a second tensile load at the interaction of the transmitted wave and the reflected wave, the second tensile load creating a second fracture in the carrier of the separable perforating gun.
Statement 21: A downhole tool, comprising a carrier having a longitudinal length, one or more energetic devices received within the carrier configured to produce one or more mechanical waves, one or more wave manipulators disposed along the longitudinal length of the carrier, wherein the one or more wave manipulators generate an altered wave in an opposite travel direction of one or more mechanical waves traveling along the longitudinal length of the carrier.
Statement 22: The downhole tool of Statement 21, wherein activation of the one or more energetic devices generate the one or more mechanical waves within the carrier.
Statement 23: The downhole tool of Statement 21 or Statement 22, wherein the one or more mechanical waves within the carrier are one or more shockwaves.
Statement 24: The downhole tool of any one of the preceding Statements 21-23, wherein the interaction between one of the one or more mechanical waves and an altered wave generated by a wave manipulator of the one or more wave manipulator induces a tensile load at the wave manipulator and along the longitudinal length of the carrier.
Statement 25: The downhole tool of any one of the preceding Statements 21-24, wherein the induced tensile load fractures the carrier at the wave manipulator and along the longitudinal length of the carrier.
Statement 26: The downhole tool of any one of the preceding Statements 21-25, wherein the one or more wave manipulators generate a transmitted wave travelling in substantially the same direction as the one or more mechanical waves.
Statement 27: The downhole tool of any one of the preceding Statements 21-26, wherein a second tensile load is induced at the collision of the altered wave and the transmitted wave.
Statement 28: The downhole tool of any one of the preceding Statements 21-27, wherein the induced second tensile load fractures the carrier at the collision of the altered wave and the transmitted wave.
Statement 29: The downhole tool of any one of the preceding Statements 21-28, wherein the one or more energetic devices are shaped charges.
Statement 30: The downhole tool of any one of the preceding Statements 21-29, wherein the one or more energetic devices are detonation chord.
Filing Document | Filing Date | Country | Kind |
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PCT/US2017/061850 | 11/15/2017 | WO | 00 |