1. Field of the Invention
The present invention relates to a perforator for perforating a sheet-shaped recording medium, for example, paper; a paper handler that includes the perforator; and an imaging apparatus comprising the perforator or the paper handler, such as copy machine, fax machine, printer, or a combination of these. The present invention particularly relates to a perforator, paper handler, and imaging apparatus having a recovery mechanism for the chad after perforating.
2. Description of the Background Art
Paper finishers as paper handlers, and imaging apparatuses provided integrally or separately with these paper finishers include those that are provided with a perforator for perforating a sheet-shaped recording medium (hereinafter referred to as paper). In an apparatus provided with such a perforator, the main body of the imaging apparatus forms an image and the discharged paper is perforated by the perforator, then the paper is either discharged in unaltered form into a catch tray (discharged loading part), or delivered to a paper finisher for assorting, filing, or stacking.
Such a perforator includes a punch and die for opening holes in the paper, a punch chad delivery device for delivering the punch chad created when the punch and die open holes in the paper, and a punch chad box (hopper) for collecting the punch chad delivered by the punch chad delivery device. An example of such a perforator is disclosed in Japanese Laid-Open Patent Application Nos. 2001-25995, 7-112861, and 6-155393, for example.
In the perforator disclosed in Japanese Laid-Open Patent Application No. 2001-25995, the punch chad delivery device employs a screw-type delivery device, and is configured such that the punch chad box is detachably provided to the outer side of the main body of the imaging apparatus. The punch chad delivery device stops being driven when the punch chad box is removed from the main body of the imaging apparatus, but the image forming operation of the imaging apparatus continues. This conventional perforator is thereby designed such that the punch chad is not dispersed as waste to the exterior of the device.
Also, in the perforator disclosed in Japanese Laid-Open Patent Application No. 7-112861, the device for storing the chad during the perforation process is configured such that a punch chad receptacle can be detached from the imaging apparatus exterior via an opening formed in a side panel on the main body of the imaging apparatus, and is also configured such that forming the punch chad receptacle with transparent plastic or another such material allows the punch chad receptacle interior to be visible from outside the apparatus. The punch chad receptacle is also disposed on the side of the main body of the imaging apparatus, so punch chad can be easily processed from the exterior.
Furthermore, in the perforator disclosed in Japanese Laid-Open Patent Application No. 6-155393, the punch mechanism is mounted on an opening and closing cover provided to the side of the copy machine main body, and a paper ejecting tank for storing punch chad created when punch holes are opened by the punch mechanism can be detached from the opening and closing cover.
However, with a conventional perforator described above, sometimes the chad after perforation falls into the interior of the device or is scattered to the device exterior. When the chad thus falls into the device interior or is scattered to the device exterior without being collected in a chad collecting box or the like, the chad may enter the portion in the device relating to imaging and hinder the imaging process, or may be scattered onto the floor on which the device is installed and have an adverse effect on the work area.
The present invention was designed in view of the circumstances with such conventional technology, and an object thereof is to provide a perforator whereby chad can be reliably prevented from falling and scattering into the device, a paper handler that includes this perforator, and various imaging apparatuses equipped therewith.
In an aspect of the present invention, a perforator comprises perforating means for perforating a sheet-shaped recording medium, chad recovery/delivery means for delivering the chad perforated by the perforating means, chad storage means for storing the chad delivered by the chad recovery/delivery means; and shielding means for shielding discharge channels whereby chad is discharged from the chad recovery/delivery means to the chad storage means.
In another aspect of the present invention, a paper handler comprises a perforator for perforating a sheet-shaped recording medium, and processing means for performing a predetermined process on the recording medium. The perforator comprises perforating means for perforating the recording medium, chad recovery/delivery means for delivering the chad perforated by the perforating means, chad storage means for storing the chad delivered by the chad recovery/delivery means, and shielding means for shielding discharge channels whereby chad is discharged from the chad recovery/delivery means to the chad storage means.
In another aspect of the present invention, an imaging apparatus integrally or separately comprises imaging means for forming an image on a recording medium, and a perforator for perforating the recording medium. The perforator comprises perforating means for perforating the recording medium, chad recovery/delivery means for delivering the chad perforated by the perforating means, chad storage means for storing the chad delivered by the chad recovery/delivery means, and shielding means for shielding discharge channels whereby chad is discharged from the chad recovery/delivery means to the chad storage means.
In another aspect of the present invention, an imaging apparatus integrally or separately comprises imaging means for forming an image on a recording medium, and a paper handler composed of a perforator for perforating the recording medium and processing means for performing a predetermined process on the recording medium. The perforator comprises perforating means for perforating the recording medium, chad recovery/delivery means for delivering the chad perforated by the perforating means, chad storage means for storing the chad delivered by the chad recovery/delivery means, and shielding means for shielding discharge channels whereby chad is discharged from the chad recovery/delivery means to the chad storage means.
The above and other objects, features, and advantages of the present invention will become more apparent from the following detailed description taken with the accompanying drawings in which:
Before describing the present invention, a conventional perforator and the problems therewith to be solved will be described.
The configuration of a conventional perforator is shown in
However, the chad p after perforation sometimes carries static electricity, and sometimes paper fuzz is generated. In the case of such static electricity or paper fuzz, the chad p adheres to the feed belt 103a and sometimes does not separate from the feed belt 103a when traveling down the winding part 103b. When the chad p adheres to the feed belt 103a and does not fall to be stored in the chad storage box 105, the chad p moves around in unaltered form to the reverse side (underside) of the feed belt 103a from the winding part 103b as illustrated. Upon moving to the reverse side of the feed belt 103a in this manner, the chad p sometimes falls into the device interior or is scattered to the device exterior.
Thus, when the chad p is not stored in the chad storage box 105 but moves around to the reverse side of the feed belt 103a to be dropped into the device interior or scattered to the device exterior, the chad p sometimes blocks a reflective sensor or the like, and when the sensor for performing the detection necessary to imaging is blocked, errors sometimes occur in the detection or operation of the sensor, and the quality of the formed image is reduced as a result. Also, when a perforator is provided inside the main body of an imaging apparatus, chad sometimes is scattered in the apparatus and enters the portions involved in imaging, which hinders the imaging process.
Furthermore, when the front opening/closing door 100a1 of the front surface 100a is opened, the chad p still adhering to the middle or circumference of an internal hole 106b in the guiding delivery opening 106a1, the chad p that has fallen into the device interior due to wind pressure or the like, or the chad p scattered inside the apparatus sometimes flies outside of the apparatus and is scattered to the floor on which the apparatus is installed, which has an adverse effect on the work area.
In any case, when the front opening/closing door 100a1 is opened, or when the front opening/closing door 100a1 is closed with the chad storage box 105 still removed, and the perforating operation is performed, the chad p cannot be prevented from falling or scattering into the device interior.
The embodiments of the present invention designed to solve the problems with conventional technology described above will now be described in detail with reference to the diagrams.
In the following embodiments, the perforating device corresponds to the symbol 2; chad to the symbol p; the chad recovery/delivery device to the symbol 3; the chad storage device to the symbol 5 or a chad storage hopper 5a; the shielding device to a shielding member 7; the opening and closing member to the shielding member 7 or a shutter member 7f; the fulcrum to a fulcrum 7e; the shielding part to the symbol 7a; the through-hole part to the symbol 7c; the slide surface to a slanted surface section 7c1; the elastic urging device to a torsion spring 7d; the operating device to the chad storage hopper 5a or an operating part 10b; the opening and closing door to the symbol 0a1 or a front cover 10a1; the detection device to the symbol 9 or a range sensor 9a; the guiding device to a chad guide 6; the separating device to a chad separation accelerator 8, a pressing member 8a, or a peeling member 8c; the paper finisher to the symbol 10; and the imaging apparatus to the symbol 50.
First, the configuration and operation of a perforator relating to an embodiment of the present invention will be described with reference to
In these diagrams, a perforator 0 for perforating paper (sheet-shaped transfer medium, hereinafter referred to as paper) and recovering the resulting chad is composed of a feed device 1 for feeding the paper P from a feed opening 1a with a pair of feed rollers 1b in a direction orthogonal to the surface of the paper in
According to this configuration, the chad p can be prevented from falling or scattering into the apparatus, it is possible to store the chad reliably on the operating side of the opening and closing door 0a1, and errors in detection and operation can be prevented. Furthermore, since the chad p is prevented from falling or scattering, the apparatus has a clean appearance, is compact, and has superior operability without inducing deterioration in the surrounding area. This is described in detail below.
The chad p resulting from perforating the paper P with the punch 2a and die 2b falls on the delivery member 3a that rotates in the direction of the arrow A, then delivered to the operating side of the opening and closing door 0a1, and caused to pass through the guiding delivery opening 6a1 and the declining part 6a2 of the chad guide 6 to be stored in the chad storage hopper 5a as shown in
When the shielding part 7a is closed as in
The torsion spring 7d applies elastic urging force such that the detachment detection part 7b reaches a state such as is shown in
Thus, since the shielding part 7a is subjected to the action of elastic urging force in the direction in which the opening 6a1 is always shielded, the chad p can be reliably prevented from falling or scattering into the apparatus, and the chad p can also be reliably stored in the chad storage hopper 5a on the operating side of the opening and closing door 0a1. As a result, it is possible to provide a compact perforator 0 with a favorable appearance and superior operability, wherein erroneous detection and operation in the sensors is prevented.
A press punch-type (see
The delivery member 3a is driven as a result of the fact that a worm wheel 3c1 integrated with the timing pulley of the pulley 3c is meshed with a worm 3c2 and that the worm 3c2 is rotated. The worm 3c2 is rotatably driven by a stepping motor 3d via a timing belt 3e.
The chad p delivered to the operating side of the opening and closing door 0a1 by the delivery member 3a and separated from the curved part 4 passes through the guiding delivery opening 6a1 of the delivery channel 6a and a sloping guide of the guiding delivery slide unit 6a2, and falls into the detachable chad storage hopper 5a, where it is stored. The chad storage hopper 5a is mounted in a detachable configuration on the inner side of the openable and closable opening and closing door 0a1, or on the inner side of a paper finisher 10 (not shown). Therefore, the chad p falls into the apparatus and is reliably stored in the chad storage hopper 5a on the operating side of the opening and closing door 0a1 without scattering.
A magnet 5a1 is mounted on the chad storage hopper 5a, and is held by magnetism to a bracket 0a2 affixed to the inner side of the opening and closing door 0a1. Pins 0a3 and 0a4 are provided to part of the opening and closing door 0a1 as guides during magnetization, a guide function is provided by inserting the pins through a hole provided to the side wall of the chad storage hopper 5a, and the chad storage hopper 5a is capable of being attached or detached due to the presence or absence of magnetism in the magnet 5a1 and the bracket 0a2.
The configuration of a perforator relating to another embodiment of the present invention is shown in
The configuration of a perforator relating to another embodiment of the present invention, wherein a chad separation accelerator 8 is provided to the chad guide 6, is shown in
A peeling member 8b constituting the chad separation accelerator 8 is disposed on the curved part 4 immediately after the part where the pressing member 8a is set in the delivery path of the chad p. This peeling member 8b further accelerates peeling due to the pressing member 8a, and has the function of bringing the tip of the peeling member 8b in contact with the bottom of the tips of the chad p whose tips are raised by the pressing member 8a, and peeling the chad p from the top of the delivery member 3a to reliably separate the chad p from the delivery member 3a.
Thus, the chad p on the delivery member 3a can be reliably separated from the delivery member 3a as a result of the tip of the peeling member 8b coming into contact with and pushing up the raised portions of the chad p whose tips have been raised from the delivery member 3a by the pressing member 8a. The peeling member 8b is composed of a resin material in film form and is therefore easily machined and attached, and the member is fixed and held on the chad guide 6. The chad separation accelerator can thereby be configured at low cost.
Consequently, the chad p formed by perforating the fed paper P with the punch 2a and die 2b can be reliably separated from the delivery member 3a for delivery to the operating side of the opening and closing door 0a1, and can be reliably stored in the chad storage hopper 5a.
The configuration of a perforator relating to yet another embodiment of the present invention that includes another chad separation accelerator 8 is shown in
Next, a press punch-type perforating operation will be described with reference to
The configuration of a press-punch perforating device 2 having a drive mechanism is shown in
A pulley 2a14 is mounted on the axle 2a11, and this pulley is rotated by a drive from a stepping motor 2a16 via a timing belt 2a5. The drive from the pulley 2a14 to the axle 2a11 causes the pulley 2a14 to be constantly rotated by the stepping motor 2a16 via the timing belt 2a15, and this drive is transmitted to the axle 2a11 by a single rotation clutch when needed. Alternatively, a configuration is possible wherein the stepping motor 2a16 instead of a single rotation clutch is repeatedly stopped and driven to transmit the drive to the axle 2a11.
Next, a rotary-punch perforating operation will be described with reference to
The configuration of a drive system for a rotary punch perforator is shown in
The configuration of an embodiment relating to the paper finisher 10 that includes the perforator 0 of the present invention is shown in
In this embodiment, when the front cover 10a1 turns around a fulcrum 10a11 to open (see
The internal configuration of a paper finisher 10 relating to another embodiment that includes the perforator 0 of the present invention is shown in
After being perforated by the punch 2a and die 2b, the chad p is delivered in the chad delivery direction (the direction of the arrow A in
The perforating device 2 may either be of the press punch-type (see
The configuration of an embodiment of an imaging apparatus equipped with the perforator of the present invention is shown in
All types of apparatuses that use conventional imaging systems such as electronic photographing systems or ink-jet systems can be used for the imaging apparatus 50. Of these, a copy machine for forming a toner image in the same manner as with an electrophotographic system is configured such that a manuscript image reading device 52 for reading the image of a manuscript 0 is mounted in the top, and an imaging device 51 and a paper supply device 53 for supplying paper P to the imaging device 51 are mounted in the bottom. In the manuscript image reading device 52 of an imaging apparatus 50 based on this principle, a laser diode for an image writing device 51c is caused to generate light based on the image data of the manuscript 0 that has been read, the top of a photoreceptor drum of an image support 51a uniformly charged by an electrical charging device 51b is optically scanned, and an electrostatic latent image is formed on the surface of the photoreceptor drum. The image is then made visible by the toner development of the electrostatic latent image with a developing device 51d, and a toner image is formed.
The toner image made visible by the developing device 51d is transferred by a transferring device 51e to the paper P delivered from the paper supply device 53. The toner image transferred to the paper P by the transferring device 51e is fixed onto the paper P by the heat and pressure produced by a fixing device 51f, and the paper P on which the toner image is fixed is ejected to the feed opening 1a of the perforator 0 by a paper ejecting roller 51g.
Meanwhile, the photoreceptor drum of the image support 51a is cleaned by scraping off the adhered remaining toner with a cleaning member 51h after the toner image has been transferred to the paper P, and is used to form images in the next step. The paper P fed from the feed opening 1a of the perforator 0 is discharged and stored in an discharged paper tray 54 after being perforated by the operation of the punch 2a and die 2b.
Following is a description of a paper finisher relating to another embodiment of the present invention shown in
This embodiment relates to the shielding member 7 shown in
In this embodiment, the chad storage hopper 5a is detachably provided to the inner side of the front cover 10a1, and the amount of chad p stored in the chad storage hopper 5a is detected by a range sensor 9a provided as a detection device 9 to the bottom edge of the chad guide 6. This range sensor 9a detects the distance to the subject on the basis of the amount of light detected by a light-reflecting sensor and the light-receiving portion of the light-reflecting sensor, and functions as a fullness sensor for detecting whether the Chad storage hopper 5a has become full with Chad p. In this case, the distance is the height of the Chad p in the Chad storage hopper 5a.
Also, the detection device 9 functions as a range sensor 9a and can therefore double as a detecting sensor for the Chad storage hopper 5 because it is determined that the Chad storage hopper 5 is not mounted if the bottom of the Chad storage device 5 cannot be detected.
In this embodiment, closing the front cover 10a1 of the paper finisher 10 in the manner shown in
In view of this, in the present embodiment, the shutter member 7f is set to be opened after the chad receiving inlet of the chad storage hopper 5 has reached a position where the chad p falling from the declining part 6a2 of the chad guide 6 can be adequately received, and the shutter member 7f is also set to be opened while the chad receiving inlet of the chad storage hopper 5 is disposed in a position where the chad p falling from the declining part 6a2 of the chad guide 6 can be adequately received. It is possible to set this type of timing by selecting the relative relationship between the amount by which the operating part 10b protrudes and the amount by which the chad storage hopper 5 protrudes from the front cover 10a1.
In this embodiment, the fullness detection sensor and the presence/absence sensor for the chad storage hopper 5a are both combined in the range sensor 9a as described above, but when the chad p is detected to have filled up the chad storage hopper 5a by the range sensor 9a and when the front cover 10a1 is closed without the chad storage hopper 5a being mounted, a signal to this effect is sent toward the main body of the imaging apparatus 50. When the imaging apparatus 50 has received the signal, the imaging operation is stopped in a controlled manner until the aforementioned situation is resolved. Thus, the chad is prevented from scattering into the paper finisher 10, and erroneous operation in the device can be avoided.
In this embodiment, the operating part 10b is provided to the front cover 10a1 and the shutter member 7f is opened and closed according to the opening and closing of the front cover 10a1, but the operating part can also be provided integrally with the chad storage hopper 5a and similar operations can be performed via the operating part.
Also, in this embodiment, the chad storage hopper 5a is detachably mounted to the inner side of the front cover 10a1, but the main body frame 0b can also be provided with a supporting member and the chad storage hopper 5a can be detachably affixed thereto. In this case, the user attaches and removes the chad storage hopper 5a, and the opening and closing of the shutter member 7f can be coupled with the affixing and removing operation.
According to the embodiments described above, the chad can be prevented from falling or scattering into the apparatus because the opening of the chad guide is closed off.
Also, the chad can be prevented from falling or scattering into the apparatus because the chad can be reliably stored in the chad storage hopper.
Also, the chad can be prevented from falling or scattering into the apparatus because the chad can be prevented from overflowing in the chad storage hopper.
Also, the chad can be prevented from falling or scattering into the apparatus because scuffing is performed to prevent chad from forming when the chad storage hopper is not mounted.
Also, the chad can be prevented from falling or scattering into the apparatus because the chad slides off even when caught on the chad delivery channel shielding member and falls into the chad storage hopper.
Also, sensor or part malfunction can be prevented because the chad can be prevented from falling or scattering into the apparatus.
Furthermore, finishing and imaging can be performed efficiently because sensor or part malfunction can be prevented.
According to the present invention, chad can be reliably prevented from falling or scattering into the apparatus because the shielding member is disposed to be capable of moving back and forth between a chad transportation device and a chad storage device.
Various modifications will become possible for those skilled in the art after receiving the teachings of the present disclosure without departing from the scope thereof.
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