The present application claims priority from Japanese application serial No. 2006-053036, filed on Feb. 28, 2006, the contents of which is hereby incorporated by reference into this application.
1. Field of Technology
The present invention relates to a performance monitoring method and system for a single shaft combined cycle plant.
2. Prior Art
The combined cycle plant which generates electric power using both gas turbine and steam turbine includes multishaft type in which different each generator is connected to the gas turbine and the steam turbine respectively and single shaft type in which the gas turbine, the steam turbine and a generator are connected by a single shaft. In the single shaft combined cycle plant, measurement of the generator output generated solely by the gas turbine is difficult.
For this reason, in the single shaft combined cycle plant, the individual output of the gas turbine is obtained by calculations based on process values such as temperature, flow rate, pressure and the like. For example, in Japanese Patent Application Laid-open Publication No. Hei 5-195720, the steam turbine output is first obtained by calculation, and then the gas turbine output is obtained by subtracting the calculated value of the steam turbine output from the actual value for generator output.
In the prior art, the steam turbine output is determined by giving consideration to the effect of age deterioration using the internal efficiency reduction ratio curve for the internal efficiency value which does not include performance deterioration and has been culculated based on the operating conditions (main steam pressure and main steam temperature). The internal efficiency reduction ratio curve herein, indicates the level of efficiency reduction for an operation time determined based on the actual operating result data for a similar steam turbine. This curve also corrects using the clearance value for each section that is measured at the time of periodic inspections.
Patent Document 1: Japanese Patent Application Laid-open Publication No. Hei 5-195720
As described above, in the prior art, the steam turbine output is calculated based on the actual operating results of a similar steam turbine. Thus, if the performance deterioration of the steam turbine progresses so as to exceed actual operating results, an error in the calculated value for the steam turbine output will be large. This causes an error in the gas turbine output calculation to be large.
This problem causes a reduction in the accuracy of performance monitoring for combined cycle plants.
The object of the present invention is to provide a performance monitoring system in the single shaft combined cycle plant which carries out highly accurate performance monitoring even in the case where performance deterioration exceeds actual operating results.
In the present invention, the single shaft combined cycle plant obtains calculations for both steam turbine output and gas turbine output and uses the calculated value for the total steam turbine and gas turbine output. In addition to this output, gas turbine exhaust gas temperature is also obtained by calculation.
The calculated value for the total output of the steam turbine and the gas turbine and the actual value of the generator output are compared, and if the difference is large, it is determined that performance deterioration which exceeds actual operating results is progressing at the steam turbine or the gas turbine. Furthermore, if the difference between the calculated value and the actual value for the discharge gas temperature of the gas turbine is large, it is determined that performance deterioration which exceeds actual operating results is occurring at the gas turbine, while if the difference is small, it is determined that this is occurring at the steam turbine.
According to the present invention, highly accurate performance monitoring is carried out in the single shaft combined cycle plant even in the case where performance deterioration exceeds actual operating results.
An embodiment of the present invention will be described in the following with reference to the drawings.
In the
The calculation method for GT output and GT discharge gas temperature in the GT calculation section 2 will be described using
Next, the calculation method in the ST calculation section 3 will be described using
The calculation results for the GT calculation section 2 and the ST calculation section 3 are stored in the GT/ST calculation results DB4 in
Next, the performance monitoring calculation section 6 calculates the gas turbine thermal efficiency. In the case where performance deterioration exceeds actual operating results due to abnormality and the like, the difference in the estimate value and the actual value for the gas turbine output or the steam turbine output will be large and thus after the performance monitoring calculation section 6 corrects the calculation values for the respective outputs, the thermal efficiency calculation is performed. The following is a description of process method at the performance monitoring calculation section 6.
The abnormal device determination section 9 fetches the actual measurement of the generator output stored in the process value DB1 and the calculation value for the gas turbine output, the steam turbine output and the exhaust gas temperature stored in the GT/ST calculation results database 4 and determines whether there is a gas turbine or steam turbine abnormality. If age deterioration of the gas turbine and the steam turbine progress to the same degree as actual operating results, it is expected that the calculation value for total output which is the sum of gas turbine output and steam turbine output will be the same as he actual measurement of generator output if calculation errors are excluded. First, the abnormal device determination section 9 compares the calculation value for total output and the actual measurement of generator output and determines whether the difference of them is less than the threshold value (S1).
If the difference value between them is less than the threshold value of output, this indicates that the degree of gas turbine/steam turbine performance deterioration and actual operating results is the same. In this case, the output determination section 10 performs correction to remove the effect of the calculation error for the both calculation values for the gas turbine output and the steam turbine output to obtain the final value of the output (S2). The correction is performed by multiplying both calculation values for the gas turbine output and the steam turbine output by the same value such that the calculation value for total output perfectly matches the actual measurement of the generator output.
Meanwhile, if the difference value between them exceeds the threshold value of output, a determination is made that an abnormality has occurred at the gas turbine or the steam turbine. In order to identify where the abnormality has occurred, the calculated value and the actual measurement of the gas turbine exhaust gas temperature are compared (S3). If the difference value between the calculated value and the actual measurement of the gas turbine exhaust gas temperature is less than the threshold value of temperature, a determination is made that the gas turbine is normal, or in other words, and abnormality has occurred at the steam turbine (S4). Similarly, if the difference value between the calculated value and the actual measurement of the exhaust gas temperature exceeds the threshold value of temperature, a determination is made that an abnormality has occurred at gas turbine (S6). In this manner, the total of the gas turbine output estimate value and the steam turbine output estimate value is compared with the actual measurement, and in addition by comparing the estimate value for the gas turbine exhaust gas temperature and the actual measurement of the gas turbine exhaust temperature, even in the case where performance deterioration is generated which exceeds actual operating results, the turbine where deterioration occurs can be identified, and the turbine with exhaust gas abnormality can be identified.
The output determination section 10 calculates output after the steam turbine or the gas turbine in which the abnormality occurs is removed. In the case where a determination is made above (S4) that an abnormality occurred at the steam turbine, there is a discrepancy between calculated value for steam turbine output and the actual measurement of the steam turbine output and thus this is not used and only the gas turbine output calculation value is used. The steam turbine output is obtained by subtracting calculation value for gas turbine output from the actual measurement of generator output (S5). In the case where a determination is made above (S6) that an abnormality occurred at the gas turbine, gas turbine output is obtained by subtracting calculation value for steam turbine output from the actual measurement of generator output (S7). In this manner, the calculation value for device in which performance deterioration occurs which exceeds actual operating results has a large error and thus this is not used in output evaluation. The calculation value of output for the device in which no performance deterioration occurs is subtracted from the actual measurement of generator output, and the output for the device in which performance deterioration occurs is obtained. As a result, the output of the turbine in which deterioration has progressed is excluded and an accurate steam turbine output and gas turbine output can be determined.
Next, the performance monitoring calculation section 6 calculates gas turbine thermal efficiency based on the obtained gas turbine output value using the GT thermal efficiency calculation section 11. Thermal efficiency is the indicator for monitoring changes in individual performance of the gas turbine. It is shown by the proportion of the electrical output generated by the gas turbine with respect to the input heating value to the gas turbine per unit of time. The gas turbine thermal efficiency is calculated by dividing the gas turbine output by the fuel heating value per unit of time.
In the device for which thermal efficiency is calculated using the turbine internal efficiency reduction curve, in the case where deterioration is progressing, it is necessary to wait for correction of the internal efficiency reduction curve by clearance measured data for periodic inspections. However, as is the case above, regardless of which of the steam turbine and gas turbine shows deterioration, abnormality determination for one of the steam turbine and gas turbine is carried out, and the output for the normal turbine can be determined from the abnormal turbine and thus the correct efficiency for the abnormal turbine can be determined. As a result, the correct efficiency of the abnormal turbine can be quickly determined without waiting for periodic inspection.
The process flow at the performance monitoring calculation section 6 was described above. Further, the plant thermal ratio calculation section 5 calculates the overall plant thermal efficiency, or in other words, the total plant thermal efficiency for both gas turbine and steam turbine. The plant thermal efficiency is calculated by dividing the actual value for generator output (total gas turbine and steam turbine output) by the fuel heating value per unit of time.
The data for thermal efficiency calculated at the performance monitoring calculation section 6 and the plant thermal ratio calculation section 5 are stored in the thermal efficiency calculation results DB7.
The data for the actual measurements and calculation values stored in the database of this system is output to the user interface via the display section 8.
The comparative example output and calculation results of thermal efficiency are shown by a broken line. The comparative example shows the case in which even if performance deterioration exceeds actual operating results progresses, this is not determined, and the steam turbine output is calculated based in the actual operating results of a similar steam turbine. Accordingly, the amount of the steam turbine output deterioration is calculated as the gas turbine output deterioration, and the gas turbine thermal efficiency is displayed as decreasing and the accuracy of performance monitoring decreases.
In the display 8, the output of the display for the display region 42 can be changed corresponding the steam turbine abnormality or the gas turbine abnormality at the display region 41. In the case of the steam turbine abnormality, the gas turbine output shows that it is the gas turbine output estimate value of the GT calculation section 2 and the steam turbine output displays that it is the value obtained by subtracting the gas turbine output estimate value from the actual measurement of generator output. The steam turbine output display displays “actual measurement—GT output estimate value” and “calculation from GT output estimate value” in a trend graph. Similarly, in the case of gas turbine abnormality also, the steam turbine output displays that it is the steam turbine output estimate value of the ST calculation section 3 and the gas turbine output shows that it is the value obtained by subtracting the steam turbine output estimate value from the actual measurement of generator output.
In this manner, the abnormality display and the output display correspond, the display for the steam turbine or gas turbine in which an abnormality occurs displays the calculations based on the output obtained by calculation for the gas turbine or steam turbine that is not abnormal, and thus it is easy for the operator to determine which output is the being used as the standard. In the above embodiment, abnormality determination is performed at the abnormal device determination section 9 based on the gas turbine exhaust gas temperature, but gas turbine or steam turbine abnormality determination is not limited thereto and may be performed based on other plant data for gas turbine or steam turbine. That is to say, in the case where, the GT calculation section 2 which estimates gas turbine output from process values relating to gas turbine; the ST calculation section 3 which estimates ST output from process values relating to steam turbine; or the abnormal device determination section 9 which determines gas turbine or steam turbine abnormality based on the process values for the steam turbine or the gas turbine, determine the steam turbine abnormality, even when there is abnormality at one turbine, output can be accurately determined by the performance monitoring system which comprises an output determination section which, in the case where gas turbine abnormality is determined, calculates gas turbine output from the difference between the actual measurement of generator output and the estimate value for steam turbine output, and in the case where steam turbine abnormality is determined, calculates steam turbine output from the difference between the actual measurement of generator output and the estimate value for gas turbine output.
In the above embodiment, when there is an abnormality in the gas turbine or the steam turbine, calculations are done for both output and thermal efficiency and then output, but calculations and output may be done for any one.
Of the multi-shaft and single shaft type combined cycle plants, the difficulty of measuring the generator output generated solely by the gas turbine in the single shaft combined cycle plant has been described. In this single shaft type combined cycle plant, it is possible to install a torque detector to perform measurements, but installing a detector is difficult when the high cost of the installation is considered.
The present invention can be used in the monitoring system for a single shaft combined cycle generation plant.
Number | Date | Country | Kind |
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2006-053036 | Feb 2006 | JP | national |